An Evidence-based Safety Management System
for Heavy Truck Transport Operations
Lori Mooren
A thesis in fulfilment of the requirements for the degree of
Doctor of Philosophy
School of Aviation
Faculty of Science
June, 2016 THE UNIVERSITY OF NEW SOUTH WALES Thesis/Dissertation Sheet Surname or Family name: Mooren First name: Lori Other name/s: Elyse Abbreviation for degree as given in the University calendar: PhD School: School of Aviation: Faculty of Science Title: An evidence-based safety management system for heavy truck transport operations
Abstract
The aim of this thesis research was to find ways to improve safety in the heavy vehicle transport industry through the development of an evidence-based safety management system. This research was undertaken in ligh t of disproportionate crash and injury risks associated with the heavy vehicle transport industry in comparison with other industries and other road users. The nature of the trucking industry presents some unique challenges for safety management at an organisational level. This thesis argues that a 'systems approach' with evidence-based safety management elements can be developed into an intervention program that is likely to improve safety outcomes in the heavy vehicle tra nsport sector.
Drawing from the knowledge from prior occupational safety and road safety research (Study 1). a study of safety management characteristics comparing those in good safety performing heavy vehicle operators and poor safety performers sought to synthesise the distinguishing features between them. Two empirical studies were conducted (Studies 2 and 3). The first was a survey of senior managers of Australian heavy vehicle operating companies. The second was an in-depth investigation of a sample of the survey participants to validate the self-reported survey, and to learn more about the reported characteristics and non-reported characteristics in situ. The findings of these studies provided the basis upon which to build a safety management system (SMS) suitable for heavy transport vehicle operations. This process resulted in the identification of 14 safety manag ement characteristics that have strong research evidence for inclusion in a safety management system (SMS) for heavy truck operations. These findings, together with analysis of sound theoretical models to underpin the SMS, were used to shape the SMS.
The SMS features three spheres of management practices - risk assessment and management. driver risk management and safety culture management. Drawing from the li terature. a dynamic model of a safety management system is presented and explained. The original aim of this thesis research has been met, providing an evidence-based safety management system that is likely to reduce crash and injury risk when applied to heavy vehicle transport operations.
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‘I hereby declare that this submission is my own work and to the best of my knowledge it contains no materials previously published or written by another person, or substantial proportions of material which have been accepted for the award of any other degree or diploma at UNSW or any other educational institution, except where due acknowledgement is made in the thesis. Any contribution made to the research by others, with whom I have worked at UNSW or elsewhere, is explicitly acknowledged in the thesis. I also declare that the intellectual content of this thesis is the product of my own work, except to the extent that assistance from others in the project's design and conception or in style, presentation and linguistic expression is acknowledged.’
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Date ……………………………………………...... Table of Contents
Copyright Statement ...... vi
Originality Statement ...... vii
Prefacing Comments and Declarations regarding Publications used in this Thesis ...... viii
Acknowledgements ...... ix
Abbreviations & Glossary ...... x
List of Tables ...... xi
List of Figures ...... xiv
Extended Abstract ...... 1
Chapter 1: Background and the Australian Trucking Industry ...... 2 1.1 Background and introduction ...... 2 1.2 The size of the safety problem in the road freight transport industry ...... 3 1.3 The dimensions of the problem ...... 5 1.4 Road freight transport industry structure and inherent pressures on safety ...... 6 1.4.1 Basis of risk in the truck driving occupation ...... 6 1.4.2 Road freight transport industry structure and inherent safety risks ...... 11 1.5 Safety regulation of the road freight transport industry ...... 18 1.6 Compliance and alternative compliance schemes ...... 21 1.6.1 Alternative compliance or ‘government concessional’ schemes ...... 22 1.6.2 Industry safety management accreditation schemes ...... 23 1.6.3 Relationships between accreditation and safety outcomes ...... 25 1.7 Constraints on regulatory effectiveness ...... 27 1.8 Conclusions ...... 27 1.9 Thesis structure and content ...... 29
Chapter 2: Current Approaches to Safety Management ...... 30 2.1 What is safety management? ...... 30 2.2 Road safety history and the development of scientific approaches ...... 30 2.3 Applying road safety approaches to work related driving ...... 36 2.4 Safety management approaches in other sectors ...... 40 2.4.1 Models of WHS accident factor analysis ...... 41 2.4.2 Identifying weaknesses in organisational safety defences through accident analysis ...... 47 2.5 What is a safety management system? ...... 49
ii 2.6 Applicability of SMS to the road freight transport sector ...... 51 2.7 Conclusions ...... 52
Chapter 3: Strategic Scientific Literature Review (Study 1) ...... 55 3.1 Introduction and aims of this Study 1: systematic review of scientific literature ...... 55 3.2 Literature review methods ...... 56 3.3 Results of the strategic literature review (Study 1) ...... 57 3.3.1 Studies of organisational characteristics and safety results at organisational level ...... 58 3.3.2 Studies of organisational or personal characteristics and safety results at employee level ...... 64 3.3.3 Studies of the effects of organisational interventions on safety outcomes ...... 71 3.4 Summary of results ...... 74 3.5 Discussion of literature findings ...... 77 3.6 Conclusions of the strategic literature analysis (Study 1) ...... 82
Chapter 4: Survey of Characteristics Distinguishing Between Better and Poorer Safety Performers (Study 2) ...... 85 4.1 Introduction ...... 85 4.2 Methods for Study 2 ...... 86 4.2.1 Design ...... 86 4.2.2 Participants ...... 87 4.2.3 Materials ...... 87 4.2.4 Procedure ...... 89 4.2.5 Response rate ...... 90 4.2.6 Survey analysis method ...... 90 4.3 Results of the manager survey (Study 2) ...... 91 4.3.1 Freight and vehicle fleet ...... 91 4.3.2 Journey and risk assessment ...... 92 4.3.3 Staffing and driver recruitment ...... 93 4.3.4 Pay and conditions ...... 94 4.3.5 Policies and safety accreditation ...... 95 4.3.6 Scheduling and training ...... 96 4.3.7 Communication and driver participation in workplace health & safety ...... 97 4.3.8 Work monitoring ...... 98 4.3.9 Driver discipline and incentives ...... 99 4.3.10 Incidents and record keeping ...... 99 4.4 Discussion of the manager survey findings ...... 100 4.4.1 Limitations of Study 2 ...... 103
iii 4.5 Conclusions of the manager survey (Study 2) ...... 104
Chapter 5: In-depth Investigation Study (Study 3) ...... 106 5.1. Introduction ...... 106 5.1.1 Specific Study 2 findings ...... 106 5.1.2 Case for validating Study 2 survey findings (Study 3) ...... 107 5.2. Methods ...... 108 5.2.1 Design ...... 108 5.2.2 Participants ...... 109 5.2.3 Measures and procedures ...... 110 5.2.4 Analysis method ...... 112 5.3 Results of the in-depth investigation (Study 3) ...... 113 5.3.1 Truck management characteristics ...... 114 5.3.2 Scheduling, journey and site risk assessment and response to drivers’ safety concerns ...... 118 5.3.3 Driver employment and remuneration ...... 123 5.3.4 Policies, accreditations, and key performance indicators (KPIs) for safety management ...... 128 5.3.5 Driver input into WHS decisions and safety training ...... 133 5.3.6 Monitoring, discipline and incentives ...... 138 5.4 Differences in consistencies between lower and higher claimers ...... 143 5.5 Additional interview questions ...... 144 5.6 Discussion ...... 146 5.6.1 Validated safety management characteristics (27) ...... 147 5.6.2 Safety management characteristics not validated in Study 3 (4) ...... 151 5.6.3 Inconclusive safety management characteristics (6) ...... 152 5.6.4 Safety cultural characteristics ...... 153 5.6.5 Limitations of the in-depth investigation ...... 154 5.7 Conclusions of the in-depth investigation (Study 3) ...... 155 5.7.1 Implications and next steps ...... 156
Chapter 6: Discussion and Conclusions – Evidence-based Safety Management System (SMS) ...... 157 6.1 Background to this thesis ...... 157 6.2 Aims of this thesis ...... 158 6.3 Approach taken in this thesis research ...... 158 6.4 Summary of Study 1, 2 and 3 findings ...... 159 6.4.1 Strategic literature review (Study 1) findings ...... 159 6.4.2 Survey of managers (Study 2) findings ...... 160 6.4.3 In-depth investigation validation of survey (Study 3) findings ...... 160
iv 6.5 Set of evidence-based safety management characteristics ...... 162 6.5.1 Evidence-based safety risk assessment and management practices (6) ...... 164 6.5.2 Evidence-based driver risk management practices (6) ...... 167 6.5.3 Evidence-based safety culture management practices (2) ...... 170 6.6 How the evidence-based safety management practices combine and interact ...... 172 6.7 General discussion ...... 175 6.7.1 Limitations ...... 176 6.7.2 Empirical testing of the SMS ...... 176 6.7.3 Recommendations for further research ...... 177 6.7.4 Implications for industry, regulators and insurers ...... 178 6.7.5 Changing the paradigm ...... 178 6.8 Conclusions ...... 180
References ...... 182
Appendix A – Ten-Point National Logistics Safety Code ...... 199
Appendix B - Manager Survey Questionnaire ...... 200
Appendix C - Recording sheet for in-depth investigation ...... 208
Appendix D - Driver Survey Questionnaire ...... 212
v Acknowledgements
An initial grant from the NSW Motor Accidents Authority provided funding for a fellowship for the author to develop a body of research to address heavy vehicle transport safety beyond the regulatory systems in place. Later, funding and other support that made this particular study possible was provided by the ARC Linkage Grant LP100100283 in partnership, the NSW Centre for Road Safety, Transport for NSW, Transport Certification Australia, National Transport Commission, Zurich Financial Services, and the Motor Accidents Authority of NSW. I especially want to thank Partner Organisation representatives, Dr Soames Job and Greg Dikranian of Transport for NSW, Peter Johansson and Roger Hancock of Zurich, Dr Charles Karl and Gavin Hill of Transport Certification Australia, Christine Baird, Carmel Donnelly and the late Pam Albany of the Motor Accidents Authority and Dr Jeff Potter of the National Transport Commission for their helpful support and advice throughout the project.
I am grateful to the participating company representatives who generously gave their time to provide the needed data. Helpful comments on the draft questionnaire for Study 2 were provided by Peter Elliot of the Australian Logistics Council, Robert Howse of NatRoads, Owen Driscoll of National Transport Insurance, Alan Bettison of TNT, Merry Manton of Simon National Carriers, Justin Fleming of the Australian Trucking Association, and Dr Junjira Mahaboon, former PhD scholar at Transport and Road Safety (TARS).
I am extremely indebted to Dr Rena Friswell for her guidance and assistance throughout this project. Faisal Magableh is also gratefully acknowledged for assisting with recruitment, conducting some of the interviews and coding and entering data.
Professors Ann Williamson and Raphael Grzebieta and Associate Professor Jake Olivier, as Chief Investigators on the project, provided superior technical guidance throughout the project as well as their motivational support. Beyond this, as my PhD supervisors I am endlessly grateful to Professors Ann Williamson and Raphael Grzebieta for their kind patience and steadfast determination to assist me to complete this thesis.
My dear friend, Dr. Wendy Sarkissian, generously provided invaluable editorial advice on this work, for which I am very grateful.
Finally, I express my appreciation to my partner, Emeritus Professor David Wilmoth, for his continued encouragement and support to complete my PhD work.
ix Prefacing Comments and Declarations regarding Publi cations used in this Thesis
The research that formed the basis of this thesis involved a joint effort by a team of UNSW researchers. My supervisors, Professors Ann Williamson and Raphael Grzebieta were two of the Chief Investigators on the project funded by an Australian Research Council Linkage grant. Associate Professor Jake Olivier was the third Chief Investigator. Dr Rena Friswell was also a member of the team and contributed significantly to the project. Chapters 3 and 4 were largely drawn from papers co-authored by all members of the project team. These are: Mooren, L., Grzebieta, R., Williamson, A., Olivier, J., & Friswell, R. (2014). Safety management for heavy vehicle transport: A review of the literature. Safety Science, 62(0), 79-89. doi:http:/ldx.doi.org/10.1016 /j.ssci.2013.08.001 Mooren, L., Williamson, A. , Friswell, R., Olivier, J., Grzebieta, R., &Magableh , F. (2014). What are the differences in management characteristics of heavy vehicle operators with high insurance claims versus low insurance claims? Safety Science, 70(0), 327-338. doi:http:/ldx.doi.org/10.1 016{j.ssci.2014.07.007
The publication contributions to all papers relating to this thesis are estimated in the table below.
Author/investigator % contribution Nature of contribution Lori Mooren 70 Designed and conducted the research, analysed data, drafted papers Ann Williamson 10 Advised and assisted study design, analysis, interpretation, and extensive editing of papers Rena Friswell 10 Advised and assisted study design, analysis and interpretat,ion and assisted writing of papers Raphael Grzebieta 3 Advised on study methods and papers Jake Olivier 5 Advised on statistical methods and interpretation and papers Faisal Magableh 2 Assisted with the survey and data analysis
Candidate Declaration
I certify that the parts of the co-authored publications were a result of my research towards this PhD, and that reproduction in this thesis does not breach copyright regulations.
Lori Mooren (Candidate) Date
viii Abbreviations & Glossary
ABS Anti-lock braking system ALC Australian Logistics Council ATA Australian Trucking Association ATC Australian Transport Council – State and Federal Transport Ministers ATSB Australian Transport Safety Bureau BFM Basic Fatigue Management BITRE Australian Bureau of Infrastructure, Transport and Regional Economics CoR Chain of Responsibility Defect notice Document issued by police or road authority about a vehicle fault Eco driving A smooth driving style to achieve low fuel usage ESP Electronic stability program FMCSA (US) Federal Motor Carrier Safety Administration GMV Gross Vehicle Mass GPS Global positioning system HAZMAT Hazardous materials HV Heavy vehicle HVNL (Australian) Heavy Vehicle National Law KPI Key performance indicator License points Demerit points as penalties for traffic offences N Frequency N Number in sample NHVAS National Heavy Vehicle Accreditation Scheme NHVR (Australian) National Heavy Vehicle Regulator NSW New South Wales NTC (Australian) National Transport Commission OHS Occupational health and safety (now more commonly WHS) Optalert Special glasses that detect eye closures used while driving OR Odds ratio OSC Organisational safety climate RSRT (Australian) Road Safety Remunerations Tribunal Safety-cams Fixed highway cameras used to measure time and distance travelled by vehicles SD Standard deviation SMS Safety management system Toolbox talks Employee meetings that provide opportunities for discussing issues of concern TruckSafe An Australian industry-managed safety management accreditation scheme TWUA Transport Workers Union Australia Underrun device A vehicle feature that prevents smaller vehicles going under a truck US United States of America UNSW The University of New South Wales Australia WAHVAS Western Australia Heavy Vehicle Accreditation Scheme WHS Workplace health and safety Yellow Pages The telephone book listing Australian businesses
x List of Tables
Table 1.1 Effects of Driver Payment Methods on Risk Behaviour ...... 8 Table 1.2. Effects of Driver Pay Levels on Safety Behaviour and Outcomes ...... 10 Table 3.1 Studies of safety factors and outcomes with company as the unit of analysis ...... 60 Table 3.2 Studies of safety factors and outcomes with the individual as the unit of analysis...... 66 Table 3.3 Studies of organisational interventions and their effects on safety outcomes ...... 72 Table 3.4 Summary of the number of studies showing significant relationships between the characteristic and safety outcomes for organisation level, individual level and intervention studies ...... 75 Table 3.5 Summary of the number of heavy vehicle transport safety studies showing significant relationships between the characteristic and safety outcomes for organisation level, individual level and intervention studies ...... 77 Table 4.1. Survey response rates and number eligible for the study using criteria established from insurance criteria for those who completed the survey questionnaire using both methods of recruitment ...... 90 Table 4.2 Considerations involved in truck purchasing decisions by companies with higher and lower insurance claim rates where higher odds ratio indicates higher claimers have larger odds than lower claimers ...... 92 Table 4.3 Journey and site risk assessment by companies with higher and lower insurance claim rates where higher odds ratio indicates higher claimers have larger odds than low claimers...... 93 Table 4.4 Driver staffing and recruitment practices for companies with higher and lower insurance claim rates where higher odds ratio indicates higher claimers have larger odds than lower claimers ... 94 Table 4.5 Driver payment practices for companies with higher and lower insurance claim rates where higher odds ratio indicates higher claimers have larger odds than lower claimers ...... 95 Table 4.6 Safety policies and safety accreditation by companies with higher and lower insurance claim rates where higher odds ratio indicates higher claimers have larger odds than lower claimers ... 96 Table 4.7 Scheduling and training by companies with higher and lower insurance claim rates where higher odds ratio indicates higher claimers have larger odds than lower claimers ...... 97 Table 4.8 Communication and driver input for companies with higher and lower insurance claim rates where higher odds ratio indicates higher claimers have larger odds than lower claimers ...... 98 Table 4.9 In-vehicle monitoring by companies with higher and lower insurance claim rates where higher odds ratio indicates higher claimers have larger odds than lower claimers ...... 98 Table 4.10 Driver discipline practices and safety incentives by companies with higher and lower insurance claim rates where higher odds ratio indicates higher claimers have larger odds than lower claimers ...... 99
xi Table 4.11 Summary of expected and unexpected findings comparing 37 safety characteristics of low and higher insurance claimers where higher odds ratio indicates higher claimers have larger odds than lower claimers ...... 100 Table 5.1 Types of data collected in the original survey and in the in-depth investigations ...... 111 Table 5.2 Consistency for truck management characteristics – numbers of companies showing consistency with the responses by managers in the original survey (numerator) expressed as a fraction of the total number of companies in each sub-group of the survey (denominator) for managers, drivers and documents/observational evidence from the in-depth study. Bolded fractions denote half or less were consistent...... 116 Table 5.3 Manager-provided evidence regarding trucks – percentages of companies showing consistency with their responses in the original survey, through managers’ interview responses and observations/documentation...... 117 Table 5.4 Driver-provided evidence regarding trucks – percentages of companies showing consistency with their managers’ responses in the original survey through drivers’ interview responses. .... 117 Table 5.5 Consistency for scheduling, risk assessment and responding to drivers’ concerns – numbers of companies showing consistency with the responses by managers in the original survey (numerator) expressed as a fraction of the total number of companies in each sub-group of the survey (denominator) for managers, drivers and documents/observational evidence from the in- depth study. Bolded fractions denote half or less were consistent...... 120 Table 5.6 Manager-provided evidence regarding scheduling, risk assessment and responding to drivers’ concerns – percentages of companies showing consistency with their responses in the original Survey through managers’ interview responses and observations/documentation...... 121 Table 5.7 Driver-provided evidence regarding scheduling, risk assessment and responding to drivers’ concerns – percentages of companies showing consistency with the responses by their managers in the original Survey through drivers’ interview responses...... 122 Table 5.8 Consistency for employment and remuneration characteristics – numbers of companies showing consistency with the responses by managers in the original survey (numerator) expressed as a fraction of the total number of companies in each sub-group of the survey (denominator) for managers, drivers and documents/observational evidence from the in-depth study. Bolded fractions denote half or less were consistent...... 125 Table 5.9 Manager-provided evidence regarding employment and remuneration – percentages of companies showing consistency with their responses in the original Survey through managers’ interview responses and observations/documentation...... 126 Table 5.10 Driver-provided evidence regarding employment and remuneration – percentages of companies showing consistency with the responses by their managers in the original Survey through drivers’ interview responses...... 127
xii Table 5.11 Consistency for policies, accreditations and KPI characteristics – numbers of companies showing consistency with the responses by managers in the original survey (numerator) expressed as a fraction of the total number of companies in each sub-group of the survey (denominator) for managers, drivers and documents/observational evidence from the in-depth study. Bolded fractions denote half or less were consistent...... 130 Table 5.12 Manager-provided evidence regarding policies, accreditations and KPIs – percentages of companies confirming or not confirming their responses in the original Survey through managers’ interview responses and observations/documentation...... 131 Table 5.13 Driver-provided evidence regarding policies, accreditations and KPIs – percentages of companies showing consistency with the responses by their managers in the original Survey through drivers’ interview responses...... 132 Table 5.14 Consistency for driver input and safety training characteristics – numbers of companies showing consistency with the responses by managers in the original survey (numerator) expressed as a fraction of the total number of companies in each sub-group of the survey (denominator) for managers, drivers and documents/observational evidence from the in-depth study. Bolded fractions denote half or less were consistent...... 135 Table 5.15 Manager-provided evidence regarding driver input into WHS and safety training – percentages of companies showing consistency with their responses in the original Survey through managers’ interview responses and observations/documentation...... 136 Table 5.16 Driver-provided evidence regarding driver input into WHS and safety training – percentages of companies showing consistency with the responses by their managers in the original Survey through drivers’ interview responses...... 137 Table 5.17 Consistency for monitoring, discipline and incentives characteristics – numbers of companies showing consistency with the responses by managers in the original survey (numerator) expressed as a fraction of the total number of companies in each sub-group of the survey (denominator) for managers, drivers and documents/observational evidence from the in-depth study. Bolded fractions denote half or less were consistent...... 140 Table 5.18 Manager-provided evidence regarding driver monitoring, discipline and incentives – percentages of companies showing consistency with their responses in the original Survey through managers’ interview responses and observations/documentation...... 141 Table 5.19 Driver-provided evidence regarding driver monitoring, discipline and incentives – percentages of companies showing consistency with the responses by their managers in the original Survey through drivers’ interview responses...... 142 Table 5.20 Summary of 37 safety management practices confirmed (Y) or not (N) or not tested (-) by the in-depth investigation study compared with Study 2 findings ...... 144 Table 6.1 Evidence-based safety management characteristics and practices ...... 163
xiii List of Figures
Figure 1.1 Entities in the Chain of Responsibility (Source: Peter Wells) ...... 13 Figure 1.2 Chain of pressures leading to truck crashes (adapted from Williamson, 2014) ...... 16 Figure 2.1 Haddon Matrix for identifying injury factors ...... 31 Figure 2.2 Socio-technical system involved in risk management (Rasmussen, 1997, p.185) ...... 35 Figure 2.3 Haddon Matrix for Fleet Safety Management (Dubens and Murray, 2009, p. 16) ...... 37 Figure 2.4 Runyan’s 3-dimensional Haddon Matrix (Runyan, 1998, p. 304) ...... 38 Figure 2.5 Occupational Light Vehicle (OLV) Systems Model (Stuckey et al., 2007, p. 1008) ...... 40 Figure 2.6 Swiss Cheese model of accident trajectories (Reason, 1997b) ...... 41 Figure 2.7 Deviation model (Hale et al., 1997, p. 128) ...... 47 Figure 2.8 TRIPOD Beta accident causation model (Reason et al., 1989) ...... 49 Figure 6.1 Summary validation findings from Study 3 ...... 162 Figure 6.2 Model of an integrated safety management system (SMS) for heavy vehicle transport ...... 174
xiv
Extended Abstract
The aim of this thesis research was to find ways to improve safety in the heavy vehicle transport industry through the development of an evidence-based safety management system. This research was undertaken in light of disproportionate crash and injury risks associated with the heavy vehicle transport industry in comparison with other industries and other road users. No research to date has attempted to identify a set of safety management characteristics that are likely to reduce this risk. Although in recent years, work related road safety research has occurred, the problem of heavy vehicle crash related injury has largely been analysed as a public road safety road safety problem and largely dealt with through encouraging compliance to transport regulations. The nature of the trucking industry presents some unique challenges for safety management at an organisational level. This thesis argues that a “systems approach” with evidence-based safety management elements can be developed into an intervention program that is likely to improve safety outcomes in the heavy vehicle transport sector.
Drawing from the knowledge from prior workplace safety and road safety research (Study 1), a study of safety management characteristics comparing those in good safety performing heavy vehicle operators and poor safety performers sought to synthesise the distinguishing features between them. Two empirical studies were conducted (Studies 2 and 3). The first was a survey of senior managers of Australian heavy vehicle operating companies. The second was an in-depth investigation of a sample of the survey participants to validate the self-reported survey, and to learn more about the reported characteristics and non-reported characteristics in situ. The findings of these studies provided the basis upon which to build a safety management system (SMS) suitable for heavy transport vehicle operations. This process resulted in the identification of 14 safety management practices that have strong research evidence for inclusion in a safety management system (SMS) for heavy truck operations. These findings, together with analysis of sound theoretical models to underpin the SMS, were used to shape the SMS.
The SMS features three spheres of management practices – risk assessment and management, driver risk management and safety culture management. Drawing from the literature, a dynamic model of a safety management system is presented and explained. The original aim of this thesis research has been met, providing an evidence-based safety management system that is likely to reduce crash and injury risk when applied to heavy vehicle transport operations.
1 Chapter 1: Background and the Australian Trucking Industry
This thesis aims to develop a safety management system for companies that operate heavy transport vehicles by researching the characteristics that distinguish between companies with good safety outcomes and companies that have poorer safety outcomes. In this first Chapter, the specific safety problem is described together with an examination of the features of the Australian trucking industry and how these features contribute to safety outcomes.
1.1 Background and introduction
This study was initiated by road safety researchers at the University of NSW, in discussion with Australian insurers and regulators out of mutual growing concern about injuries and crash costs resulting from heavy vehicle crashes. The initial scan of the scientific literature found surprisingly little prior research into safety management practices in the heavy vehicle road transport sector. Indeed, although there had been research in the workplace safety field, there seemed scant crossover into the area of work related driving safety. Generally, approaches to safety and injury management have not been shared between workplace health and safety (WHS) and road safety sectors. For example, Knipling et al (2003) examined commercial motor carrier safety management and found that safety management system (SMS) approaches, developed and applied in workplace safety disciplines, were typically not being applied in transport management at any organisational level. This was despite the fact that WHS approaches would be most applicable to the heavy vehicle sector because it involves fleets of working drivers. Hence, an excellent opportunity existed to develop and apply SMS methodology to heavy vehicle safety in collaboration with industry, insurers and regulators. Because no study had yet built a safety management system through a research process, the outcomes from this work will advance the knowledge base in relation to road safety and workplace safety management practices and policy.
The study is also important as it addresses the major road safety problem of heavy vehicle crashes. Furthermore, whilst this study aims to strengthen truck fleet operational risk control, leading to fewer crashes, fewer and less severe injuries, reduced crash costs, greater economic efficiency and reliability in road freight transport, it ultimately aims to introduce a new way of thinking about road safety. The results of this work may lead to a new methodology of managing road transport fleets and road safety in general, and make a significant practical contribution to the wellbeing and health of the Australian population and others.
The aim of this research was to develop a new safety management system (SMS) specifically for the trucking industry. Drawing from systems theory, the work was expected to generate a paradigm shift in road safety thinking, moving beyond the compartmentalised and static epidemiological Haddon model (1968), that has underpinned road safety in many countries since the 1970s, to a new and more integrated and dynamic approach.
2
The novelty of the SMS approach for road safety is that it focuses on the wider context or system of road transport, recognising that hazards or risk factors are interrelated and interdependent. By focusing only on discrete contributions to crashes, the current approach in road safety fails to take into account pre-existing failures in the system that are often root causes of crashes. Taking an SMS view, transport hazards are conceptualised as a set of interacting variables that require interdependent actions to respond effectively to these risks instead of the traditional approach of a group of individual problems with sets of single interventions.
The focus of this thesis research is on the road freight sector involving transport by heavy trucks (greater than 12 tonnes in mass.)
A successful grant application to the Australian Research Council established a linkage partnership between government and industry bodies to co-finance a major study to research and develop a safety management system suited particularly for heavy vehicle transport operators. A research review team was established to ensure a high standard of research methods and data analysis. The team was led by Professor Raphael Grzebieta, Chief Investigator 1, Professor Ann Williamson, Chief Investigator 2, and Associate Professor Jake Olivier, Chief Investigator 3. The thesis author was the project manager. She was also assisted and guided by Dr Rena Friswell. The project team also reported progress on the study to a Scientific Advisory Committee that included representatives of the industry funders.
The method of the study was to identify the management characteristics that distinguish between heavy vehicle operators with better safety performance from those with less good safety performance. These characteristics then formed the basis of a safety management system on which this thesis is a major component of that study.
This Chapter provides an examination of the problem of heavy vehicle road crash and trauma risk in Australia. The features of the Australian trucking industry and regulatory environments together with the associated safety issues are discussed. Current industry and government measures taken to address safety risks in the industry are also described. This establishes the starting point in an effort to find new ways to improve safety performance in this sector.
1.2 The size of the safety problem in the road freight transport industry
The World Health Organisation estimates that 1.2 million people are killed in road crashes every year (WHO, 2015). For people aged 15-29 years, being involved in a road crash is the highest risk of being killed. Across the population, this largely preventable problem costs governments, on average, 3% of their Gross Domestic Product (GDP).
Truck crashes are a substantial part of this problem. In 2014, trucks comprised only 2.4% of the total number of vehicles registered in Australian jurisdictions and represented only 7% of total vehicle kilometres travelled, but they were involved in 19% of fatal crashes (BITRE, 2015a, b). Also, an
3 analysis of New South Wales crash data found that the crash rates for heavy trucks per kilometre travelled were not much different from the per kilometre rates for all NSW road crashes (Williamson et al., 2003), suggesting that the level of truck exposure to risk does not fully explain their overrepresentation in fatal crashes.
The figures are similar in the United States where, in 2013, heavy trucks were 4% of the registered fleet, travelled 4% of miles travelled and represented 12% of the fatal crashes and a further 4% of all injury crashes (U.S. Department of Transportation, 2015). Moreover, in Canada it is reported that in 2001 nearly 20% of road fatalities were from heavy truck crashes despite trucks only making up 4% of the registered vehicle fleet (Mayhew et al., 2004). In 2001, 524 people were killed and a further 11,574 people were injured in crashes involving heavy trucks in Canada.
Crashes involving heavy vehicles represent a workplace health and safety problem. In the 10-year period 2003 to 2012, 787 workers were killed in truck-related incidents in Australia (Safe Work Australia, 2014a). This represents 30% of all Australian worker fatalities over this period, making trucking the second highest cause of worker fatalities in Australia.
When considering truck driver fatalities alone, truck drivers were 20% of workers killed on the job over the same period, making this occupation the most fatal in Australia (Safe Work Australia, 2014b). The road freight industry generally has a notoriously high rate of worker fatalities, at 18.6 per 100,000 workers compared with the overall Australian work-related fatality rate of 1.9 deaths per 100,000 workers (Safe Work Australia, 2013).
In addition, there were 4,000 non-fatal workers compensation claims per year from 2002-2011 in the Australian road freight industry (Safe Work Australia, 2013). These serious injuries are those involving a permanent or temporary incapacity that require a week or more off work. In the year 2002- 2003 the rate of serious injuries in heavy vehicle transport was 36.8 per 1,000 workers, and 29.8 in 2009-2010. The median time lost, as well as cost per workers’ compensation claims resulting from truck drivers’ injuries, are consistently higher than the figures for all other industries.
In the US, an examination of work related deaths and injuries found that truck driving accounted for 12 per cent of all worker deaths, accounting for more fatalities than any other occupation. Truck drivers also accounted for more non-fatal injuries than all occupations (Knestaut, 1997). Similarly, Canadian government figures for work-related fatalities of workers in federal jurisdiction employers found that in 2011 around 60% of these fatalities occurred in the road transport sector (Employment and Social Development Canada, 2014). Furthermore, it was reported that 6,556 road transport workers sustained disabling injuries on the job that year.
The total cost to the community is also substantial. The cost of truck crashes has been estimated to be around $37 billion per annum in the US (Lueck, 2011) and around $3.8 billion per year in Australia (Centre for International Economics, 2011).
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1.3 The dimensions of the problem
A great deal of research has been undertaken to determine the main contributing factors in heavy vehicle road crashes and associated injury. Examination of data collected for 967 heavy vehicle crashes in the US (FMCSA, 2006) found that driver factors included the following: driver inattention, fatigue, drug impairment, decision errors, and speeding. Driver factors were determined to be critical reasons for the crashes in 87% of cases. It also found that vehicle factors (such as brake problems) were important, and were present in 10% of cases. These were mostly related to brake, tyre and wheel problems. Environmental conditions, such as road, traffic and weather, were critical reasons in 2% of cases.
Research on specific risk factors in truck crashes – especially driver fatigue (Feyer et al., 2002), speeding (Brooks, 2002), driver pay (Belzer et al., 2002), and vehicle factors (Blower et al., 2010) – has helped to focus attention to some of the more prevalent risk factors. Bezwada (2010) found that the risk of driver fatigue, drowsiness, and inattention were more predominant in truck drivers than in other motor vehicle drivers. Moreover in a study of fatal truck crashes in the State of Victoria between 1999 and 2007, the drivers in one in six of these crashes were found to have stimulant or other drugs in their systems (Brodie et al., 2009). This study also found that one third of these fatal crashes involved a single vehicle leaving the roadway on a straight stretch of road, and that nearly one quarter of the crashes involved excessive or inappropriate speeds for the conditions. A NSW study also found that speed and fatigue were prominent factors in truck crashes (Boufous and Williamson, 2006).
It is well established that driver fatigue is one of the most prevalent factors in truck crashes (Crum and Morrow, 2002; Dingus et al., 2006; Feyer and Williamson, 1995; Feyer et al., 2002; Hanowski et al., 2009). Data from a large study of 549 insurance reports of major truck crash investigations (defined as crashes with losses costing $50,000AUD or more) in Australia found that speeding was involved in 27% of the crashes, with fatigue the next greatest contributor to these crashes at nearly 13% (NTARC, 2015).
Some studies have tried to determine some of the underlying conditions in which these risk factors manifest. For example, Richards (2004) found that motivators for truck drivers to use drugs included fatigue, peer pressure, wanting to fit the trucking “image”, socialisation, relaxation and addiction. Also, Kemp et al (2013) found that time pressures can lead to physical fatigue and emotional exhaustion, which in turn lead to negative attitudes about compliance with hours of service regulations. These kinds of analysis help us to understand why crashes occur and go deeper towards finding the root causes of serious truck crashes – but perhaps not deep enough. The “why” question needs to be extended even further. Why, for example, do drivers feel excessively time-pressured? Why do truck drivers need to take drugs?
5 1.4 Road freight transport industry structure and inherent pressures on safety
This section examines the nature of the job of truck driving, the nature of the road freight industry and the systemic injury risk factors that underlie the manifestations of crash and injury causation.
1.4.1 Basis of risk in the truck driving occupation Truck driving is a demanding occupation with long and irregular shifts and work pressure resulting in high driver fatigue risk and mental stress (Friswell and Williamson, 2010). American researcher, Professor Michael Belzer (2000), challenged his readers to “imagine a world” where there is no minimum wage, most work 60 hours per week on average, most workers have to compete to offer services at the lowest possible price, the work involves irregular shifts and hours – both day and night – and employers decide what to pay for and what tasks must be performed for no pay. This he says is the real world for most truck drivers. This description is supported by studies in Australia as well. For example, Mayhew and Quinlan (2006), in interviews with 300 long haul Australian truck drivers, found that economic pressure together with the expansion of contingent work arrangements in the trucking industry has had a negative impact on WHS outcomes.
1.4.1.1 Risks associated with truck driver pay methods Whether working as an employee driver or a contractor, truck drivers, like other workers, try to optimise their financial benefit through choices they make about their work practices. The method of driver payment influences the extent to which drivers engage in elevated risk behaviours. An American study found that unregulated hours of work and unpaid non-driving work (such as loading, unloading or waiting for loads) provide incentives for drivers to work longer hours and to undertake risk fatigued driving (Arboleda et al., 2003).
The method of payment has been linked to truck driver behaviour and to safety outcomes. Drivers can either be paid for the hours that they work, or they can be paid on a productivity basis. The “productivity” method of payment is a compensation method that ties financial compensation to output, either by truckloads delivered, kilometres driven, or profits earned by a job. Under this type of payment method, the employer may or may not pay for time spent on non-driving activities such as loading, unloading or queuing/waiting. Sometimes a flat fee is given to the driver for some or all of these tasks. Sometimes payment for time the driver spent waiting is conditional on the duration of time the driver spends waiting, e.g. drivers get paid for time after the first hour. The payment for time worked and productivity payment methods can be combined in other ways as well, such as having drivers on hourly pay and also providing them bonuses as a share of the profits earned by a company.
The way in which drivers are remunerated influences the likelihood of unsafe behaviours and crashes. Table 1.1 describes six studies from the 1990s to 2014 that provide evidence of how pay methods affect drivers’:
• self-imposed time pressure;
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• use of stimulant drugs;
• speeding;
• fatigue; and
• truck maintenance and safety checks.
Productivity-based pay is found to produce incentives to self-impose time pressure, take stimulants, speed and work excessive hours. Productivity pay also predicts driver fatigue and encourages drivers to risk fatigued driving, poorly maintain trucks and skip safety checks.
In a survey of 573 US motor carrier drivers in 1997, Monaco and Williams (2000) found that hourly payment for drivers had a 10.2% lower crash risk compared with productivity pay, i.e. when drivers are paid by the mile or as percentage of revenue earned by the company. Moreover, where drivers are paid mileage rates, a $0.10 increase in the rate results in a 1.76% reduction in the risk of crashing.
Additionally, a study by Williamson and Friswell (2013) found that nearly 90% of Australian truck drivers have wait to load or unload their trucks, but just one quarter of them are paid while waiting. They found that these drivers experienced more fatigue than did drivers who were paid to wait. The researchers concluded, “mandating payment of drivers for non-driving work including waiting would reduce the amount of non driving work required for drivers and reduce weekly hours of work. In turn this would reduce driver fatigue and safety risk as well as enhancing the efficiency of the long distance road transport industry.” As driver fatigue and speeding are the major behavioural contributors to truck crashes, the influence of truck driver pay methods is an important one to examine further.
7 Table 1.1 Effects of Driver Payment Methods on Risk Behaviour Study focus Author, year Method/sample Findings Effects of driver pay system (Golob and Cross-sectional Drivers try to optimise money earned by on propensity to speed, self- Hensher, 1994) survey/ n = 402 self-imposed time pressure, leading to impose tight schedules, take Australian truck use of stimulants, leading to speeding. stimulant drugs drivers (79% are paid based on productivity) Effects of driver pay method (Hensher and Cross-sectional Non-drug users drive 20 km/h slower on propensity to speed Battellino, 1990) (pilot) survey/ n than drug users. = 46 Australian Drivers paid on a percentage of truck truck drivers earnings drive 15 km/h faster. Effects of productivity based (Williamson et Cross-sectional Drivers paid by amount of work done payment on driver fatigue al., 2001) survey/ n = report fatigue more often than drivers 1,007 Australian paid by the amount of time they worked. long haul truck drivers Effects of compensation (Arboleda et al., Cross-sectional Unregulated hours of work and unpaid methods on driver fatigue risk 2003) survey/ n = 116 non-driving work provide incentives for US trucking drivers to work longer hours and risk companies driver fatigue. Effects of payment methods (Williamson, Re-analysis of 2 Drivers paid by productivity were 2-3 on drug use 2007) Australian times more likely to use stimulant drugs. surveys 7 years apart/ n=970 & n=1007 Effects of payment methods (Thompson and Cross-sectional Performance based pay encourages on driver fatigue Stevenson, survey/ n = 346 drivers to keep driving at the expense of 2014) Australian truck sleep and rest, maintenance and safety drivers checks. Effects of payment methods (Williamson and Cross-sectional Incentive based payment and unpaid and unpaid tasks on driver Friswell, 2013) survey/ n = 475 waiting times predict driver fatigue. fatigue Australian truck drivers
1.4.1.2 Risks associated with truck driver pay levels There is also evidence that the level of payment for truck drivers, i.e. how much money truck drivers are paid, influences their behaviour and health/safety outcomes. Three cross-sectional studies and two cohort studies carried out in 3 countries from the 1980s to 2014 (Table 1.2) provide evidence that pay levels affect drivers’: