MODEL G0670 16" x 40" HIGH PRECISION EVS LATHE OWNER'S MANUAL
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&AILURE TO READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL MAY RESULT IN SERIOUS PERSONAL INJURY INCLUDING AMPUTATION ELECTROCUTION OR DEATH
4HE OWNER OF THIS MACHINEEQUIPMENT IS SOLELY RESPONSIBLE FOR ITS SAFE USE 4HIS RESPONSIBILITY INCLUDES BUT IS NOT LIMITED TO PROPER INSTALLATION IN A SAFE ENVIRONMENT PERSONNEL TRAINING AND USAGE AUTHORIZATION PROPER INSPECTION AND MAINTENANCE MANUAL AVAILABILITY AND COMPREHENSION APPLICATION OF SAFETY DEVICES BLADECUTTER INTEG RITY AND THE USAGE OF PERSONAL PROTECTIVE EQUIPMENT
4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE
3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF #ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICALS ARE s ,EAD FROM LEAD BASED PAINTS s #RYSTALLINE SILICA FROM BRICKS CEMENT AND OTHER MASONRY PRODUCTS s !RSENIC AND CHROMIUM FROM CHEMICALLY TREATED LUMBER
9OUR RISK FROM THESE EXPOSURES VARIES DEPENDING ON HOW OFTEN YOU DO THIS TYPE OF WORK 4O REDUCE YOUR EXPOSURE TO THESE CHEMICALS 7ORK IN A WELL VENTILATED AREA AND WORK WITH APPROVED SAFETY EQUIP MENT SUCH AS THOSE DUST MASKS THAT ARE SPECIALLY DESIGNED TO FILTER OUT MICROSCOPIC PARTICLES Table of Contents
INTRODUCTION ...... 3 ;dgZldgY#################################################################################################################################### ( 8dciVXi>c[d################################################################################################################################ ( ;jcXi^dcVaDkZgk^Zl################################################################################################################### ( <%+,%9ViVH]ZZi##################################################################################################################### ) >YZci^[^XVi^dc############################################################################################################################### , =ZVYhidX`$6egdc8dcigdah######################################################################################################### - SECTION 1: SAFETY ...... 10 6YY^i^dcVaHV[Zin[dgBZiVaAVi]Zh########################################################################################### &' <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "&" I]gZVY9^Va############################################################################################################################### )' Edh^i^dc^c\ Foreword Functional Overview LZVgZegdjYidd[[Zgi]ZBdYZa<%+,%&+M)% I]ZBdYZa<%+,%^hV&+M)%=^\]EgZX^h^dc =^\] EgZX^h^dc :KH AVi]Z# I]^h bVX]^cZ ^h eVgi :aZXig^XVaKVg^VWaZHeZZYAVi]Zi]Vi]VhVegZh" d[ V \gdl^c\ I]Z heZX^[^XVi^dch! YgVl^c\h! VcY e]did\gVe]h I]^haVi]Z^hVahdZfj^eeZYl^i]V8HH 8dchiVci ^aajhigViZY ^c i]^h bVcjVa gZegZhZci i]Z BdYZa Hjg[VXZHeZZY hnhiZbi]Vi\^kZhXdch^hiZci[^c" <%+,% l]Zc i]Z bVcjVa lVh egZeVgZY# ^h]ZhWZilZZchjg[VXZhl^i]Y^[[ZgZciY^VbZiZgh# =dlZkZg!dl^c\id I]ZaVi]Z\ZVgWdm]VhVhZaZXi^dcd[[^kZaZkZghi]Vi Contact Info Xdcigdai]ZheZZYVcYY^gZXi^dcd[i]ZaZVYhXgZl VcY [ZZY gdY# L]Zc l]Zc i]gZVY^c\ dg edlZg [ZYijgc^c\deZgVi^dchVgZhZaZXiZY!i]ZXVgg^V\Z LZ hiVcY WZ]^cY djg bVX]^cZh# >[ ndj ]VkZ bdkZhaZ[idgg^\]i!dgi]ZXgdhhha^YZl^aabdkZ^c VcnhZgk^XZfjZhi^dch!eVgihgZfjZhihdg\ZcZgVa dgdji# fjZhi^dchVWdjii]ZbVX]^cZ!eaZVhZXVaadglg^iZ jhVii]ZadXVi^dca^hiZYWZadl# 6[ZZYY^gZXi^dcfj^X`X]Vc\Z`cdWdci]ZVegdc Vaadlh [dg [ZZY Y^gZXi^dc X]Vc\Zh Yjg^c\ edlZg <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "(" H68CDI@ 96U6 TC@@U Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 HP9@G B%& % Y # @G@8USPID8 W6SD67G@ TQ@@9 G6UC@ EgdYjXi9^bZch^dch/ Weight...... 3080 lbs. Width (side-to-side) x Depth (front-to-back) x Height...... 82 x 37-3/4 x 57-1/2 in. Footprint (Length x Width)...... 82 x 20-1/2 in. H]^ee^c\9^bZch^dch/ Type...... Wood Slat Crate Content...... Machine Weight...... 3417 lbs. Length x Width x Height...... 89-1/2 x 44-1/4 x 68-3/4 in. :aZXig^XVa/ Power Requirement...... 220V, 3-Phase, 60Hz Minimum Circuit Size...... 20 amp Inverter Type...... Yaskawa G7A23P7 Switch...... Magnetic with Thermal Protection Switch Voltage...... 220V Cord Length...... 5 ft. Cord Gauge...... 12 guage Plug Included...... No Bdidgh/ BV^c Type...... TEFC Induction Horsepower...... 5 Hp Voltage...... 220V Prewired...... 220V Phase...... Three Amps...... 14A Speed...... 3450 RPM Cycle...... 60 Hz Number of Speeds...... 1 Power Transfer ...... V-Belt & Gear Bearings...... Shielded and Permanently Sealed AjWg^XVi^dc Type...... TEFC Induction Horsepower...... 1/4 HP Voltage...... 220V Prewired...... 220V Phase...... Three Amps...... 1.4A Speed...... 1725 RPM Cycle...... 60 Hz Number of Speeds...... 1 Power Transfer ...... Direct Drive Bearings...... Shielded and Permanently Sealed ")" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z 8ddaVci Type...... TEFC Induction Horsepower...... 1/8 HP Voltage...... 220V Prewired...... 220V Phase...... Three Amps...... 0.3A Speed...... 3450 RPM Cycle...... 60 Hz Number of Speeds...... 1 Power Transfer ...... Direct Drive Bearings...... Shielded and Permanently Sealed BV^cHeZX^[^XVi^dch/ DeZgVi^dc>c[d Swing Over Bed...... 16-1/8 in. Distance Between Centers...... 40 in. Swing Over Cross Slide...... 10-3/8 in. Swing Over Saddle...... 15-3/8 in. Swing Over Gap...... 22-15/16 in. Maximum Tool Bit Size...... 5/8 in. Compound Travel...... 5-1/8 in. Carriage Travel...... 40 in. Cross Slide Travel...... 8-3/16 in. =ZVYhidX`>c[d Spindle Bore...... 2-1/16 in. Spindle Taper...... MT#6 Number of Spindle Speeds...... Variable Spindle Speeds...... 20 - 2500 RPM Spindle Type...... D1-6 Camlock Spindle Bearings...... Tapered Roller Spindle Length...... 24-3/8 in. Spindle Length with 3-Jaw Chuck...... 30-1/2 in. Spindle Length with 4-Jaw Chuck...... 28-7/8 in. IV^ahidX`>c[d Tailstock Quill Travel...... 6 in. Tailstock Taper...... MT#4 Tailstock Barrel Diameter...... 2.047 in. I]gZVY^c\>c[d Number of Longitudinal Feeds...... 17 Range of Longitudinal Feeds...... 0.002 - 0.067 in./rev. Number of Cross Feeds...... 17 Range of Cross Feeds...... Constant Surface Speed & 0.001 - 0.0034 in./rev. Number of Inch Threads...... 45 Range of Inch Threads...... 2 - 72 TPI Number of Metric Threads...... 39 Range of Metric Threads...... 0.2 - 14 mm Number of Modular Pitches...... 18 Range of Modular Pitches...... 0.3 - 3.5 MP Number of Diametral Pitches...... 21 Range of Diametral Pitches...... 8 - 44 DP <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "*" 9^bZch^dch Bed Width...... 10-1/4 in. Leadscrew Diameter...... 1-1/8 in. Leadscrew TPI...... 4 Leadscrew Length...... 61-1/2 in. Steady Rest Capacity...... 5/16 - 4-5/16 in. Follow Rest Capacity...... 5/8 - 3-1/8 in. Faceplate Size...... 12 in. Feed Rod Diameter...... 3/4 in. Floor to Center Height...... 44-1/4 in. Height With Leveling Jacks...... 46-3/4 in. 8dchigjXi^dc Base...... Cast Iron Headstock...... Cast Iron Headstock Gears...... Flame Hardened Steel Bed...... Induction Hardened Cast Iron Body...... Cast Iron Stand...... Cast Iron Paint...... Urethane Di]ZgHeZX^[^XVi^dch/ Country Of Origin ...... Taiwan Warranty ...... 1 Year Serial Number Location ...... ID Label on Front of Chip Tray Assembly Time ...... 2 hrs. ;ZVijgZh/ Dial Controlled, Variable Spindle Speeds w/Digital Read Out Constant Surface Speed Function Precision Hardened and Ground Bed V-Ways made of Meehanite Casting Totally Enclosed Universal Gearbox for Cutting of Inch, Metric, Modular & Diametral Threads Deep Pull-Out Chip Tray Pressurized Lubrication System for Headstock Gears & Bearings Powered Coolant System w/4-3/4 Gallon Tank Full Length Splash Guard Halogen Work Light 6XXZhhdg^Zh>cXajYZY/ #4 to #6 Morse Taper Spindle Nose Sleeve 10" 4-Jaw Chuck 12" Face Plate 9" 3-Jaw Chuck Centers, Center Sleeve, Service Tools, Manual, and Toolbox Dual Inch/Metric Dials Follow Rest Jog Button & Emergency Stop Steady Rest "+" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Identification 9 < 6 7 8 : ? = > @ ; A B M C J L K G E I H F D Figure 1. I]ZBdYZa<%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z# A. =ZVYhidX` M. AZVYhXgZl7ZVg^c\=djh^c\ B. 9&"+8VbadX`BI+He^cYaZ N. 8jii^c\;aj^YEjbe$GZhZgkd^g6XXZhhEVcZa C. <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "," Headstock/Apron Controls 6 : ; 7 < 8 = > ? 9 9 9 @ A B 9 C Figure 2.=ZVYhidX`VcY\ZVgWdmXdcigdah# A. Spindle Range Lever:H]^[ihi]Z]ZVYhidX` H. Cross Slide Handwheel:Edh^i^dchi]ZXgdhh ^cidadldg]^\]gVc\Z[dghe^cYaZheZZYh ha^YZ^cdgdji#>ci]Z8HHbdYZ!i]Zhe^cYaZ WZilZZc'%")%%GEBdg)%%"'*%%GEB# heZZY^ha^c`ZYl^i]i]ZXgdhhha^YZedh^i^dc# B. Gearbox Range Lever: I]^h aZkZg ejih i]Z I. Longitudinal Carriage Handwheel:6aadlh \ZVgWdm^c]^\]dgadlgVc\ZVcY]Vhcd [dg bVcjVa bdkZbZci d[ i]Z XVgg^V\Z [gdb Z[[ZXidche^cYaZGEB# aZ[iidg^\]iVadc\i]ZWZY# C. Feed Direction Lever: I]^h aZkZg X]Vc\Zh J. Manual Carriage Oil Pump:9gVlhd^a[gdb i]Z Y^gZXi^dc i]Vi i]Z \ZVgWdm ^h ijgc^c\ Vi! i]Z Vegdc XVhZ VcY ajWg^XViZh i]Z XVgg^V\Z VcY Vh V gZhjai i]Z aZVYhXgZl VcY [ZZY gdY VcYlVnhi]gdj\]kVg^djhd^aedgih# X]Vc\ZY^gZXi^dc# K. Spindle ON/OFF Lever: JhZY id hiVgi VcY D. Gearbox Levers: BdkZhi]Z\ZVgWdm\ZVgh hidei]ZaVi]ZYjg^c\cdgbVadeZgVi^dc# ^cid eVgi^XjaVg gVi^dh! l]^X] i]Zc ijgc i]Z aZVYhXgZl VcY [ZZYgdY [dg i]gZVY^c\ VcY L. Halfnut Lever: :c\V\Zh VcY Y^hZc\V\Zh edlZg[ZZYdeZgVi^dch# i]Z Vegdc l^i] i]Z aZVYhXgZl [dg i]gZVY^c\ deZgVi^dch# E. 4-Position Tool Post Lever: JhZY[dgadX`^c\ i]ZgdiVgniddaedhi^c[djgedhh^WaZYZiZcih# M. Feed Control Lever: :c\V\Zh VcY Y^hZc\V\Zh i]Z Xgdhh [ZZY VcY adc\^ijY^cVa F. Compound Hand Crank: JhZY id edh^i^dc [ZZY\ZVg^c\# i]ZXdbedjcYVadc\i]ZXdbedjcYha^YZ# N. Feed Direction Knob: 6aadlh [dg [ZZY G. Cutting Fluid Flow Control Lever: JhZY Y^gZXi^dcX]Vc\Zhl^i]dji]Vk^c\idhidei]Z id kVgn i]Z [adl d[ Xjii^c\ [aj^Y dji d[ i]Z aVi]Z VcY bdkZ i]Z [ZZY Y^gZXi^dc aZkZg dc cdooaZ# i]Z]ZVYhidX`# "-" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z O. CSS ON/OFF SWITCH:Ijgchi]ZXdchiVci hjg[VXZheZZY[ZVijgZONdgOFF# P. Tachometer Display: >cY^XViZh l]Vi GEB i]Zhe^cYaZ^hXjggZciangdiVi^c\Vi# Q. Spindle Speed Dial: 8]Vc\Zh i]Z he^cYaZ heZZYidjhZg"YZ[^cZYaZkZah# D E F G H R. Power Light: >cY^XViZhi]ZaVi]Z^hedlZgZY" I jel]Zc^aajb^cViZY# J S. Cutting Fluid Pump Switch: Ijgch Xjii^c\ [aj^YYZa^kZgnON/OFF# Figure 3.8dcigdaeVcZa# T. Jog Button: Ijgch i]Z he^cYaZ bdidg ON l]^aZWZ^c\egZhhZYVcY]ZaY# U. Emergency Stop Button: HidehVaabVX]^cZ [jcXi^dch#Il^hiXadX`l^hZidgZhZi# K V. Master Power Switch:AdXViZYVii]ZgZVg d[i]ZaVi]Zdci]ZZaZXig^XVaWdmXdkZg!i]^h hl^iX]ijgchedlZgON/OFFidi]ZaVi]Zhd aVi]ZdeZgVi^dchXVcWZ\^c# Figure 4. BVhiZgedlZghl^iX]# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "." SECTION 1: SAFETY 3%#4)/. 3!&%49 &OR 9OUR /WN 3AFETY 2EAD )NSTRUCTION -ANUAL "EFORE /PERATING THIS -ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE OF THE SAFETY MESSAGES 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOW 2EMEMBER THAT SAFETY MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT PREVENTION MEASURES )NDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED 7),, RESULT IN DEATH OR SERIOUS INJURY )NDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED #/5,$ RESULT IN DEATH OR SERIOUS INJURY )NDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED -!9 RESULT IN MINOR OR MODERATE INJURY )T MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES 4HIS SYMBOL IS USED TO ALERT THE USER TO USEFUL INFORMATION ABOUT ./4)#% PROPER OPERATION OF THE MACHINE 3AFETY )NSTRUCTIONS FOR -ACHINERY 2%!$ 4(% %.4)2% -!.5!, "%&/2% !,7!93 53% (%!2).' 02/4%#4)/. 34!24).' -!#().%29 BVX]^cZgnegZh" 7(%. /0%2!4).' -!#().%29 Zcih hZg^djh ^c_jgn ]VoVgYh id jcigV^cZY BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci jhZgh# ]ZVg^c\adhh# !,7!93 53% !.3) !002/6%$ 7%!2 02/0%2 !00!2%, 9D CDI 3!&%49 ',!33%3 7(%. /0%2!4).' lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h! -!#().%29 :kZgnYVn ZnZ\aVhhZh dcan dg_ZlZagni]ViXVcXViX]^cbdk^c\eVgih# ]VkZ ^beVXi gZh^hiVci aZchZh·i]Zn VgZ LZVg egdiZXi^kZ ]V^g XdkZg^c\ id XdciV^c CDIhV[Zin\aVhhZh# adc\]V^gVcYlZVgcdc"ha^e[ddilZVg# !,7!93 7%!2 ! .)/3( !002/6%$ .%6%2 /0%2!4% -!#().%29 7(%. 2%30)2!4/2 7(%. /0%2!4).' 4)2%$ /2 5.$%2 4(% ).&,5%.#% /& -!#().%29 4(!4 02/$5#%3 $534 $25'3 /2 !,#/(/, 7ZbZciVaanVaZgi BdhiineZhd[Yjhi lddY!bZiVa!ZiX# XVc ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn# XVjhZhZkZgZgZhe^gVidgn^aacZhhZh# "&%" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z 3AFETY )NSTRUCTIONS FOR -ACHINERY /.,9 !,,/7 42!).%$ !.$ 02/0 2%-/6% !$*534).' +%93 !.$ %2,9 350%26)3%$ 0%23/..%, 4/ 72%.#(%3BV`ZV]VW^id[X]ZX`^c\[dg /0%2!4% -!#().%29 BV`Z hjgZ `ZnhVcYVY_jhi^c\lgZcX]ZhWZ[dgZijgc" deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan ^c\bVX]^cZgn/.# jcYZghiddY# #(%#+ &/2 $!-!'%$ 0!243 +%%0 #(),$2%. !.$ 6)3)4/23 !7!9 "%&/2% 53).' -!#().%298]ZX`[dg @ZZe Vaa X]^aYgZc VcY k^h^idgh V hV[Z Y^h" W^cY^c\dgb^hVa^\cZYeVgih!Wgd`ZceVgih! iVcXZ[gdbi]Zldg`VgZV# addhZWdaih!VcYVcndi]ZgXdcY^i^dchi]Vi bVn ^beV^g bVX]^cZ deZgVi^dc# GZeV^g dg -!+% 7/2+3(/0 #(),$02//&JhZ gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc# eVYadX`h! bVhiZg hl^iX]Zh! VcY gZbdkZ hiVgihl^iX]`Znh# 53% 2%#/--%.$%$ !##%33/2)%3 GZ[Zgidi]Z^chigjXi^dcbVcjVa[dggZXdb" .%6%2 ,%!6% 7(%. -!#().% )3 bZcYZY VXXZhhdg^Zh# >begdeZg VXXZhhd" 25..).' IjgcedlZg/&&VcYVaadlVaa g^Zh^cXgZVhZg^h`d[^c_jgn# bdk^c\eVgihidXdbZidVXdbeaZiZhide WZ[dgZaZVk^c\bVX]^cZjcViiZcYZY# $/ ./4 &/2#% -!#().%29 Ldg` Vi i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh" $/ ./4 53% ). $!.'%2/53 hdgnlVhYZh^\cZY# %.6)2/.-%.43 9D CDI jhZ bVX]^c" Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn 3%#52% 7/2+0)%#% JhZ XaVbeh dg [aVbbVWaZdgcdm^djh[jbZhbVnZm^hi# Vk^hZid]daYi]Zldg`e^ZXZl]ZcegVXi^" XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg +%%0 7/2+ !2%! #,%!. !.$ 7%,, ]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z ,)'(4%$ 8ajiiZgVcYYVg`h]VYdlhbVn bVX]^cZ# XVjhZVXX^YZcih# $/ ./4 /6%22%!#(BV^ciV^chiVW^a^in 53% ! '2/5.$%$ %84%.3)/. #/2$ VcYWVaVcXZViVaai^bZh# 2!4%$ &/2 4(% -!#().% !-0%2!'% -!).4!). -!#().%29 7)4( #!2% #%24!). $534 -!9 "% (!:!2$/53 @ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[ ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh# i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg -!+% 352% '5!2$3 !2% ). 0,!#% i]ViineZd[Yjhi# !.$ 7/2+ #/22%#4,9 "%&/2% 53).' -!#().%29 <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "&&" Additional Safety for Metal Lathes 1. READ AND UNDERSTAND THIS 10. SAFETY CLEARANCES. BV`Z hjgZ MANUAL BEFORE OPERATING THIS ldg`e^ZXZ ]Vh VYZfjViZ XaZVgVcXZ WZ[dgZ MACHINE. YOUR SAFETY AND THE hiVgi^c\bVX]^cZ#8]ZX`iddaVcYiddaedhi PROPER USE OF THIS MACHINE IS XaZVgVcXZ! X]jX` XaZVgVcXZ! VcY hVYYaZ YOUR RESPONSIBILITY. XaZVgVcXZWZ[dgZhiVgi^c\i]ZaVi]Z# 2. CLEARING CHIPS. 9d cdi XaZVg X]^eh Wn 11. RATES. 6alVnh jhZ i]Z Veegdeg^ViZ [ZZY ]VcYdgl]^aZi]ZaVi]Z^hdeZgVi^c\# VcY heZZY gViZh! VcY hZaZXi i]Z ijgc^c\ heZZY Veegdeg^ViZ [dg i]Z ineZ d[ ldg`! 3. CHUCK KEY SAFETY. 6alVnh gZbdkZ bViZg^Va!VcYiddaW^i#6aadli]ZaVi]Zid\V^c X]jX``Zn#CZkZglVa`VlVn[gdbi]ZaVi]Z [jaaheZZYWZ[dgZWZ\^cc^c\VXji# l^i]i]Z`Zn^ci]ZX]jX`# 12. STOPPING LATHE.CZkZgViiZbeiidhadl 4. TOOL SELECTION.6alVnhhZaZXii]Zg^\]i dg hide i]Z aVi]Z X]jX` Wn jh^c\ ndjg XjiiZg[dgi]Z_dW!VcYbV`ZhjgZi]ZnVgZ ]VcY# h]Vge# I]Z g^\]i idda YZXgZVhZh higV^c dc i]ZaVi]ZXdbedcZcihVcYegdk^YZhVWZiiZg 13. ATTENDANCE. CZkZglVa`VlVn[gdbi]Z [^c^h]# aVi]Z l]^aZ ^i ^h gjcc^c\# 6c jchjeZgk^hZY aVi]Zi]Vi^hgjcc^c\^ck^iZhVXX^YZcih# 5. SECURING THE WORKPIECE.BV`ZhjgZ ldg`e^ZXZ ^h egdeZgan ]ZaY ^c i]Z X]jX` 14. ENTANGLEMENT HAZARDS. I^Z WVX` WZ[dgZ hiVgi^c\ aVi]Z# 6 ldg`e^ZXZ i]gdlc adc\]V^g!addhZXadi]^c\!VcYgZbdkZ_ZlZa" [gdbi]ZX]jX`bVnXVjhZhZkZgZ^c_jgnid gnVcY\adkZhidgZYjXZi]Zg^h`d[ZciVc\aZ" ndjghZa[dgdi]Zgh# bZcil^i]bdk^c\eVgih# 6. CHANGING GEARS. Ijgc i]Z aVi]Z OFF 15. AUTOMATIC FEEDS.GZaZVhZVcnVjid" WZ[dgZX]Vc\^c\heZZYh#I]Zhe^cYaZbjhi bVi^X[ZZYhV[iZgXdbeaZi^c\V_dW# WZWgdj\]iidVXdbeaZiZhideWZ[dgZX]Vc\" ^c\\ZVgh# 16. MOTOR DIRECTION. CZkZggZkZghZbdidg Y^gZXi^dcl]^aZi]ZaVi]Z^h^cbdi^dc# 7. SUPPORT LONG STOCK.HidX`ZmiZcY^c\ WZndcYi]Z]ZVYhidX`BJHIWZhjeedgiZY# 17. GUARDS. BV`Z hjgZ Vaa \jVgYh VgZ ^c JchjeedgiZY hidX` l^aa WZ\^c id l]^e VcY eaVXZVcYldg`^c\egdeZganWZ[dgZhiVgi^c\ XVjhZhZg^djh^c_jgniddeZgVidg$WnhiVcYZgh i]ZaVi]Z# VcYXVjhZYVbV\Zidi]ZaVi]Z#6alVnhijgc hjeedgiZYadc\hidX`VihadlGEB h# 18. TOOL POST CLEARANCE. 6Y_jhi idda edhi id egdk^YZ egdeZg hjeedgi [dg i]Z 8. PINCH HAZARDS.EgdiZXindjg]VcYhVcY ^chiVaaZY ijgc^c\ idda# IZhi idda edhi XaZVg" i]ZlVnhWnValVnhjh^c\VX]jX`XgVYaZdg VcXZWngdiVi^c\ldg`e^ZXZWn]VcYWZ[dgZ e^ZXZd[eanlddYdkZgi]ZlVnhd[i]ZaVi]Z ijgc^c\aVi]ZON# l]ZcgZbdk^c\$^chiVaa^c\X]jX`h# 19. CRASHES.BV`ZhjgZcdeVgid[i]Zidda! 9. LATHE MAINTENANCE. CZkZg deZgViZ idda]daYZg!XdbedjcY!Xgdhhha^YZ!dgXVg" i]Z aVi]Z l^i] YVbV\ZY dg ldgc eVgih# g^V\Z l^aa XdciVXi i]Z X]jX` Yjg^c\ deZgV" BV^ciV^cndjgaVi]Z^cegdeZgldg`^c\XdcY^" i^dc# i^dc#EZg[dgbgdji^cZ^cheZXi^dchVcYbV^c" iZcVcXZegdbeianl]ZccZZYZY#EjiVlVn VY_jhibZciiddahV[iZgjhZ# "&'" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Glossary of Terms I]Z[daadl^c\^hVa^hid[XdbbdcYZ[^c^i^dch!iZgbhVcYe]gVhZhjhZYi]gdj\]djii]^hbVcjVaVhi]ZngZaViZ idi]^haVi]ZVcYbZiValdg`^c\^c\ZcZgVa#7ZXdbZ[Vb^a^Vgl^i]i]ZhZiZgbh[dgVhhZbWa^c\!VY_jhi^c\dg deZgVi^c\i]^hbVX]^cZ#NdjghV[Zin^hK:GN^bedgiVciidjhVi Arbor: 6 bVX]^cZ h]V[i i]Vi hjeedgih V Xjii^c\ Gib: 6iVeZgZYlZY\Zdge^ZXZd[bZiVaadXViZY idda# Vadc\Vha^Y^c\bZbWZgi]ViXVcWZVY_jhiZY id gZbdkZ ZmXZhh^kZ eaVn gZhjai^c\ [gdb Backlash: HeVXZWZilZZci]gZVYh^cVaZVYhXgZl lZVg# VcY]Va[cji!dgWZilZZc\ZVgiZZi]!i]VibVn gZhjai^cZmXZhh^kZaZkZgdg]VcYl]ZZa[gZZ" Headstock: I]Z bV_dg aVi]Z XdbedcZci i]Vi eaVn dg addhZ dg cd^hn \ZVg igV^c deZgVi^dc! ]djhZhi]Zhe^cYaZVcYbdidgYg^kZhnhiZb# VcYadhhd[idaZgVcXZh# Lathe Center: 6 aVi]Z VXXZhhdgn l^i] V +% Collet:6Xdc^XVah]VeZYhea^i"haZZkZWjh]^c\i]Vi ed^cil]^X]^h^chZgiZY^cidi]Z]ZVYhidX`dg ]daYhgdjcYdggZXiVc\jaVgiddadgldg`e^ZXZh iV^ahidX`d[i]ZaVi]ZVcY^hjhZYidhjeedgi Wni]Z^gdjih^YZY^VbZiZg# i]Zldg`e^ZXZ# CSS: 8dchiVci hjg[VXZ heZZY [ZVijgZ VjidbVi^" Leadscrew: I]Zadc\hXgZli]Vi^hYg^kZcWni]Z XVaan^cXgZVhZhhe^cYaZGEBidXdbeZchViZ \ZVgWdmi]VibdkZhi]ZXVgg^V\Z[dgi]gZVY" [dgadhh^cldg`e^ZXZY^VbZiZg#6hVgZhjai!V ^c\deZgVi^dch# XdchiVcihjg[VXZheZZY^hbV^ciV^cZY[dgVc ZkZc[^c^h]VcY\gZViZgiddaa^[Z# Spindle: I]ZgdiVi^c\h]V[ii]Vi]daYhVcYYg^kZh i]Zldg`e^ZXZdgXjii^c\idda# Cross Slide: 6[^mijgZViiVX]ZYidi]ZaVi]ZXVg" g^V\Z i]Vi ]daYh i]Z XdbedjcY VcY XVc WZ Tailstock: 6bdkVWaZ]djh^c\deedh^iZ[gdbi]Z bdkZY^cVcYdji# X]jX` i]Vi ^h jhZY id hjeedgi i]Z ZcY d[ V ldg`e^ZXZ# Cutting Speed: I]ZY^hiVcXZVed^cidcVXjiiZg bdkZh^cdcZb^cjiZ!ZmegZhhZY^cbZiZghdg Tool Post: I]ZeVgid[i]ZXdbedjcYi]Vi]daYh [ZZieZgb^cjiZ# i]Zidda]daYZg# Dial Indicator: 6c^chigjbZcijhZY^chZijeVcY Turret: 6bVX]^cZ[^mijgZi]Vi]daYhbjai^eaZiddah ^cheZXi^dcldg`i]Vih]dlhdci]ZVbdjcid[ VcY XVc WZ gZkdakZY VcY ^cYZmZY id edh^" Zggdg^ch^oZdgVa^\cbZcid[VeVgi# i^dc# Facing: >caVi]Zldg`!Xjii^c\VXgdhhi]ZZcYd[V Ways: I]ZegZX^h^dcbVX]^cZYVcY[aViigVX`hdc ldg`e^ZXZ!jhjVaanidbVX]^cZV[aVihjg[VXZ# V aVi]Z dc l]^X] i]Z XVgg^V\Z VcY iV^ahidX` ha^YZ# Feed: I]Z bdkZbZci d[ V Xjii^c\ idda ^cid V ldg`e^ZXZ# EVS: :aZXigdc^XKVg^VWaZHeZZY#6hZid[ZaZXig^" XVaXdcigdahi]ViVaadli]ZdeZgVidgidhZaZXi Vcn he^cYaZ heZZY Wn jh^c\ Vc ZaZXigdc^X Y^Va#HeZZYhVgZcdiX]Vc\ZYWnaZkZghVcY \ZVgh# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "&(" SECTION 2: CIRCUIT REQUIREMENTS Power Connection Device 220V 3-Phase I]Z edlZg XdccZXi^dc YZk^XZ YZeZcYh dc i]Z ineZ d[ ^chiVaaZY dg eaVccZY hZgk^XZ# LZ gZXdb" Operation bZcYjh^c\dcZd[i]ZYZk^XZhh]dlc^cFigure 5!YZeZcY^c\dci]ZkdaiV\ZWZ^c\jhZY# Serious personal injury could occur if you GROUNDED connect the machine to power before com- L15-20 RECEPTACLE pleting the setup process. DO NOT connect Electrocution or fire could result if machine is not 8jggZci8Vggn^c\Egdc\h grounded and installed in compliance with electrical codes. Compliance MUST Figure 5.A&*"'%Eaj\DjiaZi[dg''%K! be verified by a qualified ("E]VhZ electrician! Extension Cords (220V Only) Jh^c\ZmiZch^dcXdgYhbVngZYjXZi]Za^[Zd[i]Z Full Load Amperage Draw bdidg#>chiZVY!eaVXZi]ZbVX]^cZcZVgVedlZg 6aaBdidgh8dbW^cZY#############################&)6beh hdjgXZ#>[ndjbjhijhZVcZmiZch^dcXdgY/ Power Supply Circuit Requirements JhZViaZVhiV&'\Vj\ZXdgYi]ViYdZhcdi ZmXZZY*%[ZZi^caZc\i]!VcYZchjgZi]Vii]Z NdjBJHIXdccZXindjgbVX]^cZidV\gdjcYZY ZmiZch^dc XdgY XdciV^ch V \gdjcY l^gZ VcY X^gXj^ii]Vi^hgViZY[dgi]ZVbeZgV\Z\^kZcWZadl# eaj\e^c# CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi^c\X^g" Xj^il^i]dcZd[]^\]ZgVbeZgV\Zl^i]djiXdchjai" ^c\ V fjVa^ÃZY ZaZXig^X^Vc id ZchjgZ Xdbea^VcXZ l^i]l^g^c\XdYZh#If you are unsure about the Phase Converter wiring codes in your area or you plan to con- nect your machine to a shared circuit, consult a qualified electrician. >[ ndjg aVi]Z ^h XdccZXiZY id V e]VhZ XdckZgiZg [dg ("e]VhZ edlZg! i]Z edlZg [gdb i]Z bVcj" [VXijgZY edlZg aZ\ hdbZi^bZh XVaaZY i]Z l^aY B^c^bjb8^gXj^i#######################################'%6be l^gZdgbVcj[VXijgZYaZ\ XVc[ajXijViZ#8dccZXi i]Z L^aY L^gZ dg i]Z BVcj[VXijgZY AZ\ [gdb i]Z e]VhZ XdckZgiZg id i]Z aVi]Z ^ceji aZVY A'# Di]Zgl^hZ!ndjgaVi]ZbVncdihiVgiegdeZgan!VcY bV\cZi^Xhl^iX]X]ViiZgVcYigVch[dgbZgYVbV\Z l^aadXXjg# "&)" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z SECTION 3: SETUP Setup Safety Items Needed for Setup I]Z[daadl^c\^iZbhbVnWZcZZYZYidXdbeaZiZ This machine presents i]ZhZijeegdXZhh!WjiVgZcdi^cXajYZYl^i]ndjg serious injury hazards bVX]^cZ/ to untrained users. Read through this entire manu- Description Qty al to become familiar with ;dg`a^[idg8gVcZ *%%%aWXVeVX^in ############& the controls and opera- A^[i^c\HigVeh *%%%aW#XVeVX^inZVX] #######' tions before starting the HV[Zin Wear safety glasses dur- ing the entire setup pro- cess! Unpacking I]ZBdYZa<%+,%lVhXVgZ[jaaneVX`ZYl]Zc^i The Model G0670 is aZ[idjglVgZ]djhZ#>[ndjY^hXdkZgi]ZbVX]^cZ an extremely heavy ^hYVbV\ZYV[iZgndj]VkZh^\cZY[dgYZa^kZgn! machine. Serious per- please immediately call Customer Service at sonal injury may occur if (570) 546-9663for advice. safe moving methods are not followed. To be safe, HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg get assistance and use edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci# power equipment when Otherwise, filing a freight claim can be difficult. disassembling the crate and moving the machine. L]Zc ndj VgZ XdbeaZiZan hVi^h[^ZY l^i] i]Z XdcY^i^dcd[ndjgh]^ebZci!ndjh]djaY^ckZcidgn i]ZXdciZcih# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "&*" Inventory NOTICE Some hardware/fasteners on the inventory >c i]Z ZkZci i]Vi Vcn cdcegdeg^ZiVgn eVgih VgZ list may arrive pre-installed on the machine. b^hh^c\ Z#\#VcjidgVlVh]Zg !lZldjaYWZ\aVY Check these locations before assuming id gZeaVXZ i]Zb! dg [dg i]Z hV`Z d[ ZmeZY^ZcXn! that any items from the inventory list are gZeaVXZbZcih XVc WZ dWiV^cZY Vi ndjg adXVa missing. ]VgYlVgZhidgZ# 6[iZg ndj ]VkZ ^cheZXiZY ndjg aVi]Z VcY Vaa i]Z Tool Box Inventory: (Figure 7) Qty eVgih ]VkZ WZZc gZbdkZY [gdb i]Z XgViZ! ndj G. Idda7dm###################################################### & h]djaY]VkZi]Z[daadl^c\^iZbh/ H. I]gZZ"?Vl8]jX`LgZcX]##########################& I. IddaEdhiI"LgZcX]####################################& Major Inventory 1: (Figure 6) Qty J. BI+id)IVeZgZYHe^cYaZHaZZkZ##########& A. HiZVYnGZhi6hhZbWan############################### & K. =ZmLgZcX]HZi&#*"&%bb######################## & B. &';VXZeaViZl$9&"+8VbadX`HijYHZi### & L. 8Vhi>gdc;ZZi############################################# + C. ;daadlGZhi6hhZbWan################################& M. BI)HiVcYVgY9ZVY8ZciZg##################### & D. ;djg"?Vl8]jX`LgZcX]############################& N. BI)8VgW^YZI^e9ZVY8ZciZg################# & E. &%;djg"?Vl8]jX`l$8dbWd?Vlh##########& O. 'HiVcYVgYHXgZl9g^kZg##########################& F. ;djg"?Vl8]jX`9&"+8VbadX`HijYHZi### & P. 'E]^aa^ehHXgZl9g^kZg############################# & Q. DeZc:cYLgZcX]&%$&'bb###################### & R. DeZc:cYLgZcX]&)$&,bb###################### & S. DeZc:cYLgZcX]''$')bb######################& T. 6 7 .8]jX`?Vlh############################################( Note: Chuck jaws are shiped inside of main lathe electrical box. 9 8 : < = > ; ? H @ G F Figure 6. EVaaZi^iZb^ckZcidgn# C A E B D I Figure 7.Idda7dm>ckZcidgn# "&+" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Site Considerations Clean Up Floor Load I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn d^aidegZkZciXdggdh^dcYjg^c\h]^ebZci#GZbdkZ GZ[Zgidi]ZMachine Data Sheet[dgi]ZlZ^\]i i]^h egdiZXi^kZ XdVi^c\ l^i] V hdakZci XaZVcZg dg VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ# YZ\gZVhZg# 6kd^Y X]adg^cZ"WVhZY hdakZcih! hjX] HdbZ[addghbVngZfj^gZVYY^i^dcVagZ^c[dgXZbZci VhVXZidcZdgWgV`ZeVgihXaZVcZgi]VibVnYVb" idhjeedgiWdi]i]ZbVX]^cZVcYdeZgVidg# V\Z eV^ciZY hjg[VXZh# ;daadl i]Z bVcj[VXijgZg»h ^chigjXi^dchl]Zcjh^c\VcnXaZVc^c\egdYjXi# Working Clearances 8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[ bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ! VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg Gasoline and petroleum di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg products have low flash ndjgcZlbVX]^cZ#HZZFigure 8 [dgi]Zb^c^bjb points and can explode ldg`^c\XaZVgVcXZh# or cause fire if used to clean machinery. DO NOT use these products to clean the machinery. Children and visitors may be seriously injured if unsuper- vised around this machine. Lock entrances to the shop Many cleaning solvents or disable start switch or are toxic if inhaled. power connection to prevent Minimize your risk by only unsupervised use. using these products in a well ventilated area. &&% ''%K ("E]VhZ '& :aZXig^XVa :\gZhh 6XXZhh 9ddg '% +% 6XXZhh 9ddg @ZZe AVi]Z Ldg`e^ZXZ AdVY^c\6gZV JcdWhigjXiZY .% Figure 8.B^c^bjbldg`^c\XaZVgVcXZh# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "&," Lifting & Moving the Lathe This lathe is an extremely heavy machine. Serious personal injury or death may occur if safe lifting and moving methods are Figure 9. AZkZa^c\[ZZiVcYhXgZlh# not followed. Get assis- tance from a professional 9dcdiViiZbeiida^[idgbdkZi]^haVi]Z^[ndjVgZ rigger if you are unsure jchjgZ]dlidhV[ZanYdhd# ;dg`h Figure 10. A^[i^c\adXVi^dch[dgi]Z<%+,%aVi]Z# "&-" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Test Run :bZg\ZcXnHideHl^iX] NOTICE This lathe is shipped without oil. Fill all EjbeHl^iX] gearboxes to the correct level, and oil the ways and all lubrication points before start- He^cYaZHeZZY9^Va ing lathe. Ignoring this notice will result in lathe damage and void warranty! 8HHDC$D;;Hl^iX] DcXZ ndj ]VkZ gZVY i]^h bVcjVa VcY iV`Zc Vaa hV[ZinegZXVji^dch!ndjVgZgZVYnidXdbeaZiZi]^h Figure 11.8dcigdaeVcZa# iZhigjc#>[!Yjg^c\i]ZiZhigjc!ndjXVccdiZVh^an adXViZi]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc! 6# GdX`i]ZX]jX`WVX`VcY[dgi]Wn]VcYVcY hidegjcc^c\i]ZbVX]^cZ^bbZY^ViZan!VcYgZ[Zg bdkZi]Z]ZVYhidX`gVc\ZaZkZg Figure 12 TroubleshootingdcPage 59[dgVhdaji^dc# id i]Z aZ[i hd i]Z ]ZVYhidX` ^h ^c adl gVc\Z '%")%%GEB # >[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg IZX]HjeedgiVi *,% *)+".++([dgVhh^hiVcXZ# To test run the lathe: 1. 9>H8DCC:8II=:A6I=:;GDBEDL:G 2. BV`Z hjgZ i]Vi i]Z ]ZVYhidX` d^a iVc`! \ZVgWdm!Vegdc!VcYaZVYhXgZlgZhZgkd^gd^a aZkZah VgZ [jaa# GZ[Zg id Lubrication ^c i]Z MAINTENANCE hZXi^dc dc Page 53 d[ i]^h bVcjVa[dgYZiV^ah# 3# BV`ZhjgZi]Vii]ZX]jX`VcY_VlhVgZhZXjgZ gZ[ZgidChuck and Faceplate Mounting dc Page 25 # Figure 12.=ZVYhidX`gVc\ZaZkZg# 4# Ijgci]Zejbehl^iX] Figure 11 idi]ZOFF 7# BdkZi]Z 5# Ijgci]Z8HHDC$D;;hl^iX]idON!ijgci]Z he^cYaZheZZYY^Va Figure 11 id^ihb^c^bjb heZZY! VcY bV`Z hjgZ i]Z Xgdhh ha^YZ ^h WVX`ZY dji id Vkd^Y edhh^W^a^in d[ V ]^\]" heZZYhiVgi# Note:With the CSS switch in the ON position the spindle speed varies with the cross slide position. With the switch in the OFF position, the spindle speed is independent of the cross slide position. Do not switch between modes when the lathe is operating. Figure 13. <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "&." 8# BdkZi]Z[ZZYY^gZXi^dc[dglVgY$gZkZghZaZkZg 11# BdkZi]Zhe^cYaZON/OFFaZkZgidi]ZOFF idcZjigVaVhh]dlc^cFigure 14# edh^i^dcVhh]dlc^cFigure 17# He^cYaZDC$D;;AZkZg Figure 14.;ZZY[dglVgY$gZkZghZaZkZg# Figure 17#He^cYaZDC$D;;aZkZg# 9# Id Y^hZc\V\Z i]Z Vegdc! edh^i^dc i]Z ]Va[ 12# 8dccZXii]ZaVi]ZidedlZg!VcYVii]ZgZVgd[ cji VcY i]Z edlZg [ZZY aZkZgh Vh h]dlc ^c i]Z]ZVYhidX`!ijgci]ZbVhiZgedlZghl^iX] Figure 15# idi]ZONedh^i^dc Figure 18 # CZjigVa =Va[cjiAZkZg9^hZc\V\ZY Figure 18#BVhiZgedlZghl^iX]^cDCedh^i^dc# Figure 15#6egdcY^hZc\V\ZY# 13. GdiViZ i]Z gZY :B:G<:C8N hide hl^iX] `cdW Figure 11 XadX`l^hZjci^a^iedehdji 10# Jh^c\ V &%bb ]Zm lgZcX]! addhZc i]Z VcY i]Z ejbe l^aa ijgc dc# DWhZgkZ i]Z d^a XVgg^V\Z adX` Figure 16 hd i]Z XVgg^V\Z ^h ejbeijWZh^\]i\aVhh Figure 19 #L]Zcd^a [gZZidha^YZ# [adlh dji d[ i]Z ijWZ VcY V\V^chi i]Z h^\]i \aVhh!ndjXVchiVgii]ZaVi]Z# ·>[ d^a ^h cdi [adl^c\! Y^hXdccZXi i]Z aVi]Z [gdbedlZgVcYhlVeVcnildd[i]Z^cXdb" ^c\edlZgaZVYhA&dgA'#GZhjbZi]ZiZhi gjcV[iZgndjhZZd^aWZ^c\ejbeZY# Note:This headstock has a pressurized oil system that is equipped with an oil pres- sure safety switch. If oil stops flowing, the lathe will shut down automatically and not restart until the oil system failure is cor- rected. Never bypass this safety system or headstock damage may occur. Figure 16.8Vgg^V\ZadX`# "'%" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z 18. DeZci]ZaVi]Z]ZVYhidX`h^YZXdkZgVeegdm" ^bViZan&"^cX]hdi]ZYddghV[Zina^b^ihl^iX] deZchVcYY^hVWaZhi]ZaVi]Z[gdbhiVgi^c\ 19. 6iiZbei id hiVgi i]Z aVi]Z# H]djaY i]Z aVi]Z hiVgi! i]Z hV[Zin a^b^i hl^iX] ^h [Vjain VcY cZZYhgZeaVXZbZci# 20. 8adhZi]ZYddgVcYhiVgii]ZaVi]ZV\V^c!VcY ejh] i]Z :B:G<:C8N HIDE hl^iX] VcY D^aEjbeH^\]i i]ZaVi]Zh]djaYhide# He^cYaZWgZV`"^c NOTICE THIS LATHE IS SHIPPED WITHOUT OIL! Complete all Lubrication procedures out- lined in the MAINTENANCE section on Page 53# Failure to follow all lubrication and beak-in procedures will cause rapid deterioration of bearings and other related He^cYaZ parts and void your machine warranty. DC$D;; AZkZg >i^hZhhZci^VaidXadhZan[daadli]ZegdeZgWgZV`"^c egdXZYjgZh id ZchjgZ igdjWaZ"[gZZ eZg[dgbVcXZ# Figure 20#He^cYaZDC$D;;AZkZg# 8dbeaZiZi]^hegdXZhhdcXZndj]VkZ[Vb^a^Vg^oZY ndjghZa[ l^i] Vaa ^chigjXi^dch ^c i]^h bVcjVa VcY 16. DWhZgkZVcYa^hiZc[dgVcnVWcdgbVacd^hZh XdbeaZiZYi]ZiZhigjc# dg k^WgVi^dc# I]Z aVi]Z h]djaY gjc hbddi]an l^i]a^iiaZdgcdk^WgVi^dcdggjWW^c\cd^hZh# To break-in the spindle: 17. Ejh] i]Z [ddi WgV`Z! VcY i]Z aVi]Z h]djaY 1. 8dbeaZiZi]ZTest RunegdXZYjgZWZ\^cc^c\ XdbZidVfj^X`hide# dcPage 19# ·>[i]ZWgV`ZeZYVa]VhcdZ[[ZXidci]ZaVi]Z! 2# Ijgci]Z8HHDC$D;;Y^VaidOFFVcYi]Z h]jii]ZaVi]ZYdlcVcYgZ[ZgV-Belts VcY he^cYaZheZZYY^Vaidi]Zb^c^bjbheZZY# Brake and SwitchdcPage 66 VcYbV`Z i]ZgZfj^gZYVY_jhibZcih# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "'&" 3# BdkZi]Z\ZVgWdmgVc\ZaZkZg Figure 21 id adlgVc\Z# Figure 23.D^aiZbeZgVijgZi]ZgbdbZiZg# 6# 9^hZc\V\Z i]Z ]Va[ cji VcY i]Z edlZg [ZZY aZkZghh]dlc^cFigure 24# Figure 21. 4# BdkZi]Z]ZVYhidX`gVc\ZaZkZg Figure 12 idadlgVc\Z# 5# BdkZi]Z[ZZYY^gZXi^dc[dglVgY$gZkZghZaZkZg Figure 22 id;DGL6G9# =Va[CjiAZkZg9^hZc\V\ZY Figure 24#EdlZg[ZZYVcY]Va[cjiaZkZgh Y^hZc\V\ZY# 7. Ijgc i]Z aVi]Z ON, VcY aZi ^i gjc [dg iZc b^cjiZh^cZVX]heZZYd['*!'%%!VcY)%% GEB!jh^c\i]ZY^VaidVY_jhii]ZheZZY# 8# 6[iZgXdbeaZi^c\Step 7!hidei]ZaVi]ZVcY Figure 22.;ZZY[dglVgY$gZkZghZaZkZg# bdkZ i]Z \ZVgWdm gVc\Z aZkZg Xid cZjigVa! VcYbdkZi]Z]ZVYhidX`gVc\ZaZkZg Figure NOTICE 12 id]^\]# Do not leave the lathe unattended during the 9. Ijgc i]Z aVi]Z ON VcY aZi ^i gjc Vi [dg iZc break-in period. Make sure that you keep a b^cjiZh ^c ZVX] heZZY d[ )%%! &%%%! VcY close eye on the headstock oil thermometer '*%%GEB# (Figure 23) on the oil tank. If the headstock oil temperature reaches 160°F shut the 10. 6[iZgXdbeaZi^c\Step 9!gZYjXZi]Zhe^cYaZ lathe down and let the system cool before heZZYid)%%GEBVcYaZii]ZaVi]Zgjc[dgV resuming break-in. Also, if for any reason [^cVa&*b^cjiZhidVaadli]ZbVX]^cZidXdda the oil pump stops pumping, shut the lathe VcYX^gXjaViZi]Zd^a# down immediately. 11. H]jii]ZaVi]ZYdlc!gZeaVXZi]Z]ZVYhidX` VcY\ZVgWdmd^a!VcYgZ"iZch^dci]Zk"WZaih# "''" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z SECTION 4: OPERATIONS Operation Safety CSS System I]Z BdYZa <%+,% l^aa eZg[dgb bVcn ineZh I]^haVi]Z^hZfj^eeZYl^i]V8HH 8dchiVci d[ deZgVi^dch i]Vi VgZ WZndcY i]Z hXdeZ d[ Hjg[VXZ HeZZY hnhiZb Figure 25 i]Vi \^kZh i]^h bVcjVa# BVcn d[ i]ZhZ deZgVi^dch XVc WZ Xdch^hiZci [^c^h]Zh WZilZZc hjg[VXZh l^i] Y^[[Zg" YVc\ZgdjhdgYZVYan^[eZg[dgbZY^cXdggZXian# ZciY^VbZiZgh# I]Z ^chigjXi^dch ^c i]^h hZXi^dc VgZ lg^iiZc l^i] i]Z jcYZghiVcY^c\ i]Vi i]Z deZgVidg ]Vh i]Z cZXZhhVgn `cdlaZY\Z VcY h`^aah id deZgViZ i]^h bVX]^cZ# If at any time you are experiencing difficulties performing any operation, stop using the machine! >[ ndj VgZ Vc ^cZmeZg^ZcXZY aVi]Z deZgVidg! lZ He^cYaZHeZZY9^Va higdc\an gZXdbbZcY i]Vi ndj gZVY Wdd`h! igVYZ 8HHHl^iX] Vgi^XaZh! dg hZZ` igV^c^c\ [gdb Vc ZmeZg^ZcXZY He^cYaZGEBGZVYdji aVi]Z deZgVidg WZ[dgZ eZg[dgb^c\ Vcn jc[Vb^a^Vg deZgVi^dch# Above all, your safety must come Figure 25.8HHhnhiZb# first! >[i]Z8HHhl^iX]^h^ci]ZONedh^i^dc!i]Zhe^cYaZ heZZYVjidbVi^XVaanX]Vc\Zhl^i]i]Zedh^i^dcd[ i]ZXgdhhha^YZ#;dgZmVbeaZ!Yjg^c\[VX^c\deZgV" i^dch!Vhi]ZiddaW^ibdkZhidlVgYi]ZXZciZgd[ Damage to your eyes could result from using i]Z ldg`e^ZXZ! i]Z he^cYaZ heZZY ^cXgZVhZh id this machine without proper protective gear. bV^ciV^c V XdchiVci hjg[VXZ heZZY Yjg^c\ Xji" Always wear safety glasses or a face shield i^c\ Vh Y^VbZiZg YZXgZVhZh# 6h V gZhjai d[ i]^h when operating this machine. VjidbVi^Xhe^cYaZheZZYXdcigda!hjg[VXZ[^c^h]Zh VgZ Xdch^hiZci! idda^c\ aVhih adc\Zg! VcY [ZlZg ldg`e^ZXZhl^aaWZadhi[gdbb^hiV`Zh# 6cdi]Zg WZcZ[^i YZg^kZY [gdb i]Z 8HH [ZVijgZ ^h i]Vi [gdb gZYjXZY bVX]^cZ h]jiYdlc VcY aZhh aZkZg h]^[i^c\ XnXaZh! h]dgiZg bVX]^c^c\ i^bZ l^aa WZVX]^ZkZYl]^X]XVcbZVc^cXgZVhZYegdYjX" i^k^in# Note/L]Zci]Z8HHhl^iX]^h^ci]ZONedh^i^dc! Loose hair and cloth- i]Zhe^cYaZGEBXVcWZVY_jhiZYl^i]i]Zhe^cYaZ ing could get caught in heZZYY^Va Figure 25 # machinery and cause seri- ous personal injury. Keep L]Zc i]Z 8HH hl^iX] ^h ^c i]Z OFF edh^i^dc! loose clothing and long i]ZXgdhhha^YZedh^i^dc]VhcdZ[[ZXidche^cYaZ hair away from moving heZZY#I]Zhe^cYaZheZZY^hdcanVY_jhiZYl^i] machinery. i]Zhe^cYaZheZZYY^Va# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "'(" >[ i]^h ^h i]Z XVhZ! ndj l^aa ]VkZ id gZbdkZ i]Z Camlock Stud X]jX`VcY[^cZ"ijcZi]ZXVbadX`hijYVY_jhibZci# HZZ Figure 26 [dg l]^X] Y^gZXi^dc id ijgc i]Z Adjustment XVbadX`hijYh# DcXZndj]VkZVY_jhiZYi]ZXVbadX`hijYh!^chiVaa L]Zc [^ii^c\ V X]jX` dg [VXZeaViZ l^i] XVbadX` i]Z X]jX` dg [VXZeaViZ Vh djia^cZY ^c Id ^chiVaa hijYh! dg l]Zc bdjci^c\ V cZl X]jX` dg [VXZ" X]jX`dg[VXZeaViZdcPage 26# eaViZ!^ibVnWZcZXZhhVgnidVY_jhii]ZXVbadX` hijYh# >cdgYZgidegdeZgan^chiVaadgVY_jhidcZdgbdgZ NOTICE XVbadX` hijYh! ndj bjhi gZbdkZ V hijY adX`^c\ Never install a chuck or faceplate without XVehXgZl!i]Zci]gZVYi]ZXVbadX`hijY^cdgdji having the camlock cap screws in place jci^ai]Za^cZdci]Zh^YZd[i]ZhijY^h[ajh]l^i] or fully tightened. If you ignore this notice, i]Zided[i]ZX]jX`XVhi^c\ Figure 26 #I]^h^h the chuck may never be able to be removed Vc^c^i^VaVY_jhibZci# since the camlock studs will turn with the camlocks and never release. L]ZcndjeaVXZi]ZX]jX`dcidi]ZaVi]Zhe^cYaZ! ndj bVn [^cY i]Vi dcZ dg bdgZ XVbadX`h Yd cdi [jaaned^ciWZilZZci]ZVbVg`hdci]ZX]jX`# >c^i^Va6Y_jhibZci/ 8VbadX`HijY 8=J8@ 6a^\cbZci INCORRECT CORRECT INCORRECT IjgcHijYDji DcZIjgc 8Vb GZaZVhZ 9Vijb IjgcHijY 7ZilZZc >cDcZIjgc 6ggdlh Figure 26#8VbadX`hijYVa^\cbZci# "')" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Chuck and Faceplate To remove a chuck or faceplate: Mounting 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. EaVXZ V e^ZXZ d[ eanlddY VXgdhh i]Z aVi]Z 8]jX`;VXZeaViZBi\ lVnh id egdiZXi i]Z lVnh! dg jhZ V hjeedgi I]ZBdYZa<%+,%^hh]^eeZYl^i]i]Z("_VlX]jX` XgVYaZVcYedh^i^dc^i_jhijcYZgi]ZX]jX`# ^chiVaaZY#I]^h^hVhXgdaa"ineZX]jX`!bZVc^c\i]Vi Vaai]gZZ_VlhbdkZ^cjc^hdcl]ZcVY_jhiZY# 3. IjgcVXVbl^i]i]ZX]jX``Znjci^ai]ZXVb a^cZ Va^\ch l^i] i]Z XVb gZaZVhZ YVijb a^cZ I]Z )"_Vl X]jX`! dc i]Z di]Zg ]VcY! [ZVijgZh h]dlc^cFigure 28. ^cYZeZcYZci _Vlh! l]^X] ^h jhZY [dg hfjVgZ dg jcZkZcan"h]VeZYhidX`# 8Vb >[ cZ^i]Zg X]jX` XVc ]daY ndjg ldg`e^ZXZ! i]Z 8Vb GZaZVhZ /&& XVhi"^gdc[VXZeaViZ]Vhhadih[dgI"Wdaihi]Vi]daY A^cZ hiVcYVgYdgXjhidbXaVbe^c\]VgYlVgZ#L^i]i]Z 9Vijb XdggZXiXaVbe^c\]VgYlVgZ!i]^h[VXZeaViZl^aa]daY A^cZ cdc"Xna^cYg^XVaeVgihhjX]VhXVhi^c\h# I]Z X]jX`h VcY [VXZeaViZ ]VkZ V 9"+ 8VbadX` bdjci#EaZVhZcdiZi]Vii]ZgZVgZa^cZhhiVbeZY ^cidi]ZXVbVcYdci]ZX]jX`WdYn#6X]jX``Zn ^h jhZY id ijgc i]Z adX`^c\ XVbh Figure 28 id hZXjgZ$gZaZVhZi]ZX]jX`$[VXZeaViZ# Figure 28. 8VbVcYa^cZh# 4. JcadX`i]Zdi]ZgXVbh^ci]ZhVbZbVccZg# The chuck is heavy and is awkward to han- BV`ZhjgZidhjeedgii]ZX]jX`VhndjVa^\c dle. Always protect the ways when remov- i]ZaVhiXVb#I]ZX]jX`bVnXdbZd[[Vii]^h ing or installing a chuck, and make sure ed^ci!hdit is important that the weight is that you make a support cradle Figure supported by an adequate chuck cradle. 27 , lifting hoist, or that you have an assis- tant when installing or removing chucks. 5. GZbdkZi]ZX]jX``Zn# Ignoring this warning may lead to a severe crushing or amputation injury! ·>[ i]Z X]jX` ^h hi^aa i^\]i dc i]Z he^cYaZ! iVei]ZWVX`d[i]ZX]jX`l^i]VgjWWZgdg lddYbVaaZil]^aZhjeedgi^c\i]ZWdiidbd[ i]ZX]jX`# ·>[i]ZX]jX`YdZhcdi^bbZY^ViZanXdbZd[[! gdiViZ i]Z he^cYaZ Veegdm^bViZan +%ß VcY iVeV\V^c#BV`ZhjgZVaai]ZbVg`hdci]Z XVbhVcYhe^cYaZVgZ^cegdeZgVa^\cbZci# Figure 27#LddYZcX]jX`hjeedgiXgVYaZ# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "'*" To install a chuck or faceplate: 7. IjgcVXVbadX`l^i]i]ZX]jX``Znjci^ai]Z XVba^cZ[VaahWZilZZci]ZVbVg`hh]dlc 1. 9>H8DCC:8IA6I=:;GDBEDL:G ^cFigure 30. 2. EaVXZ V e^ZXZ d[ eanlddY VXgdhh i]Z aVi]Z lVnhVcYedh^i^dc^i_jhijcYZgi]ZX]jX`# /&& 3. EaVXZi]ZX]jX`dci]ZXgVYaZ# 4. BV`ZhjgZi]ZX]jX`iVeZgVcYhe^cYaZiVeZg 8Vb bVi^c\hjg[VXZhVgZeZg[ZXianXaZVc# A^cZ 5. >cheZXiVcYbV`ZhjgZi]ViVaaXVbadX`hijYh VgZ jcYVbV\ZY! VgZ XaZVc VcY a^\]ian d^aZY! VcYi]Vii]ZXVbadX`hijYXVehXgZlhVgZ^c eaVXZVcYhcj\# Figure 30. 8VbVcYa^cZh# NOTICE 8. AdX` i]Z di]Zg XVbh ^c V Xg^hhXgdhh dg hiVg Never install a chuck or faceplate without eViiZgchdi]ZX]jX`^hYgVlcjeZkZcandcVaa having the camlock cap screws in place h^YZhl^i]djiVcnX]VcXZd[b^hVa^\cbZci# or fully tightened. If you ignore this notice, the chuck may never be able to be removed Note:If any of the cam lines (Figure 30) do since the camlock studs will turn with the not fall between the "V" marks when the cam camlocks and never release. lock is tight, you must adjust the offending camlock stud as discussed in Camlock Stud 6. >[Zfj^eeZY!Va^\ci]ZX]jX`"id"he^cYaZi^b^c\ Adjustment on Page 24. bVg`h Figure 29 !VcYha^YZi]ZX]jX`dcid i]Zhe^cYaZ# 9. GZbdkZi]ZX]jX``Zn# 8]jX`I^b^c\BVg`h Figure 29. 8]jX`i^b^c\bVg`h# "'+" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Using the 3-Jaw Chuck Using the 4-Jaw Chuck I]Z ("_Vl hXgdaa"ineZ X]jX` ^cXajYZY l^i] i]^h I]Z )"_Vl X]jX` [ZVijgZh ^cYZeZcYZcian VY_jhi" aVi]Z[ZVijgZh]VgYZcZYhiZZa_Vlhi]ViXZciZgi]Z VWaZ]VgYZcZYhiZZa_Vlhid]daYcdc"Xna^cYg^XVadg ldg`e^ZXZ# L]Zc i]Z deZgVidg deZch dg XadhZh d[["XZciZgldg`e^ZXZh#:VX]_VlXVcWZgZbdkZY i]Z _Vlh l^i] i]Z X]jX` `Zn! i]Z _Vlh bdkZ ^c [gdb i]Z X]jX` WdYn VcY gZkZghZY [dg V l^YZ jc^hdc# gVc\Zd[ldg`]daY^c\kZghVi^a^in# I]ZgZ VgZ ild hZih d[ _Vlh ^cXajYZY l^i] i]Z Tools Needed Qty ("_Vl X]jX`·^ch^YZ VcY djih^YZ _Vlh# JhZ i]Z 8]jX`@Zn######################################################### & XdggZXi_Vlh[dgi]Zh^oZVcYXdc[^\jgVi^dcd[i]Z ldg`e^ZXZ id ]daY ^i [^gban VcY hZXjgZan dc i]Z To mount a workpiece on the 4-jaw chuck: X]jX` hZZFigure 31 [dgZmVbeaZh # 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. JhZVe^ZXZd[lddYidegdiZXii]ZWZYlVnh# 3. JhZi]ZX]jX``ZniddeZcZVX]_Vljci^ai]Z ldg`e^ZXZXVca^Z[aViV\V^chii]ZX]jX`[VXZ# 8aVbe^c\dcVcDjih^YZ9^VbZiZg 4. L^i] Vhh^hiVcXZ id ]daY i]Z ldg`e^ZXZ ^c eaVXZ!i^\]iZcZVX]_Vl^chbVaa^cXgZbZcih# 6[iZg VY_jhi^c\ i]Z [^ghi _Vl! Xdci^cjZ i^\]i" Zc^c\ ^c deedh^c\ hZfjZcXZ! Vh h]dlc ^c Figure 32!jci^ai]Zldg`e^ZXZ^h[^gbanhZXjgZ ^ci]ZYZh^gZYedh^i^dc# 8aVbe^c\^cVc>ch^YZ9^VbZiZg ( Figure 31.:mVbeaZd[jh^c\i]Z("_VlX]jX`# & Tools Needed Qty 8]jX`@Zn######################################################### & To mount a workpiece in the 3-jaw chuck: m 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. JhZi]ZX]jX``ZniddeZci]Z_Vlhjci^ai]Z ldg`e^ZXZh^ih[aViV\V^chii]ZX]jX`[VXZVcY _VlhiZe!dg[^ih^ci]ZX]jX`]daZ# ) ' 3. 8adhZ i]Z _Vlh jci^a i]Zn _jhi bV`Z XdciVXi Figure 32.)"_Vli^\]iZc^c\hZfjZcXZ# l^i]i]Zldg`e^ZXZ# 5. BV`Z[^cZVY_jhibZcihWnjh^c\ViZhi^cY^XV" 4. Ijgc i]Z X]jX` Wn ]VcY id bV`Z hjgZ i]Z idgVcYVY_jhi^c\i]Z_Vlhjci^ai]Zldg`e^ZXZ ldg`e^ZXZbV`ZhZkZcXdciVXil^i]Vaai]gZZ ^hegZX^hZanVa^\cZY# _VlhVcY^hXZciZgZY# ·>[i]Zldg`e^ZXZ^hcdiXZciZgZY!addhZci]Z _VlhVcYgdiViZi]Zldg`e^ZXZha^\]ianVcY gZi^\]iZci]Z_Vlh# ·>[ i]Z ldg`e^ZXZ ^h XZciZgZY! [jaan i^\]iZc i]Z_Vlh# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "'," Using the Faceplate Cdc"8na^cYg^XVa I]Z[VXZeaViZXVcWZjhZYidijgccdc"Xna^cYg^XVa Ldg`e^ZXZ eVgih dg [dg d[["XZciZg ijgc^c\ Wn XaVbe^c\ i]Z ldg`e^ZXZid^i# To mount a workpiece on the faceplate: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. JhZVe^ZXZd[lddYidegdiZXii]ZWZYlVnh# 8aVbe 3. HZXjgZ i]Z ldg`e^ZXZ dc i]Z [VXZeaViZ l^i] V b^c^bjb d[ i]gZZ ^cYZeZcYZci XaVbe^c\ ;VXZeaViZ YZk^XZh hZZFigure 33[dgVcZmVbeaZ # Figure 33.:mVbeaZd[Vcdc"Xna^cYg^XVa Note: Take into account the rotation and ldg`e^ZXZbdjciZYdcVine^XVa[VXZeaViZ# cutting forces that will be applied to the workpiece when clamping it to the faceplate. "'-" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Reversing the Jaws To reverse a set of jaws: 1. 9>H8DCC:8IA6I=:;GDBEDL:G I]Z i]gZZ"_Vl hXgdaa X]jX` ]Vh gZbdkVWaZ 2# EaVXZ V e^ZXZ d[ lddY dkZg i]Z lVnh id ]VgYZcZYhiZZa_Vlh Figure 34 #I]Zdjih^YZd[ egdiZXii]Zb[gdbediZci^VaYVbV\Z# i]Z_VlhVgZjhZYid]daYi]Zldg`e^ZXZ[gdbi]Z djiZgY^VbZiZg# 3# Ijgc i]Z X]jX` `Zn XdjciZgXadX`l^hZ VcY WVX`i]Z_VlhdjiidgZbdkZi]Zb# 4# 8aZVc i]Z _Vl bVi^c\ hjg[VXZh VcY Veean V i]^c[^abd[l]^iZa^i]^jb\gZVhZidi]ZbVi^c\ hjg[VXZh# 5# HZii]ZdaY_VlhVh^YZ^cVhV[ZeaVXZ[gZZd[ bd^hijgZVcYVWgVh^kZh# 6. GdiViZi]ZX]jX``ZnXadX`l^hZjci^andjhZZ i]Zi^ed[i]ZhXgdaa"\ZVgaZVYi]gZVY_jhiWZ\^c idZciZg_Vl\j^YZ& hZZFigure 36 # Figure 34.8]jX`VcY_VlhZaZXi^dc# CjbWZgZY[gdb&¶(!i]Z_VlhbjhiWZjhZY^ci]Z bViX]^c\cjbWZgZY_Vl\j^YZh!hZZFigure35# ?Vl Figure 36.AZVYi]gZVYdchXgdaa\ZVg# 7. >chZgi_Vl&^cid_Vl\j^YZ&VcY]daYi]Z _VlV\V^chii]ZhXgdaa\ZVg# 8. GdiViZ i]Z X]jX` `Zn XadX`l^hZ dcZ ijgc id Zc\V\Zi]Zi^ed[i]ZhXgdaa"\ZVgaZVYi]gZVY Figure 35.?Vl\j^YZcjbWZg# ^cidi]Z_Vl#Ejaadci]Z_VlcdlVcY^ih]djaY WZadX`ZY^cidi]Z_Vl\j^YZ# Note:The chuck need not be removed from the spindle to swap the jaws. 9# GZeZVii]ZhiZehdci]ZgZbV^c^c\_Vlh# ·>[^chiVaaZYXdggZXian!i]Zi]gZZ_Vlhl^aa XdckZg\Zid\Zi]ZgVii]ZXZciZgd[i]Z X]jX`# ·>[i]Z_VlhYdcdiXdbZid\Zi]Zg!gZeZVi i]^hegdXZYjgZjci^ai]ZnYd# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "'." Centers Tailstock I]ZYZVYXZciZg^hjhZY^ci]ZiV^ahidX`idhje" I]ZiV^ahidX` Figure 38 d[i]ZBdYZa<%+,%aVi]Z edgildg`e^ZXZh#L]Zci]ZYZVYXZciZg^hjhZY XVcWZjhZYidhjeedgildg`e^ZXZhl^i]i]ZjhZ ^c i]Z iV^ahidX`! bV`Z hjgZ id `ZZe i]Z i^e VcY d[Va^kZdgYZVYXZciZg#>iXVcYg^aadgWdgZ]daZh ldg`e^ZXZajWg^XViZY# ^ci]ZXZciZgd[VeVgi!jh^c\VYg^aaW^iVcYX]jX`! dgBI)iVeZgZYh]Vc`Yg^aaW^i#I]ZiV^ahidX`XVc I]^h aVi]Z ^h hjeea^ZY l^i] ild BI) YZVY VahdWZjhZY[dgXjii^c\h]VaadliVeZghWnjh^c\ XZciZgh¶dcZ ^h =HH VcY dcZ ^h XVgW^YZ i^eeZY# i]Zd[[hZiVY_jhibZci# I]Z hjeea^ZY BI+ id BI) haZZkZ [^ih ^cid i]Z he^cYaZiVeZgid]daYi]ZBI)XZciZg# To install a dead or live center: * 1. ;ZZYi]Zfj^aadjiVWdji ¿-[gdbi]ZXVhi^c\ hdi]Vii]ZYZVYXZciZgXVcWZ^chZgiZY# 2. >chZgii]ZYZVYXZciZg^cidi]Zfj^aadeZc^c\! Vhh]dlc^cFigure 37# Fj^aa;ZZY IV^ahidX`AdX` Fj^aaAdX` Figure 38.IV^ahidX`VcYfj^aaadX`]VcYaZh^c adX`ZYedh^i^dc# To move the tailstock: 1. EjaaWVX`dci]ZadX`aZkZg# 2. Ha^YZi]ZiV^ahidX`idi]ZYZh^gZYedh^i^dc# 3. Ejh] i]Z iV^ahidX` adX` aZkZg [dglVgY id adX` Figure 37.>chZgi^c\YZVYXZciZg# i]ZiV^ahidX`idi]ZaVi]ZWZY# 3. BdkZ i]Z iV^ahidX` ^cid edh^i^dc V\V^chi i]Z To use the tailstock quill: ldg`e^ZXZ ^i l^aa hjeedgi! VcY adX` ^c eaVXZ l^i]i]ZiV^ahidX`adX`aZkZg# 1. L^i]i]ZiV^ahidX`adX`ZYidi]ZWZY!gZaZVhZ i]Zfj^aaadX`aZkZg# Note:Make sure there is a center drilled hole in the end of workpiece that will fit the dead 2. Ijgc i]Z fj^aa [ZZY ]VcYl]ZZa XadX`l^hZ id center tip. [ZZY$bdkZ i]Z fj^aa idlVgYh i]Z he^cYaZ! dg ijgcXdjciZgXadX`l^hZidbdkZi]Zfj^aaVlVn 4. ;ZZYi]Zfj^aa^cidi]Zldg`e^ZXZ# [gdbi]Zhe^cYaZ# 5. AdX`i]Zfj^aa^cideaVXZdcXZi]Za^kZXZciZg 3. Ejh] i]Z fj^aa adX` aZkZg [dglVgY id adX` i]Z VcY i]Z eVgi gdiViZ id\Zi]Zg# I]Z fj^aa bVn fj^aa^ceaVXZ# cZZYidWZVY_jhiZYYjg^c\deZgVi^dc# 6. Id gZbdkZ i]Z a^kZ XZciZg! gZigVXi i]Z fj^aa jci^ai]Za^kZXZciZg^hegZhhZY[gZZ# "(%" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Aligning Tailstock 5. EaVXZi]Za^kZXZciZg^ci]ZiV^ahidX`# 6. 6iiVX] V aVi]Z Yd\ id i]Z gdjcY hidX` VcY bdjci^iWZilZZci]ZXZciZgh. To align the tailstock: 7. IjgcVeegdm^bViZan%#%&%d[[i]ZY^VbZiZg# 1. Jh^c\ V egZX^h^dc aZkZa! bV`Z hjgZ i]Z WZYlVnh VgZ aZkZa h^YZ"id"h^YZ VcY [gdci"id" 8. BdjciVY^Va^cY^XVidghdi]Zeajc\Zg^hdci]Z WVX`#>[i]ZaVi]Z^hcdiaZkZa!h]^bi]ZaVi]Z iV^ahidX`WVggZaWZ[dgZbdk^c\i]ZiV^ahidX`# WVhZVhgZfj^gZYWZ[dgZegdXZZY^c\ gZ[Zgid Page 18^[gZfj^gZY # 9. BZVhjgZ i]Z hidX` Y^VbZiZg l^i] V b^XgdbZiZg# 2. 4. Jh^c\i]Zdi]Zge^ZXZd[hidX`!bV`ZVYZVY XZciZg Wn ijgc^c\ V h]djaYZg id bV`Z V h]Vc`#;a^ei]Ze^ZXZdkZg^ci]ZX]jX`VcY ijgcV+%§ed^ci Figure 39 . Note:As long as the dead center remains in the chuck, the point of your center will remain true to the spindle axis. But remember the point will have to be refinished whenever it is removed and returned to the chuck. Figure 40.IV^ahidX`VY_jhibZcidei^dc&# ·>[ i]Z Y^VbZiZg ^h i]^ccZg Vi i]Z iV^ahidX` ZcY!bdkZi]ZiV^ahidX`VlVn[gdbndj]Va[ i]ZY^hiVcXZd[i]ZY^VbZiZg Figure 41 # Figure 39.8]jX`XZciZg^c\i]ZYZVYXZciZg# Figure 41.IV^ahidX`VY_jhibZcidei^dc'# 10. IjgcVcdi]Zg%#%&%d[[d[i]ZY^VbZiZgVcY X]ZX` [dg V iVeZg# GZeZVi jci^a i]Z YZh^gZY Vbdjcid[VXXjgVXn^hVX]^ZkZY# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "(&" 4. Ijgc i]Z fj^aa [ZZY ]VcYl]ZZa XadX`l^hZ id Drilling with [ZZYi]ZYg^aaW^i^cidi]ZgdiVi^c\ldg`e^ZXZ# Tailstock 5. IdgZbdkZi]Zidda^c\[gdbi]ZiV^ahidX`!ijgc i]Z fj^aa [ZZY ]VcYl]ZZa XdjciZgXadX`l^hZ jci^ai]Zidda^c\^hejh]ZYdjid[i]ZiVeZg# To use a tapered drill chuck: 1. L^i]i]ZiV^ahidX`adX`ZY!jcadX`i]Zfj^aaadX` aZkZg# Cutting Tapers with 2. Ijgci]Zfj^aa[ZZY]VcYaZXadX`l^hZidZmiZcY Tailstock * i]Zfj^aaVWdji ¿-^cX]djid[i]ZXVhi^c\# I]Z iV^ahidX` XVc WZ d[[hZi aZ[i dg g^\]i id Xji 3. >chZgi V iVeZgZY Yg^aa VgWdg Figure 42 ! dg iVeZgh# V iVeZgZY Yg^aa W^i Figure 43 ! ^cid i]Z fj^aa jci^ai]ZiVeZg^h[^gbanhZViZYVcYi]ZiVc\^h To offset the tailstock: adX`ZY^cidi]Zfj^aahadi# 1. AdX` i]Z iV^ahidX` ^c edh^i^dc! VcY VY_jhi i]ZaZ[iVcYg^\]i_VX`hXgZlhjci^ai]ZhXVaZ Figure 44 ^cY^XViZh i]Z d[[hZi ndj lVci# HZZFigure 45[dgVY_jhibZciY^gZXi^dc# 2. L]Zc i]Z d[[hZi ^h VX]^ZkZY! hcj\ i]Z _VX` hXgZlhhdi]ZiV^ahidX`edh^i^dc^hadX`ZY# Figure 42.Ine^XVaiV^ahidX`X]jX`^chiVaaVi^dc# AZ[iH^YZ ?VX`HXgZl HXVaZ Figure 44#IV^ahidX`d[[hZiVY_jhibZcih# Ijgc Ijgc Ijgc Ijgc Figure 43.Ine^XVaiV^ahidX`iVeZgZYYg^aaW^i 88L 8L 8L 88L ^chiVaaVi^dc# Figure 45#?VX`hXgZlVY_jhibZcikZghZh iV^ahidX`bdkZbZci# "('" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z 4. AddhZc i]Z adX` `cdW VcY deZc i]Z hiZVYn Steady Rest gZhiVcY[^ii]Zldg`e^ZXZ^ch^YZd[i]ZhiZVYn gZhi Figure 47 # I]Z hiZVYn gZhi hZgkZh Vh V hjeedgi [dg adc\ h]V[ih aZc\i]idY^VbZiZggVi^dd[(/&dg\gZViZg # I]Z hiZVYn gZhi XVc WZ eaVXZY Vcnl]ZgZ Vadc\ i]ZaZc\i]d[i]Zldg`e^ZXZ# To install/use the steady rest: 1. 8VgZ[jaan eaVXZ i]Z hiZVYn gZhi dc i]Z aVi]Z WZYlVnhhdi]Zig^Vc\jaVgcdiX][^ihdkZgi]Z Vc\aZYedgi^dcd[i]ZgZVgWZYlVn# 2. AddhZc i]Z i]gZZ l^c\ Wdaih `cdWh hd i]Z AdX` [^c\Zgedh^i^dchXVcWZVY_jhiZY Figure 46 # @cdW Figure 47.AdX``cdW# I]jbW AdX` @cdW @cdW 5. Edh^i^dc i]Z hiZVYn gZhi l]ZgZ YZh^gZY# I^\]iZci]Z]ZmcjiVii]ZWVhZd[i]ZhiZVYn L^c\ gZhi Figure 46 idhZXjgZi]ZgZhi^ceaVXZ# 7dai ;^c\Zg 6. 8adhZi]ZhiZVYngZhihdi]Vii]Zldg`e^ZXZ^h ^ch^YZi]Z[^c\ZghVcYi^\]iZci]ZadX``cdW# 7. 6Y_jhi i]Z i]jbW `cdWh hd i]Z [^c\Zgh VgZ =Zm hcj\ V\V^chi i]Z ldg`e^ZXZ VcY hZXjgZ Cji i]Z Wn i^\]iZc^c\ i]Z i]gZZ i]jbW `cdWh# ;^c\Zghh]djaYWZhcj\VcYVaadlgdiVi^dcVa bdkZbZci d[ i]Z ldg`e^ZXZ# AjWg^XViZ i]Z Figure 46.HiZVYngZhiVY_jhibZcih# [^c\ZgWZVg^c\hl^i]d^aYjg^c\deZgVi^dc# 3. 6Y_jhii]Zi]gZZi]jbW`cdWh Figure 46 hd 8. I^\]iZc i]Z i]gZZ l^c\ Wdaih# I]Z [^c\Zgh i]Zldg`e^ZXZY^VbZiZgXVcWZVXXZeiZY# h]djaYWZhcj\VcYVaadlgdiVi^dcVabdkZbZci d[i]Zldg`e^ZXZ#AjWg^XViZi]Z[^c\ZgWZVg^c\h l^i]d^aYjg^c\deZgVi^dc# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "((" Follow Rest Setting the Compound I]Z [daadl gZhi ^c Figure 48 ^h bdjciZY dc i]Z hVYYaZVcY[daadlhi]ZbdkZbZcid[i]Zidda#I]Z [daadlgZhigZfj^gZhdcanild[^c\ZghVhi]ZXjii^c\ I]ZXdbedjcY^hjhZYidXjiiVeZghdceVgihdgid iddahjeedgihi]Zldg`e^ZXZ^ci]Z[gdci#I]Z[da" hZii]ZegdeZg^c[ZZYVc\aZl]Zci]gZVY^c\#>ibVn adlgZhi^hjhZYdcadc\!haZcYZgeVgihidegZkZci VahdWZjhZYidXjiheZX^[^XaZc\i]hadc\^ijY^cVaan [aZm^c\d[i]Zldg`e^ZXZ[gdbi]ZegZhhjgZd[i]Z l]ZchZieVgVaaZaidi]Zhe^cYaZVm^h# Xjii^c\idda#>ih]djaYWZjhZYl]Zci]Zldg`e^ZXZ aZc\i]idY^VbZiZggVi^d^h(/&dg\gZViZg# I]Z XdbedjcY ]VcYXgVc` ]Vh V \gVYjViZY Y^Va [dgegZX^hZ^cX][ZZY^cXgZbZcih#I]ZWVhZd[i]Z I]Zha^Y^c\[^c\ZghVgZhZih^b^aVgidi]dhZd[i]Z XdbedjcYha^YZ]VhV\gVYjViZYhXVaZ[dgVc\jaVg hiZVYngZhi·[gZZd[eaVnWjicdiW^cY^c\#6alVnh hZije# ajWg^XViZYjg^c\deZgVi^dc#GZbdkZi]Z[daadlgZhi [gdbi]ZhVYYaZl]Zccdi^cjhZ#6[iZgegdadc\ZY To set the angular position: jhZ!b^aadg[^aZi]ZWgVhhi^ehd[i]Z[^c\Zghhdi]Zn VgZ[aViV\V^c# 1. AddhZci]Zild]Zmcjih!dcZdcZVX]h^YZd[ i]ZXdbedjcY hZZFigure 49 # =ZmCji 8dbedjcY Figure 48.;daadlgZhiViiVX]bZci# Figure 49.8dbedjcYha^YZhZiViVcVc\aZ# 2. DWhZgk^c\i]ZhXVaZVii]ZWVhZd[i]Zha^YZ! gdiViZ i]Z XdbedjcY id i]Z YZh^gZY Vc\aZ VcYgZi^\]iZc# ·>[hZii^c\jeidXjiZmiZgcVag^\]i"]VcY^cX] dg bZig^X i]gZVYh! dg aZ[i"]VcY ^ciZgcVa i]gZVYh[dgi]Z[^ghii^bZ!hZii]ZXdbedjcY hd ^ih igVkZa ^h eZg[ZXian eVgVaaZa l^i] i]Z Xgdhhha^YZ#CZmijh^c\VegdigVXidg!gdiViZ i]ZXdbedjcY'.#*XdjciZgXadX`l^hZVcY bVg` i]Z cZl adXVi^dc dc i]Z XdbedjcY ha^YZ#I]^hbVg`l^aaWZi]Zfj^X`gZ[ZgZcXZ ed^ci[dghZii^c\i]Zd[[hZiVc\aZ#IdbVg` [dg^ciZgcVag^\]i"]VcYi]gZVYh!dgaZ[i"]VcY ZmiZgcVai]gZVYh!gZeZVii]ZegdXZhhVWdkZ Wji gdiViZ i]Z XdbedjcY '.#* XadX`l^hZ VcYbVg`i]ZXgdhhha^YZVXXdgY^c\an# "()" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z 4-Way Tool Post Chip Drawer I]Z[djg"lVniddaedhi Figure 50 ^hbdjciZYdc I]^h]VcYnX]^eYgVlZgVaadlh[dgfj^X`VcYZVhn ide d[ i]Z XdbedjcY VcY Vaadlh V bVm^bjb d[ X]^egZbdkVaVcYXjii^c\[aj^YhXgZZcVXXZhh#I]Z [djgiddahidWZadVYZYh^bjaiVcZdjhan# aVi]ZXVW^cZi]VhildhideWdaih Figure 51 i]Vi Vaadl[dgbVm^bjbYgVlZgejaadjil^i]djii]Zldg" I]Z [djg"lVn idda edhi Vaadlh [dg fj^X` ^cYZm^c\ g^Zhd[i]ZYgVlZg[Vaa^c\djidcidi]Z[addg# idcZliddah#I]^h^hVXXdbea^h]ZYWnaddhZc^c\ i]Zide]VcYaZ!i]ZcgdiVi^c\i]Ziddaedhiidi]Z YZh^gZY edh^i^dc# I^\]iZc i]Z ide ]VcYaZ id adX` i]Zidda^cidedh^i^dc# Figure 51.8]^eYgVlZg# Figure 50.)"lVniddaedhi# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "(*" Foot Brake Adjustable Carriage Stop System I]^haVi]Z^hZfj^eeZYl^i]V[ddiWgV`Z Figure 52 !l]^X]^heg^bVg^an^ciZcYZYidWZjhZYVhV i^bZ hVk^c\ idda# I]Z WZhi bZi]dY [dg jh^c\ i]Z JhZi]ZVY_jhiVWaZXVgg^V\Zhide Figure 53 Xda" [ddiWgV`Z^hijgci]Zhe^cYaZaZkZgOFF!i]ZceVg" aVgidhZii]ZadXVi^dcl]ZgZi]ZXVgg^V\Zl^aaWZ i^VaanhiZedci]Z[ddiWgV`Zidhidei]Zhe^cYaZ# Y^hZc\V\ZYWni]Z[ZZYgdY[g^Xi^dcXajiX]#L]Zc i]Z VY_jhiVWaZ XVgg^V\Z XdciVXih i]Z hide Xda" ;jaan ejh]^c\ i]Z [ddi WgV`Z l]^aZ i]Z he^cYaZ aVg Yjg^c\ V adc\^ijY^cVa [ZZY^c\ deZgVi^dc! i]Z ^h ON l^aa Xji edlZg id i]Z bdidg VcY Wg^c\ i]Z [ZZYgdYXajiX]Y^hZc\V\Zhi]Z[ZZYgdY[gdbi]Z he^cYaZ id V hide# Hidee^c\ i]Z he^cYaZ ^c i]^h VegdcVcYi]ZXVgg^V\ZbdkZbZcihideh# bVccZg^h]VgYZgdci]ZaVi]Z\ZVgWdm!WgV`ZeVY! VcYWZaih#I]^hineZd[WgV`ZVeea^XVi^dch]djaYWZ gZhZgkZY[dgZbZg\ZcXnh^ijVi^dch#DcXZhideeZY! i]Zhe^cYaZaZkZgl^aai]ZccZZYidWZgZijgcZYid i]ZcZjigVaedh^i^dc# 6egdc Note:Do not confuse this feature with the emer- gency stop button. The emergency stop button cuts power to the machine and does not apply the brake. This button must be reset to restore power to the lathe. He^cYaZDC$D;;AZkZg Hide8daaVg 6egdcHide Figure 53#6Y_jhiVWaZXVgg^V\ZhideVcYXdaaVg# NOTICE The carriage stop system is designed to stop the longitudinal carriage movement at optional locations when the feedrod is engaged. ;ddi7gV`Z When the leadscrew is engaged for thread- Figure 52.;ddiWgV`ZVcYhe^cYaZON/OFF ing operations, the carriage stop system aZkZg# will not disengage the leadscrew—you must move the half nut lever instead. Otherwise the carriage can crash into the chuck, or if it contacts the stop, the leadscrew shear pin will break. Before doing any threading operations, make sure to loosen the feedrod stop collar so it slides freely on the feedrod. "(+" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Manual Feed Power Feed NdjXVcbVcjVaanbdkZi]ZXjii^c\iddaVgdjcYi]Z aVi]Zl^i]i]gZZbZi]dYh#I]^hhZXi^dcgZk^Zlhi]Z ^cY^k^YjVaXdcigdahdci]ZXVgg^V\ZVcYYZhXg^WZh NOTICE i]Z^gjhZh hZZFigure 54 # Feed rate is based on spindle RPM. High feed rates combined with high spindle speeds result in a rapidly moving carriage or cross slide. Pay close attention to the feed rate you have chosen and keep your 8gdhhHa^YZ 8dbedjcY foot poised over the brake pedal. Failure =VcYl]ZZa =VcYXgVc` to take this precaution can lead to carriage and chuck crash. ;dg Z^i]Zg Xgdhh dg adc\^ijY^cVa [ZZY! bdkZ i]Z edlZg [ZZY aZkZg dc i]Z Vegdc ^c i]Z Y^gZXi^dch ^cY^XViZY Wn i]Z eaVXVgY Figure 55 ! VcY i]Zc bdkZi]Z[ZZYY^gZXi^dcaZkZg Figure 56 idhZaZXi [ZZY Y^gZXi^dc# GZbZbWZg! Vaa Y^gZXi^dch gZkZghZ l]Zc he^cYaZ gdiVi^dc ^h gZkZghZY# GZ[Zg id i]Z Using the Thread and Feed ChartdcPage 43 Adc\^ijY^cVa=VcYl]ZZa id aZVgc ]dl id h]^[i i]Z aVi]Z ^c dgYZg id \Zi V heZX^[^X[ZZYgViZ# Figure 54.8Vgg^V\Z8dcigdah# Longitudinal Handwheel I]Z adc\^ijY^cVa ]VcYl]ZZa bdkZh i]Z XVgg^V\Z 8gdhh;ZZY aZ[idgg^\]iVadc\i]ZWZY#JhZi]^hXdcigdal]Zc hZii^c\jei]ZbVX]^cZ[dgijgc^c\dgl]ZcbVcjVa bdkZbZci^hYZh^gZYYjg^c\ijgc^c\deZgVi^dch# Cross Slide Handwheel I]Z Xgdhh ha^YZ ]VcYl]ZZa bdkZh i]Z ide ha^YZ CZjigVa idlVgYVcYVlVn[gdbi]Zldg`#Ijgc^c\i]ZY^Va XadX`l^hZbdkZhi]Zha^YZidlVgYi]Zldg`e^ZXZ# Adc\^ijY^cVa;ZZY 6Y_jhii]Z\gVYjViZYY^VaWn]daY^c\i]Z]VcYl]ZZa l^i]dcZ]VcYVcYijgc^c\i]ZY^Val^i]i]Zdi]Zg# Figure 55#EdlZg[ZZYaZkZgedh^i^dch# Idh]^[iWZilZZc^cX]VcYbZig^XhXVaZh!gdiViZi]Z hXVaZWVggZa&-%jci^aVcZll^cYdlZmedhZhi]Z VaiZgcViZhXVaZ# Compound Handcrank I]Z XdbedjcY ]VcYXgVc` Xdcigdah i]Z edh^i^dc d[i]ZXjii^c\iddagZaVi^kZidi]Zldg`e^ZXZ#I]Z XdbedjcY ^h VY_jhiVWaZ [dg Vcn Vc\aZ l^i]^c ^ih gVc\Z# I]Z XdbWd ^cX]$bZig^X \gVYjViZY Y^Va ^h Zc\gVkZY ^cid V gdiViVWaZ WVggZa# 6c\aZ VY_jhi" bZci^hhZXjgZYWnXVehXgZlhdci]ZWVhZd[i]Z XdbedjcY# Figure 56.;ZZYY^gZXi^dcaZkZg# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "(," =dlZkZg! l^i] i]Vi hV^Y! ^[ i]Z [ZZYgdY [dglVgY$ Feed Direction gZkZghZ aZkZg Figure 58 ^h bdkZY id X]Vc\Z i]Z[ZZYgdYY^gZXi^dc!l]ViZkZg[ZZYY^gZXi^dci]Z Control Knob [ZZYXdcigda`cdW^hXjggZcian^cl^aaWZgZkZghZY# L^i]i]ZjhZd[i]^h`cdW!i]ZdeZgVidgXVcVkd^Y ]Vk^c\idh]jiYdlci]ZaVi]ZVcYh]^[ii]Z[ZZYgdY [dglVgY$gZkZghZaZkZgdci]Z\ZVgWdmidX]Vc\Z i]ZY^gZXi^dcd[[ZZY#L]^aZi]ZaVi]Z^hgjcc^c\! i]Z deZgVidg XVc Y^hZc\V\Z i]Z [ZZY aZkZg VcY i]ZcZ^i]Zgejaadgejh]i]^h`cdW Figure 57 id X]Vc\Z i]Z [ZZY Y^gZXi^dc d[ XVgg^V\Z dg Xgdhh ha^YZ# L]Zc i]Z [ZZY aZkZg ^h gZ"Zc\V\ZY! i]Z hZaZXiZY[ZZYY^gZXi^dc^hgZkZghZY# Figure 58.;ZZYgdY[dglVgY$gZkZghZaZkZg# Figure 57.;ZZYY^gZXi^dc`cdW# "(-" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z IddeZgViZi]ZXjii^c\[aj^Yejbe!jhZi]Zejbe Cutting Fluid System hl^iX]dci]ZXdcigdaeVcZa Figure 60 idijgcdc i]Zejbe!VcYi]ZkVakZaZkZg[dg[adlXdcigdaVi i]ZcdooaZ# L]^aZ h^beaZ ^c XdcXZei VcY [jcXi^dc! bVcn ^hhjZhbjhiWZiV`Zc^cidVXXdjciVcYVYYgZhhZY id [^cY VcY jhZ i]Z XdggZXi Xjii^c\ [aj^Y# 6alVnh [daadlVaaegdYjXilVgc^c\hVcYXdciVXii]Z[aj^Y bVcj[VXijgZg[dgjcVchlZgZYfjZhi^dch# I]ZXjii^c\[aj^YejbeVcYgZhZgkd^g Figure 59 VgZadXViZY^ci]ZWVhZWZ]^cYi]ZkZciZYXdkZg dci]ZiV^ahidX`ZcYd[i]ZaVi]Z# Figure 60.8jii^c\[aj^Yejbehl^iX]# BIOLOGICAL & POISON HAZARD! Use the correct personal protection equipment when handling cutting fluid and by follow federal, state, and fluid manufacturer Figure 59.8jii^c\[aj^YejbeVcYgZhZgkd^g# requirements to properly dispose of cutting fluid. I]Zfj^X`gZ[ZgZcXZiVWaZh]dlc^cFigure 61XVc ]ZaendjhZaZXii]ZVeegdeg^ViZXjii^c\[aj^Y# Cutting Fluids for Lathe Operations Water Synthetic Sulfurized Workpiece Dry Mineral Oil Soluble Oil Coolants Oil Aluminum XX Brass XXX Bronze XXX X Cast Iron X Low Carbon Steel XX Alloy Metals XXXX Stainless Steel XXXX General Note: Cutting fluids are used for heavy-duty lathe operations and production turning. Oil-water emulsions and synthetic cutting fluids are the most common for typical lathe operations. Sulfurized oils often are used for threading. For small projects spot lubrication is done with an oil can or brush, or omitted completely. Figure 61.8jii^c\[aj^YhZaZXi^dciVWaZ# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "(." Calculating Spindle Speed HSS Cutting Speed Table Low Carbon High Carbon Normalized Aluminum Cast Iron Bronze Steel Annealed Steel Alloy Steel Alloys Cutting Speed SFM 90 50 45 200 70 100 (Roughing) Feed Rate 0.010" 0.010" 0.010" 0.015" 0.010" 0.010" IPR to to to to to to (Roughing) 0.020" 0.020" 0.020" 0.030" 0.020" 0.020" Cutting Speed SFM 120 65 60 300 80 130 (Finishing) Feed Rate 0.003" 0.003" 0.003" 0.005" 0.003" 0.003" IPR to to to to to to (Finishing) 0.005" 0.005" 0.005" 0.010" 0.010" 0.010" SFM = Surface Feet per Minute IPR = Inches per Revolution Note: For carbide cutting tools, double the cutting speed. These values still may need slight adjustment depending on cutting cutting tool rake and relief angles. Refer to the MACHINERY'S HANDBOOK for more detailed information. 9ZiZgb^c^c\i]ZWZhihe^cYaZheZZY RPM idijgcdg[VXZndjgldg`e^ZXZgZfj^gZhndjidZciZgi]Z [daadl^c\^c[dgbVi^dc^cidi]Z[dgbjaVWZadl/ RPM/He^cYaZdgldg`e^ZXZgZkdaji^dcheZgb^cjiZ# CS/8jii^c\heZZY^chjg[VXZheZZYeZgb^cjiZdg SFM # D/9^VbZiZgd[i]Zldg`e^ZXZ# EXAMPLE/AZihhVni]VindjcZZYidbV`Zi]Zgdj\]XjidcVadlXVgWdc2 ^cX]hiZZah]V[i#I]ZX]VgiVWdkZ^cY^XViZhi]Vi90SFM^hgZfj^gZY[dgWZhi gZhjaih#>cejiVCSkVajZd[90VcYVDkVajZd[2VcYgjci]ZZfjVi^dc#I]Z hj\\ZhiZYhe^cYaZheZZYndjcZZYidhZindjgaVi]ZidgjcVi^h180 RPM# Failure to follow RPM and feed rate guide- lines may threaten operator safety from ejected parts or broken tools. Figure 62.8jii^c\heZZYiVWaZ[dg=HHVcYXVgW^YZXjii^c\iddah# ")%" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Gearbox Threading and Feed Setup 24T I]^haVi]Z]VhbVcni]gZVY^c\dei^dch!VcY^hhZi 44T je l^i] ild VkV^aVWaZ edh^i^dch [dg i]Z \ZVgWdm Yg^kZ\ZVg# 56T >ci]ZcdgbVaedh^i^dc!i]Z*+"VcY*,"iddi]\ZVgh VgZbZh]ZY!Vaadl^c\[dg^cX]VcYbZig^Xi]gZVY" ^c\!^cXajY^c\Vaa\ZcZgVa[ZZYdeZgVi^dch# >c i]Z VaiZgcViZ edh^i^dc! i]Z ))" VcY *,"iddi] \ZVgh VgZ bZh]ZY! Vaadl^c\ [dg bdYjaZ VcY 57T Y^VbZig^Va e^iX] i]gZVY^c\! VcY ^cX] i]gZVY^c\ ^cXajY^c\Vaa\ZcZgVa[ZZYdeZgVi^dch#IdXdckZgi i]ZaVi]ZWZilZZci]gZVY^c\hZijeh^hkZgnh^beaZ# 9^hXdccZXi i]Z aVi]Z [gdb edlZg! gZbdkZ i]Z XVehXgZlVcYhlVei]Zedh^i^dcd[i]Z\ZVgVcY heVXZg h]dlc ^c Figure 63# JhZ i]Z Y^V\gVb ^c Figure 64[dg\ZVgadXVi^dch^[gZfj^gZY# HeVXZg Inch an Metric Pitch Threading Inch an Metric Feeding 8VeHXgZl VcYLVh]Zg Figure 63#GZbdk^c\i]ZYg^kZ\ZVg# NOTICE Module and Diametrial Always use the slowest speed possible for Pitch Threading threading, and avoid deep cuts or you may not be able to disengage the half nut to pre- vent an apron crash! Figure 64#8]Vc\Z\ZVgedh^i^dch# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z ")&" Thread Dial I]^haVi]Z^hZfj^eeZYl^i]Vi]gZVYY^Vai]ViaZih ndj `cdl l]ZgZ dc i]Z aZVYhXgZl ndj XVc gZ" Zc\V\Zi]Z]Va[cjiidgZhjbZ^cX]dgl]^ildgi] i]gZVY^c\#=dlZkZg!h^cXZi]ZaZVYhXgZl^h)IE>! i]Zci]Zi]gZVYY^Va^hcdicZZYZY[dgVcni]gZVY i]Vi^hY^k^h^WaZWn)#;dgi]gZZZmVbeaZh!gZ[Zgid i]Z>cY^XVidgIVWaZ^cFigure 65VcYhZZFigure 66[dgY^VaadXVi^dch# For all other even numbered ;dgbZig^X!Y^VbZig^Va!VcYbdYjaZi]gZVY^c\!i]Z TPI: Any number or mark can be i]gZVY Y^Va ^h cdi jhZY VcY ndj bjhi aZVkZ i]Z used. Note: Since the leadscrew ]Va[ cji aZkZg Zc\V\ZY jci^a i]Z i]gZVY^c\ _dW ^h is 4 TPI, then the thread dial is XdbeaZiZ# not needed for any thread that is divisible by 4. NOTICE Always use the slowest speed possible for threading, and avoid deep cuts or you may not be able to disengage the half nut to prevent an apron crash! For 3, 5, 7, 9, 11, 13, 15, 19, 23, 27 odd TPI: Any four grouped num- bers or marks can be used. For fractional TPI: Numbers 2 or 4, 1 or 3, or any two opposing marks can be used. Figure 65. >cY^XVidgiVWaZ# Figure 66.I]gZVYY^VajhZ# ")'" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Positioning Gearbox Levers IdXjiVeVgi^XjaVgi]gZVYdgZhiVWa^h]VeVgi^XjaVg[ZZYgViZ![^ghihlVei]Z\ZVgWdmYg^kZ\ZVg ^[gZfj^gZY VhZmeaV^cZY^cGearbox Threading and Feed SetupdcPage 41!i]ZcbdkZi]Z\ZVgWdmaZkZghidi]Z gZfj^gZYedh^i^dch#>ci]ZZmVbeaZWZadli]ZX]Vgih]dlhLCR8W\^kZhV[ZZYgViZd[0.35mmdg0.014"# '%")%% )%%"'*%% GEB GEB Figure 67.Jh^c\i]Zi]gZVYVcY[ZZYX]Vgi# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z ")(" 3. BdkZi]Zhe^cYaZDC$D;;aZkZg Figure 70 Starting Lathe idhiVgi$hidehe^cYaZVcYX]jX`gdiVi^dc# To start the lathe: 1. 7Z[dgZhiVgi^c\i]ZaVi]Z!bV`ZhjgZi]Vindj ijgc i]Z 8HH [jcXi^dc hl^iX] Figure 68 id OFF! ijgc i]Z he^cYaZ heZZY Y^Va id i]Z b^c^bjb! VcY bV`Z hjgZ i]Z Xgdhh ha^YZ ^h WVX`ZYdji# >[i]ZaVi]Z^hhiVgiZYl^i]i]Z8HHhl^iX]ON! VcYi]ZXgdhhha^YZ^hedh^i^dcZYVaai]ZlVn ^clVgY!i]Zhe^cYaZl^aa^bbZY^ViZanl^cY"je idi]Z]^\]Zhihe^cYaZGEBd[i]ZgVc\Zi]Vi He^cYaZDC$D;;AZkZg ^i^h^c#6hVgZhjai!^[i]Zldg`e^ZXZ^hadc\! ]ZVkn!dgd[["XZciZgZY^iXdjaYWZi]gdlcViV Figure 70. He^cYaZDC$D;;AZkZg# ]^\]kZadX^in!XVjh^c\hZkZgZ^c_jgndgYZVi]# 4. IdhideV[gZZl]ZZa^c\X]jX`VcYXjiedlZg id i]Z bdidg! egZhh Ydlc dc i]Z [ddi WgV`Z 8HHDC$D;;Hl^iX] :bZg\ZcXnHide Figure 71 # EdlZgAVbe He^cYaZHeZZY9^Va ?d\7jiidc Figure 68. 8dcigdaeVcZa# 2. ;^cY i]Z bVhiZg hl^iX] Figure 69 dc i]Z WVX`d[i]ZaVi]Z!VcYijgc^iidi]Z|dgi]Z ON edh^i^dc! VcY i]Z edlZg aVbe Figure 68 l^aaa^\]i# ;ddi7gV`Z Figure 71. ;ddiWgV`Z# Figure 69. BVhiZgedlZghl^iX]# "))" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Making Your First Cut To make your first cut: 1. BZVhjgZVcYgZXdgYi]ZY^VbZiZg D d[i]Z ldg`e^ZXZidWZijgcZYdg[VXZY/D = 2". I]^hegdXZYjgZ^hVcZmVbeaZd[]dlidbV`Z ndjg[^ghiXjidcV'e^ZXZd[adlXVgWdchiZZa# 2. Before starting the lathe, make sure that ·>[jh^c\XVgW^YZidda^c\!YdjWaZi]ZXjii^c\ you turn the CSS function switch to OFF, heZZYa^hiZY^ci]ZiVWaZ# turn the spindle speed dial to the minimum, and make sure the cross slide is backed 4. >cejii]ZDVcYCSkVajZh^cidi]ZZfjVi^dc! out. VcY i]Z gZfj^gZY he^cYaZ heZZY XVaXjaViZh djiid&-%GEB# If the lathe is started with the CSS switch ON, and the cross slide is positioned all 5. ;dgVhe^cYaZheZZYd[&-%GEB!bdkZi]Z the way inward, the spindle will immedi- ]ZVYhidX`gVc\ZaZkZg Figure 72 idi]Zadl ately wind-up to the highest spindle RPM edh^i^dc '%")%%GEB # of the range that it is in. As a result, if the workpiece is long, heavy, or off-centered it Note: To shift and get levers to completely could be thrown at a high velocity causing engage, you may need to use the jog button, severe injury or death. to move the gearbox range lever into neutral and then rotate the spindle by hand. NOTICE If the headstock is in high range (400-2500 RPM), and if the spindle speed dial is turned completely to the left, the tachometer may show a speed lower than the 400 RPM list- ed on the headstock label. This headstock range label indicates the allowable spindle speed for cutting opera- tions while in a range. If in high range, do not turn or face any workpiece with a spin- Figure 72.=ZVYhidX`gVc\ZaZkZg# dle speed lower than 400 RPM. If you must, then shift the headstock into low range to 6. H]^[i i]Z Veegdeg^ViZ aZkZgh id i]Z LCR8W reach spindle RPMs lower than 400; other- edh^i^dch# GZ[Zgg^c\ id i]Z Calculating wise, you may stall the motor. Spindle Speed iVWaZ ndj l^aa hZZ i]Vi i]Z adc\^ijY^cVagdj\]^c\[ZZYgViZ[dgadlXVgWdc hiZZa ^h WZilZZc %#%&%"%#%'% >EG ^cX]Zh$ eZg gZkdaji^dc ! VcY i]Z Thread and Feed ChartdcPage 43^cY^XViZhi]Vii]ZLCR8W aZkZgedh^i^dch\^kZV[ZZYgViZXdbegdb^hZ d[%#%&)>EG# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z ")*" 7. BdkZ i]Z \ZVgWdm Y^gZXi^dc aZkZg id ·>[ hZije [dg ijgc^c\! jhZ i]Z adc\^ijY^cVa FORWARD, VcYi]Zcejh]^ci]Z[ZZYY^gZX" ]VcYl]ZZa id bdkZ i]Z XVgg^V\Z! VcY i^dc`cdW[dgaZ[i"]VcYXVgg^V\ZigVkZa Figure kZg^[ni]Vii]ZVegdchide^hhZil]ZgZndj 73 # lVci!hdi]ZXjii^c\iddal^aacdiXgVh]^cid Vldg`e^ZXZh]djaYZgdgi]ZX]jX`#6Y_jhi Note: To quickly change carriage or cross i]ZhideVhgZfj^gZY# slide feed direction, disengage the feed lever, push-in or pull-out the feed direction knob, ·>[hZije[dgi]gZVY^c\!bV`ZhjgZi]Vii]Z and the re-engage the feed lever. There is no XVgg^V\ZadX` Figure 16 ^hgZaZVhZYVcY need to shutdown and move the leadscrew/ i]Z [ZZYgdY hide XdaaVg Figure 53 ^h feedrod direction lever on the gearbox. addhZdci]Z[ZZYgdY!dgndjl^aah]ZVgi]Z However be careful, changing the position of aZVYhXgZl h]ZVg e^c l]Zc i]Z ]Va[ cji ^h the gearbox direction lever will reverse any Zc\V\ZY# feed direction knob selection. 10. BV`Z hjgZ i]Z he^cYaZ heZZY Y^Va ^h ijgcZY id^ihb^c^bjb!VcYbV`ZhjgZi]Vii]Z8HH hl^iX] Figure 74 ^h^ci]ZOFFedh^i^dc# 8HHDC$D;;Hl^iX] :bZg\ZcXnHide EdlZgAVbe He^cYaZHeZZY9^Va ?d\7jiidc Figure 74.8HHhl^iX]!iVX]dbZiZg!VcYhe^cYaZ heZZYY^Va# Figure 73. 9. AdVY ndjg ldg`e^ZXZ VcY idda^c\! VcY edh^" 12. DWhZgkZ i]Z d^a ejbe h^\]i \aVhh dc i]Z i^dci]Zi^ed[i]ZXjii^c\iddag^\]il]ZgZndj ]ZVYhidX`VcYkZg^[ni]VindjhZZd^a[adl^c\ ^ciZcYidWZ\^ci]Zgdj\]^c\Xji#I]Zi^ebjhi djid[i]ZhbVaaijWZ# WZl^i]^cV[Zli]djhVcYi]hd[Vc^cX][gdb idjX]^c\i]Zldg`e^ZXZ#L]ZcijgcZYON!i]Z ·>[cdd^a^hhZZc!YdcdiViiZbeiidhiVgii]Z 8HHhnhiZbl^aajhZi]^hXgdhhha^YZadXVi^dc aVi]Z#8dggZXii]ZegdWaZb[^ghidg^bbZY^" VhVhiVgi^c\ed^ci[dg^cXgZVh^c\i]Zhe^cYaZ ViZ ]ZVYhidX` \ZVg VcY WZVg^c\ YVbV\Z heZZY Vh i]Z Y^VbZiZg d[ i]Z ldg`e^ZXZ ^h l^aadXXjg^[i]ZaVi]Z^hgjc# YZXgZVhZY# 13. Ijgci]Z8HHDC$D;;hl^iX]idON. ·>[ hZije [dg [VX^c\! i^\]iZc i]Z XVgg^V\Z adX`Vii]^hi^bZ!Wjil]Zc[^c^h]ZY[VX^c\! 14. 9^hZc\V\Zi]ZXVgg^V\Z[ZZY#I]ZcbdkZi]Z ^bbZY^ViZanaddhZci]ZXVgg^V\ZadX`dgi]Z he^cYaZDC$D;;aZkZgidhiVgii]ZaVi]Z#I]Z [ZZYgdY dg i]Z aZVY hXgZl h]ZVg e^c bVn he^cYaZl^aagdiViZ# hcVei]ZcZmii^bZi]Zadc\^ijY^cVa[ZZY^h jhZY# 15. Ijgci]Zhe^cYaZheZZYY^Vaid&-%GEB# ")+" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z 16. 6Y_jhi i]Z Xjii^c\ [aj^Y cdooaZ! VcY ijgc ON 21. Edh^i^dci]Zi^ed[i]ZXjii^c\iddag^\]il]ZgZ i]Zejbe# ndj^ciZcYidWZ\^ci]Z[^c^h]^c\Xji#I]Zi^e bjhiWZl^i]^cV[Zli]djhVcYi]hVc^cX]d[ 17. EaVXZndjg[ddidci]ZWgV`ZeZYVaVcYndjg idjX]^c\i]Zldg`e^ZXZ# ]VcY dc i]Z [ZZY aZkZg! gZVYn id Y^hZc\V\Z [ZZY^c\VcYhidei]ZaVi]Z^cVcZbZg\ZcXn# 22. GZ[Zg id i]Z Calculating Spindle Speed iVWaZ VcY i]Z Thread and Feed Chart dc 18. 8ZciZgVcYhZii]ZYZei]d[ndjgXjii^c\idda Page id YZiZgb^cZ i]Z [^c^h]^c\"Xji he^cYaZ idVeegdm^bViZan%#%*%# heZZYVcY[ZZYgViZ# 19. :c\V\Z i]Z Vegdc [ZZY aZkZg [dg adc\^ijY^cVa 23. GZedh^i^dc i]Z Veegdeg^ViZ aZkZgh! hiVgi i]Z [ZZY#I]Ziddal^aacdlWZ\^ci]Zgdj\]^c\Xji aVi]Z!VcYbV`Zi]Z[^c^h]^c\Xji# Vh i]Z XVgg^V\Z bdkZh id i]Z aZ[i# I]Z [ZZY gViZ [dg i]^h Xji ^h %#%&) eZg gZkdaji^dc l^i] 24. L]ZcXdbeaZiZ!ValVnh[^ghiijgci]Zhe^cYaZ i]Zhe^cYaZijgc^c\Vi&-%GEB# OFF! VcY i]Zc hZXdcY ijgc i]Z 8HH hl^iX] OFF# 20. L]Zcndjggdj\]XjihVgZXdbeaZiZVcY^i^h i^bZbV`Zi]Z[^c^h]Xji!gZ[Zgidi]ZThread 25. 7VX`i]ZXgdhhha^YZdjiidegZkZciVXX^YZciVa and Feed Chart dc Page 43! VcY bdkZ ]^\]"heZZYaVi]ZhiVgijecZmii^bZi]ZaViZ^h i]Z \ZVgWdm aZkZgh id i]Z edh^i^dch i]Vi l^aa hiVgiZY# egdk^YZ i]Z [^c^h]^c\ [ZZY gViZ h]dlc ^c i]Z HSS Cutting Speed TabledcPage 40# 26. Ejh]i]ZZbZg\ZcXnhideWjiidc^c!VcYijgc i]ZbVhiZgedlZghl^iX]OFF# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z ")," 688:HHDG>:H SECTION 5: ACCESSORIES I]^hhZXi^dc^cXajYZhi]ZbdhiXdbbdcVXXZhhdg^ZhVkV^aVWaZ[dgi]^haVi]Zi]gdj\]i]Z H2670—HSS Square Tool Bits ½" x ½" x 4 G9777—20-Pc. Carbide Tipped Tool Bit Set Djg\gdjcYiddaW^ihVgZB"'=HH!bV`^c\i]Zb 6c ZmXZei^dcVa kVajZ [dg XVgW^YZ aVi]Z idda W^ih hdbZd[i]ZbdhiYjgVWaZiddaW^ihVgdjcY#BV`Z I]^hilZcin"e^ZXZhZid[[ZghigZbZcYdjhhVk^c\h ndjgdlcheZX^Va^oZYXjiiZgh^cVcnh]VeZjh^c\ dkZgW^ihhdaY^cY^k^YjVaan!eajhZkZgnineZ^hYjea^" V h^a^Xdc XVgW^YZ \g^cY^c\ l]ZZa <-'(*"(, dc XViZYVcYgZVYnVi]VcYl]ZcndjcZZY^i#I]Z ndjg\g^cYZg# XVgW^YZ^h8"+\gVYZ[dgXjii^c\hiZZaVcYVaadnh# Figure 75. ='+,%=HHHfjVgZIdda7^ih# Figure 77. <.,,,'%EX#8VgW^YZIddaHZi# H5687—8-Pc. Pre-Ground Tool Bit Set G5640—5-Pc. Indexable Carbide Tool Set ½" I^gZYd[\g^cY^c\ndjgWaVc`]^\]heZZYhiZZaidda G6706—Replacement TiN Coated Carbide W^ih4LZ kZYdcZ^i[dgndj-"eXhZiXdbZhl^i] Indexable Insert i]ZhZh]VgeZcZYegd[^aZh/d[[hZig^\]iVcYaZ[i]VcY ;^kZ"e^ZXZijgc^c\iddahZi[ZVijgZh^cYZmVWaZXVg" iddahl^i]X]^eWgZV`Zg!higV^\]iVcYX]^eWgZV`Zg W^YZ ^chZgih l^i] hea^cZ ineZ ]daY"Ydlc hXgZl hinaZi]gZVY^c\iddah!^ciZgcVai]gZVY^c\idda!eVgi" i]Vi Vaadl ^cYZm^c\ l^i]dji gZbdk^c\ i]Z hXgZl# ^c\ idda! Wdg^c\ idda VcY ijgc^c\ idda# I]ZhZ idda :VX] hZi ^cXajYZh 6G! 6A! 7G! 7A! VcY : hinaZ W^ihVgZZkZcan]VgYZcZYidWZiiZgi]Vc+)8# iddahl^i]XVgW^YZ^chZgih!]ZmlgZcX]!ZmigV]daY" YdlchXgZlhVcYVlddYZcXVhZ# Figure 76. =*+-,EgZ" ")-" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z G7038Z—Boring Bar H5930—HSS Center Drill Set 60° G7040—Carbide Inserts for Steel (5 pk) H5931—HSS Center Drill Set 82° G7048—Carbide Inserts for Cast Iron (5 pk) 9djWaZZcYZY=HHXZciZgYg^aah!VgZegZX^h^dc \gdjcY [dg jchjgeVhhZY VXXjgVXn# :VX] hZi ^cXajYZhh^oZh&")# Figure 83. <,%(-O7dg^c\7Vg# G7030—Threading Tool Holder G7041—Carbide Inserts for Steel (5 pk) G7049—Carbide Inserts for Cast Iron (5 pk) Figure 86. =HH8ZciZg9g^aah# G9245—MT4 Live Center Set 6 hjeZg WaZcY d[ fjVa^in VcY XdckZc^ZcXZ! i]^h a^kZXZciZghZid[[ZghhZkZc^ciZgX]Vc\ZVWaZi^eh# =^\]"fjVa^in cZZYaZ WZVg^c\h egdadc\ idda a^[Z VcYheZX^VaiddahiZZaWdYnVcYi^ehVgZegZX^h^dc \gdjcY#Hjeea^ZY^clddYZcWdm# Figure 84. <,%(%I]gZVY^c\Idda=daYZg# G7033—Internal Threading Tool Holder G7042—Carbide Inserts for Steel (5 pk) G7050—Carbide Inserts for Cast Iron (5 pk) Figure 87. <.')*A^kZ8ZciZgHZi# Figure 85. <,%((>ci#I]gZVY^c\Idda=daYZg# "*%" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z H2987—½" Bent Lathe Dog G9849—Magnetic Base/Dial Indicator Combo H2988—1" Bent Lathe Dog EgZX^h^dcbZVhjgZbZcihVcYhZijeh]VkZcZkZg H2989—1½" Bent Lathe Dog WZZc hd ZVhn# BV\cZi^X WVhZ Zc\V\Zh l^i] _jhi H2990—2" Bent Lathe Dog i]Z ijgc d[ V hl^iX] VcY Vaadlh e^ced^ci VY_jhi" H2991—3" Bent Lathe Dog bZci#I]ZY^Va^cY^XVidg[ZVijgZh%¶&igVkZaVcY ?jhi i]Z i]^c\ [dg egZX^h^dc bVX]^c^c\ WZilZZc ]VhVgZhdaji^dcd[%#%%&#I]^h[^cZhZi^cXajYZhV XZciZghI]ZhZWZciiV^aAVi]Z9d\hVgZbVYZd[ bdaYZYXVhZ[dgegdiZXi^dcVcYXdckZc^ZcXZ# YjgVWaZXVhi^gdcVcY[ZVijgZhfjVgZ]ZVYWdaih# Figure 90.<.-).BV\cZi^X7VhZ$9^Va>cY^XVidg Figure 88. ='.-,".&AVi]Z9d\h# 8dbWd# G9256—6" Dial Caliper G9257—8" Dial Caliper H6879—Lathe Operation & Maintenance G9258—12" Dial Caliper Book I]ZhZ igVY^i^dcVa Y^Va XVa^eZgh VgZ VXXjgViZ id I]^hYZiV^aZYbZiVaaVi]ZWdd`egdk^YZhZmiZch^kZ %#%%&VcYXVcbZVhjgZdjih^YZhjg[VXZh!^ch^YZ XdkZgV\Zd[Vl^YZkVg^Zind[bZiValdg`^c\deZgV" hjg[VXZh! VcY ]Z^\]ih$YZei]h# ;ZVijgZh hiV^caZhh i^dch#HeZX^VaZbe]Vh^h^heaVXZYdcaVi]ZXdb" hiZZa! h]dX` gZh^hiVci XdchigjXi^dc VcY V Yjhi edcZcih!VXXZhhdg^Zh!VcYdeZgVi^c\egdXZYjgZh! egdd[Y^heaVn#6cVWhdajiZigZVi[dgi]ZeZg[ZXi^dc" ^cXajY^c\WVh^XbVX]^cZhZijeVcYgdji^cZbV^c" ^hi iZcVcXZ#6bjhi]VkZgZ[ZgZcXZ[dgVaabZiVa aVi]ZdlcZgh#'+%eV\Zh# Figure 89. <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "*&" SECTION 6: MAINTENANCE Cleaning Always disconnect power to the machine before performing maintenance. 8aZVc^c\i]ZBdYZa<%+,%^hgZaVi^kZanZVhn#BV`Z Failure to do this may hjgZ id Y^hXdccZXi i]Z aVi]Z [gdb edlZg WZ[dgZ result in serious person- XaZVc^c\^i#9^hXdccZXii]ZbVX]^cZ[gdbedlZg! al injury. gZbdkZ ZaZXig^XVa Wdm V^g [^aiZg Figure 92 ! VcY WadldjidgkVXjjbdjiYjhi#GZbdkZX]^ehYV^an Vhi]ZnVXXjbjaViZdcndjgaVi]Z!dgbdgZd[iZc Vh cZZYZY# LZi X]^eh aZ[i dc i]Z bVX]^cZ l^aa Schedule ZkZcijVaandm^Y^oZVcYXgZViZV\jbbngZh^YjZ i]Vi l^aa gjhi VcY W^cY bdk^c\ eVgih# GZ\jaVg XaZVc^c\`ZZehndjgaVi]Zgjcc^c\hbddi]an# ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ! [daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc# 8dda^c\;Vc Daily: AddhZbdjci^c\Wdaih# :bZg\ZcXnhideVcYWgV`ZdeZgVi^dc# LdgcdgYVbV\ZYl^gZh# 8jii^c\[aj^YaZkZa# D^aaZkZah# GZbdkZX]^eh# 6egdcd^aaZkZa# KZg^[nd^aejbedeZgVi^dc# KZg^[nXdda^c\[VcdeZgVi^dc# 6cndi]ZgjchV[ZXdcY^i^dc# Monthly: HZgk^XZXjii^c\[aj^YVhcZZYZY# GZbdkZZaZXig^XVaWdmV^g[^aiZgVcYWadldji dgkVXjjbdjiYjhi# Annually: 8]Vc\ZVaad^ah# 8aZVci]Zd^aejbehnhiZb# ;^aiZg Figure 92#:aZXig^XVaWdm[^aiZg# "*'" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z L]Zci]ZaVi]Z^hgjcc^c\!eZg^dY^XVaanbV`ZhjgZ Lubrication i]VindjhZZd^a[adl^c\djid[i]Zd^aijWZV\V^chi i]Zh^\]i\aVhh^ci]Z]ZVYhidX` Figure 94 #>[d^a ^h cdi [adl^c\! h]ji Ydlc i]Z aVi]Z ^bbZY^ViZan General Lubrication VcYXdciVXiIZX]c^XVaHjeedgi# @ZZe bVX]^cZY bZiVa hjg[VXZh a^`Z i]Z X]jX`! lVnh!WdgZh!Xdcigdah!X]Vc\Z\ZVgh!gdaaZgh!VcY jceV^ciZYXVhi^gdc gjhi"[gZZl^i]Veea^XVi^dchd[ egdYjXih a^`Z Eg^bgdhZ 6gbdg EaViZ l^i] Bdan"9 BVX]^cZ VcY LVn D^a! <.+ Headstock JhZ,#*a^iZghd[>HD('bVX]^cZd^adgVcZfj^kV" aZci \ZcZgVa bVX]^cZ \ZVgWdm d^a# @ZZe i]Z d^a aZkZa [jaa Vh hZZc ^c i]Z h^\]i \aVhh h]dlc ^c Figure 93 # Figure 94#D^aejbeh^\]i\aVhh# Gearbox JhZ&a^iZgd[>HD+-dgV]^\]\gVYZcdc"YZiZg\Zci H6:(%Lbdidgd^a#@ZZei]Zd^aaZkZa[jaaVhhZZc ^ci]Zh^\]i\aVhh Figure95)# =ZVYhidX` D^aIVc` 9gV^c Figure 93.=ZVYhidX`d^aiVc`# 6[iZgi]ZWgZV`"^ceZg^dY!YgV^ci]Zd^a Figure 93 ! VcYgZ[^aai]ZiVc`#8]Vc\Zi]^hd^anZVgan!dgbdgZ [gZfjZcian^[gZfj^gZYWn]ZVknbVX]^cZjhZdg^[ i]Zd^a]VhWZZcdkZg]ZViZY# Figure 95.D^ah^\]i\aVhhadXVi^dch# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "*(" 6[iZg i]Z [^ghi bdci] d[ YV^an deZgVi^dc! YgV^c Lead Screw and Feedrod VcY gZ[^aa i]Z \ZVg Wdm# HZZ Figure 96 [dg eaj\ Id ajWg^XViZ i]Z aZVY hXgZl! XaZVc l^i] b^cZgVa adXVi^dch#8]Vc\Zi]Z\ZVgWdmd^anZVgan!dgbdgZ he^g^ih!VcYgZajWg^XViZl^i]VkZgna^\]ibVX]^cZ [gZfjZcian^[]ZVknbVX]^cZjhZgZfj^gZh^i# d^ahdgjhil^aacdi[dgbdci]Zi]gZVYh#9DCDI jhZ \gZVhZ! Vh \gZVhZ l^aa e^X`je bZiVa X]^eh AZVYhXgZl7ZVg^c\D^aGZhZgkd^g;^aaEaj\ Figure 96. "*)" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Apron Ball Oilers JhZ&#&a^iZgd[Vc>HD+-dgV]^\]\gVYZcdc" I]^haVi]Z]Vh*WVaad^aZgadXVi^dch#NdjXVcjhZ YZiZg\ZciH6:(%Lbdidgd^a^ci]ZVegdc#9V^an Vc >HD +- dg V ]^\] \gVYZ cdc"YZiZg\Zci H6: X]ZX`i]Zd^aaZkZa^ci]Zh^\]i\aVhh#I]ZVegdcd^a (%L bdidg d^a [dg Vaa \ZcZgVa hjg[VXZ VcY WVaa ejbejhZhi]^hd^aidajWg^XViZi]ZlVnh# d^aZgajWg^XVi^dc#IdajWg^XViZWVaad^aZgh!XaZVci]Z djih^YZd[i]ZWVaad^aZg!ejh]i]ZWVaal^i]i]Zi^e 6[iZg i]Z [^ghi bdci] d[ YV^an deZgVi^dc! YgV^c d[i]Zd^aXVccdooaZ!VcYhfj^gidcZdgildYgdeh i]Z Vegdc d^a Figure 98 ! VcY gZ[^aa i]Z Vegdc d[ d^a ^ch^YZ i]Z d^aZg WZ[dgZ VcY V[iZg jh^c\ i]Z i]gdj\] i]Z [^aa eaj\ aVWZaZY D>A Figure 99 # 6i aVi]Z#>[i]Zh]deZck^gdcbZci]Vh]^\]bd^hijgZ Vb^c^bjb!X]Vc\Zi]ZVegdcd^anZVgandgbdgZ dg^hkZgnY^gin!^cXgZVhZi]Zd^a^c\^ciZgkVa#JhZi]Z [gZfjZcian^[]ZVknbVX]^cZjhZgZfj^gZh^i# hVbZd^aVhndjVgZjh^c\[dgi]Z]ZVYhidX`#HZZ Figures 100 id 101[dgi]ZWVaad^aZgadXVi^dch# 9gV^cEaj\ Figure 98.6egdcYgV^ceaj\# Apron Oil Pump Id ajWg^XViZ i]Z hVYYaZ ha^YZ VcY i]Z Xgdhh ha^YZ Figure 100. lVn\j^YZh!ejaai]ZVegdcd^aejbe`cdW Figure 7Vaad^aZgadXVi^dch# 99 djiVcY]daY^i[dgilddgi]gZZhZXdcYh!VcY i]Zc ejh] i]Z `cdW ^c dcXZ# I]Z ejbe YgVlh d^a[gdbi]ZVegdcgZhZgkd^gVcYi]Zc^hejbeZY i]gdj\] Yg^aaZY eVhhV\Zh id i]Z lVn \j^YZh# GZeZVi i]^h egdXZhh jci^a i]Z lVn \j^YZh VgZ ajWg^XViZY#AjWg^XViZi]Z\j^YZhdcXZWZ[dgZVcY dcXZ V[iZg jh^c\ i]Z aVi]Z# >[ i]Z aVi]Z ^h ^c Vc Zck^gdcbZcii]Vi]Vh]^\]bd^hijgZdg^hkZgnY^gin! ^cXgZVhZi]ZajWg^XVi^dc^ciZgkVaVcYbV`ZhjgZid `ZZei]ZVegdcd^aaZkZa[jaa# ;^aaEaj\ 6egdcD^aEjbe Figure 101.IV^ahidX`WVaad^aZgadXVi^dch# H^\]i Figure 103.IVc`i]ZgbdbZiZg# To clean the oil pump system: 1. GZbdkZ i]Z YgV^c eaj\ Figure 103 ! VcY YgV^c i]Z d^a [gdb i]Z iVc` ^cid Vi aZVhi V ("\VaadcYgV^ceVc# 2. Jh^c\ V )bb ]Zm lgZcX]! gZbdkZ i]Z [djg VXXZhhXdkZgXVehXgZlh Figure 104 !VcY Figure 102.=ZVYhidX`iVc`VcYd^aejbe i]Zci]ZXdkZg# hnhiZb# Note: The cap screw in the center of the I]Zd^ahnhiZbbjhiWZXaZVcZYVccjVaan#JcYZg cover acts as a handle to lift the plate and ]ZVknjhZ!i]^h^ciZgkVabVnWZ^cXgZVhZYVXXdgY" does not need to be removed. ^c\an# 3. Eji dc hV[Zin \aVhhZh# Jh^c\ b^cZgVa he^g^ih >[ i]Z d^a iZbeZgVijgZ h]dlc dc i]Z i]Zgbdb" VcY gV\h! XaZVc dji i]Z iVc`! VcY jhZ i]Z ZiZg Figure 103 ZkZg ZmXZZYh &,% YZ\gZZh Wadl\jcidYgni]Z^ch^YZd[i]ZiVc`# ;V]gZc]Z^i!i]Zd^al^aa\ZidkZg]ZViZYVcYWZ\^c id WgZV` Ydlc# 8]Vc\Z i]Z d^a ^bbZY^ViZan ^[ Note: Do not remove the suction screen at i]^h^hi]ZXVhZ#>ckZhi^\ViZl]ni]ZiZbeZgVijgZ this time. ZmXZZYZY i]Z bVm^bjb# Edhh^W^a^i^Zh bVn WZ eddgkZci^aVi^dc!ZmXZhh^kZldg`adVYh!dgZmigZbZ ldg` h^iZ iZbeZgVijgZh# 8dggZXi i]Z dkZg]ZVi^c\ egdWaZbidegZkZcii]^h[gdb]VeeZc^c\V\V^c# Figure 104.IVc`VXXZhheaViZ# "*+" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z 4. L]Zc i]Z iVc` ^h XdbeaZiZan XaZVcZY dji! 5. Jh^c\b^cZgVahe^g^ihVcYVWadl\jc!XaZVc jci]gZVY i]Z hjXi^dc hXgZZc Figure 105 ! Vaa XdciVb^cVcih [gdb i]Z hXgZZc Figure [gdbi]ZhjXi^dce^eZ!VcYgZbdkZi]ZhjXi^dc 105 VcYWadlYgn# hXgZZcVhhZbWan# TIP: While the tank is accessible, you can place a magnet at the bottom-center of the tank, or install a magnetic drain plug to collect any fine metal particles generated by the headstock drivetrain. Figure 106.HjXi^dchXgZZc# 6. GZ^chiVaa i]Z hXgZZc VhhZbWan! VXXZhh eaViZ \Vh`Zi!VcYeaViZ# 7. GZ[^aai]ZiVc`l^i]Vc>HD('dgVcZfj^kVaZci \ZcZgVabVX]^cZ\ZVgWdmd^a# Figure 105.HjXi^dchXgZZcgZbdkVa# Figure 107.=ZVYhidX`ajWg^XVi^dchnhiZbd^a[adlY^V\gVb# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "*," 2. 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XaZVc VcY ajWg^XViZ X]jX` i]gZVYh! bdkZdgYdc i VcYgZeaVXZ_Vlh Page 29 # bdkZZVh^an# 8Vgg^V\Zldc i &# "+%" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Operation and Work Results Hnbeidb Edhh^WaZ8VjhZ Edhh^WaZHdaji^dc 8Vgg^V\Z]VgYid &# 8Vgg^V\ZadX`^hi^\]iZcZYYdlc# &# 8]ZX`idbV`ZhjgZi]ZXVgg^V\ZadX`Wdai^h[jaan bdkZ# gZaZVhZY# '# 8]^eh]VkZadVYZYjedcWZYlVnh# '# ;gZfjZcianXaZVcVlVnX]^ehi]ViadVYjeYjg^c\ ijgc^c\deZgVi^dch# (# 7ZYlVnhVgZYgnVcY^ccZZYd[ajWg^XVi^dc# (# AjWg^XViZWZYlVnhVcY]VcYaZh# )# Adc\^ijY^cVahidehVgZ^ciZg[Zg^c\# )# 8]ZX`idbV`ZhjgZi]VihidehVgZ[adVi^c\VcYcdi ]^ii^c\i]ZXZciZghide# *# <^WhVgZiddi^\]i# *# AddhZc\^WhXgZl h ha^\]ian Page 64 # <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "+&" Cross Slide Slide Leadscrew 7VX`aVh]XVcWZ[djcYWnijgc^c\i]ZXgdhhha^YZ Adjustment ]VcYl]ZZa ^c dcZ Y^gZXi^dc! i]Zc ijgc^c\ i]Z ]VcYl]ZZa i]Z di]Zg Y^gZXi^dc# L]Zc i]Z Xgdhh ha^YZ WZ\^ch id bdkZ! i]Z WVX`aVh] ]Vh WZZc iV`Zcje# NOTICE 7VX`aVh] ^h VY_jhiZY Wn addhZc^c\ Vaa [djg XVe Avoid the temptation to overtighten the hXgZlhh]dlc^cFigure 111!VcYi]Zci^\]iZc^c\ backlash set screw. Overtightening will i]ZXZciZghZihXgZl!l]^X]^cijgcejh]ZhYdlc cause excessive wear to the wedge, half dcVlZY\Zi]Vi[dgXZhi]Z]Va[cjiVeVgi!iV`^c\ nut, and lead screw. Reducing backlash to jeaVh]^ci]Z]Va[cjiVcYaZVYhXgZl#>[ndj\Zi less than 0.001" is impractical and reduces i]Z]Va[cjiiddi^\]i!addhZci]ZhZihXgZl!iVei]Z cross slide and compound slide life. Xgdhhha^YZV[Zli^bZhl^i]VgjWWZgdglddYZc bVaaZi!VcYijgci]Z]VcYaZhadlanWVX`"VcY"[dgi]! jci^ai]Z]VcYaZijgch[gZZan#IdgZVY_jhii]ZWVX`" Compound aVh]!gdX`i]Z]VcYaZWVX`VcY[dgi]VcYi^\]iZc 7VX`aVh]^hVY_jhiZYWni^\]iZc^c\i]ZhZihXgZlh i]Z hXgZl hZi hXgZl hadlan jci^a i]Z WVX`aVh] h]dlc ^c Figure 110# I]ZhZ hXgZlh l]Zc ejh] ^h Vi Veegdm^bViZan %#%%& Vh ^cY^XViZY dc i]Z V\V^chii]ZaZVYhXgZlcjiiV`^c\jeaVh]WZilZZc ]VcYl]ZZaY^Va# i]Z]Va[cjiVcYaZVYhXgZl#>[ndj\Zii]Z]Va[cji iddi^\]i!addhZci]ZhZihXgZlh!iVei]ZXdbedjcY V[Zli^bZhl^i]VgjWWZgdglddYZcbVaaZi!VcY ijgc i]Z ]VcYaZ hadlan WVX`"VcY"[dgi] jci^a i]Z ^i 8VeHXgZl ijgch [gZZan# Id gZVY_jhi i]Z WVX`aVh]! gdX` i]Z ]VcYaZ WVX`"VcY"[dgi]! VcY i^\]iZc i]Z hXgZl HZi hadlan jci^a i]Z WVX`aVh] ^h Vi Veegdm^bViZan HXgZl %#%%&Vh^cY^XViZYdci]Z]VcYl]ZZaY^Va# Figure 111.8gdhhha^YZWVX`aVh]VY_jhibZci# HZiHXgZlh Figure 110.8dbedjcYWVX`aVh]VY_jhibZci# "+'" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Leadscrew End Play Half Nut Adjustment Adjustment L]Zc VY_jhi^c\ i]Z ]Va[ cji \^Wh! gZbdkZ i]Z i]gZVYY^VaidZmedhZi]Zild\^WhXgZlh#I]Z\dVa 6[iZgVadc\eZg^dYd[i^bZ!ndjbVn[^cYi]Vii]Z ^hidgZbdkZhadee^cZhh^ci]ZlVnhl^i]djiW^cY" aZVY hXgZl ]Vh YZkZadeZY hdbZ ZcY eaVn# I]^h ^c\i]Z]Va[cji# aVi]Z^hYZh^\cZYhdi]ViaZVYhXgZlZcYeaVnXVc WZZVh^angZbdkZY# Tools Needed: Qty =ZmLgZcX](bb##############################################& Tools Needed: Qty DeZc:cYLgZcX]&######################################### & JhZV(bb]ZmlgZcX]idijgci]ZildhZihXgZlh =ZmLgZcX](bb##############################################& Figure 113 XadX`l^hZ jci^a i]Z ]Va[ cjih VgZ =ZmLgZcX]*bb############################################# & ha^\]ian egZ"adVYZY V\V^chi i]Z aZVYhXgZl# L]Zc [^c^h]ZYi]Z]Va[cjiaZkZgbjhihi^aaXaVbel^i]dji To remove leadscrew end play: W^cY^c\# 1. 9>H8DCC:8IA6I=:;GDBEDL:G# 2. Jh^c\V*bb]ZmlgZcX]!gZbdkZi]Zi]gZZ XVehXgZlhVcYi]ZZcYXdkZg# 3. Jh^c\ V (bb ]Zm lgZcX]! addhZc Wdi] gZiV^c^c\cjihZihXgZlh Figure 112 # 4. :c\V\Zi]Z]Va[cjiaZkZgVcYbVcjVaangdiViZ i]Z XVgg^V\Z [ZZY ]VcYl]ZZa WVX`"VcY"[dgi] ha^\]ian id iZhi [dg ZcY eaVn# L]^aZ ndj VgZ Yd^c\ i]^h! i^\]iZc i]Z gZiV^c^c\ cji jci^a Vaa aZVYhXgZlZcYeaVn^hgZbdkZY# =Va[Cji<^W 6Y_jhibZcih Ed^cih 5. I^\]iZcWdi]hZihXgZlh!gZ^chiVaai]ZXdkZg! I]gZVY9^Va VcYide"d[[i]Z]djh^c\l^i]d^a# GZbdkZY AZVYhXgZl =Va[Cji AZVYhXgZl GZiV^cZg Cjil^i]HZi Figure 113.=Va[cji\^WVY_jhibZci# HXgZlh Figure 112.AZVYhXgZlZcYeaVnVY_jhibZci# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "+(" Gib Adjustment L]ZcVY_jhi^c\i]ZXgdhhha^YZ!iV^ahidX`!hVYYaZ! VcYXdbedjcY\^WhXgZlh Figures 114-116 !i]Z \dVa^hidgZbdkZhadee^cZhh^ci]ZlVnhl^i]dji W^cY^c\#AddhZ\^Whl^aaXVjhZVeddg[^c^h]dci]Z ldg`e^ZXZ VcY idda X]ViiZg# DkZg"i^\]iZc^c\ bVn XVjhZ egZbVijgZ lZVg dc i]Z ha^YZ! aZVY hXgZl! VcY]Va[cji# <^W I]ZXgdhhha^YZ!iV^ahidX`!hVYYaZ!VcYXdbedjcY HXgZl \^WhjhZViVeZgZYe^ZXZd[^gdcl]^X]^h]ZaY ^cedh^i^dcWnild\^WhXgZlhVideedh^c\ZcYh Figure 115.DcZd[ildgZVghVYYaZ\^WhXgZlh# d[ i]Z \^W# L]Zc i]ZhZ deedh^c\ [gdci VcY gZVg \^W VY_jhibZci hXgZlh VgZ ijgcZY ^c deedh^iZ Y^gZXi^dch[gdbZVX]di]Zg! dcZhXgZlXadX`l^hZ VcYi]Zdi]ZgXdjciZgXadX`l^hZ!dgk^hZ"kZghV i]Z h^c\aZ\^Wl^aaWZejh]ZYid[^aai]ZaddhZkd^Y^c i]ZlVn#I]jh!i]ZeaVn^ci]Zha^YZ^hgZbdkZY#>[ AZ[i<^W bdgZeaVn^hcZZYZY!VY_jhii]ZhXgZlhhdi]Z\^W HXgZl ^hbdkZYVcY]ZaY^ci]Zdeedh^iZY^gZXi^dc# 8dbedjcY ;gdci<^W HXgZl 8gdhh Ha^YZ Figure 116.DcZd[ild[gdcihVYYaZ\^WhXgZlh# ;gdci <^W HXgZl G^\]i<^WHXgZl Figure 114.DcZd[ildXgdhhha^YZVcY XdbedjcY\^WhXgZlh# Figure 117.DcZd[ildiV^ahidX`\^WhXgZlh# "+)" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Feedrod Clutch Adjustment I]^h aVi]Z ]Vh Vc VY_jhiVWaZ [ZZY XajiX] i]Vi ]Zaeh egdiZXi i]Z Yg^kZigV^c [gdb dkZgadVY# I]Z [ZZY XajiX] gZaZVhZ ed^ci ^h VY_jhiZY Vi i]Z [VX" idgn# =dlZkZg! YZeZcY^c\ dc i]Z ineZ d[ Xjii^c\ i]VindjYd!ndjbVncZZYidgZVY_jhii]ZgZaZVhZ ed^ci# Tools Needed: Qty E]^aa^ehHXgZlYg^kZg'###################################### & Figure 119.;ZZYXajiX]VhhZbWan# =ZmLgZcX](bb##############################################& 5. A^cZjei]ZhZihXgZl]daZ^ci]ZXajiX]XdaaVg To adjust the clutch release point: l^i]i]ZXadhZhihadi Figure 120 i]Vi^hXji ^cidi]Z[ZZYgdY# 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. GZbdkZ i]Z e]^aa^eh ]ZVY hXgZlh VcY i]Z [gdci$h^YZ[ZZYVXXZhhXdkZgh Figure 118 # 8daaVg HZiHXgZlHadi 6Y_jhibZci=daZ Figure 120.;ZZYXajiX]hZihXgZlVa^\cbZci# 6. >chiVaaVcYi^\]iZci]ZhZihXgZlhd^i^h[jaan hZViZY^ci]Zhadi# 7. GZ^chiVaaWdi]VXXZhhXdkZgh# Figure 118.;ZZYVXXZhhXdkZgadXVi^dch# 3. Jh^c\i]Z]ZmlgZcX]!gZbdkZi]ZXajiX]Xda" aVghZihXgZl Figure 119 # 4. >chZgi i]Z ]Zm lgZcX] ^cid i]Z XdaaVg VY_jhi" bZci]daZh Figure 120 !VcYjhZi]ZlgZcX] VhVheVccZgidgdiViZi]ZXajiX]XdaaVg# ·>[ ndj cZZY id ^cXgZVhZ i]Z gZaZVhZ ed^ci! gdiViZi]ZXajiX]XdaaVgjelVgY# ·>[ndjcZZYidYZXgZVhZi]ZgZaZVhZed^ci! gdiViZi]ZXajiX]XdaaVgYdlclVgY# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "+*" V-Belts Brake and Switch K"WZaihlZVgl^i]jhZ#8]ZX`VcYVY_jhiK"WZaih 6hi]ZWgV`Za^c^c\lZVgh!i]Z[ddieZYVaYZkZadeh dcVbdci]anWVh^hidZchjgZdei^bjbWgV`ZVcY bdgZigVkZa#>[i]ZWgV`ZWVcY^hcdiVY_jhiZYid aVi]ZeZg[dgbVcXZ# XdbeZchViZ[dgcdgbValZVg!i]Za^b^ihl^iX]l^aa hi^aaijgci]ZaVi]Zd[[!Wjii]Zhe^cYaZl^aacdihide Tools Needed: Qty Vhfj^X`an#>i^hZheZX^Vaan^bedgiVcii]Vii]ZWgV`Z E]^aa^ehHXgZlYg^kZg'###################################### & ^h`Zei^cVY_jhibZcihdndjXVchidei]Zhe^cYaZ DeZc:cYLgZcX]')bb##################################& fj^X`an^cVcZbZg\ZcXn# To adjust or replace the V-belts on the lathe: Tools Needed: Qty 'E]^aa^ehHXgZlYg^kZg###################################### & 1. 9>H8DCC:8IA6I=:;GDBEDL:G +bb=ZmLgZcX]##############################################& 2. JhZi]ZhXgZlYg^kZgidgZbdkZi]Z[djgbdidg To adjust the brake and brake switch: XdkZggZiV^c^c\hXgZlh# 1. 9>H8DCC:8IA6I=:;GDBEDL:G 3. JhZ i]Z lgZcX] id VY_jhi i]Z WZai iZch^dc ]Zmcjih hZZFigure 121 #I]ZgZ^hVeegdm^" 2. Eji dc V gZhe^gVidg VcY ZnZ egdiZXi^dc id ( bViZan ¿)WZaiYZ[aZXi^dcdcZVX]WZail]Zc egdiZXi ndj [gdb edhh^WaZ ]VoVgYdjh WgV`Z egZhhZY[^gban^ci]ZXZciZgWZilZZci]Zeja" Yjhi# aZnh# 3. GZbdkZi]ZbdidgXdkZg# Note:Replace all three belts as a matched set even if only one shows cracking, glazing, 4. BZVhjgZi]ZgZbV^c^c\WgV`ZWVcYa^c^c\Vi or fraying. i]Z i]^ccZhi ed^ci! jhjVaan Vi i]Z - D XadX` edh^i^dc Figure 122 # 4. 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Jh^c\gZiV^c^c\g^c\ea^ZghgZbdkZi]ZgZiV^c" %#'bb %#'bb ^c\g^c\[gdb^ih\gddkZVcYeaVXZ^i^ci]ZgZVg bdhiedh^i^dcVlVn[gdbi]Zh]gdjYlVh]Zg Shear Pin Material: S45C (SAE 1045) Figure 128 # Figure 125.H]ZVge^cheZX^[^XVi^dch# 6. BdkZ i]Z h]gdjY lVh]Zg VlVn [gdb i]Z h]ZVge^cidi]ZgZVgedh^i^dchdi]ZgZ^hV\Ve Tools Needed: Qty idgZbdkZi]Zh]ZVge^c Figure 128 # E]^aa^ehHXgZlYg^kZg'###################################### & :miZgcVaGZiV^c^c\G^c\Ea^Zgh&##################### & BV\cZiVcYHV[Zin 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. GZbdkZ i]Z E]^aa^eh ]ZVY hXgZlh VcY i]Z [gdciVcYh^YZVXXZhhXdkZgh Figure 126 # Figure 128.H]ZVge^cVXXZhh# Figure 126.;ZZYXajiX]VXXZhhXdkZghgZbdkZY# "+-" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z 7. Jh^c\VbV\cZi!gZbdkZi]Zh]ZVge^c]ZVY! 10. L^i] i]Z e^c XdbeaZiZan hZViZY ^c i]Z WdgZ i]Zc gdiViZ i]Z aVi]Z he^cYaZ id a^cZ je i]Z VcYi]Z]ZVY[ajh]l^i]i]ZaZVYhXgZlh]dja" WdgZi]Vi]Vhi]ZgZhid[i]Zh]ZVge^c^ch^YZ! 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VcY gZbdkZ i]Z \Ve Ndjg aVi]Z ]Vh V \Ve hZXi^dc WZadl i]Z he^cYaZ hZXi^dc# i]Vi XVc WZ gZbdkZY [dg ijgc^c\ aVg\Z Y^VbZiZg eVgih#I]^h\VelVh^chiVaaZY!i]Zc\gdjcYVii]Z To reinstall the gap: [VXidgn Yjg^c\ aVi]Z VhhZbWan [dg egZX^hZ [^i VcY Va^\cbZci# ;VXidgh Yjg^c\ i]Z gZbV^c^c\ VhhZb" 1. Jh^c\b^cZgVahe^g^ihVcYVXaZVca^ci"[gZZgV\! Wan Veean VYY^i^dcVa [dgXZh id i]Z \Ve0 i]ZgZ[dgZ! XaZVc i]Z bVi^c\ hjg[VXZh d[ i]Z \Ve! WZY! gZeaVX^c\ i]Z \Ve id i]Z dg^\^cVa edh^i^dc l^aa WZ VcYlVnh# kZgnY^[[^Xjai# 2. L^eZVaVnZgd[a^\]ibVX]^cZd^adcVaa[gZh]an XaZVcZYhjg[VXZh# NOTICE 3. Jh^c\VWadX`d[lddYdgYZVY"Wadl]VbbZg! We don't recommend removing the gap. [jaan hZVi i]Z \Ve ^c i]Z aVi]Z WZY l^i] i]Z Reinstallation to exact factory alignment WZhiedhh^WaZVa^\cbZci# is nearly impossible. 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Jh^c\ i]Z ]Zm lgZcX]Zh VcY V YZVY"Wadl 8VeHXgZlh ]VbbZgdgWadX`d[lddY!VaiZgcViZani^\]iZc i]Z[VhiZcZghVcYiVei]Z\Ve^cidVa^\cbZci# 8. >cheZXi i]Z \Ve edh^i^dc ')"]djgh aViZg id bV`ZhjgZi]Z\Ve^hhi^aaVa^\cZY# · >[ ^i ]Vh h]^[iZY ha^\]ian! jhZ i]Z ]Zm" lgZcX]ZhVcYYZVY"Wadl]VbbZgdgVWadX` d[lddYV\V^c#6aiZgcViZanaddhZcVcYi^\]iZc 9dlZa i]Z [VhiZcZgh Vi i]Z h]^[iZY adXVi^dc! VcY E^cVcY VY_jhii]Z\Ve^cid[^cVaVa^\cbZci# ?VX`Cji Figure 133.AVi]Z\Ve# ",%" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z SECTION 8: WIRING I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\Zh idi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#HijYni]^hY^V\gVbXVgZ[jaan#>[ndjcdi^XZY^[[ZgZcXZhWZilZZc ndjgbVX]^cZVcYi]ZhZl^g^c\Y^V\gVbh!XVaaIZX]c^XVaHjeedgiVi *,% *)+".++([dgVhh^hiVcXZ# Electrical Safety Instructions 1. PRINTED INFORMATION. I]Z ZaZXig^XVa 5. 220V SINGLE-PHASE POWER. I]^h ^c[dgbVi^dc^cXajYZY^ci]^hhZXi^dc^hXjggZci bVX]^cZjhZhV[gZfjZcXnYg^kZidXdckZgi Vii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^i ^cXdb^c\ h^c\aZ"e]VhZ edlZg id ("e]VhZ d[^begdkZbZci!lZbVnbV`ZX]Vc\Zhid [dg \gZViZg he^cYaZ bdidg eZg[dgbVcXZ# i]Z ZaZXig^XVa hnhiZb d[ [jijgZ bVX]^cZh# 6iiZbei^c\idX]Vc\Zi]^hYZh^\cbVngZhjai HijYn i]Z e]didh VcY Y^V\gVbh ^c i]^h ^c hZg^djh eZghdcVa ^c_jgn! YVbV\Z id i]Z hZXi^dc XVgZ[jaan# >[ ndj cdi^XZ Y^[[ZgZcXZh bVX]^cZ!VcYbVnkd^Yi]ZlVggVcin# WZilZZcndjgbVX]^cZVcYi]ZhZY^V\gVbh! XVaaIZX]c^XVaHjeedgiVi *,% *)+".++([dg 6. GROUNDED CIRCUIT.:aZXigdXji^dcdg[^gZ Vhh^hiVcXZ# XdjaYgZhjai^[i]ZbVX]^cZ^hcdi\gdjcYZY VcY ^chiVaaZY ^c Xdbea^VcXZ l^i] ZaZXig^XVa 2. FREQUENCY DRIVE. I]Z[gZfjZcXnYg^kZ XdYZh#8dbea^VcXZBJHIWZkZg^[^ZYWnV ^ch^YZi]ZZaZXig^XVaXVW^cZilVhXdc[^\jgZY fjVa^[^ZYZaZXig^X^Vc# [dgndjgbVX]^cZVii]Z[VXidgn#>ih]djaYcdi cZZY Vcn VY_jhibZci# BV`^c\ X]Vc\Zh id 7. MOTOR WIRING. I]Zbdidgl^g^c\h]dlc i]Z [gZfjZcXn Yg^kZ bVn XVjhZ YVbV\Z id ^ci]ZhZY^V\gVbhVgZXjggZciVii]Zi^bZd[ i]ZbVX]^cZVcYkd^Yi]ZlVggVcin# eg^ci^c\!Wji^ibVncdibViX]ndjgbVX]^cZ# 6alVnh jhZ i]Z l^g^c\ Y^V\gVb ^ch^YZ i]Z 3. SHOCK HAZARD. 9^hXdccZXi i]Z edlZg bdidg_jcXi^dcWdm# [gdb i]Z bVX]^cZ WZ[dgZ hZgk^X^c\ ZaZXig^" XVa XdbedcZcih# IdjX]^c\ ZaZXig^[^ZY eVgih 8. EXPERIENCING DIFFICULTIES. >[ViVcn l^aa gZhjai ^c eZghdcVa ^c_jgn ^cXajY^c\ Wji i^bZndjVgZZmeZg^ZcX^c\Y^[[^Xjai^ZhjcYZg" cdia^b^iZYidhZkZgZWjgch!ZaZXigdXji^dc!dg hiVcY^c\ i]Z ^c[dgbVi^dc ^cXajYZY ^c i]^h YZVi]# hZXi^dc! XdciVXi djg IZX]c^XVa Hjeedgi Vi *,% *)+".++(# 4. CIRCUIT REQUIREMENTS. NdjBJHI[da" adlX^gXj^igZfj^gZbZcih\^kZcdcPage 14# If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician. NOTICE The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z ",&" General Wiring Diagram Index SHOCK HAZARD! 9^hXdccZXi edlZg VcY lV^i [^kZ b^cjiZh id VaadlKVg^heZZYjc^iXVeVX^idghidY^hX]Vg\Z WZ[dgZ hZgk^X^c\ ZaZXig^XVa eVgih# IdjX]^c\ ZaZXig^[^ZY eVgih l^aa gZhjai ^c hZkZgZ Wjgch! ZaZXigdXji^dc!dgYZVi]# EdlZgHjeean 8dccZXi^dc Page 77. 220 VAC :aZXig^XVa 3-PH 7dmdcPage 75. @ Ldg`AVbe He^cYaZ Page 81. GEBHZchdg! Page 81. = He^cYaZ 7gV`ZA^b^i Hl^iX]! Hl^iX]!Page 81. Page 81. : < 9ddgA^b^i Hl^iX]!Page 81. 9 8jii^c\;aj^Y 7 EjbeBdidg! Page 78. D^aEjbe ; Bdidg! Page 78. D^aEgZhhjgZ Hl^iX]! 8 Page 78. 8dcigdaEVcZa! Page 81. He^cYaZ 6 Bdidg! Page 78. ",'" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Electrical Box Wiring Diagram Index 8dda^c\;VcPage 75 I]ZgbVaGZh^hidgPage 77 BV^c;jhZ 7adX`Page 77 IgVch[dgbZg BVhiZgEdlZg Page 75 Hl^iX]Page 77 8dciVXidgh Page 75 8^gXj^i7dVgY KVg^VWaZHeZZY Page 75 Jc^iPage 77 I]ZgbVaGZaVnh Page 75 Figure 134#:aZXig^XVaWdm# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z ",(" Electrical Component Index 8dcigdaEVcZaVcY Hl^iX]Zh!Page 81. 8dda^c\;Vc Page 75. He^cYaZGEB HZchdgPage 81. 9ddgA^b^i Hl^iX]!Page 81. He^cYaZBdidg! Page 78. He^cYaZDC$D;; Hl^iX]!Page 81. 7gV`ZA^b^iHl^iX]! Page 81. 8jii^c\;aj^Y Ejbe :aZXig^XVa7dm Bdidg!Page 78. dcPage 75. AdlD^a EgZhhjgZ Hl^iX]! Page 78. BV^c EdlZg Hl^iX]! Page 75. D^aEjbe Bdidg! Page 78. Figure 135.8dbedcZciadXVi^dch# ",)" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Jc^i HeZZY Page 77. IdKVg^VWaZ Page 81. VcY Page 78. Page 81. Id8HH DC$D;; Hl^iX]! Page 81. IdHe^cYaZ HeZZY9^Va ?d\7jiidc Page 81. Page 81. B6>C ?JC8I>DC 7AD8@ +) DeZc M ;6C GY +) +) 8HH DeZc 8DDA>C< M Li H* +( +( M DeZc ( M GY H) &) 7` +( M DeZc ' M 7` H( &( M Li A 7g & 7` M H' Page 81. @ &' M GY Li M 9`$7a H& '% 8DB M ?D< 7` IdIVX]#9^heaVn 7` GY IdHe^cYaZGEBHZchdg! M IdHe^cYaZHl^iX]! Id7gV`ZA^b^iHl^iX]! IdD^aEgZhhjgZHl^iX]! 8DB &. && M Li Li GY 8DB M ; . : = < Li GY - GY Ai$7a , @G)8DB 7g GY C8 A( M M + HdbZZaZXig^XVaXdbedcZcih]VkZWZZc @G)CD GY 7` CD M M - 6& l^g^c\Y^V\gVb#;dgVXijVaadXVi^dch!hZZe]didh# 7` @G)C8 CD GY M M , * Page 81. Li %K GY M HGDI6I>DC gZVggVc\ZYdgbdkZYiddi]ZgeV\Zhidh^bea^[n Note: M + ) Page 78. Li @G) GY M Page 78. 8DB A' . ( M DeZc @G( GY M 8=J8@ M ( GY GY @G' M 8>G8J>I7D6G9 C8 Ai$7a M ' 7` GY @G& M CD ' M DeZc 6& 7g %K M A&7G6@: A) && ' M * Li GY ')K M ')K8DB DeZc M & 7` Id8dcigda EVcZa! Page 81. & &( DeZc Li Id9ddgA^b^iHl^iX]! Id8jii^c\;aj^YEjbeBdidg! Page 78. IdD^aEjbeBdidg! IdHe^cYaZBdidg! % GY DeZc 7` % 6 7 8 9 7` GY A&( DeZc Li A&( N\ 7` 7` IdLdg` AVbe Page 81. GY DeZc A&( M A&& Li DeZc A&& M 7` A&( A&& 7` 7` M 7` 7` '&C8 6& G:A6N DeZc A&& I=:GB6A % M (A' *A( 7` ' L' IdIVX]# 9^heaVn! Page 81. &)CD ''C8 6' &(CD IG6CH;DGB:G 7` 7` 7` M 6BE % ') % ''% %''%(-%)%%)&*))% K' &A& 'I& )I' +I( 'I& )I' *I( 7g 7` .,CD .-CD .*C8 .+C8 7` 8DCI68IDG GY J' 7` Ai$7a L& 7` 7` ) GY K& 7` 7g 7` J& 7` 7` Ai$7a 7` L 7` 7` '&C8 6& 7` G:A6N I=:GB6A (A' *A( K 7g 7` 678 9 : ; < = &)CD ''C8 6' &(CD 7` 8DCI68IDG J 7a 7` 6BE 7` &A& 'I& )I' +I( 'I& )I' *I( .,CD .-CD .*C8 .+C8 7adX` N\ BV^c:aZXig^XVa7dm Jc^i 9^V\gVb Id Hl^iX] BVhiZg EdlZg Page 77. <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z ",*" Variable Speed Drive Unit Figure 136#KVg^VWaZheZZYYg^kZjc^iXdccZXi^dc# ",+" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z View this page in color at www.grizzly.com. L15-20 PLUG (as recommended) SHOCK HAZARD! =di N6H@6L6 9^hXdccZXi edlZg VcY lV^i [^kZ b^cjiZh id VaadlKVg^heZZYjc^iXVeVX^idghidY^hX]Vg\Z Varispeed =di WZ[dgZ hZgk^X^c\ ZaZXig^XVa eVgih# IdjX]^c\ ZaZXig^[^ZY eVgih l^aa gZhjai ^c hZkZgZ Wjgch! =di ZaZXigdXji^dc!dgYZVi]# G7 220 VAC ) ' + A&M A'M A(M 7` 7` 7` HZZFigure 136. L A&M A'M A(M J 7` 7` 7` 7` 7` 7` K Id 8dciVXidgh! 7` Page 75. '%6;JH:7AD8@ 7` A&M 7` 7` A'M 7` A(M N\ COLOR KEY Dg 7` 7aVX` Na 7a IdBV^c 7g 7gdlc 7g$Li 7gdlc$Li Dg DgVc\Z +%%L$)% I=:GB6AG:H>HIDG N\ GY$Li GZY$Li If Ijgfjd^hZ KVg^VWaZ HeZZYJc^i <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z ",," Bdidg:aZXig^XVa 9^V\gVb Ai$7a J' View this page in color at J& www.grizzly.com. K& K' L& L' L* L' J' K' 7` Na 7g COLOR KEY IdBV^c 7` ' ?jcXi^dc7adX` ; Li &&M 7` 7aVX` dcPage 75. OIL PUMP Li L]^iZ 8 MOTOR (220V) GY GZY 7a 7ajZ IdBV^c 7g 7gdlc ?jcXi^dc 7adX` N\ NZaadl dc Adl Page 75. Ai$7a Ai$7ajZ D^a EgZhhjgZ Dg DgVc\Z Hl^iX]# IdBV^c ?jcXi^dc 7adX` SPINDLE dc Page 75. 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( GY Figure 137. <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "-&" HeadstockSECTION (Oil Distribution 9: PARTS System) & ' ( ) + * &% * , . && + , - &' REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P06700001 OIL PLUG 7 PSB15M CAP SCREW M5-.8 X 20 2 PSB29M CAP SCREW M6-1 X 40 8 PFH30M FLAT HD SCR M5-.8 X 8 3 P06700003 HEADSTOCK COVER 9 P06700009 MANIFOLD AND TUBE ASSEMBLY 4 P06700004 COVER SEAL 10 P06700010 QUARTER JOINT 5 PSB50M CAP SCREW M5-.8 X 10 11 P06700011 TUBE 10 X 120 6 P06700006 STAND-OFF CLAMP 12 P06700012 BASE PLATE "-'" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Headstock (Lubrication System) &%(+ &%(. &%(, &%&% &%%* &%%+ &%%, &%%) &%&& &%&' &%%. &%%- &%&( &%(- &%%& &%(, &%&- &%%+ &%%' &%(, &%() &%%) &%%( &%(* &%(+ &%'. &%() &%(* &%() &%&) &%(% &%&* &%&+ &%(' &%)% &%'& &%'*"& &%'* &%'+ &%&* &%'*"' &%'*"( &%'' &%&, &%'( &%&- &%'+ &%') &%&. &%'*") &%', &%'% &%'- &%)' &%(& &%)& &%(( <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "-(" Headstock (Lubrication) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1001 P06701001 ELBOW FITTING 1024 P06701024 LUBRICATION PUMP 1002 P06701002 FERRULE 1025 P06701025 MOTOR 1/4 HP 220V 1003 P06701003 FERRULE NUT 1025-1 P06701025-1 FAN 1004 PSB50M CAP SCREW M5-.8 X 10 1025-2 P06701025-2 FAN COVER 1005 PW02M FLAT WASHER 5MM 1025-3 P06701025-3 JUNCTION BOX COVER 1006 P06701006 PIPE CLIP 1025-4 P06701025-4 JUNCTION BOX BASE 1007 P06701007 BRACKET 1026 P06701026 ELBOW FITTING 1008 PS34 PHLP HD SCR M3-.5 X 25 1027 P06701027 GROMMET 1009 P06701009 TACHOMETER SENSOR 1028 P06701028 STAND PIPE 1010 PN07M HEX NUT M3-.5 1029 P06701029 TUBE 10 X 100 1011 P06701011 SENSOR PIN 1030 P06701030 CAP 1012 PRP104M ROLL PIN 3 X 15 1031 P06701031 OIL SIGHT 1013 P06701013 BALANCE RING 1032 P06701032 DRAIN PLUG 1014 P06701014 PIPE 1033 P06701033 OIL TANK 1015 P06701015 HOSE CLAMP 1.5-2" 1034 PW03M FLAT WASHER 6MM 1016 P06701016 HOSE 1035 PSB01M CAP SCREW M6-1 X 16 1017 PSB02M CAP SCREW M6-1 X 20 1036 PSB14M CAP SCREW M8-1.25 X 20 1018 PN01M HEX NUT M6-1 1037 PW01M FLAT WASHER 8MM 1019 PSB04M CAP SCREW M6-1 X 10 1038 PN03M HEX NUT M8-1.25 1020 P06701020 ROUND COVER 1039 P06701039 ELECTRICAL BOX 1021 P06701021 PRESSURE SWITCH 1040 P06701040 FILTER ELEMENT 1022 P06701022 T-JOINT 1041 P06701041 SUCTION SCREEN 1023 P06701023 NIPPLE 1042 P06701042 GASKET "-)" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Headstock (Spindle Motor) &*%* &*%) &*%. &*%- &*'& &*)* &*&& &*'% &*&. &*'( &*'' &*%. &*&* &*)+ &*&+ &*') &*&( &*), &*&& &*&) &*&* &*&' &*&, &*&& &*&, &*'- &*%+ &*&% &*&- &*'+ &*'* &*', &*(% &*'. &*(, &*(+ &*(( &*(& &*%, &*(* &*(' &*() &*(* &*)' &*(- &*)- &*%' &*)& &*(- &*(. &*(. &*)% &*(. &*(. &*)% &*)( &*)) <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "-*" Headstock (Spindle Motor) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1502 PW04M FLAT WASHER 10MM 1526 P06701526 PLATFORM 1504 P06701504 COVER 1527 P06701527 SHAFT 1505 P06701505 THUMB KNOB M10-1.5 1528 P06701528 SUPPORT 1506 PVB69 V-BELT 5L690 1529 PSB26M CAP SCREW M6-1 X 12 1507 PB116M HEX BOLT M10-1.5 X 45 1530 PS51M PHLP HD SCR M4-.7 X 30 1508 P06701508 COVER 1531 P06701531 BRACKET 1509 PS68M PHLP HD SCR M6-1 X 10 1532 P06701532 LIMIT SWITCH 1510 P06701510 ANCHOR PIN 1533 P06701533 MOTOR PULLEY 1511 PN03M HEX NUT M8-1.25 1534 PSB70M CAP SCREW M10-1.5 X 45 1512 P06701512 TENSION SPRING 15 X 135 1535 PW04M FLAT WASHER 10MM 1513 PSB60M CAP SCREW M8-1.25 X 55 1536 P06701536 BASE PLATE 1514 P06701514 CAM 1537 PSB31M CAP SCREW M8-1.25 X 25 1515 PSB01M CAP SCREW M6-1 X 16 1538 PN13M HEX NUT M16-2 1516 P06701516 PLATE 1539 PW08M FLAT WASHER 16MM 1517 PSB64M CAP SCREW M10-1.5 X 25 1540 P06701540 RUBBER BUSHING 1518 P06701518 SPECIAL WASHER 1541 P06701541 MOUNT STUD M16-2 X 170 1519 PW01M FLAT WASHER 8MM 1542 P06701542 MOTOR 5HP 220V 3-PH 1520 PSB45M CAP SCREW M8-1.25 X 45 1543 P06701543 FOOT PAD 1521 PEC015M E-CLIP 8MM 1544 PB51M HEX BOLT M16-2 X 50 1522 P06701522 LEVER 1545 PS65M PHLP HD SCR M4-.7 X 40 1523 P06701523 CLEVIS PIN 1546 P06701546 LIMIT SWITCH 1524 P06701524 BRAKE BAND 1547 PN04M HEX NUT M4-.7 1525 P06701525 TAPER PIN 1548 PN02M HEX NUT M10-1.5 "-+" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Headstock (Spindle Drive System) '%-& '%,. '%() '%,- '%++ '%-% '%,* '%() '%+, '%+* '%+) '%*- '%,+ '%++ '%,) '%+& '%+( '%+' '%*, '%+% '%() '&%% '%,, '%*. '%+* '%.. '%*- '%,% '%*, '%,( '%*+ '%,' '%,& '%+% '%** '%.+ '%+. '%.- '%.+ '%., '%.* '%.+ '%.) '%.( '%.' '%+- '%.& '%-+ '%-* '%.% '%-. '%-) '%-- '%-( '%-, '%-' '%-+ REF PART # DESCRIPTION REF PART # DESCRIPTION 2034 PSB01M CAP SCREW M6-1 X 16 2078 P06702078 PULLEY 2055 P06702055 PLUG 2079 P06702079 SHOULDER WASHER 2056 PORG055 O-RING 54.4 X 3.1 G55 2080 PLW04M LOCK WASHER 8MM 2057 PR38M INT RETAINING RING 62MM 2081 PSB31M CAP SCREW M8-1.25 X 25 2058 P6206Z BALL BEARING 6206Z 2082 P06702082 SPECIAL CAP SCREW 2059 P06702059 GEAR 24T 2083 P06702083 SPINDLE 2060 P06702060 SPECIAL KEY 10 X 8 X 25 2084 P06702084 SPECIAL COMPRESSION SPRING 2061 P06702061 GEAR 67T 2085 P06702085 CAM 2062 PR76M EXT RETAINING RING 52MM 2086 P06702086 SPECIAL KEY 10 X 6 X 85 2063 P06702063 GEAR 38T 2087 PK61M KEY 7 X 7 X 30 2064 P06702064 INTERMEDIATE SHAFT 2088 PSB48M CAP SCREW M6-1 X 35 2065 PK27M KEY 7 X 7 X 25 2089 P06702089 FRONT BEARING COVER 2066 PR15M EXT RETAINING RING 30MM 2090 P06702090 GASKET 2067 P06702067 COVER 2091 P06702091 TAPER ROLLER BEARING 32019 2068 P06702068 HEADSTOCK CASTING 2092 P06702092 GEAR 79T 2069 PR11M EXT RETAINING RING 25MM 2093 P06702093 GEAR 36T 2070 P6205Z BALL BEARING 6205Z 2094 P06702094 TAPER ROLLER BEARING 30214A 2071 P06702071 GEAR 30T 2095 P06702095 SPANNER NUT 2072 P06702072 INPUT SHAFT 2096 PR13M EXT RETAINING RING 65MM 2073 PK62M KEY 7 X 7 X 45 2097 P06702097 GEAR 42T 2074 P6206Z BALL BEARING 6206Z 2098 P6013 BALL BEARING 6013 2075 POR0085 O-RING 84.4 X 3.1 G85 2099 P06702099 GASKET 2076 P06702076 FLANGED BEARING RL-10024A 2100 P06702100 BEARING COVER 2077 P06702077 OIL SEAL <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "-," Headstock (Shifting System) '**% '*&) '*&* '**% '*&+ '*). '*&, '*'% '*'( '**% '*&- '*'' '*). '*&. '*'& '*') '*'* '*'+ '*'- '*', '*'. '*'& '*(% '*(' '*&, '*(( '*&+ '**% '*). '*)- '*(& '*(, '*(* '*). '**% '*() '*(- '*&- '*&* '*&. '*&) '*'& '*'% '*(+ '*(, '*)& '*(- '*(. '*)% '*(. '*'& '*)( '*)& '*)+ '*(% '*), '*)( '*)' '*)+ '*), '*)* '*)% '*)) '*)' '*(( '*() '*(( '*(% '*)) '*() '*)* "--" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Headstock (Shifting System) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 2514 PSS30M SET SCREW M10-1.5 X 10 2533 P06702533 SPACER 2515 P06702515 BUSHING 2534 PSB01M CAP SCREW M6-1 X 16 2516 P06702516 COMPRESSION SPRING 8 X 37 2535 P06702535 FORK 2517 P06702517 STEEL BALL 1/4" 2536 P06702536 FORK 2518 P06702518 PLUG 2537 PR05M EXT RETAINING RING 15MM 2519 PORP014 O-RING 13.8 X 2.4 P14 2538 P06702538 LEVER 2520 P06702520 PLUG 2539 PEC015M E-CLIP 8MM 2521 PORP016 O-RING 15.8 X 2.4 P16 2540 PK12M KEY 5 X 5 X 30 2522 P06702522 LEVER 2541 P06702541 SHAFT 2523 PR03M EXT RETAINING RING 12MM 2542 PK14M KEY 5 X 5 X 18 2524 P06702524 FORK 2543 P06702543 STEEL BALL 1/4" 2525 PRP31M ROLL PIN 6 X 36 2544 P06702544 HUB 2526 P06702526 ROD 2545 P06702545 HANDLE 2527 PRP32M ROLL PIN 6 X 40 2546 P06702546 COMPRESSION SPRING 8 X 27 2528 P06702528 LEVER 2547 PSS20M SET SCREW M8-1.25 X 8 2529 PK01M KEY 5 X 5 X 22 2548 P06702548 SIGHT GLASS 2530 PRP106M ROLL PIN 3 X 24 2549 PLW05M LOCK WASHER 12MM 2531 P06702531 LEVER 2550 PSB92M CAP SCREW M12-1.75 X 40 2532 P06702532 HUB <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "-." Headstock (Gearbox Drive System) (&%* (&%, (%() (&%+ (&%. (&&% (&&& (&%- (&'- (&%. (%() (&%- (&%* (&&, (&&( (&&* (%() (&&' (&&- (&'% (&&* (&&* (&&) (&&% (%,' (&&. (&&' (&'' (%() (%++ (&'& (%() (&&' (&') (&'* (&&% (&'+ (&'( (&'& (&&+ (&', REF PART # DESCRIPTION REF PART # DESCRIPTION 3034 PSB01M CAP SCREW M6-1 X 16 3116 P06703116 SHAFT 3066 PR15M EXT RETAINING RING 30MM 3117 PR09M EXT RETAINING RING 20MM 3072 PR15M EXT RETAINING RING 30MM 3118 P06703118 GEAR 21T 3105 P06703105 SPECIAL WASHER 6MM 3119 P06703119 SHAFT 3106 P06703106 GEAR 21T 3120 P06703120 GEAR 21T 3107 P06703107 GEAR 42T 3121 P06703121 CONTACT WASHER 3108 PK99M KEY 6 X 6 X 15 3122 P06703122 NEEDLE BEARING 3109 PR12M EXT RETAINING RING 35MM 3123 P06703123 SHAFT 3110 PORP021 O-RING 20.8 X 2.4 P21 3124 PORP044 O-RING 43.7 X 3.5 P44 3111 P06703111 SHAFT 3125 P06703125 FLANGE BEARING 3112 P06703112 SPECIAL WASHER 6MM 3126 PSB26M CAP SCREW M6-1 X 12 3113 P06703113 GEAR 42T 3127 P06703127 OIL SEAL 3114 P06703114 GEAR 21T 3128 P06703128 PLUG 3115 P06703115 CONTACT WASHER ".%" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Gearbox (Change Gear System) (*%* (*%) (*&) (*%( (*&( (*%' (*%& (*%- (*&% (*%. (*&* (*%- (*%, (*&' (*%+ (*%+ (*&& (*%, (*%+ (*&. (*&, (*&- (*&+ REF PART # DESCRIPTION REF PART # DESCRIPTION 3501 PSB02M CAP SCREW M6-1 X 20 3511 P06703511 SPACER 3502 P06703502 SPECIAL 6MM WASHER 3512 P06703512 SHAFT COLLAR 3503 P06703503 GEAR 24T 3513 P06703513 SPINDLE 3504 P06703504 SWING FRAME 3514 PK61M KEY 7 X 7 X 30 3505 PK82M KEY 7 X 7 X 18 3515 P06703515 STUD 3506 PN32M HEX NUT M14-2 3516 PSB14M CAP SCREW M8-1.25 X 20 3507 P06703507 SPECIAL 14MM WASHER 3517 P06703517 SPECIAL 8MM WASHER 3508 PR25M INT RETAINING RING 47MM 3518 P06703518 PLASTIC SAFETY GEAR 57T 3509 P06703509 CLUSTER GEAR 44T/56T 3519 P06703519 COLLAR/SPACER 3510 P6005 BALL BEARING 6005ZZ <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z ".&" Gearbox (Shift System) )%.& )%-' )%-- )%-( )%.' )%-) )%-* )%-+ )%-' )%-- )%.( )%-, )%.+ )%.) )%-. )%.* )%.% )%., )%.- )&%+ )%.. )'%- )&%* )&%% )&'( )&%& )'&) )&%+ )&%( )'%, )&%) )'%+ )&%' )&%' )&%, )&%. )&&% )&'' )&%- )'%. )'&* )&&. )&'% )&&& )'%. )'&( )'&+ )&'& )&&' )%+' )&&( )&&) )%+( )'&& )%+) )&&* )'&' )%++ )&&+ )'&* )%+* )%-% )%+, )&&, )%-& )%,. )'%' )%,- )&&- )'%' )%+- )%,+ )%+. )%+- )%+- )%,& )%,% )%,* )%-& )%,' )%,, )'%( )'%) )%+) )%,( )%,) )'%* ".'" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Gearbox (Shift System) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 4062 P06704062 GASKET 4100 P06704100 SELECTOR BAR 4063 P06704063 PARTITION NUT 4101 P06704101 WOODRUFF KEY 4064 P06704064 UPPER PLATE 4102 P06704102 SHAFT 4065 P06704065 FORK SUPPORT 4103 PORP018 O-RING 17.8 X 2.4 P18 4066 P06704066 COMPRESSION SPRING 4 X 19 4104 P06704104 BUSHING 4067 P06704067 STEEL BALL 1/4" 4105 P06704105 FORK 4068 P06704068 PARTITION 4106 PRP24M ROLL PIN 5 X 16 4069 P06704069 FORK SUPPORT 4107 P06704107 PLUG 4070 P06704070 FORT SUPPORT 4108 P06704108 ELBOW 4071 P06704071 FORK SUPPORT 4109 P06704109 NIPPLE 4072 P06704072 REVERSE-STOP 4110 P06704110 GEARBOX COVER 4073 P06704073 SPACER 4111 P06704111 SELECTOR LEVER 4074 P06704074 SHOULDER PLATE 4112 PORG040 O-RING 39.4 X 3.1 G40 4075 P06704075 PLATE 4113 P06704113 SELECTOR LEVER SUPPORT 4076 P06704076 PLATE 4114 P06704114 COMPRESSION SPRING 9 X 38 4077 P06704077 FORK 4115 P06704115 LEVER 4078 P06704078 FORK 4116 PORG030 O-RING 29.4 X 3.1 G30 4079 P06704079 FORK 4117 P06704117 SELECTOR LEVER COVER 4080 P06704080 FORK 4118 P06704118 SHIFT DETENT COVER 4081 PRP02M ROLL PIN 3 X 16 4119 P06704119 HANDLE 4082 P06704082 SHAFT 4120 P06704120 SPECIAL 5MM WASHER 4083 P06704083 ARM 4121 P06704121 PLUG 4084 P06704084 CAM 4122 P06704122 SIGHT GLASS 4085 P06704085 SUPPORT SEAT 4123 P06704123 COVER 4086 PEC015M E-CLIP 8MM 4202 PSB15M CAP SCREW M5-.8 X 20 4087 P06704087 SPACER 4203 PLW03M LOCK WASHER 6MM 4088 PR18M EXT RETAINING RING 17MM 4204 PSB26M CAP SCREW M6-1 X 12 4089 P06704089 WOODRUFF KEY 4205 PSB48M CAP SCREW M6-1 X 35 4090 P06704090 SHAFT 4206 PRP04M ROLL PIN 4 X 24 4091 P06704091 DOG 4207 PSS03M SET SCREW M6-1 X 8 4092 P06704092 DOWEL PIN 4208 PSB02M CAP SCREW M6-1 X 20 4093 P06704093 FORK 4209 PSB167M CAP SCREW M6-1 X 70 4094 P06704094 STEEL BALL 1/8" 4211 PSB38M CAP SCREW M5-.8 X 25 4095 P06704095 COMPRESSION SPRING 4 X 19 4212 PSB26M CAP SCREW M6-1 X 12 4096 P06704096 DOG 4213 PSB33M CAP SCREW M5-.8 X 12 4097 P06704097 LEVER 4215 PSB66M CAP SCREW M8-1.25 X 65 4098 P06704098 COMPRESSION SPRING 6 X 13 4216 P06704216 TAPER PIN 4099 P06704099 STEEL BALL 1/4" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z ".(" Gearbox (Leadscrew and Feedrod Drive) )**, )*+' )*+& )**) )*)( )**- )*+% )*)' )**+ )*+' )**( )**. )*)& )*'* )**% )*). )*** )**' )*'* )*'* )**& )*'+ )*(% )*') )*'. )*', )*%+ )*'+ )*'* )*)% )*'* )*'- )*') )*)- )*(. )*'+ )*), )*(- )*') )*(, )*'* )*)+ )*%+ )*(+ )*)* )*(* )*%+ )*'( )*() )*'& )*'% )*(( )*'' )*(' )*)) )*&. )*'& )*(& )*%+ )*'& )*%* )*&+ )*%( )*%. )*%) )*&* )*+' )*&- )*%- )*%( )*&) )*&, )*&& )*%' )*&( )*&' )*%+ )*%& )*%, )*&& )*%+ )*&% )*+' ".)" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Gearbox (Leadscrew and Feedrod Drive) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 4501 P06704501 SHAFT 4532 P06704532 GEAR 19T 4502 P06704502 OIL SEAL 4533 P06704533 GEAR 20T 4503 P06704503 ROLLER BEARING TAF202820 4534 P06704534 GEAR 24T 4504 P06704504 FLANGE BEARING 4535 P06704535 GEAR 23T 4505 P06704505 SPACER 4536 P06704536 GEAR 27T 4506 PR09M EXT RETAINING RING 20MM 4537 P06704537 GEAR 24T 4507 PK109M KEY 7 X 7 X 35 4538 P06704538 GEAR 28T 4508 P06704508 GEAR 19T/20T 4539 P06704539 GEAR 26T 4509 P06704509 SHAFT 4540 P06704540 GEAR 38T 4510 P06704510 COVER 4541 P06704541 LOCKING SHAFT NUT 4511 P16004 BALL BEARING 16004 4542 PR10M EXT RETAINING RING 22MM 4512 P06704512 SPACER 4543 P06704543 GEAR 36T/50T 4513 P06704513 GEAR 19T/30T 4544 P06704544 GEAR 22T 4514 P06704514 SPACER 4545 P06704545 GEAR 22T 4515 PR11M EXT RETAINING RING 25MM 4546 P06704546 GEAR 22T 4516 P06704516 SHAFT 4547 P06704547 GEAR 33T 4517 P06704517 SHAFT 4548 P06704548 GEAR 22T 4518 P06704518 WOODRUFF KEY 4549 PR18M EXT RETAINING RING 17MM 4519 P06704519 GASKET 4550 P06704550 GEAR 20T/36T 4520 P06704520 GEARBOX CASE 4551 P06704551 SPACER 4521 P16004 BALL BEARING 16004 4552 P06704552 FLANGE BEARING 4522 P06704522 GEAR 38T 4553 P06704553 OIL SEAL 4523 P06704523 GEAR 23T/19T 4554 P06704554 SHAFT 4524 P06704524 SPACER 4555 P06704555 FLANGE BEARING 4525 PR23M INT RETAINING RING 40MM 4556 P06704556 OIL SEAL 4526 P6203 BALL BEARING 6203ZZ 4557 P06704557 SHAFT 4527 P06704527 CLUTCH 4558 PK15M KEY 5 X 5 X 35 4528 P06704528 SPACER 4559 P6001 BALL BEARING 6001ZZ 4529 PR06M EXT RETAINING RING 16MM 4560 PR03M EXT RETAINING RING 12MM 4530 P06704530 CLUTCH GEAR 35T 4561 P06704561 FLANGE BEARING 4531 P06704531 GEAR 22T 4562 PSB26M CAP SCREW M6-1 X 12 <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z ".*" Carriage (Controlrod, Feedrod, Leadscrew) *%%' *%%* *&%& *%%( *&%) *&%( *%%) *%%, *%', *%%+ *%'- *%%& *%'. *&%' *&&( *&%, *%%- *&%* *&%+ *%(, *&%- *&&) *%'- *%%. *%&& *%(% *&&- *%'% *%&& *&%. *%(' *%&) *%&* *%&% *%&( *%&' *%(( *%&+ *%&, *%&- *%(- *&&* *%'& *%() *%&. *&&% *%(* *%'' *%(& *&&& *%'( *&&, *&&+ *%') *&&' *%(+ *%'* *%'+ ".+" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Carriage (Control Rod, Feedrod, Leadscrew) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 5001 P06705001 BED 5029 P06705029 OIL CAP 5002 P06705002 STOP STUD 5030 P06705030 LEADSCREW 4 TPI 5003 P06705003 COVER 5031 P06705031 SPRING COVER 5004 P06705004 BLOCK 5032 P06705032 COMPRESSION SPRING 27 X 55 5005 P06705005 STEEL BALL 1/4" 5033 PR37M EXT RETAINING RING 32MM 5006 P06705006 COMPRESSION SPRING 8 X 27 5034 P06705034 SHEAR PIN 5007 P06705007 DETENT CAM 5035 P06705035 SHROUD WASHER 5008 P06705008 HOUSING 5036 P06705036 COLLAR 5009 P06705009 COLLAR 5037 P06705037 BED RACK 5010 P06705010 HUB 5038 P06705038 GAP RACK 5011 P06705011 DOWEL PIN 5101 PSB83M CAP SCREW M6-1 X 55 5012 P06705012 LEVER 5102 PSS11M SET SCREW M6-1 X 16 5013 P06705013 KNOB 5103 PSB06M CAP SCREW M6-1 X 25 5014 P06705014 ROD BRACKET 5104 PSS30M SET SCREW M10-1.5 X 10 5015 P06705015 SLEEVE 5105 PSB128M CAP SCREW M8-1.25 X 70 5016 P06705016 COMPRESSION SPRING 38 X 75 5106 P06705106 TAPER PIN 5017 P06705017 COVER 5107 P06705107 TAPER PIN 5018 PR37M EXT RETAINING RING 32MM 5108 PSB40M CAP SCREW M8-1.25 X 35 5019 P06705019 CONTROL ROD 5109 PN09M HEX NUT M12-1.75 5020 P06705020 THRUST BEARING NTB/AS2 5110 PK20M KEY 5 X 5 X 15 5021 P06705021 FEED ROD 5111 PSB02M CAP SCREW M6-1 X 20 5022 P06705022 STOP 5112 P06705112 TAPER PIN 5023 P06705023 CLUTCH COLLAR 5113 PRP93M ROLL PIN 6 X 25 5024 P06705024 TAPERED BUSHING 5114 PSB02M CAP SCREW M6-1 X 20 5025 P51203 THRUST BEARING 51203 5115 PSS02M SET SCREW M6-1 X 6 5026 P06705026 COMPRESSION SPRING 9 X 32 5116 PW06M FLAT WASHER 12MM 5027 P06705027 LEADSCREW NUT 5117 PB24M HEX BOLT M12-1.75 X 45 5028 P51105 THRUST BEARING 51105 5118 PSS03M SET SCREW M6-1 X 8 <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z ".," Carriage (Apron Drive and Shift System) **%' **%& **%( **%) **%' **'* **%* **%+ **&+ **&& **&, **%. **%, **&% **&- *+%& **&' **'& **&. **%- *+%' *+%. **'' **&( **(- **&) **'+ **'% **'( **&* *+%( *+&% **', **(( **') **)% **'- **(& **(. **(, **'. **). **(+ **(% *+%* **() **(* *+&& *+&' *+%- **)* ***% **)& **(' ***& *+&( *+%+ ***' **)' *+%) ***- **)( **)+ ***, **)) **+% ***. *+%, *+&) **), **)- **** **-( **+& ***+ *+&* *+'& ***( *+&+ **+. ***) **+, **,% **+- **,& **+' **+( **,' **+) **+* **,( **++ **,* **,( **,+ *+&- *+&. *+&, **,, **,- **,) **-% **,. *+'% **-& *+'% **-' ".-" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Carriage (Apron Drive and Shift System) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 5501 P06705501 GEAR 18T/60T 5553 P06705553 APRON CASTING 5502 P06705502 SPECIAL WASHER 5554 P06705554 BEARING NK29/30 5503 PRP04M ROLL PIN 4 X 24 5555 P06705555 SPACER 5504 P06705504 GEAR 81T/60T 5556 PR11M EXT RETAINING RING 25MM 5505 P06705505 DOWEL PIN 4 X 17MM 5557 PORP012 O-RING 11.8 X 2.4 P12 5506 P06705506 GEAR 72T/60T 5558 P06705558 GEAR 18T 5507 P06705507 COLLAR 5559 PRP88M ROLL PIN 5 X 22 5508 P06705508 PLUG 5560 P06705560 GEAR 18T 5509 P06705509 GEAR BRACKET 5561 P06705561 GEAR 18T 5510 P06705510 OIL CAP 5562 P06705562 SPACER 5511 P06705511 CAM SHAFT 5563 P06705563 GEAR 64T 5512 P06705512 LEVER 5564 PORP018 O-RING 17.8 X 2.4 P18 5513 P06705513 SHAFT 5565 P06705565 WOODRUFF KEY 5514 P06705514 STEEL BALL 1/4" 5566 P06705566 SHAFT 5515 P06705515 COMPRESSION SPRING 6 X 16 5567 P06705567 OIL SHIELD 5516 P06705516 GEAR SHAFT 5568 P06705568 LEVER 5517 PK14M KEY 5 X 5 X 18 5569 P06705569 HUB 5518 P06705518 GEAR 5570 P06705570 COMPRESSION SPRING 6 X 27 5519 PRP10M ROLL PIN 5 X 36 5571 P06705571 STEEL BALL 1/4" 5520 P06705520 SIGHT GLASS 5572 PRP04M ROLL PIN 4 X 24 5521 PR06M EXT RETAINING RING 16MM 5573 PORP009 O-RING 8.8 X 1.9 P9 5522 P06705522 GEAR 18T 5575 P06705575 CAM SHAFT 5523 PORP018 O-RING 17.8 X 2.4 P18 5576 P06705576 SHOULDER PIN 5524 P06705524 SHAFT 5577 P06705577 LEVER 5525 PRP04M ROLL PIN 4 X 24 5574 P067055574 GASKET 5526 P06705526 FORK 5578 P06705578 STOP 5527 P06705527 SHAFT 5579 P06705579 HALF NUT 5528 PORP016 O-RING 15.8 X 2.4 P16 5580 P06705580 GIB 5529 PORP026 O-RING 25.7 X 3.5 P26 5581 P06705581 BASE PLATE 5530 P06705530 SHAFT HUB 5582 P06705582 PLUG 5531 P06705531 KNOB 5583 PRP105M ROLL PIN 4 X 36 5532 P06705532 INDICATOR PLATE 5601 PSS26M SET SCREW M5-.8 X 6 5533 P06705533 GEAR 18T 5602 PSB79M CAP SCREW M5-.8 X 35 5534 PORP012 O-RING 11.8 X 2.4 P12 5603 PSS20M SET SCREW M8-1.25 X 8 5535 P06705535 SHAFT 5604 PSB33M CAP SCREW M5-.8 X 12 5536 P06705536 STEEL BALL 1/4" 5605 PW03M FLAT WASHER 6MM 5537 P06705537 COMPRESSION SPRING 4 X 19 5606 PSB38M CAP SCREW M5-.8 X 25 5538 P06705538 BRACKET 5607 PSS12M SET SCREW M6-1 X 25 5539 P06705539 GEAR SHAFT 18-SPLINE 5608 PSS20M SET SCREW M8-1.25 X 8 5540 P06705540 WOODRUFF KEY 5609 PSS11M SET SCREW M6-1 X 16 5541 P06705541 SHAFT HUB 5610 PSB26M CAP SCREW M6-1 X 12 5542 P06705542 INDEX RING 5611 PSB06M CAP SCREW M6-1 X 25 5543 P06705543 STEEL BALL 1/4" 5612 PW03M FLAT WASHER 6MM 5544 P06705544 COMPRESSION SPRING 6 X 15 5613 PSB38M CAP SCREW M5-.8 X 25 5545 P06705545 HANDWHEEL 5614 PS17M PHLP HD SCR M4-.7 X 6 5546 P06705546 RETAINER HUB 5615 PSS20M SET SCREW M8-1.25 X 8 5547 P06705547 HANDLE 5616 PSB24M CAP SCREW M5-.8 X 16 5548 P06705548 SHOULDER CAP SCREW 5617 PN01M HEX NUT M6-1 5549 P06705549 SAFETY PLATE 5618 PSS03M SET SCREW M6-1 X 8 5550 P06705550 APRON FACE PLATE 5619 PSB24M CAP SCREW M5-.8 X 16 5551 P06705551 GEAR 23T 5620 PSB24M CAP SCREW M5-.8 X 16 5552 P06705552 THRUST BEARING NTB/AS-254240012-I 5621 P06705621 SPECIAL SHOULDER SCREW <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z ".." Carriage (Saddle and Slide) +&%' +%%& +&%& +%%' +&%( +&%) +%%- +%%* +%%. +%%( +%&% +&%* +%&+ +%%& +%%) +%&, +%%+ +%%, +%&& +%&' +&%, +%&( +%&) +%%. +%'& +&%+ +&%- +%'% +%&* +&%+ +%&- +%&. +&&% +%'* +%'( +%') +%'' +%%- +&%. +&%+ +%*& +%*( +&&& +%') +&&) +%'+ +&%+ +%'* +&%& +%', +%'- +&%+ +%'& +%'. +&%+ +%%& +%(% +%'% +%(& +%(- +&&' +%(' +%(+ +%%& +%(, +%(. +%(( +%%& +&&) +%'. +&%' +%'- +%(* +%)% +%() +%%& +&&) "&%%" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Carriage (Saddle and Slide) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 6001 P06706001 GIB SCREW 6029 P06706029 COMPRESSION SPRING 6 X 15 6002 P06706002 CROSS SLIDE 6030 P06706030 THRUST BEARING NTB/AS2 2035 6003 P06706003 PIVOT 6031 P06706031 END PLATE 6004 P06706004 T-BOLT 6032 P06706032 DIAL RING 6005 P06706005 GIB 6033 P06706033 SCALE RING 6006 P06706006 WIPER 6034 P06706034 HANDWHEEL 6007 P06706007 PLATE 6035 P06706035 HUB RETAINER 6008 P06706008 THRUST BEARING NTB/AS2 6036 P06706036 HANDLE 6009 P06706009 CAP COLLAR 6037 P06706037 SHOULDER CAP SCREW 6010 P06706010 SPACER 6038 P06706038 GIB 6011 P06706011 WEDGE 6039 P06706039 FRONT ANTI-FLOATER 6012 P06706012 HALF NUT 6040 P06706040 REAR ANTI-FLOATER 6013 P06706013 LEAD SCREW 6051 P06706051 PUMP/MOTOR ASSEMBLY 6014 P06706014 KEY 3 X 3 X 100 6053 P06706053 INDICATOR PLATE 6015 PRP28M ROLL PIN 5 X 40 6101 P06706101 BALL OILER 1/4" 6016 P06706016 COOLANT PIPE ASSEMBLY 6102 PSS28M SET SCREW M6-1 X 30 6017 P06706017 VALVE & JUNCTION 6103 PSB07M CAP SCREW M6-1 X 30 6018 P06706018 BRACKET 6104 PN02M HEX NUT M10-1.5 6019 P06706019 SADDLE 6105 PW04M FLAT WASHER 10MM 6020 P06706020 WIPER 6106 PS08M PHLP HD SCR M5-.8 X 12 6021 P06706021 PLATE 6107 PSB06M CAP SCREW M6-1 X 25 6022 P06706022 FILL PLUG 6108 PN02M HEX NUT M10-1.5 6023 P06706023 TAPER PIN 6109 PSB02M CAP SCREW M6-1 X 20 6024 P06706024 WIPER 6110 PSB35M CAP SCREW M8-1.25 X 60 6025 P06706025 PLATE 6111 PSS03M SET SCREW M6-1 X 8 6026 P06706026 PINION 6112 PSB17M CAP SCREW M4-.7 X 10 6027 P06706027 PINION HOUSING 6114 PSB02M CAP SCREW M6-1 X 20 6028 P06706028 STEEL BALL 1/4" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "&%&" Carriage (Saddle Lubrication System) +*)- +*)( +*)* +*). +*), +*)' +*)& +*)+ +*)+ +*&* +*)) +*&( +*&& +**% +*%+ +*)) +**& +**' +*&+ +*&, REF PART # DESCRIPTION REF PART # DESCRIPTION 6506 PS08M PHLP HD SCR M5-.8 X 12 6544 P06706544 STRAIGHT ADAPTER 6511 PSS03M SET SCREW M6-1 X 8 6545 P06706545 TUBE 4 X 260 6513 PSB02M CAP SCREW M6-1 X 20 6546 P06706546 ELBOW ADAPTER 6515 PSB24M CAP SCREW M5-.8 X 16 6547 P06706547 TUBE 4 X 120 6516 PSS74M SET SCREW M8-1.25 X 35 6548 P06706548 OIL FILTER 6517 PSB169M CAP SCREW M12-1.75 X 75 6549 P06706549 TUBE 6 X 160 6541 P06706541 SPECIAL WASHER 6550 P06706550 STRAIGHT ADAPTER 6542 P06706542 GEAR 16T 6551 P06706551 LUBRICATOR ASSEMBLY 6543 P06706543 SHAFT 6552 P06706552 CLAMP PLATE "&%'" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Carriage (Compound and Tool Holder) ,%%' ,%%& ,%%( ,%%) ,%') ,%%+ ,%%, ,%%- ,%%* ,%** ,%&+ ,%'& ,%%. ,%&. ,%'% ,%&% ,%*' ,%*+ ,%'' ,%*& ,%&& ,%*- ,%&* ,%'( ,%&' ,%*, ,%*) ,%&( ,%&+ ,%&, ,%&) ,%*( ,%*. ,%&' ,%&- REF PART # DESCRIPTION REF PART # DESCRIPTION 7001 P06707001 LEVER 7018 P06707018 HUB 7002 P06707002 TURRET NUT 7019 P06707019 DIAL 7003 P06707003 SPACER WASHER 7020 P06707020 WAVY WASHER 7004 P06707004 TOOLING BOLT M10-1.5 X 52 7021 P06707021 BUSHING 7005 P06707005 TURRET BODY 7022 P06707022 HANDLE CRANK 7006 P06707006 TURRET SHAFT 7023 P06707023 HANDLE 7007 P06707007 DETENT PIN 7024 P06707024 T-WRENCH 7008 P06707008 COMPRESSION SPRING 6 X 27 7051 PSB01M CAP SCREW M6-1 X 16 7009 P06707009 T-NUT 7052 PSS04M SET SCREW M6-1 X 12 7010 P06707010 COMPOUND 7053 PSB26M CAP SCREW M6-1 X 12 7011 P06707011 GIB 7054 P06707054 RIVET 2MM 7012 P06707012 GIB SCREW 7055 PSS14M SET SCREW M8-1.25 X 12 7013 P06707013 COMPOUND SLIDE 7056 P06707056 BALL OILER 1/4" 7014 P06707014 PIN NUT 7057 P06707057 STEEL BALL 1/4" 7015 P06707015 LEAD SCREW 7058 PSS14M SET SCREW M8-1.25 X 12 7016 P51102 THRUST BEARING 51102 7059 PSS03M SET SCREW M6-1 X 8 7017 P06707017 SCALE <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "&%(" Bed (Thread Dial and Rests) ,*(, ,*'& ,*%& ,*'' ,*(+ ,*%' ,*'& ,*'' ,*(* ,*'( ,*') ,*%( ,*'* ,*'+ ,*() ,*'. ,*', ,*%* ,*%. ,*'- ,*(( ,*%) ,*%+ ,*'% ,*(' ,*(% ,*&' ,*(& ,*%, ,*&& ,*&* ,*&( ,*%- ,*&+ ,*&% ,*&, ,*&) ,*&- ,*&. REF PART # DESCRIPTION REF PART # DESCRIPTION 7501 P06707501 DIAL SCALE 7520 P06707520 CLAMP SCREW 7502 P06707502 DIAL SHAFT 7521 P06707521 ADJUSTING KNOB 7503 P06707503 THREAD DIAL CASTING 7522 PRP51M ROLL PIN 4 X 40 7504 P06707504 THUMB NUT M8-1.25 7523 P06707523 COLLAR 7505 P06707505 STUD M8-1.25 X 107 7524 P06707524 FINGER SCREW 7506 P06707506 THREADING PLATE 7525 P06707525 FINGER 7507 P06707507 SPACER 7526 P06707526 AXLE PIN 7508 P06707508 DIAL GEAR 16T 7527 P627 BALL BEARING 627ZZ 7509 P06707509 RIVET 2MM 7528 PSS20M SET SCREW M8-1.25 X 8 7510 PN03M HEX NUT M8-1.25 7529 P06707529 KNOB NUT 7511 PSS02M SET SCREW M6-1 X 6 7530 P06707530 DOWEL PIN 9.5 X 45MM 7512 P06707512 TOP CASTING 7531 P06707531 CASTING 7513 P06707513 BASE CASTING 7532 PSS20M SET SCREW M8-1.25 X 8 7514 P06707514 HINGE PIN 7533 P06707533 BRASS TIP 7515 P06707515 WING BOLT 7534 P06707534 FINGER 7516 PN09M HEX NUT M12-1.75 7535 P06707535 FINGER SCREW 7517 PW06M FLAT WASHER 12MM 7536 P06707536 COLLAR 7518 P06707518 STUD M12-1.75 X 75 7537 PSB04M CAP SCREW M6-1 X 10 7519 P06707519 CLAMP PLATE "&%)" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Bed (Tailstock) -%%& -%%( -%%) -%%* -%%, -&%& -%%+ -%%- -%%) -%%. -%&) -%&( -%&% -&%' -%&& -%&* -%&, -%'& -&%( -%&. -%'' -%&+ -%&' -%&. -&%* -%'( -%&- -&%) -%'* -%') -&%* -%'- -%'. -%%' -%() -%'- -%(% -&&) -%'+ -&&( -%(( -&%- -%(& -%(' -&%+ -%(* -&%, -%(( -%(+ -%() -%(, -&%- -%(' -%', -%(- -&%- -&&* -&&% -%(* -&%. -&&& -%(. -%(+ -&%. -%)% -&&& -&&* -&&' -&&% <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "&%*" Bed (Tailstock) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 8001 P06708001 LEAD SCREW 8029 P06708029 PIVOT BLOCK 8002 P06708002 LEADSCREW NUT 8030 PSS09M SET SCREW M8-1.25 X 20 8003 PK34M KEY 5 X 5 X 20 8031 P06708031 BASE 8004 P06708004 THRUST BEARING AS2035 8032 P06708032 GIB SCREW 8005 P06708005 FLANGE 8033 P06708033 WIPER 8006 PR37M EXT RETAINING RING 32MM 8034 P06708034 PLATE 8007 P06708007 SPACER 8035 P06708035 PLATE 8008 P06708008 INDEX RING 8036 P06708036 WIPER 8009 P06708009 HANDWHEEL 8037 P06708037 GIB 8010 P06708010 HANDWHEEL RETAINER 8038 P06708038 COMPRESSION SPRING 25 X 45 8011 P06708011 SHOULDER CAP SCR M8-1.25 X 90 8039 P06708039 CLAMP BLOCK 8012 P06708012 HANDLE 8040 P06708040 STUD M14-2 8013 P06708013 COMPRESSION SPRING 6.2 X 16 8101 PSB01M CAP SCREW M6-1 X 16 8014 P06708014 STEEL BALL 1/4" 8102 PSS04M SET SCREW M6-1 X 12 8015 P06708015 LEVER 8103 PSB26M CAP SCREW M6-1 X 12 8016 P06708016 CAM SHAFT 8104 PSB128M CAP SCREW M8-1.25 X 70 8017 P06708017 LEVER 8105 PSB35M CAP SCREW M8-1.25 X 60 8018 P06708018 CAM SHAFT 8106 PB05M HEX BOLT M6-1 X 8 8019 PRP04M ROLL PIN 4 X 24 8107 PSB01M CAP SCREW M6-1 X 16 8021 P06708021 OIL SEAL 8108 PS08M PHLP HD SCR M5-.8 X 12 8022 P06708022 BALL OILER 1/4" 8109 PW04M FLAT WASHER 10MM 8023 P06708023 TAILSTOCK HOUSING 8110 PB34M HEX BOLT M10-1.5 X 60 8024 P06708024 QUILL 8111 PW10M FLAT WASHER 14MM 8025 P06708025 GUIDE KEY 8112 PN32M HEX NUT M14-2 8026 P06708026 SCALE PLATE 8113 PN03M HEX NUT M8-1.25 8027 P06708027 SCALE PLATE 8114 P06708114 RIVET 2MM 8028 P06708028 PIN NUT 8115 PLW06M LOCK WASHER 10MM "&%+" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Accessories and Coolant System -*(& -*'' -*'& -*(, -*(+ -**% -*%) -*(* -**& -*). -**' -*'' -*'& -*() -*)+ -*(( -*'& -*'( -*(' -*%& -*'% -*)- -*'' -*), -*)) -*'& -*%( -*)* -*%' -*'% -*)% -*+* -*&& -*&% -*%* -*%) -*%+ -*+) -*)% -*%, -*+( -*+' -*&& -*+& -*%. -*%* -*%) -*%( -*%- -*'& -*+% -*%' -**. -**- -*(- -*'' -**( -*'' -**) -*'& -*&) -*++ -**+ -*** -**, -*+, -*)& -*&- -*&* -*)( -*)' -*(. -*&. <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "&%," Accessories and Coolant System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 8501 P06708501 SHAFT 8540 PSB70M CAP SCREW M10-1.5 X 45 8502 PSB31M CAP SCREW M8-1.25 X 25 8541 P06708541 ANGLE 8503 P06708503 PEDAL BRACKET 8542 P06708542 COMBO WRENCH 14-17MM 8504 PSB01M CAP SCREW M6-1 X 16 8543 P06708543 COMBO WRENCH 22-24MM 8505 P06708505 COLLAR 8544 P06708544 MT#4 STANDARD DEAD CENTER 8506 PSB61M CAP SCREW M10-1.5 X 20 8545 P06708545 MT#4 CARBIDE TIP DEAD CENTER 8507 P06708507 FOOT PEDAL 8546 P06708546 COMPLETE 10" 4-JAW CHUCK D1-6 8508 P06708508 COVER 8547 P06708547 REPLACEMENT 4-JAW CHUCK JAW 8509 PS05M PHLP HD SCR M5-.8 X 8 8548 P06708548 4-JAW CHUCK WRENCH 8510 P06708510 PLATE 8549 P06708549 COMPLETE 9" 3-JAW CHUCK D1-6 8511 PFH30M FLAT HD SCR M5-.8 X 8 8550 P06708550 3-JAW CHUCK WRENCH 8514 P06708514 TOOL BOX 8551 P06708551 COMPLETE 12" FACE PLATE D1-6 8515 P06708515 10-PIECE HEX WRENCH SET 8552 P06708552 MT#6/MT#3 SPINDLE ADAPTER 8518 P06708518 STANDARD SCREWDRIVER #2 8553 P06708553 CONTROL PANEL 8519 P06708519 PHILLIPS SCREWDRIVER #2 8554 P06708554 CSS SWITCH 8520 PN03M HEX NUT M8-1.25 8555 P06708555 THREADING AND FEED CHART 8521 PW01M FLAT WASHER 8MM 8556 P06708556 HEADSTOCK FACE PANEL 8522 PSB14M CAP SCREW M8-1.25 X 20 8557 P06708557 GEARBOX FACE PANEL 8523 P06708523 BACK SPLASH 8558 P06708558 DIGITAL TACHOMETER 8531 P06708531 ANGLE 8559 P06708559 SPINDLE SPEED SWITCH 8532 P06708532 COOLANT HOSE 8560 P06708560 CONTROL PANEL BOX 8533 P06708533 NIPPLE 8561 P06708561 POWER LAMP 8534 P06708534 COOLANT PUMP/MOTOR 220V 8562 P06708562 PUMP SWITCH 8535 P06708535 COOLANT TANK 8563 P06708563 JOG BUTTON 8536 P06708536 COVER 8564 P06708564 EMERGENCY STOP BUTTON 8537 PS68M PHLP HD SCR M6-1 X 10 8565 P06708565 COMPLETE HINGE ASSEMBLY 8538 P06708538 ANGLE 8566 P06708566 COVER 8539 P06708539 CHIP DRAWER 8567 PS17M PHLP HD SCR M4-.7 X 6 "&%-" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z Electrical (Main Electrical Box) .%'( .%%+ .%'% .%&- .%'& .%%, .%%) .%%* .%&+ .%%& .%&. .%'' .%%' .%%( .%%- .%%. REF PART # DESCRIPTION REF PART # DESCRIPTION 9001 P06709001 CONTACTOR TELE LC1D09 220VAC 9009 P06709009 MAIN JUNCTION BLOCK 9002 P06709002 THERMAL RELAY TELE LR3D 05 0.63-1A 9016 P06709016 CIRCUIT BOARD ASSEMBLY 9003 P06709003 THERMAL RELAY TELE LR3D 07 1.6-2.5A 9018 P06709018 MASTER POWER SWITCH 9004 P06709004 MAIN FUSE BUS 3-PH 9019 P06709019 RELAY OMRON MY4NJ 24VAC 9005 P06709005 FUSE 20A 10.3 X 38MM 9020 P06709020 TRANSFORMER S LIANG SP-TBSW 9006 P06709006 FUSE HOUSING 9021 P06709021 FAN 9007 P06709007 FUSE 5A 5.2 X 20.2MM 9022 P06709022 VARISPEED UNIT YASKAWA G7 9008 P06709008 GROUNDING JUNCTION BLOCK 9023 P06709023 RESISTOR 900W 40-OHM <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "&%." Notes "&&%" <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z WARRANTY AND RETURNS LZh]Vaa^ccdZkZciWZa^VWaZ[dgYZVi]!^c_jg^ZhideZghdchdgegdeZgindg[dg^cX^YZciVa!Xdci^c\Zci!heZX^Va! dgXdchZfjZci^VaYVbV\ZhVg^h^c\[gdbi]ZjhZd[djgegdYjXih# IdiV`ZVYkVciV\Zd[i]^hlVggVcin!XdciVXijhWnbV^adge]dcZVcY\^kZjhVaai]ZYZiV^ah#LZl^aai]Zc ^hhjZndjV¸GZijgcCjbWZg!»»l]^X]bjhiWZXaZVganedhiZYdci]Zdjih^YZVhlZaaVhi]Z^ch^YZd[i]Z XVgidc# LZ l^aa cdi VXXZei Vcn ^iZb WVX` l^i]dji i]^h cjbWZg# Egdd[ d[ ejgX]VhZ bjhi VXXdbeVcn i]Z bZgX]VcY^hZ# I]ZbVcj[VXijgZghgZhZgkZi]Zg^\]iidX]Vc\ZheZX^[^XVi^dchViVcni^bZWZXVjhZi]ZnXdchiVcianhig^kZid VX]^ZkZWZiiZgfjVa^inZfj^ebZci#LZbV`ZZkZgnZ[[dgiidZchjgZi]VidjgegdYjXihbZZi]^\]fjVa^inVcY YjgVW^a^inhiVcYVgYhVcYlZ]deZndjcZkZgcZZYidjhZi]^hlVggVcin# EaZVhZ[ZZa[gZZidlg^iZdgXVaajh^[ndj]VkZVcnfjZhi^dchVWdjii]ZbVX]^cZdgi]ZbVcjVa# I]Vc`ndjV\V^c[dgndjgWjh^cZhhVcYXdci^cjZYhjeedgi#LZ]deZidhZgkZndjV\V^chddc# <%+,%&+m)%=^\]EgZX^h^dc:KHAVi]Z "&&&" 8JI6ADC<9DII:9A>C: TT '!%"'!%TT (!%"(!%TT)%!%%%").!%%% TTTT (%!%%%"(.!%%% TTTT '%!%%%"'.!%%% TTTT TT *!%"*!%TT +!%"+!%TT,%!%%% TTTT +%!%%%"+.!%%% TTTT *%!%%%"*.!%%% TTTT TT %'TT %(TT)%"). 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