MODEL G0722 MILLING MACHINE WITH POWER FEED Manual Insert
Congratulations on your purchase of the Model G0722 Milling Machine with Power Feed!
This machine consists of the Model G0720R Milling Machine with a pre-installed Model H8178 Power Feed. Before operating your new machine, read and understand the owner's manuals for both G0720R and H8178. Doing this will help you maximize the value and function of your machine, and help you reduce any risk of injury when using the machine.
If you have any questions about your machine, please contact our Technical Support at (570) 546-9663 or email [email protected].
G0720R Milling Machine
H8178 Power Feed
Optional T23959 Stand (Sold Separately)
Copyright © APRIL, 2012 By Grizzly Industrial, Inc. Warning: No portion of this manual may be reproduced in any shape or form without the written approval of Grizzly Industrial, inc. #TR14987 printed in china MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0722 MILLING MACHINE WITH POWER FEED
Product Dimensions:
Weight...... 716 lbs. Width (side-to-side) x Depth (front-to-back) x Height...... 43-1/4 x 33 x 42-1/2 in. Footprint (Length x Width)...... 43-1/4 x 33 in. Shipping Dimensions:
Type...... Wood Content...... Machine Weight...... 849 lbs. Length x Width x Height...... 49 x 40 x 82 in. Electrical:
Power Requirement...... 110V, Single-Phase, 60 Hz Full-Load Current Rating...... 16A Minimum Circuit Size...... 20A Switch...... On Button & Emergency Stop Switch Switch Voltage...... 110V Cord Length...... 8 ft. Cord Gauge...... 14 AWG Plug Included...... Yes Included Plug Type...... NEMA 5-15 Motors: Spindle
Type...... Brushless DC Horsepower...... 2 HP Voltage...... 230V Amps...... 10A Speed...... 0-3600 RPM Power Transfer ...... Belt Drive Bearings...... Shielded and Permanently Sealed Elevation
Type...... AC Induction Horsepower...... 1/12 HP Voltage...... 110V Phase...... Single-Phase Amps...... 1.1A Speed...... 1700 RPM Cycle...... 60 Hz Power Transfer ...... Direct Drive Bearings...... Shielded and Permanently Sealed
Model G0722 The information contained herein is deemed accurate as of 4/22/2012 and represents our most recent product specifications. PAGE 1 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Main Specifications: Operation Info
Spindle Travel...... 3-5/16 in. Swing...... 22-3/4 in. Longitudinal Table Travel...... 17-5/8 in. Cross Table Travel...... 9-5/8 in. Head Travel...... 13-1/8 in. Head Tilt (Left-to-Right)...... Left 45, Right 45 deg. Distance Spindle to Column...... 11-3/8 in. Distance Spindle to Table...... 15-3/4 in. Drilling Capacity for Cast Iron...... 1-1/8 in. Drilling Capacity for Steel...... 1-1/8 in. Number of Vertical Spindle Speeds...... Variable Range of Vertical Spindle Speeds...... 100 – 1600 RPM Quill Diameter...... 2.56 in. Tapping Speed...... 50 – 800 RPM Table Info
Table Length...... 32-1/4 in. Table Width...... 9-1/2 in. Table Thickness...... 2-5/8 in. Table Pocket Size...... 25 x 11 mm Number of T-Slots...... 4 T-Slots Width...... 1/2 in. T-Slots Height...... 15/16 in. T-Slots Centers...... 2-1/8 in. Stud Size...... 3/8 in. Spindle Info
Spindle Taper...... R-8 Spindle Sleeve Diameter...... 1.96 in. End Milling Capacity...... 1-1/2 in. Face Milling Capacity...... 2-1/8 in. Drawbar Diameter...... 7/16 in. Drawbar TPI...... 7/16-20 Drawbar Length...... 13-1/2 in. Spindle Bearings...... Thrust/Deep Groove, Taper Lead Screw Info
Leadscrew Diameter...... 20 mm (X, Y, Z axes) Leadscrew TPI...... 8 TPI (X, Y axes) Leadscrew Length...... 36 in. (X), 18-3/4 (Y), 21-1/2 (Z) Construction
Spindle Housing/Quill...... Cast Iron Table...... Cast Iron Head...... Cast Iron Column...... Cast Iron Base...... Cast Iron Stand...... Steel Paint...... Powder Coated
Other Specifications:
Country Of Origin ...... China Warranty ...... 1 Year Serial Number Location ...... ID Label on Headstock Customer Assembly & Setup Time ...... 30 Minutes
Model G0722 The information contained herein is deemed accurate as of 4/22/2012 and represents our most recent product specifications. PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Features:
Variable speed power feed with auto stops Motorized headstock lift system Digital head tilt angle display Headstock and table travel on dovetailed ways Includes 1-16mm B18 drill chuck Dovetail column Digital spindle scale reads metric or inches, zero set, on/off Headstock tilts 90 deg left, 45 deg. right Digital speed display Reversing buttons on downfeed handles for tapping Coolant trough Front-mounted emergency stop button Transparent polycarbonate chip guard with safety switch Milling and tapping mode control
Model G0722 The information contained herein is deemed accurate as of 4/22/2012 and represents our most recent product specifications. PAGE 3 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. MODEL G0720R HEAVY-DUTY BENCHTOP MILLING MACHINE OWNER'S MANUAL
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Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre- hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF #ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICALS ARE s ,EAD FROM LEAD BASED PAINTS s #RYSTALLINE SILICA FROM BRICKS CEMENT AND OTHER MASONRY PRODUCTS s !RSENIC AND CHROMIUM FROM CHEMICALLY TREATED LUMBER
9OUR RISK FROM THESE EXPOSURES VARIES DEPENDING ON HOW OFTEN YOU DO THIS TYPE OF WORK 4O REDUCE YOUR EXPOSURE TO THESE CHEMICALS 7ORK IN A WELL VENTILATED AREA AND WORK WITH APPROVED SAFETY EQUIP MENT SUCH AS THOSE DUST MASKS THAT ARE SPECIALLY DESIGNED TO FILTER OUT MICROSCOPIC PARTICLES Table of Contents
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Manual Accuracy Contact Info
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Cord Gauge...... 14 AWG Plug Included...... Yes Included Plug Type...... NEMA 5-15 Bdidgh/ He^cYaZ Type...... Brushless DC Horsepower...... 2 HP Voltage...... 230V Amps...... 10A Speed...... 0 – 3600 Power Transfer ...... Belt Drive Bearings...... Shielded and Permanently Sealed :aZkVi^dc Type...... AC Induction Horsepower...... 1/12 HP Voltage...... 110V Phase...... Single-Phase Amps...... 1.12A Speed...... 1400/1700 RPM Cycle...... 50 Hz / 60 Hz Power Transfer ...... Direct Drive Bearings...... Shielded and Permanently Sealed ")" BdYZa<%,'%G B[\#H^cXZ&&$&% BV^cHeZX^[^XVi^dch/ DeZgVi^dc>c[d Spindle Travel...... 3-5/16 in. Swing...... 22-3/4 in. Longitudinal Table Travel...... 17-5/8 in. Cross Table Travel...... 9-5/8 in. Head Travel...... 13-1/8 in. Head Tilt (Left-to-Right)...... Left 45, Right 45 deg. Distance Spindle to Column...... 11-3/8 in. Distance Spindle to Table...... 15-3/4 in. Drilling Capacity for Cast Iron...... 1-1/8 in. Drilling Capacity for Steel...... 1-1/8 in. Number of Vertical Spindle Speeds...... Variable Range of Vertical Spindle Speeds...... 100 – 1600 RPM Quill Diameter...... 2.56 in. Tapping Speed...... 50 – 800 RPM IVWaZ>c[d Table Length...... 32-1/4 in. Table Width...... 9-1/2 in. Table Thickness...... 2-5/8 in. Table Pocket Size...... 25 x 11 mm Number of T-Slots...... 4 T-Slots Width...... 1/2 in. T-Slots Height...... 15/16 in. T-Slots Centers...... 2-1/8 in. Stud Size...... 3/8 in. He^cYaZ>c[d Spindle Taper...... R8 Spindle Sleeve Diameter...... 1.97 in. End Milling Capacity...... 1-1/2 in. Face Milling Capacity...... 2-1/8 in. Drawbar Diameter...... 7/16 in. Drawbar TPI...... 7/16-20 Drawbar Length...... 13-1/2 in. Spindle Bearings...... Thrust/Deep Groove, Taper AZVYHXgZl>c[d Leadscrew Diameter...... 20mm (X, Y, Z axes) Leadscrew TPI...... 8 TPI (X, Y axes) Leadscrew Length...... 36 in. (X), 18-3/4 in. (Y), 21-1/2 (Z) 8dchigjXi^dc Spindle Housing/Quill...... Cast Iron Table...... Cast Iron Head...... Cast Iron Column...... Cast Iron Base...... Cast Iron Paint...... Powder Coated Di]ZgHeZX^[^XVi^dch/ Country Of Origin ...... China Warranty ...... 1 Year Serial Number Location ...... ID Label on Headstock Customer Assembly & Setup Time ...... 30 Minutes BdYZa<%,'%G B[\#H^cXZ&&$&% "*" SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. This symbol is used to alert the user to useful information about NOTICE proper operation of the machine. Safety Instructions for Machinery OWNER’S MANUAL. GZVY VcY jcYZghiVcY WEARING PROPER APPAREL. 9d cdi lZVg i]^h dlcZg»h bVcjVa 7:;DG: jh^c\ bVX]^cZ# Xadi]^c\! 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JcaZhhdi]Zgl^hZcdiZY![ZZY VgZVh!]Vgh]X]Zb^XVah!VcYlZi$YVbeadXVi^dch# ldg` V\V^chi i]Z gdiVi^dc d[ WaVYZh dg XjiiZgh# ;ZZY^c\^ci]ZhVbZY^gZXi^dcd[gdiVi^dcbVnejaa EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ ndjg]VcY^cidi]ZXji# ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg[dgb^c\ i]Z FORCING MACHINERY.9dcdi[dgXZbVX]^cZ# ^ciZcYZYdeZgVi^dc!hidejh^c\i]ZbVX]^cZ >il^aaYdi]Z_dWhV[ZgVcYWZiiZgVii]ZgViZ[dg 8dciVXi djg IZX]c^XVa Hjeedgi 9ZeVgibZci Vi l]^X]^ilVhYZh^\cZY# *,% *)+".++(# BdYZa<%,'%G B[\#H^cXZ&&$&% "," Additional Safety for Mills UNDERSTANDING CONTROLS.BV`ZhjgZndj MACHINE CARE AND MAINTENANCE. jcYZghiVcYi]ZjhZVcYdeZgVi^dcd[VaaXdcigdah# CZkZg deZgViZ i]Z b^aa l^i] YVbV\ZY dg ldgc eVgih#BV^ciV^cndjgb^aa^cegdeZgldg`^c\Xdc" SAFETY ACCESSORIES.6alVnhjhZVX]^e Y^i^dc#EZg[dgbgdji^cZ^cheZXi^dchVcYbV^ciZ" \jVgY ^c VYY^i^dc id ndjg hV[Zin \d\\aZh l]Zc cVcXZegdbeian#EjiVlVnVY_jhibZciiddahV[iZg b^aa^c\idegZkZciWdY^an^c_jgn# jhZ# WORK HOLDING. 7Z[dgZhiVgi^c\i]ZbVX]^cZ! DISCONNECT POWER. BV`Z hjgZ i]Z b^aa ^h WZ XZgiV^c i]Z ldg`e^ZXZ ]Vh WZZc egdeZgan ijgcZYOFF!Y^hXdccZXiZY[gdb^ihedlZghdjgXZ XaVbeZYidi]ZiVWaZ#C:K:G]daYi]Zldg`e^ZXZ VcYVaabdk^c\eVgih]VkZXdbZidVXdbeaZiZ Wn]VcYl]Zcjh^c\i]Zb^aa# hideWZ[dgZhiVgi^c\Vcn^cheZXi^dc!VY_jhibZci! dgbV^ciZcVcXZegdXZYjgZ# CHUCK KEY SAFETY% 6alVnh gZbdkZ ndjg X]jX``Zn!YgVlWVglgZcX]!VcYVcnhZgk^XZiddah AVOIDING ENTANGLEMENT# @ZZe addhZ ^bbZY^ViZanV[iZgjhZ# Xadi]^c\Vgi^XaZhhjX]VhhaZZkZh!WZaihdg_ZlZagn ^iZbh VlVn [gdb i]Z b^aa he^cYaZ# CZkZg lZVg SPINDLE SPEEDS. HZaZXi i]Z he^cYaZ heZZY \adkZhl]ZcdeZgVi^c\i]Zb^aa# i]Vi^hVeegdeg^ViZ[dgi]ZineZd[ldg`VcYbViZ" g^Va#6aadli]Zb^aaid\V^c[jaaheZZYWZ[dgZWZ\^c" BE ATTENTIVE. 9D CDI aZVkZ b^aa gjcc^c\ c^c\VXji# jcViiZcYZY[dgVcngZVhdc# POWER DISRUPTION. >c i]Z ZkZci d[ V adXVa TOOL HOLDING. 6alVnhjhZi]ZegdeZgiddah edlZgdjiV\ZYjg^c\jhZd[i]Zb^aa!ijgcOFF Vaa [dgi]ZbViZg^VandjVgZb^aa^c\#BV`ZhjgZi]Zn hl^iX]ZhidVkd^Yedhh^WaZhjYYZchiVgijedcXZ VgZ]ZaY[^gban^ci]ZegdeZgidda]daYZg[dgi]Z edlZg^hgZhidgZY# _dW# STOPPING SPINDLE. 9D CDI hide i]Z b^aa CLEAN-UP.9DCDIXaZVgX]^ehWn]VcY#JhZ jh^c\ndjg]VcYV\V^chii]ZX]jX`# VWgjh]!VcYcZkZgXaZVgX]^ehl]^aZi]Zb^aa^h ijgc^c\# CUTTING TOOL INSPECTION.>cheZXiYg^aahVcY ZcYb^aah[dgh]VgecZhh!X]^eh!dgXgVX`hWZ[dgZ EXPERIENCING DIFFICULTIES. >[ViVcni^bZ ZVX]jhZ#GZeaVXZYjaa!X]^eeZY!dgXgVX`ZYXji" ndjVgZZmeZg^ZcX^c\Y^[[^Xjai^ZheZg[dgb^c\i]Z i^c\iddah^bbZY^ViZan#=VcYaZcZlXjii^c\iddah ^ciZcYZY deZgVi^dc! hide jh^c\ i]Z bVX]^cZ l^i]XVgZ#AZVY^c\ZY\ZhVgZkZgnh]VgeVcYXVc 8dciVXi djg IZX]c^XVa Hjeedgi Vi *,% *)+" XVjhZaVXZgVi^dch# .++(# Like all machinery there is potential danger No list of safety guidelines can be complete. when operating this machine. Accidents are Every shop environment is different. Always frequently caused by lack of familiarity or consider safety first, as it applies to your failure to pay attention. Use this machine individual working conditions. Use this and with respect and caution to decrease the other machinery with caution and respect. risk of operator injury. If normal safety pre- Failure to do so could result in serious per- cautions are overlooked or ignored, serious sonal injury, damage to equipment, or poor personal injury may occur. work results. "-" BdYZa<%,'%G B[\#H^cXZ&&$&% SECTION 2: POWER SUPPLY Availability Circuit Requirements 7Z[dgZ^chiVaa^c\i]ZbVX]^cZ!Xdch^YZgi]ZVkV^a" I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V &&%K VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeean edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY X^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]Z bZZihi]Z[daadl^c\gZfj^gZbZcih/ gZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhi WZ ^chiVaaZY# Id b^c^b^oZ i]Z g^h` d[ ZaZXigdXj" Nominal Voltage ...... 110V/120V i^dc![^gZ!dgZfj^ebZciYVbV\Z!^chiVaaVi^dcldg` Cycle ...... 60 Hz VcYZaZXig^XVal^g^c\bjhiWZYdcZWnVfjVa^[^ZY Phase ...... Single-Phase ZaZXig^X^Vc^cVXXdgYVcXZl^i]VaaVeea^XVWaZXdYZh Minimum Circuit Size ...... 20 Amps VcYhiVcYVgYh# 6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa Zfj^ebZciWZilZZci]ZWgZV`ZgWdmdg[jhZeVcZa ^ci]ZWj^aY^c\VcYi]ZbVX]^cZ#I]ZedlZghje" eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid Electrocution, fire, or hV[Zan]VcYaZi]Z[jaa"adVYXjggZciYgVlc[gdbi]Z equipment damage may bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h occur if machine is not bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn correctly grounded and [jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9# connected to the power supply. Full-Load Current Rating For your own safety and protection of I]Z [jaa"adVY XjggZci gVi^c\ ^h i]Z VbeZgV\Z V property, consult an electrician if you are bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg# unsure about wiring practices or electrical Dc bVX]^cZh l^i] bjai^eaZ bdidgh! i]^h ^h i]Z codes in your area. VbeZgV\ZYgVlcWni]ZaVg\Zhibdidgdghjbd[Vaa bdidghVcYZaZXig^XVaYZk^XZhi]Vib^\]ideZgViZ Note: The circuit requirements listed in this man- VidcZi^bZYjg^c\cdgbVadeZgVi^dch# ual apply to a dedicated circuit—where only one machine will be running at a time. If this machine Full-Load Current Rating at 110V ...... 16 Amps will be connected to a shared circuit where mul- tiple machines will be running at the same time, I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci consult a qualified electrician to ensure that the d[Vbehi]Vii]ZbVX]^cZl^aaYgVl#>[i]ZbVX]^cZ circuit is properly sized for safe operation. ^hdkZgadVYZY!^il^aaYgVlVYY^i^dcVaVbehWZndcY i]Z[jaa"adVYgVi^c\# >[i]ZbVX]^cZ^hdkZgadVYZY[dgVhj[[^X^ZciaZc\i] d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai· ZheZX^Vaan ^[ XdccZXiZY id Vc jcYZgh^oZY X^gXj^i# IdgZYjXZi]Zg^h`d[i]ZhZ]VoVgYh!Vkd^YdkZg" adVY^c\ i]Z bVX]^cZ Yjg^c\ deZgVi^dc VcY bV`Z hjgZ^i^hXdccZXiZYidVedlZghjeeanX^gXj^ii]Vi bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc# BdYZa<%,'%G B[\#H^cXZ&&$&% "." Grounding & Plug Requirements >begdeZgXdccZXi^dcd[i]ZZfj^ebZci"\gdjcY^c\ I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci l^gZ XVc gZhjai ^c V g^h` d[ ZaZXig^X h]dX`# I]Z d[Vbehi]Vii]ZbVX]^cZl^aaYgVl#>[i]ZbVX]^cZ l^gZl^i]\gZZc^chjaVi^dc l^i]dgl^i]djinZaadl ^hdkZgadVYZY!^il^aaYgVlVYY^i^dcVaVbehWZndcY hig^eZh ^hi]ZZfj^ebZci"\gdjcY^c\l^gZ#>[gZeV^g i]Z[jaa"adVYgVi^c\# dggZeaVXZbZcid[i]ZedlZgXdgYdgeaj\^hcZX" ZhhVgn!YdcdiXdccZXii]ZZfj^ebZci"\gdjcY^c\ I]^hbVX]^cZ^hZfj^eeZYl^i]VedlZgXdgYi]Vi l^gZidVa^kZ XjggZciXVggn^c\ iZgb^cVa# ]VhVcZfj^ebZci"\gdjcY^c\l^gZVcYV\gdjcY" ^c\ eaj\ h^b^aVg id i]Z [^\jgZ WZadl # I]Z eaj\ 8]ZX`l^i]VfjVa^[^ZYZaZXig^X^VcdghZgk^XZeZg" bjhidcanWZ^chZgiZY^cidVbViX]^c\gZXZeiVXaZ hdccZa^[ndjYdcdijcYZghiVcYi]ZhZ\gdjcY^c\ djiaZi i]Vi^hegdeZgan^chiVaaZYVcY\gdjcYZY^c gZfj^gZbZcih!dg^[ndjVgZ^cYdjWiVWdjil]Zi]Zg VXXdgYVcXZl^i]VaaadXVaXdYZhVcYdgY^cVcXZh# i]Z idda ^h egdeZgan \gdjcYZY# >[ ndj ZkZg cdi^XZ i]ViVXdgYdgeaj\^hYVbV\ZYdgldgc!Y^hXdc" cZXi^i[gdbedlZg!VcY^bbZY^ViZangZeaVXZ^il^i] VcZldcZ# Serious injury could occur if you connect Extension Cords the machine to power before completing the setup process. DO NOT connect to power LZ Yd cdi gZXdbbZcY jh^c\ Vc ZmiZch^dc XdgY until instructed later in this manual. l^i]i]^hbVX]^cZ#>[ndjbjhijhZVcZmiZch^dc XdgY!dcanjhZ^i^[VWhdajiZancZXZhhVgnVcYdcan dcViZbedgVgnWVh^h# GROUNDED 5-15 RECEPTACLE :miZch^dcXdgYhXVjhZkdaiV\ZYgde!l]^X]bVn YVbV\ZZaZXig^XVaXdbedcZcihVcYh]dgiZcbdidg 6cnZmiZch^dcXdgYjhZYl^i]i]^hbVX]^cZbjhi 5-15 PLUG XdciV^c V \gdjcY l^gZ! bViX] i]Z gZfj^gZY eaj\ CZjigVa =di VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ" bZcih/ Figure 2. Ine^XVa*"&*eaj\VcYgZXZeiVXaZ# Minimum Gauge Size ...... 12 AWG Maximum Length (Shorter is Better)...... 50 ft. SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. "&%" BdYZa<%,'%G B[\#H^cXZ&&$&% SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards I]Z[daadl^c\VgZcZZYZYidXdbeaZiZi]ZhZije to untrained users. Read egdXZhh!WjiVgZcdi^cXajYZYl^i]ndjgbVX]^cZ# through this entire manu- al to become familiar with Description Qty the controls and opera- s 6c6hh^hiVci############################################### & tions before starting the s EgZX^h^dcAZkZa########################################### & machine! s HV[Zin HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci# Otherwise, filing a freight claim can be difficult. L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^" i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih# SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately. BdYZa<%,'%G B[\#H^cXZ&&$&% "&&" Inventory < I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed" 8 cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed" 9 = cZcihdjiid^ckZcidgni]Zb# : ; > >[Vcncdc"egdeg^ZiVgneVgihVgZb^hh^c\ Z#\#V cjidgVlVh]Zg !lZl^aa\aVYangZeaVXZi]Zb0dg [dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ ? dWiV^cZYVindjgadXVa]VgYlVgZhidgZ# @ Box 1: (Figures 3 & 4) Qty A. 6hhZbWaZYB^aa########################################### & Figure 4. >ckZcidgn# B. 9g^aa8]jX`################################################## & C. DeZc:cYLgZcX]-$&%bb########################& D. DeZc:cYLgZcX]&)$&,bb###################### & E. NOTICE DeZc:cYLgZcX]&.$''bb######################& If you cannot find an item on this list, care- F. He^cYaZAdX`E^c######################################## & fully check the machine and the packaging G. 8]jX`@Zn################################################## & materials. Some of these items may be pre- H. ;jhZ&6be!;Vhi"7adl*m'%bb#############& installed for shipping or become misplaced I. ;jhZ'6be!;Vhi"7adl*m'%bb#############& during unpacking. J. =ZmLgZcX]HZi)!*!+!&'bb##########&:V K. 7diiaZ[dgD^a############################################### & 6 7 Figure 3. <%,'%Gdjid[i]ZXgViZ# "&'" BdYZa<%,'%G B[\#H^cXZ&&$&% Cleanup Gasoline or products with low flash points can I]Z jceV^ciZY hjg[VXZh d[ ndjg bVX]^cZ VgZ explode or cause fire if XdViZY l^i] V ]ZVkn"Yjin gjhi egZkZciVi^kZ i]Vi used to clean machin- egZkZcihXdggdh^dcYjg^c\h]^ebZciVcYhidgV\Z# ery. Avoid cleaning with I]^hgjhiegZkZciVi^kZldg`hZmigZbZanlZaa!Wji^i these products. l^aaiV`ZVa^iiaZi^bZidXaZVc# 7ZeVi^ZciVcYYdVi]dgdj\]_dWXaZVc^c\ndjg bVX]^cZ#I]Zi^bZndjheZcYYd^c\i]^hcdll^aa \^kZndjVWZiiZgVeegZX^Vi^dc[dgi]ZegdeZgXVgZ Many cleaning solvents d[ndjgbVX]^cZ hjceV^ciZYhjg[VXZh# are toxic if concentrat- ed amounts are inhaled. I]ZgZVgZbVcnlVnhidgZbdkZi]^hgjhiegZkZc" Only work in a well-venti- iVi^kZ!Wjii]Z[daadl^c\hiZehldg`lZaa^cVl^YZ lated area. kVg^Zin d[ h^ijVi^dch# 6alVnh [daadl i]Z bVcj[VX" ijgZg»h^chigjXi^dchl^i]VcnXaZVc^c\egdYjXindj jhZVcYbV`ZhjgZndjldg`^cVlZaa"kZci^aViZY NOTICE VgZVidb^c^b^oZZmedhjgZididm^X[jbZh# Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may Before cleaning, gather the following: damage painted surfaces. Test all cleaners 9^hedhVWaZGV\h in an inconspicuous area before using to 8aZVcZg$YZ\gZVhZg L9)%ldg`hlZaa make sure they will not damage paint. HV[Zin\aVhhZhY^hedhVWaZ\adkZh EaVhi^XeV^cihXgVeZg dei^dcVa Basic steps for removing rust preventative: 1. EjidchV[Zin\aVhhZh# 2. 8dVi i]Z gjhi egZkZciVi^kZ l^i] V a^WZgVa Vbdjcid[XaZVcZg$YZ\gZVhZg!i]ZcaZi^ihdV` [dg*¶&%b^cjiZh# 3. L^eZd[[i]Zhjg[VXZh#>[ndjgXaZVcZg$YZ\gZVh" Zg^hZ[[ZXi^kZ!i]ZgjhiegZkZciVi^kZl^aal^eZ d[[ZVh^an#>[ndj]VkZVeaVhi^XeV^cihXgVeZg! hXgVeZd[[VhbjX]VhndjXVc[^ghi!i]Zcl^eZ d[[i]ZgZhil^i]i]ZgV\# 4. GZeZViSteps 2–3VhcZXZhhVgnjci^aXaZVc! i]ZcXdViVaajceV^ciZYhjg[VXZhl^i]VfjVa^in bZiVaegdiZXiVciidegZkZcigjhi# BdYZa<%,'%G B[\#H^cXZ&&$&% "&(" Site Considerations Weight Load Physical Environment GZ[Zgidi]ZMachine Data Sheet[dgi]ZlZ^\]i I]Z e]nh^XVa Zck^gdcbZci l]ZgZ i]Z bVX]^cZ ^h d[ndjgbVX]^cZ#BV`ZhjgZi]Vii]Zhjg[VXZjedc deZgViZY^h^bedgiVci[dghV[ZdeZgVi^dcVcYadc" l]^X]i]ZbVX]^cZ^heaVXZYl^aaWZVgi]ZlZ^\]i \Zk^ind[bVX]^cZXdbedcZcih#;dgWZhigZhjaih! d[i]ZbVX]^cZ!VYY^i^dcVaZfj^ebZcii]VibVnWZ deZgViZi]^hbVX]^cZ^cVYgnZck^gdcbZcii]Vi^h ^chiVaaZYdci]ZbVX]^cZ!VcYi]Z]ZVk^Zhildg`" [gZZ [gdb ZmXZhh^kZ bd^hijgZ! ]VoVgYdjh X]Zb^" e^ZXZi]Vil^aaWZjhZY#6YY^i^dcVaan!Xdch^YZgi]Z XVah! V^gWdgcZ VWgVh^kZh! dg ZmigZbZ XdcY^i^dch# lZ^\]id[i]ZdeZgVidgVcYVcnYncVb^XadVY^c\ :migZbZXdcY^i^dch[dgi]^hineZd[bVX]^cZgnVgZ i]VibVndXXjgl]ZcdeZgVi^c\i]ZbVX]^cZ# \ZcZgVaan i]dhZ l]ZgZ i]Z VbW^Zci iZbeZgVijgZ gVc\Z ZmXZZYh )&¶&%);0 i]Z gZaVi^kZ ]jb^Y^in Space Allocation gVc\ZZmXZZYh'%¶.* cdc"XdcYZch^c\ 0dgi]Z Zck^gdcbZci ^h hjW_ZXi id k^WgVi^dc! h]dX`h! dg 8dch^YZg i]Z aVg\Zhi h^oZ d[ ldg`e^ZXZ i]Vi l^aa Wjbeh# WZ egdXZhhZY i]gdj\] i]^h bVX]^cZ VcY egdk^YZ Zcdj\]heVXZVgdjcYi]ZbVX]^cZ[dgVYZfjViZ deZgVidg bViZg^Va ]VcYa^c\ dg i]Z ^chiVaaVi^dc d[ Electrical Installation Vjm^a^VgnZfj^ebZci#L^i]eZgbVcZci^chiVaaVi^dch! EaVXZi]^hbVX]^cZcZVgVcZm^hi^c\edlZghdjgXZ# aZVkZZcdj\]heVXZVgdjcYi]ZbVX]^cZiddeZc BV`Z hjgZ Vaa edlZg XdgYh VgZ egdiZXiZY [gdb dggZbdkZYddgh$XdkZghVhgZfj^gZYWni]ZbV^c" igV[[^X! bViZg^Va ]VcYa^c\! bd^hijgZ! X]Zb^XVah! iZcVcXZ VcY hZgk^XZ YZhXg^WZY ^c i]^h bVcjVa# dgdi]Zg]VoVgYh#BV`ZhjgZidaZVkZVXXZhhid See below for required space allocation. V bZVch d[ Y^hXdccZXi^c\ i]Z edlZg hdjgXZ dg Zc\V\^c\VadX`dji$iV\djiYZk^XZ!^[gZfj^gZY# Lighting Children or untrained people may be seriously injured by A^\]i^c\ VgdjcY i]Z bVX]^cZ bjhi WZ VYZfjViZ this machine. Only install in an Zcdj\]i]VideZgVi^dchXVcWZeZg[dgbZYhV[Zan# access restricted location. H]VYdlh!\aVgZ!dghigdWZZ[[ZXihi]VibVnY^higVXi dg^beZYZi]ZdeZgVidgbjhiWZZa^b^cViZY# (( ( ** ¿) Figure 6.B^c^bjbldg`^c\XaZVgVcXZh# "&)" BdYZa<%,'%G B[\#H^cXZ&&$&% Mounting to Test Run Workbench DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^h Ndjgb^aah]djaYWZWdaiZYidVldg`WZcX]idegd" gZVYn[dggZ\jaVgdeZgVi^dc#I]ZiZhigjcXdch^hih k^YZbVm^bjbg^\^Y^inVcYhV[Zin# d[kZg^[n^c\i]Z[daadl^c\/& I]ZbdidghedlZgje VcYgjcXdggZXianVcY' i]ZhideWjiidcVcYX]^e Components and Hardware Needed: Qty \jVgYhV[Zin[ZVijgZldg`hXdggZXian# & =Zm7daih ¿'"&(m aZc\i]VhcZZYZY ################) & ;aViLVh]Zgh ¿'#################################################- >[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ & AdX`LVh]Zgh ¿'###############################################) i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide & =ZmCjih ¿'"&(##################################################) jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl TroubleshootingdcPage 34#>[ndjXVccdi[^cY To mount the mill to the workbench: VgZbZYn!XdciVXidjgIZX]HjeedgiVi *,% *)+" .++([dgVhh^hiVcXZ# 1. 9ZiZgb^cZi]ZWZhiedh^i^dc[dgi]Zb^aadci]Z ldg`WZcX]# Note: For the best performance, make Before starting the machine, make sure you sure the cross feed and the longitudinal have performed the preceding assembly handwheels extend out beyond the edge of and adjustment instructions. You must read the table surface. This will allow unrestricted through the rest of the manual and under- handwheel operation. stand the various functions and safety fea- tures. Failure to follow this warning could 2. BVg`ndjg]daZadXVi^dchjh^c\i]Zbdjci^c\ result in serious personal injury or even ]daZh^ci]ZWVhZVhV\j^YZ# death! 3. 9g^aai]Z]daZhcZZYZY^ci]Zldg`WZcX]# To test run the machine: 4. EaVXZVegZX^h^dcaZkZadci]Zb^aaiVWaZVcY h]^bi]Zb^aajci^a^i^haZkZah^YZ"id"h^YZVcY 1. Ejh] i]Z :B:G<:C8N HIDE Wjiidc ^c! [gdci"id"WVX`# VcYijgci]ZbV^cedlZghl^iX]idOFF hZZ Figure 8 # 5. 7daii]Zb^aaidi]Zided[i]Zldg`WZcX] hZZ Figure 7 # EdlZgDC GEB B^aa BV^c A^\]i 9^heaVn HiVgi EdlZg Mill Base 7jiidc Hl^iX] 7dai =ZVYhidX` JE$9DLC ;aViLVh]Zg 7jiidch HeZZY Workbench 9^Va ;aViLVh]Zg :bZg\ZcXn AdX`LVh]Zg Hide7jiidc =ZmCji 8]^e BdYZa<%,'%G B[\#H^cXZ&&$&% "&*" 2# 9d Vaa ajWg^XVi^dc egdXZYjgZh ]^\]a^\]ied ^c 12. L>I=DJIgZhZii^c\i]Z:B:G<:C8NHIDE Lubrication^cSECTION 6:MAINTENANCE hl^iX]!egZhhi]ZHI6GIWjiidc#I]ZbVX]^cZ dc Page 30. h]djaYnothiVgi# 3# >[i]ZgZ^hcdVgWdgdgX]jX`^chiVaaZY^ci]Z 13. GZhZii]Z:B:G<:C8NHIDEhl^iX]!deZc he^cYaZ! gZbdkZ i]Z YgVlWVg XVe VcY i]Z i]ZX]^e\jVgY!VcYegZhhi]ZHI6GIWjiidc YgVlWVgidegZkZcik^WgVi^dc# V\V^c#I]ZbVX]^cZh]djaYnothiVgi# Note:The drawbar cap has left-hand threads ·>[ i]Z bVX]^cZ hiVgih! h]ji ^i OFF VcY! and loosens when turned clockwise. Y^hXdccZXi ^i [gdb edlZg# 9d cdi deZgViZ i]Z bVX]^cZ Vcn [jgi]Zg jci^a i]Z hV[Zin 4. EjidchV[Zin\d\\aZh!bV`ZhjgZi]ZVgZV^h [ZVijgZhVgZ[^mZY# XaZVc!VaaiddahVgZejiVlVn!VcYcdZciVc" \aZbZci]VoVgYhZm^hi# 14. IZhigjc^hXdbeaZiZ#CZmi!XdbeaZiZSpindle Break-In WZ[dgZejii^c\i]Zb^aa^cid[jaahZg" 5# GdiViZi]Zhe^cYaZheZZYY^Va hZZ Figure 8 k^XZ# XdjciZgXadX`l^hZidi]ZhadlZhihZii^c\# 6# 8adhZi]ZX]^e\jVgY hZZ Figure 8 VcYXdc" NOTICE cZXii]ZbVX]^cZidedlZg# Failure to follow start up and spindle break- in procedures will likely cause rapid dete- 7. Il^hii]Z:B:G<:C8NHIDEWjiidcXadX`" rioration of spindle and other related parts. l^hZhd^iedehdjiVcY^hgZhZi# Note:The power ON light shown in Figure 8 illuminates to indicate that all machine con- trols are now LIVE and ready for use. 8. AddhZci]Z]ZVYhidX`adX`aZkZgh!VcYejh] i]ZJEVcY9DLCWjiidchidiZhii]Z]ZVY" hidX`ZaZkVi^dcbdidg# 9. Ejh]i]ZHI6GIWjiidcidhiVgii]Zhe^cYaZ# ·L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ gjchhbddi]anl^i]a^iiaZdgcdk^WgVi^dcdg gjWW^c\cd^hZh# ·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z bVX]^cZ[gdbedlZgl]Zc^ckZhi^\Vi^c\dg XdggZXi^c\ediZci^VaegdWaZbh# 10. IZhii]ZkVg^VWaZheZZYWnijgc^c\i]Zhe^cYaZ heZZYY^Vajei]ZcYdlc# 11. EgZhh i]Z :B:G<:C8N HIDE Wjiidc id hidei]Zhe^cYaZ# "&+" BdYZa<%,'%G B[\#H^cXZ&&$&% Spindle Break-In 2. Ejh]i]ZHI6GIWjiidc# Note: When in tapping mode, the spin- dle speed is reduced by half automatically, 7Z[dgZ ejii^c\ i]^h bVX]^cZ ^cid [jaa hZgk^XZ! i]Z and the speed range will be 50–800 RPM. Test Run bjhi WZ XdbeaZiZY VcY i]Z he^cYaZ Tapping requires lower speeds than other WZVg^c\hbjhiWZWgd`Zc^c# milling operations. 3# GdiViZi]Zhe^cYaZheZZYY^Vahdi]Zhe^cYaZ gjchVi*%%GEB!VcYaZi^igjc[dgiZcb^c" DO NOT leave the area while break-in pro- jiZh# cedure is under way. You must be ready to stop the machine if any problem occurs. 4. >cXgZVhZi]ZheZZYid-%%GEB!VcYaZi^igjc [dgVcdi]ZgiZcb^cjiZh# To break in the machine: 5% Ejh] i]Z :B:G<:C8N HIDE Wjiidc! VcY gdiViZ i]Z he^cYaZ heZZY Y^Va XdjciZgXadX`" 1% BdkZi]ZB>AA>C<I6EE>C<bdYZhl^iX] l^hZid^ihb^c^bjbedh^i^dc# hZZFigure 9 idi]ZI6EE>C<edh^i^dc# 6. HiVgii]Zb^aa!VcYejh]dcZd[i]Zi]gZZWji" idchdci]ZZcYd[i]ZYdlc[ZZY]VcYaZhid gZkZghZhe^cYaZgdiVi^dc# 7. Gjc i]Z b^aa V\V^c Vi Wdi] heZZYh Vh YZhXg^WZYVWdkZ id[^c^h]i]ZWgZV`"^cegdXZ" YjgZ# B^aa^c\ 8. BdkZi]ZB>AA>C<I6EE>C<bdYZhl^iX] IVee^c\ idi]ZB>AA>C<edh^i^dc!i]ZcgjcbVX]^cZVi BdYZ VheZZYd[&+%%GEB[dgiZcb^cjiZh# Hl^iX] 9. Gjci]ZbVX]^cZVi-%%GEB[dgVcdi]Zg&* b^cjiZhidVaadl^iXddaYdlc# He^cYaZGdiVi^dc9^gZXi^dc7jiidch Figure 9. IVee^c\Xdcigdah# BdYZa<%,'%G B[\#H^cXZ&&$&% "&," SECTION 4: OPERATIONS To complete a typical operation, the Operation Overview operator does the following: 1. :mVb^cZh i]Z ldg`e^ZXZ id bV`Z hjgZ ^i ^h I]ZejgedhZd[i]^hdkZgk^Zl^hidegdk^YZi]Zcdk" hj^iVWaZ[dgb^aa^c\# ^XZbVX]^cZdeZgVidgl^i]VWVh^XjcYZghiVcY^c\ d[]dli]ZbVX]^cZ^hjhZYYjg^c\deZgVi^dc!hd 2. Ejihdci]ZgZfj^gZYhV[Zin\ZVg# i]ZbVX]^cZXdcigdah$XdbedcZcihY^hXjhhZYaViZg ^ci]^hbVcjVaVgZZVh^ZgidjcYZghiVcY# 3. ;^gbanXaVbehi]Zldg`e^ZXZidi]ZiVWaZ# 9jZ id i]Z \ZcZg^X cVijgZ d[ i]^h dkZgk^Zl! ^i ^h 4. >chiVaahi]ZXdggZXiXjii^c\idda[dgi]ZdeZgV" not^ciZcYZYidWZVc^chigjXi^dcVa\j^YZ#IdaZVgc i^dc# bdgZ VWdji heZX^[^X deZgVi^dch! gZVY i]^h Zci^gZ bVcjVa VcY hZZ` VYY^i^dcVa igV^c^c\ [gdb ZmeZ" 5. JhZh i]Z bVcjVa Ydlc[ZZY VcY iVWaZ Xdc" g^ZcXZY bVX]^cZ deZgVidgh! VcY Yd VYY^i^dcVa igdahidXdc[^gbi]ZXdggZXiedh^i^dc^c\d[i]Z gZhZVgX]djih^YZd[i]^hbVcjVaWngZVY^c\]dl" Xjii^c\iddaVcYldg`e^ZXZ[dgi]ZdeZgVi^dc# idWdd`h!igVYZbV\Vo^cZh!dglZWh^iZh# 6. HZih i]Z Y^\^iVa YZei] hide VcY b^c^ Y^\^iVa egdigVXidg id i]Z gZfj^gZY jc^ih d[ bZVhjgZ" bZci# To reduce the risk of serious injury when using 7. AdX`h i]Z ]ZVYhidX` VcY i]Z gZfj^gZY iVWaZ this machine, read and adX`h^ceaVXZ# understand this entire manual before operating. 8. 9ZiZgb^cZhi]Z[ZZYgViZVcYXjii^c\heZZY# 9. 8dccZXih i]Z bVX]^cZ id edlZg! VcY ijgch i]ZbV^cedlZghl^iX]ON# Damage to your eyes and lungs could result 10. from using this machine without proper pro- EgZhhZh i]Z hiVgi Wjiidc VcY VY_jhih i]Z tective gear. Always wear safety glasses and he^cYaZGEBl^i]i]Zhe^cYaZheZZYY^Va# a respirator when operating this machine. 11. 7Z\^chb^aa^c\!Yg^aa^c\!dgiVee^c\# 12. L]Zc [^c^h]ZY! ijgch i]Z b^aa OFF VcY Y^h" XdccZXih^i[gdbedlZg# NOTICE If you have never used this type of machine or equipment before, WE STRONGLY REC- OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. "&-" BdYZa<%,'%G B[\#H^cXZ&&$&% C. Main Power Switch:Id\\aZhedlZgONVcY Controls OFFidi]ZXdcigdaeVcZa# D. Downfeed Handle: GV^hZh VcY adlZgh i]Z GZk^Zli]^hhZXi^dcidadXViZVcYjcYZghiVcY]dl he^cYaZ^cXdVghZ^cXgZbZcih# id jhZ i]Z b^aa Xdcigdah VcY [VXidgh [dg bVX]^cZ deZgVi^dc# E. Handwheels: BdkZ i]Z iVWaZ ^c i]Z M" VcY N"Vm^h# General Controls I]Z Xdcigdah h]dlc ^c Figure 10 ijgc i]Z bV^c Control Panel bVX]^cZedlZgONVcYOFF!VcYgZkZghZhe^cYaZ I]Z Xdcigdah h]dlc ^c Figure 11 hiVgi VcY hide Y^gZXi^dc# 6ahd h]dlc VgZ i]Z adXVi^dch d[ i]Z i]Z he^cYaZ! hZi he^cYaZ heZZY! VcY VY_jhi i]Z XdcigdaeVcZa!he^cYaZ]Z^\]i\Vj\Z!VcYi]ZY^\^" ]ZVYhidX`]Z^\]i# iVaegdigVXidg!l]^X]l^aaWZYZiV^aZY^ci]Z^gdlc hjW"hZXi^dch ; > 9^\^iVaHe^cYaZ =Z^\]i 8 = A 9 Figure 11. 8dcigdaeVcZadkZgk^Zl# B^c^9^\^iVa EgdigVXidg F. POWER Lamp: : G. UP/DOWN Buttons:GV^hZhVcYadlZghi]Z ]ZVYhidX`# H. RPM Dial: 6Y_jhih he^cYaZ heZZY WZilZZc &%%¶&+%% GEB dg iVee^c\ heZZY WZilZZc *%¶-%%GEB# I. Spindle Speed Readout: 9^heaVnh i]Z Figure 10. A. Fine Feed knob: GV^hZh VcY adlZgh i]Z J. MILLING & TAPPING Switch:HZaZXihl]^X] he^cYaZ^c[^cZ^cXgZbZcih# bdYZi]ZbVX]^cZ^h^c# B. Spindle Rotation Buttons: L]Zc ^c i]Z K. START Button:HiVgihi]Zhe^cYaZbdidg[dg iVee^c\bdYZ!i]ZhZWjiidchX]Vc\Zhe^cYaZ b^aa^c\dgiVee^c\deZgVi^dch# gdiVi^dc Y^gZXi^dc# >c i]^h bdYZ! he^cYaZ Y^gZXi^dcXVcWZgZkZghZYViVcnGEBl^i]dji L. EMERGENCY STOP Button:Hidehi]Z ]Vk^c\idhidei]Zhe^cYaZ[^ghi# b^aa VcY egZkZcih gZhiVgi^c\ l]^aZ ^i ^h ^c i]Z YZegZhhZY edh^i^dc# GdiViZ i]Z Wjiidc XadX`l^hZidgZhZi^i# BdYZa<%,'%G B[\#H^cXZ&&$&% "&." Digital Spindle Height Gauge Mini Digital Protractor I]ZY^\^iVahe^cYaZ]Z^\]ihXVaZh]dlc^cFigure I]Z b^c^ Y^\^iVa egdigVXidg h]dlc ^c Figure 13 12 Y^heaVnh he^cYaZ edh^i^dc VcY bdkZbZci# 6c Y^heaVnh i]Z ]ZVYhidX` he^cYaZ Vc\aZ VcY hadeZ Vjid h]ji"d[[ [ZVijgZ l^aa ijgc i]Z jc^i OFF V[iZg ^c gZaVi^dch]^e l^i] i]Z iVWaZ hjg[VXZ# 6c Vjid hZkZgVa b^cjiZh d[ ^YaZ i^bZ# L]Zc ijgcZY WVX` h]ji"d[[ [ZVijgZ l^aa ijgc OFF i]Z jc^i V[iZg hZk" ON!i]ZaVhibZVhjgZbZci^hgZXVaaZYhdldg`XVc ZgVab^cjiZhd[^YaZi^bZ#L]ZcijgcZYWVX`ON! WZgZhjbZY#=dlZkZg!^[i]ZWViiZgn^hX]Vc\ZYdg i]ZaVhibZVhjgZbZci^hgZXVaaZYhdldg`XVcWZ WZXdbZhY^hX]Vg\ZY!i]ZhidgZYkVajZ^hadhi# gZhjbZY# =dlZkZg! ^[ i]Z WViiZgn ^h X]Vc\ZY dg WZXdbZhY^hX]Vg\ZY!i]ZhidgZYkVajZ^hadhi# B F G C D E H I J K Figure 12. 9^\^iVahe^cYaZ]Z^\]ihXVaZ# Figure 13. B^c^Y^\^iVaegdigVXidg# M. Digital Spindle Height Display: 9^heaVnh he^cYaZ edh^i^dc VcY bdkZbZci l^i] V Q. Tilt Arrows: >cY^XViZi]ZY^gZXi^dcd[i^ai# gZhdaji^dcd[%#%%%* %#%&bb # R. Battery Life:>XdcWZXdbZhk^ZlVWaZl]Zc N. ZERO Button:OZgdhi]ZY^\^iVahe^cYaZhXVaZ WViiZg^ZhcZZYgZeaVXZbZci# ViVcned^ciVadc\^ihhigd`Z# S. ON/OFF Button:Ijgchi]ZegdigVXidgONdg O. mm/inch Button:Id\\aZhjc^ihd[bZVhjgZ OFF#;dgOFF!egZhhVcY]daYi]ZWjiidc# WZilZZcbZig^XVcY^cX]XdckZci^dch# T. O%: Id\\aZh jc^ih d[ bZVhjgZ WZilZZc P. OFF/ON Button: Ijgch i]Z Y^\^iVa ]Z^\]i YZ\gZZhVcYeZgXZcid[\gVYZXdckZci^dch# \Vj\ZONdgOFF# U. Calibrate:OZgdhi]ZegdigVXidgViVcnedh^i^dc l^i]^ci]ZgVc\Zd[]ZVYhidX`i^ai# V. HOLD: AdX`h i]Z egdigVXidg Vi ^ih XjggZci Y^heaVnZYkVajZ# "'%" BdYZa<%,'%G B[\#H^cXZ&&$&% Selecting Spindle Setting Spindle RPM Height 8adhZan[daadli]ZegdeZgXjii^c\heZZYVcYegde" He^cYaZ]Z^\]i^hX]Vc\ZYWnjcadX`^c\i]Zfj^aa Zg[ZZYidgZYjXZjcYjZhigV^cdcVaabdk^c\eVgih adX`VcYjh^c\i]ZYdlc[ZZY]VcYaZhdgi]Z[^cZ VcY^cXgZVhZdeZgVidghV[Zin# [ZZY `cdW hZZ Figure 15 # I]Z Y^\^iVa ]Z^\]i \Vj\Z^cY^XViZhi]Zhe^cYaZ]Z^\]i# Eg^dg id b^aa^c\! YZiZgb^cZ i]Z GEB cZZYZY id Xji ndjg ldg`e^ZXZ! i]Zc hZi i]Z GEB dc i]Z To change the spindle position: bVX]^cZ# 1. JcadX`i]Zfj^aaadX`aZkZgVcYaddhZci]Z[^cZ To determine the needed RPM: [ZZYadX``cdW# 1. JhZi]ZiVWaZ^cFigure 14idYZiZgb^cZi]Z Tip: Use the fold-out lever (hZZ Figure 15) Xjii^c\ heZZY gZfj^gZY [dg ndjg ldg`e^ZXZ for additional leverage to unlock the fine feed bViZg^Va# lock knob if the knob is too tight. Do not use the fold-out lever to tighten the knob. 2. BZVhjgZi]ZY^VbZiZgd[ndjgXjii^c\idda^c ^cX]Zh# 2. EjaaYdlcdci]ZYdlc[ZZY]VcYaZhidadlZg dggV^hZi]Zhe^cYaZ#I^\]iZci]Zfj^aaadX`id 3. JhZ i]Z [daadl^c\ [dgbjaV id YZiZgb^cZ i]Z hZXjgZi]Zhe^cYaZ^cVeVgi^XjaVgedh^i^dc ^[ cZZYZYGEB[dgi]Zb^aa^c\deZgVi^dc/ YZh^gZY # (Cutting Speed x 4) / Tool Diameter = RPM Tip:Milling with the quill fully extended can cause tool chatter. For maximum spindle Cutting Speeds for High Speed Steel (HSS) rigidity, it is better to keep the spindle retract- Cutting Tools ed into the headstock as far as possible with the quill lock lever and fine feed lock knob Ldg`e^ZXZBViZg^Va 8jii^c\HeZZY h[b tightened. 6ajb^cjbVaadnh (%% 7gVhh7gdcoZ &*% 8deeZg &%% 9dlc[ZZY=VcYaZ 8Vhi>gdc!hd[i -% 8Vhi>gdc!]VgY *% B^aYHiZZa .% 8VhiHiZZa -% Fj^aaAdX`AZkZg 6aadnHiZZa!]VgY )% IddaHiZZa *% HiV^caZhhHiZZa +% I^iVc^jb *% EaVhi^Xh (%%"-%% LddY (%%"*%% Note:For carbide cutting tools, double the cutting speed. These values are a guideline only. Refer to the MACHINERY'S HAND- BOOK for more detailed information. ;^cZ;ZZYAdX`@cdW Figure 14% 8jii^c\heZZYiVWaZ[dg=HHXjii^c\ ;daY"DjiAZkZg iddah# Figure 15. He^cYaZXdcigdah# BdYZa<%,'%G B[\#H^cXZ&&$&% "'&" Drill Chuck Installation & Removal I]ZX]jX`^hViiVX]ZYidVcG"-VgWdgjh^c\V7&- iVeZg#I]^hViiVX]bZci^hXdch^YZgZYidWZhZb^" eZgbVcZci#I]ZgZh]djaYWZcdcZZYidhZeVgViZ i]ZX]jX`[gdbi]ZVgWdg# He^cYaZ AdX` Installation E^c 1. 9>H8DCC:8IB>AA;GDBEDL:G Figure 16. He^cYaZadX`e^c]daY^c\he^cYaZ# 2. >chZgi i]Z X]jX` VgWdg ^cid i]Z he^cYaZ hd 4. Jh^c\ i]Z YgVlWVg ]Zm lgZcX]! addhZc i]Z ^i Zc\V\Zh i]Z Va^\cbZci e^c ^ch^YZ d[ i]Z YgVlWVg ild ijgch# 9D CDI gZbdkZ i]Z he^cYaZVcYbV`ZhXdciVXil^i]i]ZYgVlWVg YgVlWVg# i]gZVYh# 3. I]gZVY i]Z YgVlWVg ^cid i]Z VgWdg jci^a i]Z NOTICE VgWdg^hhZViZYje^cidi]Zhe^cYaZiVeZg# DO NOT completely unscrew the drawbar before tapping it with the hammer in the 4. L]^aZ hjeedgi^c\ i]Z X]jX` VcY VgWdg l^i] next Step. You will damage the threads on dcZ]VcY!hcj\i]ZYgVlWVgl^i]i]ZYgVlWVg the drawbar and the arbor. ]ZmlgZcX]# Note: Do not overtighten the drawbar. 5. EjidchV[Zin\d\\aZhVcYiVei]Zided[i]Z Overtightening makes arbor removal difficult YgVlWVg lgZcX] l^i] i]Z ]VbbZg# I]^h l^aa and will damage the arbor and threads. jchZVii]ZiVeZgd[i]ZVgWdg[gdbi]Zhe^cYaZ hZZFigure 17 # Removal 1. 9>H8DCC:8IB>AA;GDBEDL:G IVedc9gVlWVg LgZcX]=ZgZ 2. AdX`i]Zfj^aa^ceaVXZl^i]i]Zfj^aaadX`# 3. >chZgii]Zhe^cYaZadX`e^c^cidi]Z]daZ^ci]Z h^YZd[i]Zhe^cYaZ hZZFigure 16 # Figure 17. 9gVlWVglgZcX]# 6. =daY dcZ ]VcY jcYZg i]Z X]jX` VcY [^c^h] addhZc^c\i]ZYgVlWVgWn]VcYjci^a^i[Vaahdji d[i]Zhe^cYaZ# "''" BdYZa<%,'%G B[\#H^cXZ&&$&% R-8 Collet Removal Installation & 1. 9>H8DCC:8IB>AA;GDBEDL:G Removal 2. I^\]iZci]Z]ZVYhidX`adX`# >[ ndj Yd cdi jhZ i]Z Yg^aa X]jX` VcY VgWdg! ndj cZZYidjhZVXdaaZiid^chZgii]ZXjii^c\idda^cid LACERATION HAZARD! i]Zhe^cYaZ#NdjgBdYZa<%,'%G[ZVijgZhVcG"- Leading edges of end mills he^cYaZ iVeZg! l]^X] \^kZh i]Z [gZZYdb id jhZ and other cutting tools can XdbbdcG"-XdaaZih#I]ZhZdei^dcVaXdaaZihXdbZ be very sharp. Protect your & , ^c bVcn h^oZh! ine^XVaan gVc\^c\ [gdb ¿&+ id ¿- hands with gloves or a shop VcY(bbid'%bb!VcYh]djaYWZbViX]ZYid towel when handling. ndjgXjii^c\iddah]Vc`h^oZ# Installation 3. EgdiZXii]ZiVWaZhjg[VXZl^i]Ve^ZXZd[XVgY" WdVgYdg]daYi]ZXjiiZg$iddal^i]Vh]deidlZa 1. 9>H8DCC:8IB>AA;GDBEDL:G idegZkZci^i[gdb[Vaa^c\djid[i]ZXdaaZi# 2. JchXgZli]ZYgVlWVgXVe# 4. Jh^c\ i]Z YgVlWVg ]Zm lgZcX]! addhZc i]Z YgVlWVgildijgch!Wji9DCDIgZbdkZ^i# 3. 8VgZ[jaanXaZVci]Zhjg[VXZd[i]ZXdaaZiVcY he^cYaZiVeZg#:chjgZi]Vi^i^h[gZZd[YZWg^h VcY^ha^\]iand^aZY# NOTICE DO NOT completely unscrew the drawbar 4. >chZgi i]Z Xjii^c\ idda ^cid i]Z XdaaZi! i]Zc before tapping it with the hammer in the ^chZgii]ZXdaaZi^cidi]Zhe^cYaZiVeZg# next Step. You will damage the threads on the drawbar and the arbor. 5. GdiViZ i]Z XdaaZi hd ^i Zc\V\Zh i]Z Va^\c" bZcie^c^ch^YZd[i]Zhe^cYaZ!i]Zcha^YZi]Z XdaaZijelVgYjci^a^ibV`ZhXdciVXil^i]i]Z 5. Eji dc hV[Zin \d\\aZh! VcY iVe i]Z ]Zm YgVlWVgi]gZVYh# lgZcX]idjchZVii]ZXdaaZi[gdbi]ZiVeZg# 6. I]gZVY i]Z YgVlWVg ^cid i]Z XdaaZi jci^a i]Z 6# JchXgZl i]Z gZhi d[ i]Z YgVlWVg VcY Vaadl XdaaZiYgVlhje^cidi]Zhe^cYaZiVeZg# i]ZXdaaZiVcYiddaid[Vaa^cidndjg]VcY# 7. L]^aZ hjeedgi^c\ i]Z idda ^c i]Z XdaaZi l^i] Note: When not in use, always remove dcZ]VcY!hcj\i]ZYgVlWVgl^i]i]ZYgVlWVg collets and cutting tools from the spindle ]ZmlgZcX]^cndjgdeedh^iZ]VcY# taper. Oxidation may cause the collet to seize and make it hard to remove later. Note: Do not overtighten the drawbar. Overtightening makes collet removal difficult and will damage the drawbar threads, collet, and the spindle taper. Keep in mind that the taper keeps the collet and tool in place. The drawbar simply aids in seating the taper. BdYZa<%,'%G B[\#H^cXZ&&$&% "'(" 3. DWhZgkZ i]Z ]Z^\]i hXVaZ dc i]Z aZ[i h^YZ Headstock Travel Xdajbch]dlc^cFigure 20 idYZiZgb^cZi]Z ]ZVYhidX`igVkZa#I]^hhXVaZ^hWgd`ZcYdlc & (Z-Axis & Rotation) ^c ¿-\gVYjVi^dch# Note: When the headstock reaches a point Ndjgb^aa]VhVYdkZiV^aZYXdajbci]ViVaadlhndj of travel where the leadscrew has run out of idgZedh^i^dci]Z]ZVYhidX`Vadc\i]ZO"Vm^hVcY thread, a stop block (see Figure 20) contacts X]Vc\Zidda^c\l^i]djiadh^c\ndjgVa^\cbZcil^i] either the upper or lower limit switch to stop V ]daZ dg b^aa^c\ eVi]# ;dg Vc\aZY b^aa^c\ deZgV" the elevation motor from over running the i^dch!i]Z]ZVYhidX`XVcWZgdiViZYaZ[iVcYg^\]i physical limitations of the leadscrew length, )*# which would cause damage. Raising & Lowering 1. JcadX`i]Z]ZVYhidX`ha^YZadX`aZkZgh]dlc ^cFigure 18# JeeZgA^b^iHl^iX] =ZVYhidX` :aZkVi^dcHXVaZ I^ai=ZmCji VcYEd^ciZg Hide7adX` =ZVYhidX` Ha^YZAdX` AdlZgA^b^iHl^iX] AZkZg Figure 20. 8dajbchl^iX]ZhVcYhXVaZ# Note: For maximum spindle rigidity when milling, keep the spindle retracted into the Figure 18. =ZVYhidX`ha^YZXdcigdah# headstock as far as possible with the quill lock lever locked and with the fine feed lock 2. Dci]ZXdcigdaeVcZaejh]i]ZJEdg9DLC knob tightened. Wjiidch hZZFigure 19 idgV^hZdgadlZgi]Z ]ZVYhidX`l^i]i]ZZaZkVi^dcbdidg# :aZkVi^dcBdidg JeVcY9dlc 7jiidch Figure 19. O"Vm^hXdcigda# "')" BdYZa<%,'%G B[\#H^cXZ&&$&% Tilting 5. Ejaa VcY ]daY i]Z heg^c\"adVYZY ^cYZm e^c & hZZFigure 22 djilVgYVeegdm^bViZan ¿)id 1. 9>H8DCC:8IB>AA;GDBEDL:G Y^hZc\V\Z ^i l]^aZ ndj gdiViZ i]Z ]ZVYhidX` idi]ZYZh^gZYVc\aZVhh]dlcWni]ZY^\^iVa 2. Dci]ZY^\^iVaegdigVXidgh]dlc^c Figure 21! egdigVXidg# egZhhi]ZDC$D;;Wjiidcidijgc^iON!VcY egZhhCALIBRATEidhZi^ihY^\^iVaY^heaVnid Note: The spring-loaded index pin serves oZgd# only as a quick way to return or position the headstock close to zero, or 45 to the left or right. It is not intended to be an exact angle stop. 6. Hcj\i]Zi]gZZ]Zmcjih^ceaVXZ# 7. EaVXZ i]Z Veegdeg^ViZ Vc\aZ [^cY^c\ idda^c\ dc i]Z ldg`e^ZXZ dg b^aa^c\ iVWaZ! VcY [^cZ" ijcZ ndjg Vc\aZ VY_jhibZci VcY Va^\cbZcih VXXdgY^c\ id hiVcYVgY bVX]^cZ h]de egVX" i^XZh# 8. L]ZchVi^h[^ZYl^i]i]Zedh^i^dcd[i]Z]ZVY" hidX`!i^\]iZci]Zi]gZZ]Zmcjih!VcYgZX]ZX` ndjghZii^c\h# Figure 21. 9^\^iVaegdigVXidg# Note:As described earlier in the manual, the 3. EgZhh0%WjiidcidhZaZXii]ZineZd[Vc\aZ digital protractor is equipped with an auto- jc^ihh]dlcdci]ZY^\^iVaY^heaVn# shutoff feature. So if during setup or milling operations it shuts OFF, your angle setting 4. AdXViZY dc i]Z ]ZVYhidX` hl^kZa bdjci, is retained in volatile memory. When the pro- addhZci]ZaZ[i!g^\]i!VcYadlZg]ZVYhidX`i^ai tractor is needed again, push the ON/OFF adX`cjihh]dlc^cFigure 22# button and the digital display will retrieve and show the last angle or grade measured. AZ[i=ZmCji G^\]i=ZmCji >cYZmE^c AdlZg=ZmCji Figure 22. =ZVYhidX`i^aiadX`^c\]Zmcjih# BdYZa<%,'%G B[\#H^cXZ&&$&% "'*" Table Travel (X-Axis & Y-Axis) Jh^c\ i]Z ]VcYl]ZZah! i]Z b^aa^c\ iVWaZ XVc WZ bdkZY^cVcYdji N"Vm^h !VcYaZ[iVcYg^\]i M"Vm^h #I]Z]VcYl]ZZahVgZ[^iiZYl^i]V\gVYj" ViZYY^Vah]dlc^c;^\jgZ23i]VigZVYh^c^cXgZ" bZcih d[ %#%%& l]ZgZ dcZ XdbeaZiZ gdiVi^dc & ZfjVah ¿-d[iVWaZigVkZa#I]ZN"Vm^h]VcYl]ZZa XVcWZY^hZc\V\ZY[gdbi]ZaZVYhXgZl!hd^iXVc hV[Zan[gZZl]ZZa^[VedlZg[ZZY^h^c^chiVaaZYVcY ^c jhZ# 7di] i]Z M VcY N aZVYhXgZlh VgZ - IE> Figure 23. VcY'%bb^cY^VbZiZg# =VcYl]ZZahXVaZ# X-Axis ;VhiZcZYidi]Z[gdcid[i]ZiVWaZ^hV')^cX]adc\ M"6m^hIVWaZHideh hXVaZ hZZFigure 24 i]Vi^hWgd`ZcYdlc^c^cXgZ" & bZcihd[ ¿-#I]^h^cX]hXVaZ^hjhZY[dg\ZcZgVa ldg`e^ZXZedh^i^dc^c\!VcYi]Z\gVYjViZYY^Vadc i]Z]VcYl]ZZa^h[dgegZX^hZedh^i^dc^c\# ;dg b^aa^c\ deZgVi^dch l]ZgZ i]Z iVWaZ ^h bdkZY ^cdgdji^ci]ZN"Vm^h!aZ[iVcYg^\]iM"Vm^hbdkZ" bZci XVc WZ egZkZciZY Wn jh^c\ i]Z iVWaZ adX` aZkZghadXViZYdci]Z[gdcid[i]ZiVWaZh]dlc^c M"6m^h=VcYl]ZZa Figure 25# N"6m^h=VcYl]ZZa M"6m^hHXVaZ I]ZiVWaZVahd^hZfj^eeZYl^i]VY_jhiVWaZiVWaZ Figure 24. IVWaZM"VcYN"Vm^hXdcigdah# hideh[dgl]ZcM"Vm^higVkZabjhiWZ`Zeil^i]^c gVc\Z# Y-Axis ;dg b^aa^c\ deZgVi^dch l]ZgZ i]Z iVWaZ ^h bdkZY aZ[idgg^\]i^ci]ZM"Vm^h!^cVcYdjiN"Vm^hbdkZ" bZci XVc WZ egZkZciZY Wn jh^c\ i]Z iVWaZ adX` aZkZgh adXViZY jcYZg i]Z g^\]i"h^YZ d[ i]Z iVWaZ h]dlc^cFigure 25# M"6m^hIVWaZAdX`AZkZg N"6m^hIVWaZAdX`AZkZg Figure 25. IVWaZadX`hVcYhXVaZh# "'+" BdYZa<%,'%G B[\#H^cXZ&&$&% Milling/Drilling Mode Tapping Mode I]^hb^aa^hYZh^\cZYidjhZZcYb^aah!iVeh!Yg^aa L]Zc^ci]ZiVee^c\bdYZ!i]Zhe^cYaZY^gZXi^dc & W^ih!VcY[VXZXjiiZghjeid'¿-^cY^VbZiZg#I]Z XVc^bbZY^ViZanVaiZgcViZYWZilZZc[dglVgYVcY b^aa^c\iVWaZ]VhVXddaVciigdj\]l^i]YgV^c[dgVc gZkZghZ^bbZY^ViZanWnegZhh^c\Vcnd[i]Zhe^cYaZ dei^dcVaXjii^c\[aj^YhnhiZb# Y^gZXi^dcWjiidchVii]ZZcYd[i]ZYdlc[ZZY]Vc" YaZh#I]^h[ZVijgZ^hXg^i^XVaidWVX`i]ZiVedjid[ V]daZWZ[dgZ^iWdiidbhVcYhcVehd[[#=dlZkZg! jh^c\ i]^h [ZVijgZ iV`Zh egVXi^XZ VcY Xjii^c\ Overloading the bit, tap, or cutter or using i]gZVYh^cidWa^cY]daZhh]djaYWZVkd^YZY# excessive spindle speeds may threaten operator safety from ejected parts or bro- ken tools% Overloading the bit, tap, or cutter or using excessive spindle speeds may threaten To mill a workpiece: operator safety from ejected parts or bro- ken tools% 1# GZ[ZgidControls dcPage 19idjcYZghiVcY i]Z[jcXi^dchd[i]ZbVX]^cZXdcigdah# To drill and thread a hole: 2# OZgdi]Zhe^cYaZ]Z^\]ihXVaZVcYhZaZXijc^ih d[bZVhjgZ!i]ZcXadhZi]ZX]^e\jVgY# 1# GZ[ZgidControlsdcPage 19idjcYZghiVcY i]Z[jcXi^dchd[i]ZbVX]^cZXdcigdah# 3# 8aVbei]Zldg`e^ZXZidi]Zb^aa^c\iVWaZ!VcY VY_jhi i]Z ]ZVYhidX` id i]Z cZZYZY Vc\aZ! 2# OZgdi]Zhe^cYaZ]Z^\]ihXVaZVcYhZaZXijc^ih ]Z^\]i!YZei]d[Xji!VcYb^aa^c\eVi]# d[ bZVhjgZ! VcY XVaXjaViZ ndjg bVm^bjb iVee^c\YZei]l^i]djiWdiidb^c\"djii]ZiVe# Remember:B^aa^c\l^i]i]Zfj^aa[jaanZmiZcY" ZY XVc XVjhZ idda X]ViiZg# ;dg bVm^bjb 3# 8aVbei]Zldg`e^ZXZidi]Zb^aa^c\iVWaZ!VcY he^cYaZ g^\^Y^in! `ZZe i]Z he^cYaZ gZigVXiZY VY_jhii]Z]ZVYhidX`idi]ZcZZYZY]Z^\]i[dg ^cidi]Z]ZVYhidX`Vh[VgVhedhh^WaZl^i]i]Z Yg^aa^c\VcYiVee^c\# fj^aaadX`aZkZgadX`ZYVcYi]Z[^cZ[ZZYadX` `cdWi^\]iZcZY# 4# EjidchV[Zin\d\\aZh!hZaZXiMILLINGl^i] i]Zid\\aZhl^iX]#FORWARDl^aaWZh]dlc 4# GZ[ZgidSelecting Spindle RPMdcPage 21 ^ci]ZY^\^iVaY^heaVn# id[^cYi]ZWZhihe^cYaZGEB# 5# 9g^aandjg]daZl^i]i]ZVeegdeg^ViZheZZYVcY 5# Eji ndjg hV[Zin \d\\aZh dc! i]Z ijgc i]Z Yg^aaW^ih^oZ[dgi]ZiVe#;dgaVg\Z]daZh!Yg^aaV edlZghl^iX]ON# e^adi]daZ# 6# HZaZXi MILLING l^i] i]Z id\\aZ hl^iX]# 6# >chiVaai]ZiVe!VcYVeeaniVee^c\[aj^Y# FORWARD l^aa WZ h]dlc ^c i]Z Y^\^iVa Y^h" eaVn# 7# HZaZXi TAPPING l^i] i]Z id\\aZ hl^iX]! egZhh i]Z DC Wjiidc! VcY ijgc i]Z he^cYaZ 7# EgZhhi]ZDCWjiidcidhiVgii]Zb^aa!VcYijgc heZZYY^Vaid&%%GEB# i]Zhe^cYaZheZZYY^Vajci^ai]ZgZfj^gZYGEB ^hh]dlc^ci]Zhe^cYaZheZZYgZVYdji# 8# 7Z\^c i]gZVY^c\! Wji l^i]dji Y^hZc\V\^c\ i]ZiVe[gdbi]Zi]gZVYh![gZfjZcianejh]i]Z 8# AdX` i]Z Veegdeg^ViZ iVWaZ adX` aZkZgh VcY he^cYaZY^gZXi^dcWjiidchidVaiZgcViZhe^cYaZ jhZVcMdgN]VcYl]ZZaidhadlan[ZZYi]Z gdiVi^dcWVX`VcY[dgi]idZ_ZXiX]^eh[gdbi]Z ldg`e^ZXZ^cidi]ZXjiiZg# iVeVcY]daZ^cdgYZgidegZkZciX]^eadVY^c\ VcYiVeWgZV`V\Z# BdYZa<%,'%G B[\#H^cXZ&&$&% "'," 688:HHDG>:H SECTION 5: ACCESSORIES T10057—Tapping Attachment HV[ZanjhZndjgWZcX]ideb^aa^c\bVX]^cZidiVe Some aftermarket accessories can be i]gZVYh ^cid Wa^cY ]daZh# 6c ^ciZgcVa VY_jhiVWaZ installed on this machine that could cause XajiX]bZX]Vc^hbVaadlhndjidVY_jhiha^e!hd^[ it to function improperly, increasing the risk ViVeWdiidbh^cVWa^cY]daZWZ[dgZi]Zhe^cYaZ^h of serious personal injury. To minimize this gZkZghZY!i]ZXajiX]ha^ehl^i]djii]ZiVeh]ZVg^c\ ( & risk, only install accessories recommended d[[#NdjXVciVe ¿&+id ¿'dgB*idB&'i]gZVYh# for this machine by Grizzly. BVm^bjbheZZY^h,%%GEB# Note: To use this tapping attachment on the Model G0720R mill, you must purchase the G1427 NOTICE R-8/ MT #2 Morse Taper sleeve. Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine. H8179—Horizontal Milling Table IV`ZVYkVciV\Zd[i]Z<%,'%Gi^ai^c\]ZVYhidX` [ZVijgZ#>chiVaai]^ha^[iZYXVhi"^gdcb^aa^c\iVWaZ[dg i]ZXdggZXildg`e^ZXZ]Z^\]il]ZcbV`^c\heZX^Va i^aiZY]ZVYhidX`b^aa^c\deZgVi^dch# Figure 27.I&%%*,IVee^c\6iiVX]bZci# G2861—Face Mill G4051—Carbide Insert for Face Mill & I]^h ' $' [VXZ b^aa VXXZeih [djg XVgW^YZ ^chZgih H8179 cdi^cXajYZY #8dbZhl^i]VcG"-VgWdg# Figure 26. =dg^odciVab^aa^c\ldg`iVWaZ# Note/Model G0619 Mill/Drill Shown# Figure 28.<'-+&;VXZB^aa# "'-" BdYZa<%,'%G B[\#H^cXZ&&$&% G9760—20-PC. 2 & 4 Flute TiN End Mill Set. G5641—1-2-3 Blocks >cXajYZh i]ZhZ h^oZh VcY hinaZh ^c ild VcY [djg G9815—Parallel Set ( & * ( , & . * ( [ajiZhinaZh/ $&+! $)! $&+! $-! $&+! $'! $&+! $-! $-! && ( $&+!VcY $)# <*+)& <.-&* Figure 29.<.,+%'%"E8:cYB^aaHZi# Figure 32.<*+)&&"'"(7adX`h!<.-&*EVgVaaZa G9765—9-PC. Ball End Mill Set HZi!VcY=***+:Y\Z;^cYZgHZi# ;ZVijgZh'[ajiZWVaacdhZZcYb^aah#>cXajYZhi]Z & ( & * ( , & * [daadl^c\h^oZh/ $-! $&+! $)! $&+! $-! $&+! $'! $- G9324—Boring Head Combo Set ( VcY $)# =VgYZcZY VcY \gdjcY VY_jhi^c\ hXgZlh Vadc\ l^i]Vl^YZWVhZYZh^\c\jVgVciZZVadc\a^[ZVcY igdjWaZ"[gZZjhZ#>cXajYZhV(Wdg^c\]ZVY!G"- & ( h]Vc`l^i]& $'"&-IE>!VcYV&'e^ZXZ $)Wdg^c\ WVghZi# Figure 30.<.,+*.E8#7Vaa:cYB^aaHZi# H3022—Measurement Tool Set >cXajYZh bV\cZi^X WVhZ! & Y^Va ^cY^XVidg #%%& ! VcY+Y^VaXVa^eZg #%%& #I]ZZmigZbZanadleg^XZ Figure 33.<.(')7dg^c\=ZVY8dbWdHZi# ]VhbVYZi]^hVkZgnedejaVghZaaZg Figure 31.=(%''BZVhjgZbZciIddaHZi# BdYZa<%,'%G B[\#H^cXZ&&$&% "'." SECTION 6: MAINTENANCE Monthly 8aZVc$ajWg^XViZi]ZaZVYhXgZl# Always disconnect power 8]ZX`\^WVY_jhibZci# to the machine before performing maintenance. Annually Failure to do this may result in serious person- 9^hXdccZXibVX]^cZ[gdbedlZg!deZcZaZX" al injury. ig^XVaWdm!VcYXaZVcl^i]XdbegZhhZYV^gdgV kVXjjb# Schedule Lubrication Ine^XVaan!ZVX]deZgVidg^hgZhedch^WaZ[dgZchjg" ^c\ egdeZg XVgZ d[ i]Z Zfj^ebZci# LZ higdc\an GZ\jaVgajWg^XVi^dcl^aaZchjgZndjgb^aaeZg[dgbh gZXdbbZcYVaadeZgVidghbV`ZV]VW^id[[daadl" Vi^ih]^\]ZhiediZci^Va#EaVXZildidi]gZZYgdehd[ ^c\i]ZYV^anbV^ciZcVcXZegdXZYjgZh# VaVi]ZlVnd^aY^gZXiandci]ZZmedhZYiVWaZlVnh! i]ZiVWaZ!VcYVcndi]ZgZmedhZYjceV^ciZYbZiVa Ongoing VcYldg`^i^cidi]ZbZiVal^i]VXaZVcgV\# IdbV^ciV^cVadlg^h`d[^c_jgnVcYegdeZg Ndj bVn Vahd egdiZXi i]Z jceV^ciZY XVhi ^gdc bVX]^cZdeZgVi^dc!^[ndjZkZgdWhZgkZVcnd[i]Z hjg[VXZhl^i]gZ\jaVgVeea^XVi^dchd[egdYjXiha^`Z ^iZbhWZadl!h]jiYdlci]ZbVX]^cZ^bbZY^ViZan <.+ Daily, Before Operations AjWg^XViZi]ZWVaad^aZgh# Ijgche^cYaZheZZYY^VaVaai]ZlVnYdlc# Daily, After Operations KVXjjb$XaZVc Vaa hlVg[ [gdb iVWaZ! ha^YZh! VcYlVnXdkZg# L^eZ Ydlc Vaa jceV^ciZY dg bVX]^cZY hjg" Figure 34.Eg^bgdhZ6gbdgEaViZAjWg^XVci# [VXZhl^i]Vcd^aZYgV\# Ejh] i]Z :B:G<:C8N HIDE Wjiidc VcY h]ji OFF i]Z bVhiZg edlZg hl^iX] id egZ" kZciVXX^YZciVahiVgije # GZbdkZVcngdiVgniVWaZh!k^hZh![^mijgZh!dg ldg`e^ZXZh[gdbi]ZiVWaZidegZkZcigjhi^c\ i]ZiVWaZhjg[VXZ# "(%" BdYZa<%,'%G B[\#H^cXZ&&$&% Ball Oilers G^\]i8dajbc Figures I]^h b^aa ]Vh c^cZ WVaa d^aZgh h]dlc ^c 7VaaD^aZg 35¶39#BV`ZhjgZidjhZVcd^a\jc[^iiZYl^i]V gjWWZgi^ei]Vi^hl^YZZcdj\]idhZVai]ZWVaad^aZg ^caZi# I]^h hZVa Vaadlh i]Z \jc id Wj^aY ]nYgVja^X egZhhjgZ ^c dgYZg id [ajh] dji XdciVb^cVcih VcY YZa^kZg[gZh]d^aidXdbedcZcihVii]ZZcYd[adc\ eVhhV\Zh# 9dcdijhZd^a\jchZfj^eeZYl^i]Vh]VgehiZZa aVcXZi^e#I]ZhZcVggdli^ehd[iZchZVaeddganVcY d^a^hcdiejbeZYYZZe^cidi]ZhnhiZb#HiZZai^eh XVc Vahd Y^hadY\Z i]Z hZVa^c\ WVaa eZgbVcZcian Zmedh^c\i]ZhnhiZbidXdciVb^cVi^dc# Figure 37#G^\]iXdajbcWVaad^aZgadXVi^dc# Items Needed: Qty GjWWZg"I^eeZYD^a ;^cZ;ZZY 7VaaD^aZgh Figure 38#IVWaZha^YZWVaad^aZgadXVi^dch# Figure 35#=ZVYhidX`WVaad^aZgadXVi^dch# AZVYhXgZl 7VaaD^aZg GZVg 7VaaD^aZg AZ[i8dajbc 7VaaD^aZg ;gdci 7VaaD^aZg Figure 39#IVWaZVcYWVhZWVaad^aZgadXVi^dch# Figure 36#AZ[iXdajbcWVaad^aZgadXVi^dc# BdYZa<%,'%G B[\#H^cXZ&&$&% "(&" Leadscrews 6. 8dccZXii]Zb^aaidedlZg!VcYgjci]Z]ZVY" hidX`jeVcYYdlcidhegZVYi]Z\gZVhZ# 8aZVc VcY gZajWg^XViZ i]Z aZVYhXgZlh bdci]an# GZeZVi i]^h iVh` bdgZ [gZfjZcian ^[ i]Z bVX]^cZ 7. L^eZ"d[[ZmXZhh\gZVhZl^i]VXaZVcgV\# ^hjcYZg]ZVknjhZdgdeZgViZh^cVYkZghZXdcY^" i^dch# 8. BdkZi]ZiVWaZidi]Z[Vgg^\]iVcYVaai]ZlVn Items Needed: Qty [dglVgYidZmedhZi]ZaZVYhXgZl!Vhh]dlc^c Figure 40# IjWZd[L]^iZA^i]^jb 1. BdkZi]Z]ZVYhidX`idi]Z]^\]Zhiedh^i^dc# 2. 9>H8DCC:8IB>AA;GDBEDL:G 3. GZbdkZ i]Z lVn XdkZg hZZ Figure 41 [dg adlZgXdajbcaZVYhXgZlVXXZhh# 4. Jh^c\ b^cZgVa he^g^ih! XaZVc i]Z jeeZg VcY adlZgedgi^dchd[i]ZXdajbcaZVYhXgZl# :medhZY AZVYhXgZl 5. A^\]ianXdVii]ZZci^gZaZVYhXgZll^i]a^i]^jb \gZVhZ# Figure 40#IVWaZaZVYhXgZl# A^i]^jb A^i]^jb Figure 41. =ZVYhidX`aZVYhXgZlVXXZhhVcYajWg^XVi^dc# "('" BdYZa<%,'%G B[\#H^cXZ&&$&% Battery Replacement Digital Spindle Height Gauge Items Needed: Qty 7ViiZgn H^akZg8ZaaHG)) ################################## & L]Zc i]Z WViiZg^Zh [dg i]Z Y^\^iVa he^cYaZ hXVaZ cZZYgZeaVXZbZci!i]ZY^heaVnl^aaWZY^bdgcdi To replace the battery: Y^heaVnViVaa# 1. Ha^YZi]ZWViiZgnXdkZgidi]Zg^\]i# L]Zci]ZWViiZg^ZhcZZYgZeaVXZbZci^ci]Zb^c^ 2. GZeaVXZi]ZWViiZgnl^i]i]Zedh^i^kZh^YZ[VX" Y^\^iVaegdigVXidg!i]ZWViiZgn^Xdch]dlc^cFigure ^c\dji!Vhh]dlc^cFigure 43# 42 l^aahiVndci]ZY^heaVnjci^ai]ZWViiZg^ZhVgZ gZeaVXZY# Dcan jhZ i]Z WViiZg^Zh a^hiZY dg XdbeVgVWaZ gZeaVXZbZcih# H]djaY i]Z Y^\^iVa hXgZZc Wa^c` dg gZbV^cWaVc`V[iZggZeaVXZbZci!i]ZWViiZgnX]d" hZc^h^cXdggZXi# 7di]d[i]ZhZY^\^iVabZVhjg^c\iddahVgZZfj^eeZY l^i]kdaVi^aZbZbdgn!bZVc^c\i]Vil]Zci]ZWVi" iZgn^hgZbdkZY!dgXdbeaZiZanY^hX]Vg\Zh!i]ZaVhi Edh^i^kZEdaZd[ jc^ibZVhjgZY^hadhi[gdbbZbdgn# 7ViiZgnBjhi ;VXZDjilVgY L]Zcejii^c\i]Zb^aa^h^cidhidgV\Z!gZbdkZi]Z Figure 43. 9^\^iVa]Z^\]ihXVaZWViiZgn WViiZg^ZhidegdiZXiV\V^chiYVbV\Z[gdbediZci^Va gZeaVXZbZci# WViiZgnaZV`V\Z# Mini Digital Protractor Items Needed: Qty 7ViiZgn 7ViiZgn A^i]^jb8G'%('(K ############################ ( GZeaVXZbZci>Xdc To replace the batteries: 1. GZbdkZi]Z[djgegdigVXidggZiV^c^c\hXgZlh! i]ZgZiV^cZg!VcYi]ZegdigVXidg# 2. Jci]gZVY i]Z WViiZgn XdkZg VcY gZeaVXZ i]Z i]gZZ WViiZg^Zh l^i] i]Z edh^i^kZ h^YZ [VX^c\ dji!Vhh]dlc^cFigure 44# Edh^i^kZEdaZ d[6aaI]gZZ 7ViiZg^Zh Figure 42. 7ViiZgngZeaVXZbZci^Xdc# Bjhi;VXZ DjilVgY Figure 44. 9^\^iVaegdigVXidgWViiZgngZeaVXZbZci# 3. GZVhhZbWaZ^cgZkZghZdgYZg# BdYZa<%,'%G B[\#H^cXZ&&$&% "((" SECTION 7: SERVICE GZk^Zli]ZigdjWaZh]ddi^c\VcYegdXZYjgZh^ci]^hhZXi^dcid[^mndjgbVX]^cZ^[VegdWaZbYZkZadeh#>[ndj cZZYgZeaVXZbZcieVgihdgndjVgZjchjgZd[ndjggZeV^gh`^aah!i]Zc[ZZa[gZZidXVaadjgIZX]c^XVaHjeedgi Vi *,% *)+".++(# Troubleshooting Hnbeidb Edhh^WaZ8VjhZ Edhh^WaZHdaji^dc Bdidgl^aacdihiVgi# &# :bZg\ZcXnhideWjiidc^hegZhhZY# &# GZhZihl^iX]dggZeaVXZWVYhl^iX]# '# 8]^e\jVgYhl^iX]Vi[Vjai# '# ;jaanXadhZX]^e\jVgY!dggZeaVXZ WVYhl^iX]# (# BV^cedlZghl^iX]Vi[Vjai# (# IjgcY^Vadc!dggZeaVXZWVYhl^iX]# )# 7adlcZaZXig^XVaWdm[jhZ# )# GZeV^g[dgdkZgadVYVcY^chiVaaV cZl[Vhi"Wadl[jhZ# *# 7adlc^ckZgiZg[jhZ# *# GZeV^g[dgdkZgadVYVcY^chiVaaV cZl[Vhi"Wadl[jhZ# +# H]dgiZYXVeVX^idg# +# GZeaVXZWdi]XVeVX^idgh# ,# H]dgiZYigVch[dgbZg# ,# GZeaVXZigVch[dgbZg# -# DeZcX^gXj^i^cbdidgdgaddhZ -# >cheZXiX^gXj^iWdVgYh!l^g^c\ XdccZXi^dch# XdccZXi^dch!eaj\h!VcYgZeV^g$ gZeaVXZVhgZfj^gZY# ;ZZY]VcYaZiVee^c\Wjiidc &# BVX]^cZ^hcdi^cIVee^c\BdYZ# &# BdkZi]ZbdYZhl^iX]idi]Z YdZhcdildg`# iVee^c\edh^i^dc# '# IVee^c\Wjiidcha^eg^c\hl^iX]^h '# GZeaVXZiVee^c\Wjiidcha^eg^c\ Vi[Vjai# hl^iX]# (# "()" BdYZa<%,'%G B[\#H^cXZ&&$&% Gib Adjustment NOTICE When adjusting gibs, keep in mind that the goal of gib adjustment is to remove unnec- I]Z]ZVYhidX`VcYiVWaZdci]^hb^aaZVX]jhZV essary sloppiness from the slide without adc\ hiZZa lZY\Z XVaaZY V \^W i]Vi ^h edh^i^dcZY causing binding and excessive leadscrew WZilZZci]ZXdbedcZciVcY^ihYdkZiV^aZY"lVnh# nut wear. 6i i]Z ZcY d[ ZVX] \^W ^h V hXgZl! Vh h]dlc ^c Figure 45# Table Gib Adjustment AdX`AZkZg 1. 9>H8DCC:8IB>AA;GDBEDL:G 2. AddhZci]ZiVWaZadX`aZkZgh hZZ Figure 45 hdi]ZiVWaZ^h[gZZidha^YZ# 3. ;dgi]ZM"Vm^h\^W!VY_jhiVh[daadlh/ ·Id ^cXgZVhZ ha^YZ iZch^dc! addhZc i]Z aZ[i & \^WhXgZl ¿-"ijgc!VcYi^\]iZci]Zg^\]i\^W & hXgZl ¿-"ijgc# G^\]i<^W ;gdci<^W HXgZl M"Vm^h ·IdYZXgZVhZha^YZiZch^dc!addhZci]Zg^\]i HXgZl N"Vm^h & \^W hXgZl ¿-"ijgc! VcY i^\]iZc i]Z aZ[i \^W & hXgZl ¿-"ijgc# Figure 45. IVWaZ\^WhXgZlhVcYadX`aZkZgh# 4. ;dgi]ZN"Vm^h\^W!gZbdkZi]ZgZVglVnXdkZg I]Z hXgZlh Vi ZVX] ZcY d[ i]Z \^W deedhZ dcZ VcYVY_jhiVh[daadlh/ Vcdi]ZgidbdkZVcY]daYi]Z\^W^cV[dglVgYdg V[iedh^i^dc#9ZeZcY^c\l]^X]Y^gZXi^dci]Z\^W^h ·Id^cXgZVhZ ha^YZ iZch^dc! addhZc i]Z gZVg bdkZY VcY ]ZaY! i]Z heVXZ WZilZZc i]Z ha^Y^c\ & \^WhXgZl ¿-"ijgc!VcYi^\]iZci]Z[gdci\^W lVnh ^h ^cXgZVhZY dg YZXgZVhZY id Xdcigda i]Z & hXgZl ¿-"ijgc# g^\^Y^ind[i]Z]ZVYhidX`VcYiVWaZ# ·IdYZXgZVhZha^YZiZch^dc!addhZci]Z[gdci I]ZaZVYhXgZlVcYaZVYhXgZlcjihdci]^hbVX]^cZ & \^WhXgZl ¿-"ijgc!VcYi^\]iZci]ZgZVg\^W VgZ cdc"VY_jhiVWaZ VcY VgZ dcan gZeaVXZY Vh V & hXgZl ¿-"ijgc# bViX]ZY hZi# 8aZVc VcY gZajWg^XViZ i]Z lVnh! ha^YZh!VcYaZVYhXgZlhWZ[dgZViiZbei^c\idVY_jhi 5. GZeZVi VY_jhibZcih Vh cZXZhhVgn jci^a i]Z i]Z\^Wh# \^W hXgZl YgV\ ^h VXXZeiVWaZ! VcY gZ"^chiVaa i]ZlVnXdkZg# 6. L]Zc egdeZgan VY_jhiZY! i]ZgZ h]djaY WZ ha^\]igZh^hiVcXZ[Zai^ci]Z]VcYl]ZZahl]Zc i]ZiVWaZ^hbdkZY# BdYZa<%,'%G B[\#H^cXZ&&$&% "(*" Headstock Gib Adjustment Machine Storage 1. 9>H8DCC:8IB>AA;GDBEDL:G 2. AddhZc i]Z ]ZVYhidX` adX` aZkZgh h]dlc ^c >[ i]Z bVX]^cZ ^h cdi egdeZgan egZeVgZY [dg hidg" Figure 46. V\Z! ^i bVn YZkZade gjhi dg Xdggdh^dc# JhZ i]Z gZXdbbZcYVi^dch ^c i]^h hZXi^dc id ZchjgZ i]Vi i]Zb^aagZbV^ch^c\ddYXdcY^i^dc[dgaViZgjhZ# JeeZg<^WHXgZl To prepare your machine for storage: 1. GZbdkZ Vcn gZh^YjVa Xjii^c\ [aj^Y [gdb i]Z iVWaZVcYbVX]^cZWdYn# 2. 9>H8DCC:8IB>AA;GDBEDL:G 3. GZbdkZVcnidda^c\[gdbi]Zhe^cYaZ# AdX`AZkZgh 4. I]dgdj\]an XaZVc Vaa jceV^ciZY! WVgZ bZiVa hjg[VXZh!i]ZcVeeanVa^WZgVaXdVid[lVnd^a# AdlZg<^WHXgZl 5. AjWg^XViZi]ZbVX]^cZVhdjia^cZY^ci]ZajWg^" 8dajbcLVn8dkZg XVi^dchZXi^dc# 6. GZbdkZWViiZg^Zh[gdbi]ZY^\^iVaYZei]hXVaZ VcYi]Zb^c^Y^\^iVaegdigVXidg# 7. EaVXZ V [Zl bd^hijgZ"VWhdgW^c\ YZh^XXVci Figure 46. =ZVYhidX`\^WVY_jhibZci# WV\h^ch^YZd[i]ZZaZXig^XVaWdm# 3. GZbdkZi]ZXdajbclVnXdkZg hZZFigure 8. 8dkZg VcY eaVXZ i]Z bVX]^cZ ^c V Ygn VgZV 46 [dgadlZgXdajbcaZVYhXgZlVXXZhh# i]Vi ^h dji d[ Y^gZXi hjca^\]i VcY VlVn [gdb ]VoVgYdjh [jbZh! eV^ci! hdakZcih! dg \Vh# 4. ;dgi]ZO"Vm^hdg]ZVYhidX`\^W!VY_jhiVh[da" ;jbZh VcY hjca^\]i XVc WaZVX] dg Y^hXdadg adlh/ eV^ciVcYbV`ZeaVhi^X\jVgYhXadjYn# ·Id ^cXgZVhZ i]Z ]ZVYhidX` ha^YZ iZch^dc! 9. Il^XZ V nZVg! YZeZcY^c\ dc i]Z VbW^Zci & addhZc i]Z adlZg \^W hXgZl ¿-"ijgc! VcY ]jb^Y^in aZkZah ^c i]Z hidgV\Z Zck^gdcbZci! & i^\]iZci]ZjeeZg\^WhXgZl ¿-"ijgc# l^eZYdlci]ZbVX]^cZl^i]VgjhiegZkZci^dc XdbedjcY# ·Id YZXgZVhZ i]Z ]ZVYhidX` ha^YZ iZch^dc! & addhZc i]Z jeeZg \^W hXgZl ¿-"ijgc! VcY & i^\]iZci]ZadlZg\^WhXgZl ¿-"ijgc# L]Zc egdeZgan VY_jhiZY! i]ZgZ h]djaY WZ V ha^\]iegZ"adVYZY[^iWZilZZci]ZXdajbcVcY i]Z]ZVYhidX`# 5. GZ^chiVaai]ZXdajbclVnXdkZg# "(+" BdYZa<%,'%G B[\#H^cXZ&&$&% SECTION 8: WIRING I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\" Zhidi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#HijYni]^hhZXi^dcXVgZ[jaan#>[i]ZgZVgZY^[[ZgZcXZhWZilZZc ndjgbVX]^cZVcYl]Vi^hh]dlc^ci]^hhZXi^dc!XVaaIZX]c^XVaHjeedgiVi *,% *)+".++([dgVhh^hiVcXZ 7:;DG:bV`^c\VcnX]Vc\Zhidi]Zl^g^c\dcndjgbVX]^cZ# Wiring Safety Instructions SHOCK HAZARD. Ldg`^c\dcl^g^c\i]Vi^hXdc" WIRE/COMPONENT DAMAGE.9VbV\ZYl^gZh cZXiZYidVedlZghdjgXZ^hZmigZbZanYVc\Zgdjh# dg XdbedcZcih ^cXgZVhZ i]Z g^h` d[ hZg^djh eZg" IdjX]^c\ ZaZXig^[^ZY eVgih l^aa gZhjai ^c eZghdcVa hdcVa^c_jgn![^gZ!dgbVX]^cZYVbV\Z#>[ndjcdi^XZ ^c_jgn ^cXajY^c\ Wji cdi a^b^iZY id hZkZgZ Wjgch! i]ViVcnl^gZhdgXdbedcZcihVgZYVbV\ZYl]^aZ ZaZXigdXji^dc! dg YZVi]# 9^hXdccZXi i]Z edlZg eZg[dgb^c\ V l^g^c\ iVh`! gZeaVXZ i]dhZ l^gZh dg [gdbi]ZbVX]^cZWZ[dgZhZgk^X^c\ZaZXig^XVaXdb" XdbedcZcih# edcZcih MOTOR WIRING. I]Z bdidg l^g^c\ h]dlc ^c MODIFICATIONS. BdY^[n^c\ i]Z l^g^c\ WZndcY i]ZhZ Y^V\gVbh ^h XjggZci Vi i]Z i^bZ d[ eg^ci^c\ l]Vi^hh]dlc^ci]ZY^V\gVbbVnaZVYidjcegZ" WjibVncdibViX]ndjgbVX]^cZ#>[ndj[^cYi]^h Y^XiVWaZ gZhjaih! ^cXajY^c\ hZg^djh ^c_jgn dg [^gZ# idWZi]ZXVhZ!jhZi]Zl^g^c\Y^V\gVb^ch^YZi]Z I]^h^cXajYZhi]Z^chiVaaVi^dcd[jcVeegdkZYV[iZg" bdidg_jcXi^dcWdm# bVg`ZieVgih# CAPACITORS/INVERTERS. HdbZ XVeVX^idgh WIRE CONNECTIONS. 6aa XdccZXi^dch bjhi VcYedlZg^ckZgiZghhidgZVcZaZXig^XVaX]Vg\Z[dg WZ i^\]i id egZkZci l^gZh [gdb addhZc^c\ Yjg^c\ je id &% b^cjiZh V[iZg WZ^c\ Y^hXdccZXiZY [gdb bVX]^cZ deZgVi^dc# 9djWaZ"X]ZX` Vaa l^gZh Y^h" i]Z edlZg hdjgXZ# Id gZYjXZ i]Z g^h` d[ WZ^c\ XdccZXiZYdgXdccZXiZYYjg^c\Vcnl^g^c\iVh`id h]dX`ZY!lV^iViaZVhii]^hadc\WZ[dgZldg`^c\dc ZchjgZi^\]iXdccZXi^dch# XVeVX^idgh# CIRCUIT REQUIREMENTS. Ndj BJHI [daadl EXPERIENCING DIFFICULTIES. >[ndjVgZZmeZ" i]Z gZfj^gZbZcih Vi i]Z WZ\^cc^c\ d[ i]^h bVc" g^ZcX^c\Y^[[^Xjai^ZhjcYZghiVcY^c\i]Z^c[dgbVi^dc jVa l]Zc XdccZXi^c\ ndjg bVX]^cZ id V edlZg ^cXajYZY ^c i]^h hZXi^dc! XdciVXi djg IZX]c^XVa hdjgXZ# HjeedgiVi *,% *)+".++(# The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. BdYZa<%,'%G B[\#H^cXZ&&$&% READREAD ELECTRICALELECTRICAL SAFETYSAFETY "(," ONON THIS PAGE PAGE! 37! Wiring Overview Component a Locations b f h g e c i d j a :aZkVi^dcBdidg HZZPage 39VcYFigure 54 b He^cYaZBdidg HZZPage 40 VcYFigure 54 c He^cYaZ9^gZXi^dcHl^iX] HZZPage 40VcYFigure 52 d 8]^e f 8]^e i :aZkVi^dcIgVkZa h A^b^iHl^iX]Zh i j EdlZg 8dgY "(-" READ ELECTRICAL SAFETY BdYZa<%,'%G B[\#H^cXZ&&$&% ON PAGE 37! Wiring Diagram MAIN POWER SWITCH (both sides shown) Elevation Motor g ;gdci K^Zl h IgVch[dgbZg ' I9:''(' &&%K$')K a & =A ' & &"( && &( ) =A &* &) ( ) &"' &( &' GZVg &' K^Zl HiVgi &( 8VeVX^idg &' &)B;9 , )*%K68 i OB((%( ;Vhi" Elevation Travel 7adl Limit Switches ;jhZ (%6 && '*%K68 &% MBIT9G>K:GT&*%% i Bdidg &% EdlZgHjeean E87dVgY$>ckZgiZg &% &C :LKJ K L E: C& A& && A& . C& . ) &* &) , =A '"( MBIT8DCIGDAT&%%%&*%% '"' To Control Panel @) H& @( @) *K A& 110 VAC CZjigVa C& '"( =di '"' 8^gXj^i7gZV`Zg ?jX]Z 9'),"+(9(' BdYZa<%,'%G B[\#H^cXZ&&$&% READ ELECTRICAL SAFETY "(." ON PAGE 37! Wiring Diagram Digital Spindle Mini Digital Spindle Depth Unit Protractor Motor b H^akZg A^i]^jb Dm^YZ 7ViiZgn 7ViiZgn 8G'%(' HG)) (K &#**K ;Vhi" 7adl ;jhZ CONTROL PANEL (Viewed from behind) '6 '*%K68 * 9^\^iVa '"( f EdlZg IVX]dbZiZg AVbe '"' Jc^i ;Vhi" 7adl ) B^aa^c\$IVee^c\ ;jhZ BdYZ7jiidc =A &6 JE7jiidc '*%K68 ) =A & . - '"' '"( ' *"& * + &) &* H& . *"& , @) HI6GI @( 7jiidc - 9DLC 7jiidc + , To Electrical Panel Ej ( @) 8dcigdaEVcZa 8^gXj^i7dVgY & ' HIDE 7jiidc &) (see Page 39) &* d c e ( H& @( Chip Guard Spindle Safety Switch Direction Switch Halogen Work Lamp ")%" READ ELECTRICAL SAFETY BdYZa<%,'%G B[\#H^cXZ&&$&% ON PAGE 37! Electrical Components IgVch[dgbZg 8^gXj^i 7dVgY ;jhZ BV^cEdlZg Hl^iX] Figure 48. BV^cedlZghl^iX]VcYigVch[dgbZg# :aZXig^XVa 7dm;jhZ HZi Figure 47. BdidgedlZghjeeanX^gXj^i Ldg` WdVgY# AVbe A^b^i Hl^iX]Zh Figure 49. GZVgk^ZlZaZXig^XVaXdbedcZcih# BdYZa<%,'%G B[\#H^cXZ&&$&% READ ELECTRICAL SAFETY ")&" ON PAGE 37! Figure 53. IVX]dbZiZgZaZXig^XVa# Figure 50. 8dcigdaeVcZaZaZXig^XVa# =ZVYhidX`:aZkVi^dc Bdidg He^cYaZ Bdidg >ch^YZ BV^c EdlZg Hl^iX] Figure 51. 8]^e\jVgY hV[Zinhl^iX]# Figure 52. IVee^c\Wjiidc ha^eg^c\XdciVXi# Figure 54. ;gdcik^ZlZaZXig^XVaXdbedcZcih# ")'" READ ELECTRICAL SAFETY BdYZa<%,'%G B[\#H^cXZ&&$&% ON PAGE 37! SECTION 9: PARTS Head Breakdown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dYZa<%,'%G B[\#H^cXZ&&$&% ")(" Head Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0720001 DRAWBAR COVER 46 P0720046 COMPRESSION SPRING 0.8 X 10 X 14 2 PCAP24M CAP SCREW M5-.8 X 16 47 P0720047 FLANGE PLASTIC 3 P0720003 FLANGE 48 PS59M PHLP HD SCR M3-.5 X 14 4 PCAP49M CAP SCREW M6-1 X 60 49 PS74M PHLP HD SCR M4-.7 X 14 5 P0720005 TOP HEAD COVER 50 P0720050 CONTROL PANEL BOX 6 PCAP02M CAP SCREW M6-1 X 20 51 PN01M HEX NUT M6-1 7 PLW03M LOCK WASHER 6MM 52 P0720052 SPRING COVER 8 PW03M FLAT WASHER 6MM 53 P0720053 TORSION RETURN SPRING 9 P0720009 SPINDLE MOTOR MOUNTING PLATE 54 PS117M PHLP HD SCR M2-.4 X 10 10 PCAP27M CAP SCREW M6-1 X 14 55 PS79M PHLP HD SCR M3-.5 X 8 11 P0720011 MOTOR FLAT WASHER 6MM 56 P0720056 GUARD AXLE BRACKET 12 P0720012 MOTOR PULLEY 57 PS38M PHLP HD SCR M4-.7 X 10 13 P0720013 SPINDLE MOTOR 2HP 220VDC 58 PS111M PHLP HD SCR M3-.5 X 4 14 PK143M KEY 6 X 6 X 25 59 P0720059 GUARD AXLE 15 P0720015 RIBBED BELT GATES 535-5M-25 60 P0720060 POWER LAMP ZD10 16 P0720016 COARSE DOWNFEED LEVER HUB 61 P0720061 START BUTTON LAY7 17 P0720017 COARSE DOWNFEED LEVER 62 P0720062 EMERGENCY STOP BUTTON LAY7 18 P0720018 COMPRESSION SPRING 0.8 X 6 X 25 63 P0720063 SPINDLE SPEED DIAL 19 PR45M INT RETAINING RING 10MM 64 P0720064 GUARD SAFETY SWITCH 20 P0720020 SPINDLE ROTATION BUTTON 65 P0720065 SAFETY SWITCH BRACKET 21 P0720021 SPINDLE PULLEY 66 PN01M HEX NUT M6-1 22 PS57M PHLP HD SCR M5-.8 X 14 67 P0720067 COMPRESSION SPRING 1.4 X 8.2 X 24 23 P0720023 BEARING FLANGE 68 P0720068 BUSHING 24 P6908ZZ BALL BEARING 6908ZZ 69 P0720069 FLANGE 25 P0720025 BEARING SPACER 70 PS02M PHLP HD SCR M4-.7 X 12 26 PR38M INT RETAINING RING 62MM 71 P0720071 STOP DOG 27 P0720027 SPANNER NUT 72 PS38M PHLP HD SCR M4-.7 X 10 28 P0720028 BEARING SPACER 73 P0720073 MAGNET 29 P6907ZZ BALL BEARING 6907ZZ 74 PS07M PHLP HD SCR M4-.7 X 8 30 P8107 THRUST BEARING 8107 75 PN04M HEX NUT M4-.7 31 P0720031 BEARING SPACER 76 PS37M PHLP HD SCR M6-1 X 6 32 P0720032 BEARING SEAL 77 P0720077 SCALE SCREW 33 P32009 TAPERED ROLLER BEARING 32009 78 P0720078 DIGITAL SCALE BRACKET 34 P0720034 BOTTOM QUILL SEAL 79 PLUBE001M TAP-IN BALL OILER 6MM 35 P0720035 DRAWBAR 7/16-20 X 13-1/2 80 P0720080 HEAD CASTING 36 P0720036 SPINDLE R8 81 P0720081 CONTROL PANEL PLATE 37 P0720037 TAP SCREW 2.9 X 6.5 82 P0720082 WORM GEAR COVER 38 P0720038 QUILL 83 P0720083 MODE TOGGLE SWITCH 39 P0720039 CONTROL PANEL SIDE COVER 84 P0720037 TAP SCREW 2.9 X 6.5 40 P0720040 CHUCK ARBOR R8-B18 85 P0720085 LCD SCREEN Y-2 41 P0720041 WORK LIGHT ASSEMBLY 86 P0720086 SPINDLE SPEED READOUT 42 P0720042 FUSE 1A FAST-BLOW 5 X 20MM 87 P0720087 DIGITAL SPINDLE HEIGHT SCALE 43 P0720043 STRAIN RELIEF 88 P0720088 PIN 3 X 12 PLASTIC 44 P0720044 TAPER PIN 89 P0720089 BUS BAR 45 PEC13M E-CLIP 5MM 90 P0720090 CONTACT RACK "))" READ ELECTRICAL SAFETY BdYZa<%,'%G B[\#H^cXZ&&$&% ON PAGE 37! Head Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 91 PS79M PHLP HD SCR M3-.5 X 8 120 PSTB005M STEEL BALL 10MM 92 P0720092 HEAD FRONT COVER 121 PS74M PHLP HD SCR M4-.7 X 14 93 PS13M PHLP HD SCR M3-.5 X 20 122 P0720122 GEAR FLANGE 94 P0720094 LOCK SCREW 123 P0720123 WORM GEAR 95 P0720095 COMPRESSION SPRING 0.8 X 10 X 14 124 P0720124 NEEDLE ROLLER BEARING HK283520 96 P0720096 LOCK HANDLE 125 P0720125 SHAFT FLANGE 97 PS68M PHLP HD SCR M6-1 X 10 126 PK06M KEY 5 X 5 X 10 98 P0720098 INT THREADED TAPER PIN 6 X 20 127 P0720127 WORM SHAFT 99 P0720099 DIGITAL PROTRACTOR BOX 128 P0720128 NEEDLE ROLLER BEARING HK222816 100 P0720100 DIGITAL PROTRACTOR 129 P0720129 END FLANGE 101 P0720101 DIGITAL PROTRACTOR FRAME 130 P0720130 HALOGEN BULB 24V 60W W/REFLECTOR 102 P0720102 LOCK COLLAR 131 P0720131 FUSE 2A FAST-BLOW 5 X 20MM 103 P0720103 WORM SHAFT 132 P0720132 LOCK PLUNGER 104 P8101 THRUST BEARING 8101 133 P0720133 CHIP SHIELD POLYCARBONATE 105 P0720105 SHAFT FLANGE 134 P0720134 ELEVATION BUTTON 106 PS56M PHLP HD SCR M4-.7 X 16 135 PWR810 COMBO WRENCH 8/10MM 107 P0720107 FINE DOWNFEED HANDWHEEL 136 PWR1417 COMBO WRENCH 14/17MM 108 PW01M FLAT WASHER 8MM 137 PWR1922 COMBO WRENCH 19/22 109 PN03M HEX NUT M8-1.25 138 P0720138 SPINDLE LOCK PIN 110 P0720110 MAGNET 139 P0720139 CHUCK KEY 111 P0720111 HANDWHEEL HANDLE 140 PAW04M HEX WRENCH 4MM 112 PRP37M ROLL PIN 3 X 14 141 PAW05M HEX WRENCH 5MM 113 P0720113 FLAP KEY 4 X 10 142 PAW06M HEX WRENCH 6MM 114 P0720114 COARSE DOWNFEED HANDWHEEL 143 PAW12M HEX WRENCH 12MM 115 PR11M EXT RETAINING RING 25MM 144 P0720144 BOTTLE FOR OIL 116 P0720116 GEAR SHAFT WASHER 145 P0720145 DRILL CHUCK B18 117 P0720117 DIGITAL PROTRACTOR SENSOR 146 P0720146 PROTRACTOR BATTERY LITHIUM CR2032 118 P0720118 SPACER 147 P0720147 SCALE BATTERY ALKALINE SR44 119 P0720119 PIN 10 X 55 BdYZa<%,'%G B[\#H^cXZ&&$&% ")*" Column Breakdown '+) '+* '*- '+' '+% '*) '*- '+& '+( '++ '*. '') '*+ '*, '&' '*+ '&' '+, '') '*) '&. '), '** '*' '*& ')- '(' ')+ '). '*( '*% ')* ')' ')*6 '(& ')) '(- '(% ''. '(( ')( ')& ')% ')% '(, '(. '() ''- '&' ''( '(+ '', '&. ''& '&' '(* ''+ ''% '&. '&, ''' '%)6 '+- '&* '&+ '&- '&) '%* '%, '%. '%) '%+ '%& '%' '%. '%- '%( '&% '&( '&& '&' '&' ")+" BdYZa<%,'%G B[\#H^cXZ&&$&% Column Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 201 PS76M PHLP HD SCR M8-1.25 X 12 236 P0720236 STRAIN RELIEF LT 202 PLW04M LOCK WASHER 8MM 237 PW08M FLAT WASHER 16MM 203 PW01M FLAT WASHER 8MM 238 P0720238 TAPER PIN 10 X 45 204A P0720204A LEADSCREW W/NUT ASSEMBLY 239 PCAP192M CAP SCREW M16-2 X 55 204 P0720204A ELEVATION LEADSCREW 240 P0720240 ELEVATION TRAVEL LIMIT SWITCH 205 P8102 THRUST BEARING 8102 241 PS51M PHLP HD SCR M4-.7 X 30 206 P0720206 BUSHING 242 PRIV003M STEEL FLUTED RIVET 2 X 4MM 207 P0720204A LEADSCREW NUT 243 P0720243 STRAIN RELIEF M12 208 P8102 THRUST BEARING 8102 244 P0720244 ELEVATION SCALE 209 P0720209 SPANNER NUT 245A P0720245A MAIN POWER SWITCH ASSEMBLY 210 PS56M PHLP HD SCR M4-.7 X 16 245 P0720245 MAIN POWER SWITCH 211 P0720211 BOTTOM COLUMN COVER 246 P0720246 SWITCH PLATE 212 PS17M PHLP HD SCR M4-.7 X 6 247 P0720247 TOP WAY COVER PLATE 213 P0720213 TOP COLUMN COVER 248 P0720248 STOP BLOCK 214 P0720214 LEADSCREW COUPLER 249 PCAP02M CAP SCREW M6-1 X 20 215 PS06M PHLP HD SCR M5-.8 X 20 250 PS03M PHLP HD SCR M6-1 X 8 216 P0720098 INT THREADED TAPER PIN 6 X 20 251 P0720251 POINTER 217 PS05M PHLP HD SCR M5-.8 X 8 252 PW03M FLAT WASHER 6MM 218 P0720218 CONTROL PANEL CIRCUIT BOARD 253 P0720253 TILT NUT 219 PS07M PHLP HD SCR M4-.7 X 8 254 PLUBE002M TAP-IN BALL OILER 8MM 220 P0720220 CIRCUIT BOARD STAND-OFF SLEEVE 255 P0720255 HEAD MOUNTING PLATE 221 P0720221 MOTOR/INVERTER CIRCUIT BOARD 256 P0720256 LOCK PLUNGER 222 P0720222 S CAPACITOR 14M 450V 257 P0720257 COLUMN GIB 223 P0720223 CIRCUIT BREAKER 258 P0720258 LOCK HANDLE ASSEMBLY 224 P0720224 GIB SCREW 259 P0720259 T-BOLT M10-1.5 X 50 226 PS79M PHLP HD SCR M3-.5 X 8 260 PW04M FLAT WASHER 10MM 227 P0720227 TRANSFORMER TDE 2232 110V/240V 261 PN02M HEX NUT M10-1.5 228 P0720228 ELEVATION MOTOR JUNCTION BOX 262 P0720262 CLAMPING SLEEVE 229 PS47M PHLP HD SCR M6-1 X 25 263 P0720263 TILT FLAT WASHER 10MM 230 P0720230 ELEVATION MOTOR 1/12HP 110V 1PH 264 PLW06M LOCK WASHER 10MM 231 P0720231 ELEVATION MOTOR MOUNTING PLATE 265 PB56M CAP SCREW M10-1.5 X 20 232 P0720232 COLUMN CASTING 266 P0720266 COLUMN WAY COVER 233 P0720233 STRAIN RELIEF M16 LT 267 P0720267 BOTTOM WAY COVER PLATE 234 P0720234 POWER CORD 14G 3C 8FT 5-15 268 P0720268 FUSE 30A FAST-BLOW 1/4" X 1" 235 P0720235 CORD CONDUIT PLASTIC LT BdYZa<%,'%G B[\#H^cXZ&&$&% ")," Table Breakdown (*( (*' (*) (+% (*& ('. (*. ('- ('. (*, ((% (', ()- ('- (%* (*- (). ('* (*% (), (*, ((% ((& (') ()* (** ((' (+( (*+ ()& (%* ()' ('* ()% ()' ()& (+& (+' ()% (*( (*' ('' ('' ((. ((. ((- ((- ()) ('( (() (&) ()+ (&- (&) (&, (&* (&( (&) (&. (&) (%* (&( ((* (%( (&' ((( ()( (&* ()(6 (&+ (&% ((+ ((, (%& (%' ('& (%- (%. (%, (((6 (%( (%( (%& (%* ('% (%+ ")-" BdYZa<%,'%G B[\#H^cXZ&&$&% Table Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 301 PS08M PHLP HD SCR M5-.8 X 12 334 PK37M KEY 4 X 4 X 16 302 P0720302 CROSS WAY COVER 335 PW01M FLAT WASHER 8MM 303 PLUBE002M TAP-IN BALL OILER 8MM 336 PLW04M LOCK WASHER 8MM 305 P0720305 GIB SCREW 337 PCAP58M CAP SCREW M8-1.25 X 12 306 P0720306 LONGINTUDINAL TABLE GIB 338 P51203 THRUST BEARING 51203 307 PCAP130M CAP SCREW M10-1.5 X 16 339 P0720339 BEARING FLANGE 308 PLW06M LOCK WASHER 10MM 340 PR20M INT RETAINING RING 28MM 309 PW04M FLAT WASHER 10MM 341 P6902ZZ BALL BEARING 6902ZZ 310 P0720310 LONGITUINAL LEADSCREW NUT 342 P51202 THRUST BEARING 51202 312 PSS25M SET SCREW M6-1 X 20 343A P0720343A LONGITUDINAL LEADSCREW W/NUT 313 P0720313 LOCK PLUNGER 343 P0720343 LONGITUDINAL LEADSCREW 8 TPI 314 P0720314 LOCK HANDLE ASSEMBLY 344 P0720344 SLEEVE COPPER 315 P0720315 LOCK PLUNGER 345 P0720345 CLUTCH 316 PS03M PHLP HD SCR M6-1 X 8 346 PK48M KEY 4 X 4 X 20 317 P0720317 STATIONARY LIMIT BLOCK 347 P0720347 THREADED BUSHING 318 PCAP02M CAP SCREW M6-1 X 20 348 P0720348 LONGITUDINAL HANDWHEEL 319 P0720319 POINTER 349 P0720349 COMPRESSION SPRING 320 P0720320 SADDLE CASTING 350 P0720350 LONGITUDINAL GRADUATED DIAL 321 P0720333A CROSS LEADSCREW NUT 351 P0720351 TABLE 322 PCAP24M CAP SCREW M5-.8 X 16 352 P0720352 INT THREADED TAPER PIN 6 X 26 323 P0720323 BASE CASTING 353 PCAP14M CAP SCREW M8-1.25 X 20 324 P0720324 CROSS TABLE GIB 354 P0720354 RIGHT LONGITUDINAL BEARING SEAT 325 P0720325 CLIP 355 P0720355 T-NUT M8-1.25 X 30 327 P0720327 HANDWHEEL FLAT WASHER 12MM 356 PCAP40M CAP SCREW M8-1.25 X 35 328 PLN09M LOCK NUT M12-1.75 357 PN03M HEX NUT M8-1.25 329 P0720329 HANDLE SCREW 358 P0720358 ADJUSTABLE LIMIT BLOCK 330 P0720330 HANDWHEEL HANDLE 359 PRIV003M STEEL FLUTED RIVET 2 X 4MM 331 P0720331 CROSS HANDWHEEL 360 P0720360 LONGITUDINAL SCALE 332 P0720332 CROSS GRADUATED DIAL 361 P0720361 END CAP 333A P0720333A CROSS LEADSCREW W/NUT 362 P0720362 LEFT LONGITUDINAL BEARING SEAT 333 P0720333A CROSS LEADSCREW 8 TPI 363 P0720363 PLUG DIN910 BdYZa<%,'%G B[\#H^cXZ&&$&% ")." Label Placement )%' )%( )%) )%& )%* )%& )%- )%& )%, )%+ )%. REF PART # DESCRIPTION REF PART # DESCRIPTION 401 PLABEL-14 ELECTRICITY LABEL 406 PLABEL-57A EYE/LUNG HAZARD LABEL 402 P0720R402 MACHINE ID LABEL 407 P0720407 ROTATING CUTTER WARNING LABEL 403 P0720403 MACHINE WARNING LABEL 408 PLABEL-55A ENTANGLEMENT HAZARD LABEL 404 PLABEL-53C DISCONNECT POWER WARNING 409 PPAINT-01 GRIZZLY GREEN TOUCH-UP PAINT 405 PLABEL-12C READ MANUAL LABEL Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. "*%" BdYZa<%,'%G B[\#H^cXZ&&$&% WARRANTY CARD CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8^in TTTTTTTTTTTTTTTTTTTTTTT HiViZTTTTTTTTTTTTTTTTTTTTTTTTT O^e TTTTTTTTTTTTTTTTTTTTT E]dcZTTTTTTTTTTTTTTTTTTTT :bV^a TTTTTTTTTTTTTTTTTTTTTTTT >ckd^XZTTTTTTTTTTTTTTTTT BdYZaTTTTTTTTTTTTTTTTTTTT DgYZgTTTTTTTTTTTTTTTTTTTTTTT HZg^VaTTTTTTTTTTTTTTTTTT The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. 1. =dlY^YndjaZVgcVWdjijh4 TTTT 6YkZgi^hZbZci TTTT ;g^ZcY TTTT 8ViVad\ TTTT 8VgY9ZX` TTTT LZWh^iZ TTTT Di]Zg/ 2. 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