CTESTAR™ Course Task List
Pathway Engineering/Manufacturing and Industrial Technology
Course Instructor Metal Machining Technology, *** **** Mr. Emig
Number Master
Host School St. Clair County TEC
Metal Machining Technology I
01 PROGRAM OVERVIEW 01.01 PRACTICING MMT PROGRAM REQUIREMENTS 01.01.01Identify members of program management team 01.01.02Identify Metal Machining program career ladder 01.01.03Identify Individual Student Training Plan 01.01.04Implement Individual Student Training Plan 01.01.05Identify TEC Certification Requirements 01.02 DESCRIBING POLICIES AND PROCEDURES 01.02.01Describe grading system procedure 01.02.02Describe Daily Grade Card procedures 01.02.03Describe attendance policy 01.02.04Describe hall pass procedure 01.02.05Describe classroom expectations 01.02.06Describe classroom consequences 01.02.07Describe breaks and break procedures 01.03 DESCRIBING PROFESSIONALISM 01.03.01Describe personal hygiene 01.03.02Describe proper work attire 01.03.03Describe proper language 01.04 PRACTICE DAILY PROCEDURES 01.04.01Practice entering the classroom procedure 01.04.02Follow smart board procedure 01.04.03Practice student folder bin procedure 01.04.04Practice job sheet procedure 01.04.05Practice asking question procedure 01.04.06Pratice proper eqipment care procedure 01.04.07Practice turning in work procedure 01.04.08Practice clean-up procedure 01.04.09Practice exiting the room procedure 01.05 DESCRIBE JOB SHEET BOOKS 01.05.01Describe Competency Task Lists 01.05.02Describe Job Sheets 01.05.03Describe Information Sheets 01.05.04Describe Procedure Sheets 01.05.05Describe Work Sheets 01.05.06Describe Teacher Sign Offs 01.06 DESCRIBING EMERGENCY PROCEDURES
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01.06.01Locate lab first aid supplies 01.06.02Locate fire alarm in the classroom/lab 01.06.03Locate telephone in classroom and lab 01.06.04Identify fire/evacuation procedure 01.06.05Identify severe weather procedure 01.06.06Locate the AED in the TEC building 01.06.07Demonstrate outside threat procedure 01.06.08Demonstrate inside threat procedure 01.07 DESCRIBING COMPUTER AND ELECTRONIC DEVICES USE POLICIES 01.07.01Describe St. Clair County RESA Technology Resources Policy 01.07.02Describe acceptable computer use policy 01.07.03Describe acceptable Internet use policy 01.07.04Describe electronic device use policy 01.08 COMPLETING KEYTRAIN REQUIREMENTS 01.08.01Complete KeyTrain pre-assessment 01.08.02Enter KeyTrain pre-assessment scores on Individual Student Training Plan 01.08.03Identify Career Readiness Certificate Level 01.08.04Establish Career Readiness Goal 01.08.05Identify recommended KeyTrain lessons and assessments 01.08.06Identify WorkKeys assessment retake opportunities 01.09 DESCRIBING SCHOOL-TO-WORK ACTIVITIES 01.09.01Identify job shadow 01.09.02Identify Unpaid Work-Based Learning Experience 01.09.03Identify Paid Work-Based Learning Experience 01.09.04Identify apprenticeship 01.09.05Identify Paid and Unpaid Work-Based Learning Experience Program Rules and Regulations 01.09.06Identify Paid and Unpaid Work-Based Learning Request Form 01.10 PARTICIPATING IN STUDENT ORGANIZATIONS 01.10.01Identify SkillsUSA 01.10.02Identify National Technical Honor Society 01.11 DESCRIBING GENERAL SHOP SAFETY PROCEDURES 01.11.01Locate lab safety equipment 01.11.02Identify general shop safety procedures 01.11.03Identify color coding system 01.11.04Describe personal safety rules 01.11.05Describe lab safety rules 01.11.06Describe machine safety rules 01.11.07Describe safe lifting procedures 01.11.08Determine weights of materials 01.11.09Identify lock-out/tag-out procedures 01.12 DESCRIBING GENERAL SHOP PROCEDURES 01.12.01Describe proper equipment care 01.12.02Describe proper clean-up procedures 01.12.03Identify material handling procedures (S.D.S.) 01.13 IDENTIFYING HAND TOOLS 01.13.01Describe storage/control of basic hand tools 01.13.02Check off inventory of tools in toolbox
02 BLUEPRINT READING 02.01 IDENTIFY BLUEPRINT READING 02.01.01Identify industrial drawings
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02.01.02Describe the blueprint reproduction process 02.01.03Interpreting industrial drawings 02.01.04Identifying standard blueprint abbreviations 02.02 INTERPRETING INFORMATION REPRESENTED BY LINES, TITLE BLOCKS, PARTS LIST AND REVISIONS COLUMN 02.02.01Locate information given in title block, parts lists and revisions column 02.02.02Name types of lines on blueprints 02.03 INTERPRETING PROJECTIONS AND VIEWS 02.03.01Identify front, top and right side of object drawings 02.03.02Interpret information on one view drawings 02.03.03Interpret information on two view drawings 02.03.04Interpret information on three view drawings 02.03.05Read lines and surfaces of an auxiliary view drawing 02.04 READING AND INTERPRETING DIMENSIONS AND TOLERANCES ON A BLUEPRINT 02.04.01Read dimensions and tolerances of lines expressed in fractions 02.04.02Read dimensions and tolerances of lines expressed in decimals 02.04.03Read dimensions and tolerances of angles 02.04.04Convert dimensions into Metric and into English 02.05 IDENTIFYING MACHINING NOTES AND SYMBOLS 02.05.01Identify drawings of thread representations 02.05.02Identify drawings of fits and bolt heads 02.05.03Identify drawings of tapped holes, thread series & bevels 02.05.04Identify drawings of tap drill holes and knurls 02.05.05Identify drawings of counterbored and countersunk holes 02.05.06Identify notes and symbols for drilled holes 02.05.07Identify fillets, rounds, and slots on drawings 02.05.08Identify tapers and finish marks 02.05.09Identify change notes, bosses, and pads 02.05.10Identify drawings of keyways and flats 02.05.11Identify drawings of chamfers and necks 02.06 READING SECTIONAL DRAWINGS 02.06.01Read full-section drawing 02.06.02Read half-section drawing
03 METROLOGY 03.01 DEMONSTRATING BASIC MEASUREMENT 03.01.01Measure with fractional scale 03.01.02Measure with decimal scale 03.01.03Measure with outside micrometer 03.01.04Measure with outside vernier micrometer 03.01.05Measure with depth micrometer 03.01.06Measure with dial caliper 03.01.07Measure with telescope gage 03.01.08Measure with small hole gages 03.01.09Measure with adjustable parallels 03.01.10Measure with dial indicator 03.01.11Measure with test indicator 03.01.12Measure with gage blocks 03.01.13Measure with sine bar
04 METAL MACHINING CORE SKILLS
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04.01 DEMONSTRATING BENCH OPERATIONS 04.01.01Identify work-holding and hand tools 04.01.02Perform semi-precision layouts on metal 04.01.03Perform precision layouts on metal 04.01.04Cut metal using a hand hacksaw 04.01.05File metal using a hand file 04.01.06Cut external threads using dies 04.01.07Cut internal threads using taps 04.02 IDENTIFYING THREADS AND FASTENERS 04.02.01Identify English threads 04.02.02Identify English nut and bolt sizes 04.02.03Identify English bolt class 04.02.04Identify types of washers and fasteners 04.02.05Identify metric threads 04.02.06Identify metric nut and bolt sizes 04.02.07Identify metric bolt classes 04.03 SETTING UP AND OPERATING A PEDESTAL GRINDER 04.03.01Identify safe use of a pedestal grinder 04.03.02Identify characteristics of a grinding wheel 04.03.03Test and install grinding wheels 04.03.04Make proper adjustments on all guards 04.03.05Dress and true grinding wheels 04.04 DEMONSTRATE SHARPENING DRILLS BY HAND AND BY MACHINE 04.04.01Name the parts of a twist drill 04.04.02Demonstrate proper use of a drill gage 04.04.03Sharpen drill bits by using a pedestal grinder 04.04.04Sharpen drill bits by using a machine
05 ENGINE LATHE OPERATOR 05.01 NAMING AND DESCRIBING ENGINE LATHE TYPES AND PARTS 05.01.01Name and describe engine lathe types 05.01.02Name and describe lathe sizes and names of parts 05.02 DESCRIBING LATHE WORKHOLDING DEVICES AND THEIR USES 05.02.01Identify different lathe holding devices 05.02.02Describe types of lathe spindles 05.02.03Describe 3 jaw chuck and its use 05.02.04Describe 4 jaw chuck and its use 05.02.05Describe face plates and drive plates and their use 05.02.06Describe 5-C collet chucks and their use 05.02.07Describe rubber flex collets and their use 05.03 IDENTIFYING AND GRINDING LATHE CUTTING TOOLS 05.03.01Identify types of cutting tools and tool geometry 05.03.02Demonstrate grinding a general purpose R.H. lathe tool bit 05.03.03Demonstrate grinding a thread cutting lathe tool bit 05.03.04Identify and use carbide lathe tools 05.04 DEMONSTRATING THE OPERATION OF THE ENGINE LATHE 05.04.01Identify lathe safety 05.04.02Lubricate, clean, and maintain the lathe 05.04.03Identify and locate lathe controls 05.04.04Calculate lathe speeds and feeds 05.05 DEMONSTRATING EXTERNAL LATHE OPERATIONS 05.05.01Demonstrate facing and center drilling
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05.05.02Demonstrate turning diameters to size 05.05.03Demonstrate turning diameters to length 05.05.04Demonstrate forming angles 05.05.05Demonstrate turning angles 05.05.06Demonstrate aligning the tailstock 05.05.07Demonstrate knurling 05.05.08Demonstrate external threading 05.05.09Demonstrate turning tapers 05.05.10Demonstrate filing and polishing 05.05.11Demonstrate cutting threads using a tap 05.05.12Demonstrate cutting a radius 05.05.13Demonstrate turning square stock 05.05.14Demonstrate turning offsets 05.05.15Demonstrate plunge cutting 05.06 DEMONSTRATING INTERNAL LATHE OPERATIONS 05.06.01Demonstrate drilling 05.06.02Demonstrate reaming 05.06.03Demonstrate boring 05.06.04Demonstrate internal threading
06 VERTICAL MILLING OPERATOR 06.01 INTRODUCTION TO THE VERTICAL MILLING MACHINE 06.01.01Name and describe several milling machine types and styles 06.01.02Name and describe parts on the vertical milling machine 06.01.03Demonstrate proper cleaning, maintenance, and lubrication procedures on the vertical milling machine 06.01.04Identify and describe safety related items on the vertical milling machine 06.01.05Identify and describe tool holding devices used on the vertical milling machine 06.01.06Name and describe cutting tools used on the vertical milling machine 06.01.07Identify and describe climb and conventional milling 06.02 SETTING UP THE VERTICAL MILLING MACHINE 06.02.01Demonstrate tramming the toolhead square to the milling table 06.02.02Install and align the milling vise parallel to the work table 06.02.03Install and remove tool holders from the spindle 06.02.04Calculate setting proper spindle speeds 06.02.05Calculate setting proper feed rates 06.03 DEMONSTRATING VERTICAL MILLING MACHINE OPERATIONS 06.03.01Demonstrate squaring stock 06.03.02Demonstrate drilling and chamfering holes 06.03.03Demonstrate using edge finder for locating hole centers 06.03.04Demonstrate using an edge finder 06.03.05Demonstrate center drilling 06.03.06Demonstrate power tapping 06.03.07Demonstrate reaming 06.03.08Demonstrate counterboring and countersinking 06.03.09Demonstrate milling angles using a swivel vise 06.03.10Demonstrate hand tapping with the machine 06.03.11Demonstrate using offset boring head 06.03.12Demonstrate milling angles using a sine bar 06.03.13Demonstrate milling divisions using dividing head 06.03.14Demonstrate milling radii using rotary table
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06.03.15Demonstrate milling diameters using rotary table 06.03.16Demonstrate milling radii using form cutters 06.03.17Demonstrate milling angles using angle parallels
Metal Machining Technology II
07 SURFACE GRINDER OPERATOR 07.01 SETTING UP A SURFACE GRINDER 07.01.01Name and describe several grinding machine types and styles 07.01.02Identify parts of a surface grinder 07.01.03Identify safe and unsafe grinding procedures 07.01.04Demonstrate correct cleaning and maintenance procedures on the surface grinder 07.01.05Describe the identification system for grinding wheels 07.01.06Select a grinding wheel 07.01.07Inspect and test a grinding wheel 07.01.08Install a grinding wheel 07.01.09True and dress a grinding wheel flat 07.01.10Demonstrate operating a magnetic chuck 07.01.11Demonstrate resurfacing a magnetic chuck 07.01.12Demonstrate proper set up of a surface grinder 07.01.13Demonstrate dressing an angle on a wheel 07.01.14Demonstrate dressing a radius on a wheel 07.02 DEMONSTRATING OPERATION OF A SURFACE GRINDER 07.02.01Demonstrate grinding work pieces flat, square, and parallel 07.02.02Demonstrate grinding thin workpieces 07.02.03Demonstrate grinding angles using sine vise 07.02.04Demonstrate grinding using roll dimensions 07.02.05Demonstrate grinding using gage blocks and a sine plate 07.02.06Demonstrate grinding a diameter using a whirly-gig
08 CNC MILLING 08.01 NAME & DESCRIBE CNC MILLING MACHINE PARTS & CONTROLS 08.01.01Name and describe CNC milling machine parts 08.01.02Name and describe CNC milling machine control parts 08.02 DEMONSTRATING MODES OF OPERATION 08.02.01Describe function of modes of operation 08.02.02Demonstrate setup mode 08.02.03Demonstrate run mode 08.02.04Demonstrate MDI (Manual Data Input) input mode 08.02.05Demonstrate MDI store mode 08.03 LOCATE & DESCRIBE CONTROLS ON OPERATOR CONTROL PANEL 08.03.01Locate & describe operation of controls (setup, run, MDI, status indicators) 08.03.02Locate & describe function of power and control axis drive for spindle motor protection and auxiliary power outlets 08.03.03Locate & describe function of Part A & Part B Interface Subsystem 08.03.04Locate & describe function of reset switch 08.03.05Locate & describe function of lube and pneumatic control subsystems 08.04 DEMONSTRATING START-UP PROCEDURES 08.04.01Describe prestart considerations 08.04.02Perform system start-up procedures 08.04.03Describe default conditions
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08.04.04Describe self-test diagnostics 08.04.05Interpret self-test error messages 08.05 DEMONSTRATING SHUTDOWN PROCEDURES 08.05.01Demonstrate normal shutdown 08.05.02Demonstrate emergency stop 08.05.03Describe shutdown procedures during a power failure 08.06 PERFORMING RESET PROCEDURES 08.06.01Reset using program key 08.06.02Reset using pushbutton switch 08.07 OPERATING CNC MILL IN SETUP MODE 08.07.01Describe system operation procedures 08.07.02Describe function of machine coordinate system 08.07.03Perform axis job 08.07.04Enter tool data for manual knee adjustment, TLO input, tool diameters, and cutter diameter compensation 08.07.05Demonstrate setting reference points 08.07.06Perform move operation 08.07.07Load parts program 08.07.08Demonstrate editing function 08.08 DEMONSTRATING EDITING FUNCTION 08.08.01Identify editor commands 08.08.02Demonstrate "quick" edit method 08.08.03Demonstrate full edit method 08.09 DEMONSTRATING OPERATION IN RUN MODE 08.09.01Perform normal operations (pre-start, start spindle, program run, auto/block operation) 08.09.02Perform special operation using option key and dry run key 08.09.03Describe special run mode conditions (travel limit switch, emergency stop, spindle fee hold, feed override, screen error messages) 08.10 DEMONSTRATING OPERATIONS IN MDI-MDI STORE MODE 08.10.01Perform MDI mode using canned cycle notes 08.10.02Perform MDI store mode
09 CNC TURNING 09.01 NAME & DESCRIBE CNC LATHE MACHINE PARTS & CONTROLS 09.01.01Name and describe CNC lathe machine parts 09.01.02Name and describe CNC lathe machine control parts 09.02 DEMONSTRATING MODES OF OPERATION 09.02.01Describe function of modes of operation 09.02.02Demonstrate setup mode 09.02.03Demonstrate run mode 09.02.04Demonstrate MDI (Manual Data Input) input mode 09.02.05Demonstrate MDI store mode 09.03 LOCATE & DESCRIBE CONTROLS ON OPERATOR CONTROL PANEL 09.03.01Locate & describe operation of controls (setup, run, MDI, status indicators) 09.03.02Locate & describe function of power and control axis drive for spindle motor protection and auxiliary power outlets 09.03.03Locate & describe function of Port A & Port B Interface Subsystem 09.03.04Locate & describe function of reset switch 09.03.05Locate & describe function of lube and pneumatic control subsystems 09.04 DEMONSTRATING START-UP PROCEDURES 09.04.01Describe prestart considerations 09.04.02Perform system start-up procedures
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09.04.03Describe default conditions 09.04.04Describe self-test diagnostics 09.04.05Interpret self-test error messages 09.05 DEMONSTRATING SHUTDOWN PROCEDURES 09.05.01Demonstrate normal shutdown 09.05.02Demonstrate emergency stop 09.05.03Describe shutdown procedures during a power failure 09.06 PERFORMING RESET PROCEDURES 09.06.01Reset using program key 09.06.02Reset using pushbutton switch 09.07 OPERATING CNC LATHE IN SETUP MODE 09.07.01Describe system operation procedures 09.07.02Describe function of machine coordinate system 09.07.03Perform axis job 09.07.04Enter tool data for manual knee adjustment, TLO input, tool diameters, cutter diameter compensation 09.07.05Demonstrate setting reference points 09.07.06Perform move operation 09.07.07Load parts program 09.07.08Demonstrate editing function 09.08 DEMONSTRATING EDITING FUNCTION 09.08.01Identify editor commands 09.08.02Demonstrate "quick" edit method 09.08.03Demonstrate full edit method 09.09 DEMONSTRATING OPERATION IN RUN MODE 09.09.01Perform normal operations (pre-start, start spindle, program run, auto/block operation) 09.09.02Perform special operation ising option key and dry run key 09.09.03Describe special run mode conditions (travel limit switch, emergency stop, spindle fee hold, feed override, screen error messages) 09.10 DEMONSTRATING OPERATIONS IN MDI-MDI STORAGE MODE 09.10.01Perform MDI mode using canned cycle notes 09.10.02Perform MDI store mode
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