Manufacturing Processes
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Leveling the Head the Head of the Carvewright Machine Can Be Moved up Or Down to Accommodate Different Material Thicknesses
Leveling the Head The head of the CarveWright machine can be moved up or down to accommodate different material thicknesses. It is guided vertically by four guide posts located at the corners of the machine and driven by a leadscrew on either side of the machine located between the posts. The leadscrew adjacent to the keypad is driven by the crank and it is tied rotationally to the opposite leadscrew by the long tierod located in the base of the machine. It is critical that the head is level at all times or it will bind and become difficult to move up and down. While extremely rare, the head can become unlevel for several reasons. The cause behind the loss of head level needs to be understood before the machine repair is completed. Common causes for loss of head level are: a loose leadscrew nut, a stripped gear between the end of the tierod and leadscrew, or a broken base that allows the tierod to become disengaged from one of the leadscrews. To level the head you will need the following tools: • #2 Phillips screwdriver bit and drill • 10mm Socket and ratcheting wrench • Large Crescent wrench (2X) 1. Ready the machine. Unplug the machine from the power outlet and place it on a stable work platform. Raise the head up several inches and move the Y-truck to the center of the machine for best access. Remove the dust collection bag from the back of the machine. 2. Adjust the head height. Crank the head up toward the top of the machine. -
Vibrations in Metal Cutting Measurement, Analysis and Reduction
Vibrations in Metal Cutting Measurement, Analysis and Reduction Linus Pettersson Ronneby, March 2002 Department of Telecommunications and Signal Processing Blekinge Institute of Technology 372 25 Ronneby, Sweden c Linus Pettersson Licentiate Dissertation Series No. 01/02 ISSN 1650-2140 ISBN 91-7295-008-0 Published 2002 Printed by Kaserntryckeriet AB Karlskrona 2002 Sweden v Abstract Vibration and noise in metal cutting are ubiquitous problems in the workshop. The turning operation is one kind of metal cutting that exhibits vibration related problems. Today the industry aims at smaller tolerances in surface finish. Harder regulations in terms of the noise levels in the operator environment are also central. One step towards a solution to the noise and vibration problems is to investigate what kind of vibrations that are present in a turning operation. The vibrations in a boring operation have been put under scrutiny in the first part of this thesis. Analytical models have been compared with experimental results and the vibration pattern has been determined. The second part of the thesis deals with active vibration control in external turning operations. By embedding a piezo-ceramic actuator and an accelerometer into a tool holder it was possible to obtain a solution that can be fitted in a standard lathe. The control system consists of the active tool holder, a control system based on the filtered-X LMS algorithm and an amplifier designed for capacitive loads. The vibration level using this technique can be reduced by as much as 40 dB during an external turning operation. vii Preface The work presented in this licentiate thesis has been performed at the department of Telecommunications and Signal Processing at Blekinge Institute of Technology. -
Boilermaker Health & Safety Manual
Boilermakers Health & Safety Manual ihsa.ca Boilermakers Health & Safety Manual Infrastructure Health & Safety Association 5110 Creekbank Road, Suite 400 Mississauga, Ontario L4W 0A1 Canada 1-800-263-5024 ihsa.ca 1 Boilermakers Health & Safety Manual IHSA has additional information on this and other topics. Visit ihsa.ca or call Customer Service at 1-800-263-5024. The contents of this publication are for general information only. This publication should not be regarded or relied upon as a definitive guide to government regulations or to safety practices and procedures. The contents of this publication were, to the best of our knowledge, current at the time of printing. However, no representations of any kind are made with regard to the accuracy, completeness, or sufficiency of the contents. The appropriate regulations and statutes should be consulted. Readers should not act on the information contained herein without seeking specific independent legal advice on their specific circumstance. The Infrastructure Health & Safety Association is pleased to answer individual requests for counselling and advice. This manual was developed, reviewed, and endorsed by the Boilermakers Labour-Management Health and Safety Committee in association with IHSA. Manual IHSA editor: Lori-Lynn Bonnell, design and illustrations: Philippa Giancontieri; project manager: Mike Russo. The Infrastructure Health & Safety Association would like to thank the members of the working group for contributing their knowledge, experience, and time to produce a health and safety manual that will benefit both labour and management in the boilermaker sector. The working group included representatives from the Boilermaker Contractors’ Association (BCA) as well as: · Marty Albright – Alstom Power Canada Inc. -
Ball Screw Motors the BE Series Products Are Designs Based on the Technology of Hybrid Step Motors, Ball Screws and Nuts
BE SERIES Ball Screw Driven Linear Actuators Ball Screw Motors The BE Series products are designs based on the technology of hybrid step motors, ball screws and nuts. Provide high torque, high precision, and high efficiency to fit the application needs of designers. The combination of motor styles, motor sizes, ball screws and nuts, gives the freedom to use motors of different form factors to exactly fit in the application. • Five frame sizes: NEMA 08, 11, 14, 17, 23 • Multiple motor lengths and motor sizes • Each frame size motor has a variety of lead options • Each frame size motor has a variety of nut options The integrated ball screw actuators from PBC Linear provide a high quality innovate solution for high speed applications. Features of BE Series 100 µ=0.003 µ=0.005 The ball screws of BE Series have outstanding 90 µ=0.008 µ=0.010 transmission efficiency of over 90%. Their required Ball screw 80 torque is just less than a third of what the lead screws Rotary Linear require. Therefore, it is easier to transfer a linear motion 70 into a rotary motion. µ=0.1 60 Efficiency η 50 (%) µ=0.2 Efficiency of ball screws Rotary Linear 40 µ=0.3 Acme screw 30 2 1 × T (Trapezoidal Normal operation P= screw thread) 20 T= Load torque kgf x cm 10 P= Axial external load kgf µ: Coefficient of friction = lead cm 012345678 9 10 Lead angle (degree) 1 = Efficiency of ball screws Mechanical efficiency of ball screws The all screws of the BE eries adopt a othicarch groove profile, its aial clearance can be adusted in a hihly fine pitch as well as it can be lihtly rotated. -
Sliding Headstock Type CNC Automatic Lathe
Sliding Headstock Type CNC Automatic Lathe Introducing Citizen's newest development, the D25, equipped with The large number of tools, for both main and sub spindle, provides double gang tool posts and B axis (Type VIII). The double gang lay- cost effective production of complex workpieces. out enables short cycle times for high productivity at low part cost. • Next generation CNC system with touch screen and qwerty keyboard. Easy set up with on screen graphical prompts. 3 × Y axis, 3 × Z axis • B axis (Type VIII) for front-back machining • Independent adjustable angle rotary tools to sub spindle • Power and speed: 5.5 kW and 10,000 rpm • With/without guide bushing – switchable operation 02 Cincom D25 Axis Structure and Tool Layout Z2 axis to second gang for opposed balance cutting to rst gang equipped with adjustable rotary tool for face, radial or angle ma- and for simultaneous rough and nish machining. Back tool post chining. B axis is on the rst gang for complex machining on main (Y3 axis) accepts radial or face modular xed/rotary tools and is and sub spindles. Y2 Front Spindle Z2 Z1 X2 Gang tool post No.2 Y1 Y3 X1 Back tool post B1 Gang tool post No.1 Opposite tool post X3 Z3 Back Spindle Tooling Code Description DTF116 4 Tools (5/8" sq./ cut-off: ¾" sq.) Turning holder DTF216 3 Tools (5/8" sq.) Sleeve holder DDF101 4 Front + 7 Back (1" dia.) 3 Modular stations U31B(S4) 1 Adjustable rotary tool (0-90 deg.: option) is available Gang rotary tool on the top postion 4 × double ended spindles, rotary tools U32B(S3) B-axis (0-135 deg.) Back rotary tool U151B(S5) 4 Modular stations Opposite tool post U120B 2 Fixed tools (¾" dia.) B Axis 4 × double ended spindles, 0-135 deg, usable for both main and sub spindles. -
Vehicle Maintenance
VEHICLE MAINTENANCE Introduction 1.0 Introduction The servicing of the automobile has also changed greatly to keep in step with the engineering advances of the industry. The tools and equipments which the early mechanic used were poor compared to today’s standard, and in many cases were made by the mechanic. Today’s automotive mechanic is well trained and works in a clean, bright, well- ventilated, specially designed automotive service centre. A thorough knowledge of the parts an understanding of the mechanisms are essential in order that faculty conditions in any part of automotive mechanism may be detected and corrected. As a result, the mechanic must possess the knowledge, skill, and experience in this field to be successful . Service Station A service station is a place where in addition to care of the motor vehicle like mechanical service and minor repairs, petrol is supplied, cars are lubricated, and cleaned, washed and other types of simpler services that are required daily are performed. In general it includes a number of sections like garage general it includes a number of sections like garage general service, mechanical service, major repair shop, tire shop, paint shop, body shop. A service station is addition to the equipment available is garage is usually run in conjunction with a sales agency for a particular type of motor vehicle to provide comprehensive repair service for that particular vehicle. The equipment available, in a general garage will be added with specialized equipment like lifting tackle, and different types of jigs, fixtures and tools specially designed for checking, adjusting and repair of particular type and make of the vehicle. -
Introduction to Turning Tools and Their Application Identification and Application of Cutting Tools for Turning
Introduction to Turning Tools and their Application Identification and application of cutting tools for turning The variety of cutting tools available for modern CNC turning centers makes it imperative for machine operators to be familiar with different tool geometries and how they are applied to common turning processes. This course curriculum contains 16-hours of material for instructors to get their students ready to identify different types of turning tools and their uses. ©2016 MachiningCloud, Inc. All rights reserved. Table of Contents Introduction .................................................................................................................................... 2 Audience ..................................................................................................................................... 2 Purpose ....................................................................................................................................... 2 Lesson Objectives ........................................................................................................................ 2 Anatomy of a turning tool............................................................................................................... 3 Standard Inserts .............................................................................................................................. 3 ANSI Insert Designations ............................................................................................................. 3 Insert Materials -
Russian Precision Metal-Cutting Machines
SREDNEVOLGSKY STANKOZAVOD LTD. FEDERAL STATE UNITARY ENTERPRISE FEDERAL RESEARCH AND PRODUCTION CENTER «PA «START» named after M.V.PROTSENKO» HIGH-QUALITY SOLUTIONS IN THE FIELD OF METAL- WORKING RUSSIAN PRECISION METAL-CUTTING MACHINES www.svsz.ru www.startatom.ru SREDNEVOLGSKY STANKOZAVOD LTD. TECHNOLOGICAL CAPABILITIES OF SREDNEVOLGSKY STANKOZAVOD LTD. The Srednevolgsky stankozavod Ltd. was established in 1876. It is one of the oldest machine building enterprises, not only in Russia, but also in the world. During more than 100 years the plant has produced more than half a million of lathes. Legendary models of machines 1А616 and 16B16 are still respected by turner for its high reliability, easy operation and high processing accuracy. The plant was the first in the USSR to master the production of CNC machines. Srednevolgsky stankozavod Ltd. has all the technological competencies for production of high precision lathes. The Machine Plant range of products includes more than 200 units of technological equipment which enables high-pre- cision machining of large pieces of casting, gear process- ing, ultra-precise finishing operations of surface grinding of spindles, shafts, gears, precision boring operations. All me- chanical components of machines, including base frame, spindle assembly, stand, tailstock are made directly at the facilities of Srednevolgsky stankozavod Ltd. To ensure the required accuracy and its long-term opera- tion, all basic parts of machines are subjected to various stabilization of geometrical sizes (natural and artificial ag- ing), bed guides of high quality cast iron are heat treated at high frequency current installations. Critical parts of ma- chines (spindles, quill, lead screws, gears, etc., are made of alloy steels which are subjected to various heat treatment methods, including ionic and gas nitriding, nitrogen and ionic carbonization, etc. -
Validation of Thermal Errors Compensation Models for Different Machine Tool Structures Via Test Pieces
Validation of thermal errors compensation models for different machine tool structures via test pieces Otakar Horejš, Martin Mareš, Lukáš Havlík 1. Introduction 3. Six-spindle automatic lathe Although real-time software compensations of thermal errors exist, The test pieces can be also employed for the evaluation of the majority of these models are not sufficiently validated in real machine tool thermal errors. This application is illustrated on a six- finishing operations using a test piece. The accuracy and spindle automatic lathe. The basic scheme of the test piece, robustness of the developed models are mostly examined using manufactured by a specific technology, is depicted in Figure below. non-cutting measurements. In contrast, machining tests can be more intuitively understood to evaluate the machine’s accuracy for typical machine tool users. Moreover, the machined test piece represents a suitable method to verify thoroughly the industrial applicability of the developed thermal errors compensation model for machine tool builders. The paper presents the authors’ recent research on these issues. Specific test pieces for different machine tool structures are illustrated (test pieces for a gantry-type 5-axis milling centre with a rotary table, a six-spindle automatic lathe and a vertical turning lathe). 2. Gantry-type 5-axis milling centre The test piece material was an aluminium alloy covered with an The diameter denominated as D1 of the test piece is manufactured eloxal coating for better visibility of cutting tool imprints on the at the first machining position (MP), the diameter denominated as surface caused by thermal error at the TCP in Z-direction. -
Metal Drill Bits Hammer Drill Stronger Than Steel Chisel Drill Bits Stone and Special Metal Drill Bits
BITS METAL DRILL BITS HAMMER DRILL STRONGER THAN STEEL CHISEL DRILL BITS STONE AND SPECIAL METAL DRILL BITS 307 | HSS-E DIN 338 cobalt 76–79 WOOD DRILL BITS 311 | HSS TIN DIN 338 steel drill bit 80–81 302 | HSS DIN 338, ground, split point 82–85 300 | HSS DIN 338, standard 86–90 300 | HSS DIN 338, standard, shank reduced 91 340 | HSS DIN 340, ground, split point, long 92 342 | HSS DIN 1869, ground, extra long 93 SAWS 344 | HSS hollow section drill bit / Facade drill bit 94 345 | HSS DIN 345 morse taper 95–96 303 | HSS DIN 1897 pilot drill bit, ground, split point, extra short 97 310 | HSS DIN 8037 carbide tipped 98 312 | HSS-G Speeder DIN 338 RN metal drill bit 99 304 | HSS Double end drill bit, ground, split point 100 315 | HSS Drill bit KEILBIT, ground 101 317 | HSS combination tool KEILBIT 102 329 | HSS countersink KEILBIT 103 327 | HSS countersink 90° DIN 335 C 104 328 | HSS deburring countersink 105 ASSORTMENTS 326 | HSS tube and sheet drill bit 106 325 | HSS step drill 107 140 | Scriber 108 320 | HSS hole saw bi-metal 109–112 SHELVES | From Pros for Pros | www.keil.eu | 73 MODULES - BITS HAMMER DRILL METAL DRILL BITS Nothing stops the metal drill bits because we offer a drill bit for every application. CHISEL HSS-E TWIST DRILL BIT 135° The HSS-E drill bit is a cobalt alloyed high performance drill bit. Even with insufficient cooling it has reserve in heat resistance. Due to the alloying addition of 5 % Co in the cutting material these drill bits can be used for working with work pieces with a tensile strength of over 800N/m². -
Manufacturing Glossary
MANUFACTURING GLOSSARY Aging – A change in the properties of certain metals and alloys that occurs at ambient or moderately elevated temperatures after a hot-working operation or a heat-treatment (quench aging in ferrous alloys, natural or artificial aging in ferrous and nonferrous alloys) or after a cold-working operation (strain aging). The change in properties is often, but not always, due to a phase change (precipitation), but never involves a change in chemical composition of the metal or alloy. Abrasive – Garnet, emery, carborundum, aluminum oxide, silicon carbide, diamond, cubic boron nitride, or other material in various grit sizes used for grinding, lapping, polishing, honing, pressure blasting, and other operations. Each abrasive particle acts like a tiny, single-point tool that cuts a small chip; with hundreds of thousands of points doing so, high metal-removal rates are possible while providing a good finish. Abrasive Band – Diamond- or other abrasive-coated endless band fitted to a special band machine for machining hard-to-cut materials. Abrasive Belt – Abrasive-coated belt used for production finishing, deburring, and similar functions.See coated abrasive. Abrasive Cutoff Disc – Blade-like disc with abrasive particles that parts stock in a slicing motion. Abrasive Cutoff Machine, Saw – Machine that uses blade-like discs impregnated with abrasive particles to cut/part stock. See saw, sawing machine. Abrasive Flow Machining – Finishing operation for holes, inaccessible areas, or restricted passages. Done by clamping the part in a fixture, then extruding semisolid abrasive media through the passage. Often, multiple parts are loaded into a single fixture and finished simultaneously. Abrasive Machining – Various grinding, honing, lapping, and polishing operations that utilize abrasive particles to impart new shapes, improve finishes, and part stock by removing metal or other material.See grinding. -
M32 Sliding Headstock Type CNC Automatic Lathe
M32 Sliding Headstock Type CNC Automatic Lathe M32-VIII Ultimate Gang + Turret: The M32 is Reborn While inheriting the basic configuration of “gang tool post + turret”, the new M32 has pursued the optimal balance of strength and weight through structural analysis, and greatly improves the rigidity that is the cornerstone of machining. In addition, a single drive mechanism is introduced for rotary tools on the turret tool post, together with updated tooling. The rotary tool drive motor on each tool post has also been enhanced. 5.5/7.5 kW high-power spindle motors are adopted for both front and back spindles, achieving powerful machining and high acceleration/deceleration. The gang tool post features a B-axis spindle (Type VIII) that supports contouring through 5-axis control. The back tool post is equipped with an adjustable angular spindle (Type VII/VIII) for more complex machining in combination with the Y axis. Enhanced back machining capability is also increased due to the flexibilty of the machining process. In addition, a 38mm oversized specification option is available, and it is possible to switch between guide bush and guide bushless operation. 4 M32 Citizen Basic Structure The image shows the type VIII Rear tool post X1 Type V: 5 stations Main spindle Type VII: Max. of 9 stations (including 3 adjustable angle tools) Y1 Main spindle speed: 8,000 min-1 Type VIII: Max. of 9 stations (including 3 adjustable angle tools) Motor: 5.5/7.5 kW Y3 Max. machining length: 320 mm/1 chucking (GB) B1 X3 Z1 Opposed spindle Main spindle speed: