Heterogeneous Integration Roadmap Update- INTEGRATED POWER ELECTRONICS (IPE) Technical Working Group
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Heterogeneous Integration Roadmap Update- INTEGRATED POWER ELECTRONICS (IPE) Technical Working Group MOVING HETEROGENEOUS POWER INTEGRATION FORWARD The IEEE Societies, and companies are sponsoring a new Roadmap focused on the critical packaging technologies that can maintain the pace of “More’s Law.” cpmt.ieee.org/technology/heterogeneous-integration-roadmap.html www.semi.org/en/heterogeneous-integration-roadmap Excerpts from presentation at IEEE Heterogeneous Integration Roadmap Symposium ECTC 2018 Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University Integrated Power Electronics (IPE) Co-Chair: Prof Douglas C Hopkins, Ph.D. North Carolina State University Dr Hopkins is engaged in research involving very high frequency, high density power electronics, organic-based circuits for power and energy systems, and true 3D electronic packaging. Co-Chair: Prof Patrick McClusky, Ph.D. University of Maryland Dr McClusky in engaged in research in high temperature and high power electronics packaging, materials, and reliability, and is General Chair of the 2018 3D-Power Electronics Integration and Manufacturing Symposium. Heterogeneous Integration Roadmap 2 Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University PERSPECTIVE Micro- Electronics Heterogeneous Power Integration Power Electronics Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University Profound Philosophical Distinction Processing Information Processing Energy “ETHEREAL” PROCESSING “PHYSICAL” PROCESSING Tremendous collaboration on Companies compete on the physical the physical requirements to “Energies”, i.e. electrical, mechanical, support competition in the thermal, chemical; in the forms of reliability, “Ethereal” world energy efficiency, size, weight, etc. HOW DO WE INTEGRATE POWER INTO THE NEW WORLD OF “SYSTEM IN PACKAGE” AND “HETEROGENEOUS INTEGRATION”? Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University Evolution in Microelectronics Packaging Courtesy of John Hunt ASE Group 19Sep’16 Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University Cell Phones Evolved……. Consumers wanted smaller devices Courtesy of John Hunt ASE Group 19Sep’16 Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University Advanced Packaging for Mobility Drivers Small, Thin for mobile applications Low cost for Consumer Products Good Electrical performance Size Cost Low power Integration of Functionality Solutions Wafer Level Chip Scale Package Performance Fan Out Wafer Level Package Fan Out System in Package (SiP) Courtesy of John Hunt ASE Group 19Sep’16 Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University Driver for Wafer Level Packages & Fanout iPhone Evolution 3013 13 12 12 25 11 11 20 10 10 15 WLCSPs 9 9 Thickness (mm) Thickness Thickness (mm) Thickness 10 8 8 5 7 7 06 6 1 /2007 3GS /2009 4S /2011 5 /2012 5S /2013 6 /2014 6+ /2014 iPhone Model/year WLPsThicknessThickness iPhone 1 iPhone 3GS iPhone 4S iPhone 5 iPhone 5S iPhone 6 iPhone 6 Plus 2007 2009 2011 2013 2013 2014 2014 2 WLPs 4 WLPs 7 WLPs 11+ WLPs 22 WLPs 26+ WLPs 26+ WLPs Shown to scale Source: TechSearch International, Inc., adapted from TPSS. Courtesy of John Hunt ASE Group 19Sep’16 Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University Revolution in Packaging Packaging Technologies ~ 2000 0 £ Mechanical Processes £ + Chemical Processes l Grinding l Wafer Processing l l Sawing Sputtering l Plating l Die Bonding l Etching l Wire Bonding l Photo Processing l Molding u Photoresists l Singulation u Polymers l Plasma Courtesy of John Hunt ASE Group 19Sep’16 Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University State of Art in Power Planar 2D power packaging technology Flex circuit structure POL package, SKiN package, etc. Embedded structure AT&S GaNPX, PCB embedded, etc. Sandwiched structure Planar Bond All package, etc. ABB Stacked DBC [1] Planar Bond All[8] GaNPX package[7] Power Overlay SKiN module [5] PCB embedded module[6] package [4] Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University State of Art in Power 3D power packaging technology Device level Quilt dies, stacked / vertical dies Module level 3D CSP, Power chip on chip, 3D power circuit . Quilt packaging[9] Inner post SiC MOSFET & Diodes 3D Power module[10] Orthogonal DBC Substrate Stacked device[13] 3D CSP module[12] Excerpt from Dissertation of Dr Haotao Key, 2018 Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University But, Power Needs a Change And needs to take more cues from microelectronics Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University Limitation of level-0 packaging Source: Mark Papermaster, AMD CTO. GSA Europe, April 6, 2017 Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University Limitation… Cost is raising for digital Source: Mark Papermaster, AMD CTO. GSA Europe, April 6, 2017 “For the past 50 years, the cheapest and easiest way to increase complexity was to shrink the feature size and grow the wafer diameter.(That was he classic Moore’s Law) Now there is a tradeoff. We will do the things that are most economic for the capabilities we want. Some of those will keep us going with smaller and smaller feature sizes almost forever. But the most economical tradeoff is likely to be a combination of better system engineering, multi chip packaging, and a whole variety of other techniques to keep advancing the capabilities in the most cost effective way.” Wally Rhines, Chairman Mentor Graphics. Source: Semiconductor Engineering, Ed Sperling, April 20 2017 - - Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University DEFINITION Heterogeneous Integration The integration of separately manufactured components into a higher level assembly (SiP) that in the aggregate provides enhanced functionality and improved operating characteristics. SiP through Heterogeneous Integration Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University SYSTEM in PACKAGE (SiP) through HI Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University DEFINITION Heterogeneous Integration of Power (HIP) HIP is defined as the integration of separately manufactured power electronic components and subsystems into higher-level assemblies (SiP, PCB/Substrate- embedded systems) that in the aggregate provide enhanced functionality and improved operating characteristics. Power passives High current Inductors Low profile passives Power distribution planes Advanced materials PMU Heat spreaders, heat sinks Active cooling systems Power semiconductors SiP through Heterogeneous EMI shielding Integration Unique design architectures Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University How Do We Integrate Heterogeneous Power ? 1 2 3 0 Power Distribution On-Chip Peripheral On-Chip Distributed uses SiP Pkg & Mfg Power Distribution Power Conversion Discrete Power is technologies being mapped uses “Component” Pkg uses “Component” Pkg & through the PSMA in to distribute power & Mfg technologies Mfg technologies their “Embedded from Discrete Power to create power to create distributed Component Study.” converters conversion at the power conversion within interface with the SiP the Component Power Conv Conv Power Conv Power Conv Power Power Conv Power Conv Conv Power Power Conv Not the HIR-IPE focus, but will benefit from our technologies Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University Complimentary Technologies HIP PSiP HIP SiP Heat sink INDUCTOR RE-DISTRIBUTION LAYER SUBSTRATE Technology EXCHANGE 1mm SiP Substrate Discrete Power Integrated Power Integration challenge will be in “planarization” of power Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University What has “Power” been looking at? Heterogeneous Power Integration (HPI) has begun Heterogeneous Integration Roadmap Technical Working Group – Integrated Power Electronics [email protected] North Carolina State University The PSMA 2015 Tech Report (334 pp) 1. Embedding in PCBs & Inorganic Substrates 2. High Temp Die-Attach & High-Lead Solder 3. Thermal Management TECHNOLOGY REPORT 4. Packaging Technologies Current Developments in 3D Packaging 5. Interposers With Focus on Embedded Substrate Technologies