Micro-Precision-Tool
Titan Company Limited Watches and Accessories Division Precision Tooling 2 ABOUT US
In Titan’s thirty-year journey, it has stayed ahead of the curve with THE TITAN VISION exquisite design and technology. “We create elevating experiences for the people we touch and significantly impact the world we work in.”
THE TITAN MISSION 5th We do this through a pioneering LARGEST WATCHMAKER spirit and a caring, value-driven IN THE WORLD culture that fosters innovation, 32 drives performance, and ensures MARKET SHARE IN INDIA COUNTRIES SERVED the highest global standards in WORLDWIDE everything we do. OUR STRENGTHS
µ
Trusted brand by International Award- Integrated world- Micro precision Tool lakhs of Indians for winning design class manufacturing manufacturing skills quality and capabilities facilities and capabilities assurance.
World class micro Specialty tooling solutions Exceptionally skilled Tool Advanced Machinery precision Horology makers components manufacturing facilities HOSUR PLANT
ISO 9001:2000 and ISO 14001:2004 and ISO 9001/14001/50001 and OHSAS18001, Green certified Design & Engineering
1 Tool Manufacturing
2 Heat Treatment & Surface Treatment
3 Stamping part production 4
SERVICES Special & Customized Tooling WE 5 OFFER Training & Consultancy 6 TOOL DESIGN
Highly qualified professionals recruited from renowned design institutes. Well trained over the years in the designing of stamping and micro- precision tooling designs
The patented progressive die-set design, created by the design team, can produce 3-4 components in a single die-set
Latest design technologies and software tools such as ProE - CREO, SOLID WORK, QUICK 3D PRESS and CAD are utilized to support the creative skills of the most talented designers. Machineries – Tool Room
Machining :
Precision Lathes - Schaublin 70 & 102N Jig Milling Machine – Aciera, Mikron & Deckel All these machines from CNC Turning machine – CINCOM Swiss, Germany & Japan. Grinding :
Surface Grinding – Lipmec & Okamoto Cylindrical Grinding – Studer & Tripet Carbide Tool Lapping – Agathon Tool & Cutter Grinding – EWAG & Matsuzawa
Precision Machining :
Jig Boring Machine – Hauser Jig Grinding Machine – Hauser CNC Milling Machine – Deckel & HSM Mikron CNC Micro EDM – Agie Charmiles CNC EDM – Makino CNC WEDM – Agie & Sodick TOOL MANUFACTURING
The tools manufactured in our tool room Tool Manufacturing has a different spectrum of For Precision Machining, we use various meet world-class quality and reliability at processes including Turning, Grinding, Milling, machines like CNC wire EDM, CNC EDM a competitive cost Fitting and Precision Machining Sinking, CNC Milling, Jig Boring, Jig Grinding Machines TOOL MANUFACTURING
PRECISION LATHE JIG GRINDING PRECISION CYLINDRICAL GRINDING
Model: SCHAUBLIN 102 N Model: Hauser S3 Model: TRIPET MUR100 Made in Switzerland Made in Switzerland Made in Switzerland Operation: Turning Operation: Jig Grinding Operation: Grinding Accuracy: 5 microns Accuracy: 5 microns Accuracy: 5 microns Distance b/w centre to Head Maximum Grinding dia: 60 stock: 450mm mm Maximum Chuck dia: 150 mm TOOL MANUFACTURING
UNIVERSAL TOOL CUTTER & GRINDER PRECISION EDM CNC High Speed Milling
Model: Ewag Model: Mikron Agie Model: Mikron HEM & HSM Made in Switzerland Made in Switzerland Made in Switzerland Operation: Grinding Operation: EDM Operation: 3 Axis Milling Accuracy: 5 microns Accuracy: 5 microns Accuracy: 5 microns Maximum Grinding dia: 60 Spark gap: 10 microns Spindle Speed: 40000rpm mm Auto dialling Option TOOL MANUFACTURING
CNC 5 Axis Universal Tool & Cutter Grinder
Model: EWAMATIC Made in Switzer land Operation: Grinding Accuracy: +/- 5 microns EDM - EDGE
Model: Makino Made in Japan Operation: EDM Accuracy:20 microns PRESS SHOP
Over 30 years of experience in excellence The press shop consists of Presses The 4 PLA15 15 ton presses can in producing micro precision horological which ranges from 1.5 tons to 60 manufacture any type of complex products with a tolerance of ± 3 microns. tons. component in Beryllium Copper material, Stainless Steel, Brass and Copper. MATERIALS TREATMENT
The tooling & stamping parts are subjected to treatment processes for improving their strength and quality.
There is an integrated heat treatment and surface finishing plant available in-house.
Model: TORVAC Vacuum Hardening furnace Model: SOLO 221 Make : UK Make : Switzerland Model: Matsuzawa Operation: Hardening Operation: Tempering Make : Japan Operation: Hardness testing PRODUCTS - TOOLINGS PRODUCTS – STAMPING PARTS
Bend Components
Main plate Wheels PRODUCTS – STAMPING PARTS
Co-ordinates within 5 Microns MOULD FOR PLASTIC STRAP
Models
Top Half 9915
9827
3083
Bottom Half Skills & Capabilities
• Possessing Specialized in Precision Tool making skills & capabilities ; scarce resource in open market. Retaining the Competitive Position.
• Ability to make tooling to produce 0.123 mm holes in 3 positions in Main plate. No one in India possessing this skill set.
• Ability to achieve +/- 5micron co-ordinates
• Complex designs-3D part CNC programming by E-Level employees
• Min of 50 micron wire used in WEDM machine to manufacture intricate profiles in Carbide material. One among few in India. QUALITY
Titan Incorporates Stringent global quality Detections of problems is an ongoing effort Titan is committed to deliver highest standards into every phase of development, and statistical process control is used to quality standards consistently through which begins from the design with the help constantly monitor production standards and process and quality audits. of DFMEA and continue up to dispatch identify variances as fast as possible. Craft your future from the Time Keepers of India
Titan Company Limited Watches and Accessories Division
3, SIPCOT Industrial Complex, Hosur – 635126 Tamil Nadu, India
SADIQ BASHA M RAVIKUMAR R D Divisional Manager – NPD ,Innovation, Tooling and Gold Case MFG. Manager – Tool Room [email protected] [email protected] +91 4344664398 +91 4344664496