CERTIFICATE COURSE IN FOOTWEAR
MANUFACTURING TECHNOLOGY (FMT)
Ministry of Micro, Small and Medium Enterprises, New Delhi (MSME-Technology Centre)
CURRICULUM MAPPING:
CERTIFICATE COURSE IN FOOTWEAR MANUFACTURING TECHNOLOGY Page 1 of 57
CURRICULUM MAPPING: CERTIFICATE COURSE IN FOOTWEAR MANUFACTURING TECHNOLOGY
NAME OF TOOL ROOM/CENTRE : MSME – Technology Development Centre (Central Footwear Training Institute, Chennai)
This document include the foundation for competent and reflective technician in the profession of Footwear Technology Page 2 of 57
MAPPING: OBE
Organization Profile: MSME Technology Development Centre (Central Footwear Training Institute), presently under the Ministry of MSME, Govt. of India, is serving the Footwear and Allied industry by way of Human resources development, since its inception in 1957. So far more than 12000 candidates have been trained in various footwear courses and are successfully employed round the globe. This includes trainees from Fiji, Sri Lanka, Philippines, and Myanmar etc.
The Institute got modernized by UNIDO during 1993 under the United Nations Development Program – NLDP project, state of the art footwear machinery were installed. The Institute has 2 workshops including Designing, Shoe CAD, Clicking, Closing and Lasting Sections including Testing Lab. The Institute has hostel with a capacity of 120 candidates.
Land & Building
This Institute is located at a prime region of Chennai in a sprawling 3.89 acre site, with constructed area of approximately 10,000 square feet. The constructed area includes the main building with classrooms, workshop, library, conference hall and the Annex Building comprising of CAD/CAM lab, Physical Testing Lab & Common facility services and a student hostel with a capacity of 120 candidates. In addition CFTI Chennai has sub centre in Ambur.
Regular Long term Courses
The Institute conducts various long term and short term courses on Footwear Technology. The premier course “2 year Diploma in Footwear Design & Production” is approved with Textile Institute U.K. This collaboration helped the Institute to provide better students to the Industry. Apart from the above course which is conducted for 10+2 passed candidates, CFTI also conducts Post Graduate Higher Diploma in Footwear Technology and Management studies for Graduate candidates, Post Graduate Diploma in Footwear Technology courses for Graduates, Post Diploma in Footwear Technology courses from Diploma holders and Certificate Course in Footwear Technology for 10th std candidates.
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Regular Short term Courses
CFTI, Chennai also conducts Short term and Part time Evening Courses for freshers, Footwear employees and entrepreneurs.
Courses for International participants
This Institute is empanelled under the TCS Colombo plan which enables CFTI to conduct training programs for International participants sponsored by the Department of Economic Affairs, Ministry of Finance, Govt. of India. So far 3 Philippines, 2 from Sri Lanka and 3 from Myanmar have benefitted through these courses.
Sponsored Courses
Long term, Short term & Skill upgradation courses of this Institute is well recognized and hence sponsored by Backward Classes & Minorities Welfare Department (BCMW), Tamilnadu Adidravida Housing and Development Corporation (TAHDCO) and TAMCO, Entrepreneurship Development Institute (EDI-Chennai), Dr. Babu Jagjivan Ram Leather Industries Development Corporation Ltd. (LIDKAR), NSDC – STAR, PMKVY & TNSDC are also being conducted with placement assistance.
COMMON FACILITY SERVICES
This Institute provides jobworks under common facility services in the areas of Product Development, Design Development, Pattern & Insole grading through Shoe CAD, PU Pouring machine & other machineries for better utilization under nominal charges.
PROGRAMME TITLE: ENTRY REQUIREMENTS/QUALIFICATION : Pass in 10th Standard DURATION: Months/Years/Hours : 1 year / 1560 hours NSQF Level : 4
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A. PROGRAM LEVEL MAPPING
I. MISSION OF THE INSTITUTE To provide training and related inputs to develop and augment a class of trained personnel in footwear technology and allied Industry in the country To develop human resources in footwear and allied industry by introduction of advanced training methods and courses, appropriate knowledge and skills to promote rapid growth of footwear and allied industry in the country To promote in general and particular, the Indian footwear Industry to attain international standards of production
II. VISION OF THE INSTITUTE To get ISO: 9001 certificate & AICTE approval for the service rendered and courses offered by this Institute in future course. To introduce Modular Training programme on “Footwear Technology” To establish a full fledge Physical Testing Lab To establish Shoe CAD/CAM centre at CFTI, Chennai
III. JOB FUNCTIONS/ROLES: Designing Product based on Customer requirement Designing Product on Self Creativity Designing Products with use of Shoe CAD software Follow Safety measures Supervising the Clicking of Leather and Non-leather Supervising the activity of layout and interlocking Supervising the leather assortment Monitoring the clicking dies & machines and clicking board Planning the sequence of operations Supervising the attaching and stitching process
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Ensuring quality standards of full shoe Supervising the full shoe making process Ensuring quality standards of full shoe Selecting suitable finishing chemical and waxes Monitoring the process control at every stage of production Quality Assurance of overall shoemaking Identifying and correction of manufacturing defects of footwear Ensuring all raw materials availability in the store Executing distribution of materials to various sections as per spec sheet Ensuring timely shipment of the completed order Costing check & manpower arrangement co-ordinating with customer representation Supervising the design modification and capability Supervising the upper sewing quality by CNC Analyse the Problems and prospects of entrepreneurs Planning to how to set up a business Follow up the quality system records at various sections Conduct the training activities for supervisors and workers Monitoring and measurement of products through the quality system records Follow up the 5S, Kaizen and QC for continuous improvement in the facory. Supervising the production & quality Implement the show board for upper and full shoe sections Carry out the time & motion study to improve the productivity Prepare the standard operating procedure
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Curriculum
CERTIFICATE COURSE IN FOOTWEAR MANUFACTURING TECHNOLOGY
SYLLABUS/ CURRICULUM
This programme is aimed at training candidates for the job of “Junior Supervisor”, in the “Leather Footwear” Sector/ industry and by the end of the program aims at building the following key competencies amongst the learner:
1. Ability to appropriately identify, select 5. Efficiently handle, stock and store and use the tools and materials required the materials. for various Footwear production activities 2. Well-versed with health and safety 6. Ability to perform various types of measures to be followed while working. operations using different types of Machines. 3. Well aware of the terminology related to 7. Ability to skilfully make finished Leather processes and activities. shoe 4. Knowledge and ability to suitably 8. Proficiency in skills required for the estimate and prepare valuation. profession
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CURRICULUM REVIEW
Teaching
Scheme / Examination Scheme No. of Hours
Subjec Theory Practice Sr. Subject t Semester Semester No Name Sessional Sessional code Theor Prac Exam Exam Total Min Min y tice Max. Min Max. Max. Max. Min Marks to to Mark to Mark Mark Mark to pas pas s pass s s s pass s s Designing & 30 490 1 CF001 Pattern - - 50 20 - - 50 30 100 Cutting
Clicking 30 200 2 CF002 - - 50 20 - - 50 30 100 Technology
Closing 30 230 3 CF003 - - 50 20 - - 50 30 100 Technology
Lasting 30 230 4 CF004 - - 50 20 - - 50 30 100 Technology QMS / QT 30 - 5 CF005 - - 100 40 - - - - 100 Tools
Inplant - 260 6 CF006 ------100 60 100 Training
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TABLE NO. Sr. Job function Learning outcomes Process Professiona Professional Core Skill Responsibility No l skills knowledge I Designing Product 1. Fundamental Manual Pattern Conversion of Drawing & Design based on Customer knowledge in Designing Engineering various sizes Sketching development requirement Designing & Pattern Pattern Designing of Designing Pattern cutting Cutting Sizes & all styles Shoe and Engineering Designing Product on 2. Implementation of Shoe CAD fittings Last Grading its pattern Specification Self Creativity ShoeCAD Grading developme sheet 3. Identification of nt including preparation Designing Products with materials and ShoeCAD Obtaining sample use of Shoe CAD consumption approval from software calculator (Spec customer Sheet) Die making Follow Safety measures 4. Designing process Last Making flow chart for upper and full shoe 5. Safety II Supervising the Clicking 6. Fundamental Hand Grading of Layout Cutting Timely delivery of Leather and Non- knowledge on Clicking Upper making directions of cut leather Properties of leather Machine leather Fixing of in leather components Supervising the activity 7. Interlocking system Clicking Defects clicker and Non- Quality in of layout and 8. Details of various Layout identification allowance leather clicking interlocking types of leather Inter of leather Quality Monitoring Supervising the leather identification locking Properties & Checkpoint cutting assortment 9. Basic health safety Leather Inspection of s allowances Monitoring the clicking and hygiene Assortment leather dies & machines and precautions Clicking clicking board 10. Costing of leather Allowances and non-leather
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III Planning the sequence 11. Fundamental Skiving Sequence of Production Pre-Closing Timely delivery of operations knowledge in Pre- Pasting Operations line setting sequence of upper Supervising the closing and closing Folding Styles of Machine Types of Production target attaching and stitching operations Attaching footwear operating in stitching achievement process 12. Knowledge about Stitching Types of stitching and Quality issue needles, threads and Quality needles and Quality of machines rectifications Ensuring quality machines used in Inspection threads upper standards of full shoe Closing section checking 13. Quality control Basic machine measures in pre- maintenance closing and Closing 14. Fundamental knowledge in sequence of operations 15. Basic health safety and hygiene precautions
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IV Supervising the full 16. Fundamental Last & Lasting Production Full shoe Timely delivery shoe making process knowledge in Mould techniques line setting making of full shoe Ensuring quality footwear machines selection Machine Lasting sequences Production target standards of full shoe and its applications Forepart parameter machine Types of achievement Selecting suitable 17. Insoles and soles lasting setting operating adhesives, Quality issues finishing chemical and used in Footwear Seat & Side Types of Identification soles and rectification waxes 18. Quality control Lasting adhesives of quality finishing Ensuring Monitoring the process measures in lasting Sole and soles issues at chemicals machine control at every stage of making & finishing attaching Types of completion of condition production 19. Sequence of Brushing & finishing each stage Operations Polishing chemicals 20. Trouble shooting Packing and waxes for bonding failure 21. Able to do bottoming 22. Manufacturing of Shoe Soles 23. Basic health safety and hygiene precautions V Follow up the quality 24. Fundamental Lean Lean Process House Follow up the system records at knowledge in Concepts manufacturin Control Keeping quality records Understanding the Implement g Continuous Quality Marinating the various sections benefits of quality ation of Quality Improvement Circle quality standards Conduct the training system Quality Control Tools activities for supervisors 25. Understand the Lean Improveme 5S and workers manufacturing nt activities Kaizen implementation in Quality Quality circle Monitoring and the footwear records EMS measurement of industry follow up Safety products through the 26. Understand the Management quality system records quality improvement System approaches Follow up the 5S, 27. Know the Kaizen and QC for implementation of continuous ISO 9000 to satisfy
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improvement in the the customer needs factory. 28. Understand the application of 5S, Kaizen & Quality circle activities in footwear industry
29. Know the awareness of the EMS and safety measures involved in footwear sector X Supervising the 30. Fundamental Planning Productivity Quality Quality Manage the production & quality knowledge in Purchase & improvement Assurance Production quality and conveyor setup on stores Suitable Quality Planning production Implement the show various articles Product costing for Control Buying Monitor the board for upper and full 31. Well versed with the Developme footwear Productivity Sourcing process control shoe sections quality assurance & nt industry at every stages Carry out the time & control Upper Lean of production 32. Identification of Production manufacturin motion study to footwear materials & Full shoe g improve the productivity components Production 6S Prepare the standard available in the Packing Optimized operating procedure footwear industry Warehouse activities 33. Well versed with the various styles of design
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TABLE NO.
Sr. Job function Learning outcomes Knowledge Skills Attitude No. I Designing Product 1. Fundamental knowledge in Designing & Pattern Drawing Sketching Safety based on Designing & Pattern cutting Cutting Pattern development Measures Customer 2. Implementation of ShoeCAD Shoe CAD Mean forme Preparation Process requirement 3. Identification of materials and Grading Standard Preparation Team work Designing Product consumption calculator (Spec Pattern Engineering Lining Patterns Quality in on Self Creativity Sheet) Upper Patterns work Designing Products 4. Designing process flow chart Grading with use of Shoe for upper and full shoe Last Grading CAD software 5. Safety Allowances Follow Safety measures II Supervising the 6. Fundamental knowledge on Layout on Leather Hand clicking Safety Clicking of Leather Properties of leather Knowledge In Machine Clicking Measures and Non-leather 7. Interlocking system Tightness & Layout making Process Supervising the 8. Details of various types of Stretchness of leather Costing Team work activity of layout leather identification Reducing wastage of Grading of Upper leather Quality in and interlocking 9. Basic health safety and leather work Supervising the hygiene precautions Leather consumption leather assortment 10. Costing of leather and non- calculation Monitoring the leather clicking dies & machines and clicking board III Planning the 11. Fundamental knowledge in Adhesives Attaching Safety sequence of Pre-closing and closing Seams Skiving Measures operations operations Stitching types Folding Process Supervising the 12. Knowledge about needles, Needle & Threads Stitching Team work attaching and threads and machines used in Types of machines Quality in stitching process Closing section Process layout work Ensuring quality 13. Quality control measures in Construction types standards of full pre-closing and Closing shoe 14. Fundamental knowledge in sequence of operations
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15. Basic health safety and hygiene precautions IV Supervising the 16. Fundamental knowledge in Inspection of upper Hand lasting Safety full shoe making footwear machines and its quality Machine lasting Measures process applications Bond tests Mixing chemicals (Finishing) Process Ensuring quality 17. Insoles and soles used in Adhesives Finishing activity Team work standards of full Footwear Types of lasting Fit trial Quality in shoe 18. Quality control measures in Soles knowledge Packing work Selecting suitable lasting making & finishing Sole attaching finishing chemical 19. Sequence of Operations Finishing creams and waxes 20. Trouble shooting for bonding Monitoring the failure process control at 21. Able to do bottoming every stage of 22. Manufacturing of Shoe Soles production 23. Basic health safety and hygiene precautions V Follow up the 24. Fundamental knowledge in Benefits of quality 5S Safety quality system Understanding the benefits of Lean Implementation Kaizen measures records at various quality system Quality Improvement Quality Circle Process sections 25. Understand the Lean Activities PDCA Cycle Team work Conduct the manufacturing implementation in Implementation of Process Controls Quality in training activities the footwear industry QMS, EMS work for supervisors 26. Understand the quality Understand the Safety and workers improvement approaches Management Systems Monitoring and 27. Know the implementation of ISO measurement of 9000 to satisfy the customer products through needs the quality system 28. Understand the application of 5S, records Kaizen & Quality circle activities Follow up the 5S, in footwear industry Kaizen and QC for 29. Know the awareness of the EMS continuous and safety measures involved in improvement in footwear sector the factory.
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X Supervising the 1. Fundamental Productivity Quality Safety production & knowledge in conveyor improvement Production measures quality setup on various Suitable costing for Planning Process Implement the articles footwear industry Sourcing Team work show board for 2. Well versed with the Lean manufacturing Quality in upper and full quality assurance & 6S Optimized activities work shoe sections control Quality assurance and Carry out the time 3. Identification of Quality control & motion study to footwear materials & improve the components available productivity in the footwear Prepare the industry standard operating 4. Well versed with the procedure various styles of design
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TABLE NO.
Sr. Learning Outcome List of Contributing courses Theory Practical Hours Weightage for No. Hours required theory and required practical assessment I 1. Fundamental knowledge Basic Styles of Footwear in Designing & Pattern Measurement Systems cutting Footwear Last and Foot Fitting 2. Implementation of Pattern Making ShoeCAD Costing 3. Identification of materials Theory – 50 Art & design 30 490 and consumption Designing & Pattern Cutting Practical – 50 calculator (Spec Sheet) Shoe CAD 4. Designing process flow Entrepreneurship Inplant training chart for upper and full shoe 5. Safety II 6. Fundamental knowledge Basic Classification of the Footwear on Properties of leather Materials used in Footwear 7. Interlocking system Manufacture 8. Details of various types of Grading of Upper Leather leather identification Clicking Press & Knives Theory – 50 9. Basic health safety and Clicking Principles and Rules 30 200 Practical – 50 hygiene precautions Clicking Performance in Leather 10. Costing of leather and Usage non-leather Clicking Pre-training Clicking of 5 pairs of shoes Inplant training III 11. Fundamental knowledge Preparatory operations in Pre-closing and closing Stitching Operations operations Types of seams 12. Knowledge about needles, Sewing machines Theory – 50 30 230 threads and machines Needles Practical – 50 used in Closing section Threads 13. Quality control measures Adhesives in pre-closing and Closing Hooks
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14. Fundamental knowledge Sequence of operations in sequence of operations Quality Control 15. Basic health safety and Entrepreneurship hygiene precautions IV 16. Fundamental knowledge Footwear machines & applications in footwear machines and Insoling materials its applications Soling materials 17. Insoles and soles used in Adhesives Footwear Shoe constructions 18. Quality control measures Shoe making in lasting making & Shoe finishing techniques finishing Quality Control Pertaining To Theory – 50 30 230 19. Sequence of Operations Footwear Practical – 50 20. Trouble shooting for Entrepreneurship bonding failure Lasting pre-training exercises with 21. Able to do bottoming 5 pairs lasting making and finishing 22. Manufacturing of Shoe Inplant training Soles 23. Basic health safety and hygiene precautions V 24. Fundamental knowledge Quality & Its benefits in Understanding the Lean manufacturing benefits of quality system Three Quality Gurus approach 25. Understand the Lean Seven QC tools manufacturing Statistical Process Control implementation in the ISO 9001:2008 Quality footwear industry Management Systems 26. Understand the quality Kaizen,5S, Quality circle 30 Theory - 100 improvement approaches ISO 14001:2004 Environmental 27. Know the implementation Management System of ISO 9000 to satisfy the Safety Management Systems customer needs 28. Understand the application of 5S, Kaizen & Quality circle activities in footwear industry
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29. Know the awareness of the EMS and safety measures involved in footwear sector 30. Fundamental knowledge Leather Assortment in conveyor setup on Production (Upper & Full Shoe) various articles Quality assurance 31. Well versed with the Quality control quality assurance & Work study control Suitable costing for footwear Project Report - 260 32. Identification of footwear industry 100 materials & components Lean manufacturing available in the footwear 6S Optimized activities industry 33. Well versed with the various styles of design
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IV. MAPPING: PLOs & COURSES
LO CF001 CF002 CF003 CF004 CF005 CF006
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
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17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Note: (1 to 33 are programme learning outcomes and CF001 to CF006 (course numbers given to all courses offered in the certificate programme) are courses that contributes in the attainment of respective program outcomes).
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V. MAPPING: POs- DELIVERY METHOD/TEACHING STRATREGY- ASSESSMENT METHOD
PO Statement of Program Outcome Delivery/Teaching Assessment Methods Methods A Fundamental knowledge on Designing & Pattern Classroom Lectures by Theory Exam, cutting, ShoeCAD, Powerpoint , Pre-training & Practical Exams, Workshop Practical Projects
B Fundamental knowledge on Clicking Machine, Classroom Lectures by Theory Exam, Dies & Various materials used for Shoe Making Powerpoint , Pre-training & Practical Exams, Workshop Practical Projects
C Fundamental knowledge in Pre-closing and Classroom Lectures by Theory Exam, closing operations, Upper materials & Machines Powerpoint , Pre-training & Practical Exams, Workshop Practical Projects
D Fundamental knowledge in various footwear Classroom Lectures by Theory Exam, constructions & machines Powerpoint , Pre-training & Practical Exams, Workshop Practical Projects
E Fundamental knowledge in Classroom Lectures by Theory Exam Understanding the benefits of quality system & Powerpoint, Lean manufacturing implementation F Complete knowledge in managing the Training at Industry Project Report production with quality
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TABLE NO.
Sr. Learning Outcomes Assessment Criteria Assessment Methods No. A 1. Fundamental knowledge in Theory : 50 Marks Theory Exam, Practical Designing & Pattern cutting Practical : 50 Marks Exams, Projects 2. Implementation of ShoeCAD 3. Identification of materials and consumption calculator (Spec Sheet) 4. Designing process flow chart for upper and full shoe 5. Safety B 6. Fundamental knowledge on Theory : 50 Marks Theory Exam, Practical Properties of leather Practical : 50 Marks Exams, Projects 7. Interlocking system 8. Details of various types of leather identification 9. Basic health safety and hygiene precautions 10. Costing of leather and non- leather C 11. Fundamental knowledge in Theory : 50 Marks Theory Exam, Practical Pre-closing and closing Practical : 50 Marks Exams, Projects operations 12. Knowledge about needles, threads and machines used in Closing section 13. Quality control measures in pre-closing and Closing 14. Fundamental knowledge in sequence of operations 15. Basic health safety and hygiene precautions
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D 16. Fundamental knowledge in Theory : 50 Marks Theory Exam, Practical footwear machines and its Practical : 50 Marks Exams, Projects applications 17. Insoles and soles used in Footwear 18. Quality control measures in lasting making & finishing 19. Sequence of Operations 20. Trouble shooting for bonding failure 21. Able to do bottoming 22. Manufacturing of Shoe Soles 23. Basic health safety and hygiene precautions E 24. Fundamental knowledge in Theory: 100 Marks Theory Exam Understanding the benefits of quality system 25. Undestand the Lean mnanufacturing implementation in the footwear industry 26. Understand the quality improvement approaches 27. Know the implementation of ISO 9000 to satisfy the customer needs 28. Understand the application of 5S, Kaizen & Quality circle activities in footwear industry
29. Know the awareness of the EMS and safety measures involved in footwear sector F 30. Fundamental knowledge in Project Report : 100 Marks Project Report
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conveyor setup on various articles 31. Well versed with the quality assurance & control 32. Identification of footwear materials & components available in the footwear industry 33. Well versed with the various styles of design
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COURSE / MODULE TEMPLATE
COURSE NAME: DESIGNING & PATTERN CUTTING
COURSE CODE: CF001
COURSE OUTCOMES: After completion of course Student should be able to:
Explain Seven Basic Styles of Footwear Detail about the Sizing System Detail about Classification of Footwear Last Explain Proportional Measurements of Last Describe Stages of Footwear Making Detail about Costing Methods Draw, Sketch, Develop patterns manually and through Shoe CAD
THEORY HOURS:30 PRACTICAL HOURS: 490 THEORY MARKS:50 PRACTICAL MARKS: 50
Unit No. Unit Name Unit level outcomes Contents (chapters/topics) TH Marks hours
UNIT I Basic Styles of After completion of unit 1. Derby 2 6 Footwear Student should know 2. Oxford a) Various styles of 3. Court Shoe footwear 4. Pantafola b) Characteristics of seven 5. Moccasin basic styles of footwear 6. Sandals 7. Boot UNIT II Measurement After completion of unit 1. English sizing system 6 8 systems Student should know 2. American sizing system 3. French sizing system a) Introduction to need of 4. Mondopoint sizing system different footwear 5. Size chart for each category measurement systems 6. Foot measuring devices b) Comparison between sizing
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systems in terms of SLL and allowances c) Initial sizes and size-to-size difference in each system UNIT III Footwear Last After completion of unit 1. Classification of Footwear LAST 8 12 and Foot Fitting Student should know 2. Types of Last 3. Types of Lasts Forging a) Classification and 4. Most Important Last Dimensions Various types of 5. Proportional Measurements of Footwear Last LAST b) Various types of Lasts 6. LAST Shapes with Forging 7. Last exit devices c) Last Dimensions 8. Last standardization d) Various proportional 9. Last Grading measurements of Last 10. Difference Between Foot and LAST e) Last Shapes, Exit 11. Different Toe Styles Devices and Standardization f) Distinguish Footwear Last and Foot UNIT IV Pattern Making After completion of unit 1. Patterns 8 12 Student should know 2. Need of patterns 3. Tools for pattern making a) Requirement for patterns 4. Stages of footwear pattern making b) Basic tools for pattern 5. Producing standard mean form of making last c) Preparation of Mean Forme 6. Producing Design standard (Master d) Introduction to grading pattern) e) Difference between tool, die 7. Pattern Grading and mould 8. Grading methods f) Difference between jigs and 9. Jigs, Dyes & Knives fixtures 10. Ergonomics of footwear
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UNIT V Costing After completion of unit 1. Russ and small method of costing 6 12 Student should know 2. Tracing method of costing 3. Traditional costing approaches a) Theoretical knowledge on 2 different costing methods b) Difference and advantages between 2 methods c) Identifying grade of leather d) Waste Percentage calculation in different grades of leather e) Different types of wastage additions
Unit No. Unit Name Unit level outcomes Contents (chapters/topics) PR Marks hours
UNIT XV Art & Design After completion of unit Drawing exercises; 490 10 Student should know Drawing & Sketching of Men’s, Ladies and Drawing of Shoes Kids shoes (10 each)
UNIT XVI Design & After completion of unit Pre-training exercises 100 20 Pattern Cutting Student should know Developing of patterns of seven basic styles of footwear Derby, Oxford, Monk, Court Shoe, Casual shoe, Oxford Brogue a) Pattern Cutting shoe and Mocassin shoe b) Grading
UNIT XVI Shoe CAD After completion of unit Digitization 120 20 Student should know Modification
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Development of patterns for Pattern Creation footwear styles using Shoe CAD Grading
Cutting of Patterns
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COURSE NAME: CLICKING TECHNOLOGY
COURSE CODE: CF002
COURSE OUTCOMES:
After completion of course Student should be able to:
Explain about the basic classification of footwear Explain about materials used in footwear manufacture Detail about the Leather grading Explain in detail about Clicking Principles and Rules Detail about Clicking Press and Knives Detail about costing of upper components
THEORY HOURS:30 PRACTICAL HOURS: 200 THEORY MARKS:50 PRACTICAL MARKS: 50
Unit No. Unit Name Unit level outcomes Contents (chapters/topics) TH Marks hours
UNIT-I Basic After completion of unit Definition of Footwear; Functions of 5 10 Classification of Student should be with through Footwear; Main Parts of Footwear, Parts the Footwear knowledge on of Shoe Upper - Upper Parts & Components, Lining Parts & Components, Footwear and its Reinforcing Parts & Components, Function Trimmings and Closing Parts and Bottom Various components of footwear shoe parts & components; Classification Footwear classification of footwear according to different based on construction, positions: Material of Construction, Height height, manufacture of Footwear; Classification according to and according to the the end use; Classification according to cut, end use & size the cut; Classification according to the
method of manufacture; Classification according to the size.
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UNIT-II Materials used After completion of unit Main materials - Natural leather, Leather 6 10 in Footwear Student should be with through for Shoe Components, Quality Manufacture knowledge on Characteristics; Poromerics, leather fabrics, foils; Common Defects on Leather Various kinds of – Ante Mortem Defects, Post Mortem materials used in footwear manufacture Defects, Defects occurring due to Leather defects Processing, Defects on Finished Leather identification and Common Defects in Skins and Hides; Upper materials used in footwear manufacture
UNIT-III Grading of After completion of unit Leather grading and purchase variance; 6 5 Upper Leather Student should be with through Measuring area discrepancy of leather; knowledge on Measuring cuttability of leather objective of the cuttability assessment; Principles of Upper Calculation the cost of cuttable area of Cutting leather; Leather grading sorting done Leather Sorting by the vendor; Leather grading sorting done by the vendee
UNIT-IV Clicking Press & After completion of unit Types of Clicking Press, Advantages and 4 10 Knives Student should be with through Disadvantages of Clicking Press; Clicking knowledge on Press Knives - Basic Types of Knives, Handling the Cutting Knives, Advantages Hand and Machine and Disadvantages of Strip Knives, cutting Storage of Knives, Knife Making Hints for Types of Knives Ordering Knives, Dies Checking; Safety How to handle the Precaution in Clicking Department cutting knives Dies inspection Operation safety methods in clicking department
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UNIT-V Clicking of After completion of unit Types of Clicking; Cutting Preparation ; 7 10 Upper Student should be with through Clicking/Cutting of Leathers; Variations in Components knowledge on Leather; Quality of Upper Components, Quality of Lining Components, Causes of Principles and Stretch Direction, Stretch Direction of Rules Quality control before and after cutting Side Quality of hides & skins, Cutting Technique; Cutting Rules - Cut the pieces according Cutting Rules for Leather, Cutting Rules to quality priorities, for Textiles and Synthetics; Clicking Line of tightness in shoe System - Warp System of Cutting, Weft upper component, Lines System of Cutting, Bias System of Cutting of stretch; Preparation before cutting UNIT-VI Clicking After completion of unit Russ & Small Method - 0 degree method, 2 5 Performance in Student should be with through 180 degree method; Factor to be Leather Usage knowledge on Considered - Pattern Area, Second wastage, Third wastage, Further Costing of Upper Adjustment for size Consumption Clicking Room Management Unit No. Unit Name Unit level outcomes Contents (chapters/topics) PR Marks hours
UNIT-VII Clicking After completion of unit Clicking Pre-training Exercises 200 50 Practical Student should be with through knowledge on cutting of shoe Shoe Production – Clicking of upper and components in leather for lining components for 5 pairs of upper and lining patterns production shoes
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COURSE NAME: CLOSING TECHNOLOGY
COURSE CODE: CF003
COURSE OUTCOMES:
After completion of course Student should be able to:
Explain about the pre-closing & closing operations Explain about sewing machines used in upper making Explain about needles and threads used in upper making Explain about quality control measures in pre-closing & closing operations Briefly about the sequence of operations for basic styles of footwear
THEORY HOURS:30 PRACTICAL HOURS: 230 THEORY MARKS:50 PRACTICAL MARKS: 50
Unit No. Unit Name Unit level outcomes Contents (chapters/topics) TH Marks hours
UNIT-I Preparatory After completion of unit Checking; Identification marking - Stitch 4 5 operation Student should be with through markings; Stamping; Embossing; Skiving knowledge on operations – Skiving and its Types, Main features of skiving machine; Splitting Proficiency in pre- operation - Band Knife Splitting; Different closing operations edge treatments; Reinforcement Identification of Upper and Lining components operations - Seam Tapes; Materials for Local Reinforcement; Strap and Stripping Reinforcement; Facing and Trim Reinforcements
UNIT-II Stitching After completion of unit Sewing Machines – Preparation; Function; 5 5 Operations Student should be with through Classification; Types of stitch formation knowledge on
Mechanism of Machines
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in Upper making UNIT-III Various Types After completion of unit Closed, Open, Silked; Brooklyn, 3 5 of Seams Student should be with through Lapped, Butted, Welted, Piped; knowledge on Bonded; Welded; Moccasin; Different Decorative stitching. Seams, Stitching Threads used in the Closing Department. UNIT-IV Sewing Machine After completion of unit Description of different parts and 3 5 Needles Student should be with through function; Needle classification; Different knowledge on types of point of the needle.
Identification of Needle and Needle points used in upper closing Expertise in sewing & skiving machines UNIT-V Threads After completion of unit Classification of Thread, Construction of 3 5 Student should be with through Threads, Type of Threads, Thread knowledge on Size/Ticket, Thread Consumption, Physical Properties, Checklist for Identification and Ensuring Against Thread Failure application of Threads used in upper closing UNIT-VI Adhesives After completion of unit Latex, Natural Rubber Solution, 4 10 Student should be with through Neoprene / Dendrite / Polychloroprene; knowledge on Hot Melt Adhesive; Factors Affecting Selection of Adhesives Identification & Application of Adhesives in Upper Making
UNIT-VII Hook After completion of unit Classification of hooks in lockstitch 2 5 Student should be with through sewing machine; Hook parts and
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knowledge on function
Expertise in fastener application in Upper Making UNIT - VIII Sequence of After completion of unit Sequence of Operations for Oxford, 6 10 operations and Student should be with through Sequence of Operations for Derby, Quality Control knowledge on Sequence of Operations for Court shoe, Quality Control in Pre-Closing and Sequence of Operations Closing Operations for Oxford, Derby & Court Shoe Quality Control in Pre- closing & closing operations Unit No. Unit Name Unit level outcomes Contents (chapters/topics) PR Marks hours
UNIT-VIII Closing After completion of unit Closing Pre-training Exercises 230 50 Practical Student should be with through knowledge on pre-closing & Shoe Production – Upper Closing for 5 closing operations in upper pairs for production shoes based on making various styles
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COURSE NAME: LASTING TECHNOLOGY
COURSE CODE: CF004
COURSE OUTCOMES:
After completion of course Student should be able to:
Explain about the footwear machines & its applications Explain about insoles & soles used in footwear making Explain about adhesives & trouble shooting for bonding failures Detail about the sequence of operations of cemented construction Explain about quality control measures in lasting & making Briefly about the various shoe constructions Explain in detail shoe finishing techniques Explain in detail quality control pertaining to footwear
THEORY HOURS:30 PRACTICAL HOURS: 230 THEORY MARKS:50 PRACTICAL MARKS: 50
Unit No. Unit Name Unit level outcomes Contents (chapters/topics) TH Marks hours
UNIT-I Footwear After completion of unit Purpose, Adjustments, Operating 2 5 Machines & its Student should be with through Instructions, Specification, Safety and Applications knowledge on precaution
Lasting & making machines & its applications UNIT-II Insoling After completion of unit The Qualities for an Ideal Insole Material; 2 5 Materials Student should be with through Types of Insole Boards, ; Need for Socks; knowledge on
Various kind of insoles and Leather board preparation
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UNIT-III Soling Materials After completion of unit Types of soles, properties, advantages & 3 10 Student should be with through disadvantages, uses knowledge on
Properties, specific uses and testing of different soling materials UNIT-IV Adhesives After completion of unit Types of adhesives used in shoe making; 2 05 Student should be with through Properties, Uses & Application of knowledge on adhesive; Trouble-shooting
Various types of adhesives and Properties of adhesives & their choice for different purposes and in construction as in DIP, DVP, cemented etc. Trouble shooting UNIT-V Shoe After completion of unit Lasting Methods - Lasting to Rib, Flat 3 10 Constructions Student should be with through lasting, Flanged lasting, Slip and force knowledge on lasting, String lasted, Moccasin and Turnshoe lasting; Bottoming Methods – Identification of Cemented or Stuck on Process, methods of attachments Moccasin, Strobel, Stitch Down or Lasting principles and methods of application Veldtschoen, Goodyear Welted, California Lasting and bottoming or Slip Lasted, San Crispino, D.I.P. systems for different (Direct Injection Process), D.V.P. (Direct types of construction in Vulcanize Process) and Turn Shoe general use; Construction Composition, characteristics and uses of insole and soling materials for different
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constructions UNIT-VI Shoe Making After completion of unit Introduction to Process, Tips For Quality 2 5 Student should be with through Control (Hand Lasting); Quality Control knowledge on Measures in Lasting & Making operations
Sequence of operations of Full Shoe Quality control in lasting & making
UNIT-VII Shoe Finishing After completion of unit Upper Finishing - Cleaner, Conditioning, 3 5 Techniques Student should be with through Filler application, Repair, Shoe Dressing; knowledge on Bottom Finishing – Heel Pairing, Heel Shoe finishing Scour, Edge pairing, Bottom skiving, Edge techniques set, Edge inking, Sole finishing, Heel finishing
UNIT-VIII Quality Control After completion of unit Identification of Major & Minor Defects 3 5 Pertaining To Student should be with through Footwear knowledge on How To Establish And Maintain Quality Footwear? Checking or controlling the qualities of footwear How to establish and Maintain Quality footwear
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Unit No. Unit Name Unit level outcomes Contents (chapters/topics) PR Marks hours UNIT-IX Lasting Practical After completion of unit Lasting Pre-training Exercises 230 50 Student should be with through knowledge on lasting & Shoe Production – Lasting & Making for makling of various shoe 5 pairs of production shoes based on construction. various styles
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COURSE NAME: QMS/QT TOOLS
COURSE CODE: CF005
COURSE OUTCOMES:
After completion of course Student should be able to:
Explain about Lean Manufacturing Explain about Three Quality gurus approaches Explain about Seven QC Tools Explain in detail Benchmarking Process Explain in detail Six Sigma Explain about 5S, Kaizen and Quality Circle Explain in Detail EMS & SMS
THEORY HOURS:30 PRACTICAL HOURS: THEORY MARKS:100 PRACTICAL MARKS:
Unit No. Unit Name Unit level outcomes Contents (chapters/topics) TH Marks hours
UNIT-I Concepts of At the end of this Unit Student Basic Concepts – Quality, Quality control, 2 10 Quality should be able to Quality Management, Total Quality Management; Objective; Quality – Understanding the Benefits to employees, organizations, meaning of quality and customers, suppliers, society benefits of quality UNIT-II LEAN At the end of this Unit Student Definition, Why Lean, Basics of Lean 3 20 should be able to Manufacturing, Lean Principles and Tools, 8 Wastes of Lean, Lean implementation , Undestand the Lean Lean Champions mnanufacturing implementation in the footwear industry
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UNIT-III Total Quality At the end of this Unit Student Definition, Quality Gurus Approach 2 10 Management should be able to Quality Management Principle, Business Excellence Award Criteria, Understand the quality Benchmarking,, Benchmarking Process improvement Six Sigma approaches UNIT-IV 7 QC Tools At the end of this Unit Student Flow chart, Cause and effect diagram, 2 10 should be able to Pareto diagram, Check sheet, Histogram, Scatter diagram, Run chart Know the quality control tools application in upper & full shoe sections UNIT-V Statistical At the end of this Unit Student Process Control and Process Capability, 2 10 Process Control should be able to Mistakes in process control, Benefits of Process Control, Sampling plan Know How to involved in the process control at upper & full shoe operations.
UNIT-VI ISO 9001:2008 At the end of this Unit Student Introduction to ISO 9000, Principles, 2 10 Quality should be able to Guidelines for ISO 9000, General Management Requirements, Management Systems Know the implementation of Responsibility, Resource Management, ISO 9000 to satisfy the Product Realization, Implemenatation of customer needs ISO Quality syatem
UNIT-VII Kaizen,5S, At the end of this Unit Student Objective, Definition, Continuous 3 10 Quality circle should be able to improvement, characteristics of Kaizen, types of kaizen activities, house of kaizen Understand the application of management, ten kaizen principles 5S, Kaizen & Quality circle activities in footwear industry What is 5S, The intent of 5S, Why 5S,
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Definition of 5S, Concepts of 5S
Definition, Objectives, Features of quality circle, Management support, Infrastructure, Steering committee, quality circle leaders, role of facilitators, training for circle leaders, precautions
UNIT-VIII ISO At the end of this Unit Student Introduction, Why Implement an EMS?, 2 10 14001:2004 should be able to Environmental Legislation, ISO 14001 Environmental Requirements Management Know the awareness of the System EMS
UNIT-IX Safety At the end of this Unit Student Hazard, Hazard Identification, Definition, 2 10 Management should be able to OH & Policy, Planning, Implementation & Systems Operation, Checking, Quality and Safety Understand the safety combined, Change of goal setting measures involved in footwear process, Zero accident program, sector Benchmark, safety measures
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COURSE NAME: INPLANT TRAINING
COURSE CODE: CF006
COURSE OUTCOMES:
After completion of course Student should be able to:
Explain about Entrepreneurship and Entrepreneur Explain about Market, Project appraisal and business plan Explain about Franchising and acquisition Explain about Communication, control and co-ordination
THEORY HOURS: PRACTICAL HOURS: 260 THEORY MARKS: PRACTICAL MARKS: 100
Unit No. Unit Name Unit level outcomes Contents (chapters/topics) PR Marks hours
UNIT-I Inplant training At the end of this Unit Student To understand the present practical 260 100 should be knowledgeable with trends in the footwear industry in respect the latest trends of footwear of all aspects of footwear manufacturing manufacturing, cost effective footwear making and Quality aspects in shoe making.
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COURSE WISE DETAILS CONTENTS
Program Name : Certificate Course in Footwear Technology Semester : NA Course Title : Designing & Pattern Cutting Course Code : CF001
Teaching and Examination Scheme: Examination Teaching Scheme Scheme PAPER TH TU PR TH PR OR Project TOTAL HRS 01 -- 01 03 50 50 -- 100
Program Name : Certificate Course in Footwear Technology Semester : NA Course Title : Clicking Technology Course Code : CF002
Teaching and Examination Scheme: Examination Teaching Scheme Scheme PAPER TH TU PR TH PR OR Project TOTAL HRS 01 -- 01 03 50 50 -- 100
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Program Name : Certificate Course in Footwear Technology Semester : NA Course Title : Closing Technology Course Code : CF003
Teaching and Examination Scheme: Examination Teaching Scheme Scheme PAPER TH TU PR TH PR OR Project TOTAL HRS 01 -- 01 03 50 50 -- 100
Program Name : Certificate Course in Footwear Technology Semester : NA Course Title : Lasting Technology Course Code : CF004
Teaching and Examination Scheme: Examination Teaching Scheme Scheme PAPER TH TU PR TH PR OR Project TOTAL HRS 01 -- 01 03 50 50 -- 100
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Program Name : Certificate Course in Footwear Technology Semester : NA Course Title : QMS / QT Tools Course Code : CF005
Teaching and Examination Scheme: Examination Teaching Scheme Scheme PAPER TH TU PR TH PR OR Project TOTAL HRS 01 -- -- 03 100 -- -- 100
Program Name : Certificate Course in Footwear Technology Semester : NA Course Title : Inplant Training Course Code : CF006
Teaching and Examination Scheme: Examination Teaching Scheme Scheme PAPER TH TU PR TH PR OR Project TOTAL HRS -- -- 01 -- -- 100 -- 100
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Rationale: Footwear industry is a diverse manufacturing sector with producing value of 60.4 Billion USD per annum which employs a wide variety of materials to make product ranging from different styles and segments like childrens footwear, therapeutic footwear, safety footwear. In this course proposed due to tremendous growth of trends that needs to be familiar with its design & technology aspects
Outcomes: 1. Sketching & Design various types of shoes & Lasts 2. Making various types of Shoes – 5 pairs 3. Planning & Managing the Productivity in the Industry 4. Quality Control System
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Theory: Course Title : Designing & Pattern Cutting Course Code: CF001
Topic and Contents Hours Marks Topic 1: Basic 2 6 Styles of Footwear 1. Derby 2. Oxford 3. Court Shoe 4. Pantafola 5. Moccasin 6. Sandals 7. Boot
Topic 2: 1. English sizing system 6 8 Measurement 2. American sizing system systems 3. French sizing system 4. Mondopoint sizing system 5. Size chart for each category 6. Foot measuring devices
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Topic 3: Footwear 1. 1Classification of Footwear LAST 8 12 Last and Foot 2. Types of Last Fitting 3. Types of Lasts Forging 4. Most Important Last Dimensions 5. Proportional Measurements of LAST 6. LAST Shapes 7. Last exit devices 8. Last standardization 9. Last Grading 10. Difference Between Foot and LAST 11. Different Toe Styles
Topic 4: Pattern 1. Patterns 8 12 Making 2. Need of patterns 3. Tools for pattern making 4. Stages of footwear pattern making 5. Producing standard mean form of last 6. Producing Design standard (Master pattern) 7. Pattern Grading 8. Grading methods 9. Jigs, Dyes & Knives Ergonomics of footwear
Topic 5: Costing 1. Russ and small method of costing 6 12 2. Tracing method of costing 3. Traditional costing approaches
Total 30 50
Course Title: Clicking Technology Course Code: CF002
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TH Topic and Contents Marks hours Topic 1: Basic Definition 7 Function of Footwear, Main Parts of Footwear, Parts of 5 10 Classification of the Shoe Upper - Upper Parts & Components, Lining Parts & Footwear Components, Reinforcing Parts & Components, Trimmings and Closing Parts and Bottom shoe parts & components; Classification of footwear according to different positions: Material of Construction, Height of Footwear; Classification according to the end use; Classification according to the cut; Classification according to the method of manufacture; Classification according to the size.
Topic 2: Materials used Main materials - Natural leather, Leather for Shoe Components, 6 10 in Footwear Quality Characteristics; Poromerics, leather fabrics, foils; Common Manufacture Defects on Leather – Ante Mortem Defects, Post Mortem Defects, Defects occurring due to Processing, Defects on Finished Leather and Common Defects in Skins and Hides; Upper materials used in footwear manufacture
Topic 3:Grading of Leather grading and purchase variance; Measuring area discrepancy 6 5 Upper Leather of leather; Measuring cuttability of leather objective of the cuttability assessment; Calculation the cost of cuttable area of leather; Leather grading sorting done by the vendor; Leather grading sorting done by the vendee
Topic 4: Clicking Press Types of Clicking Press, Advantages and Disadvantages of Clicking 4 10 & Knives Press; Clicking Press Knives - Basic Types of Knives, Handling the Cutting Knives, Advantages and Disadvantages of Strip Knives, Storage of Knives, Knife Making Hints for Ordering Knives, Dies Checking; Safety Precaution in Clicking Department
Topic 5: Clicking of Types of Clicking; Cutting Preparation ; Clicking/Cutting of Leathers; 7 10 Upper Components Variations in Leather; Quality of Upper Components, Quality of Principles and Rules Lining Components, Causes of Stretch Direction, Stretch Direction of Side
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Cutting Technique; Cutting Rules - Cutting Rules for Leather, Cutting Rules for Textiles and Synthetics; Clicking System - Warp System of Cutting, Weft System of Cutting, Bias System of Cutting
Topic 6: Clicking Russ & Small Method - 0 degree method, 180 degree method; 2 5 Performance in Leather Factor to be Considered - Pattern Area, Second wastage, Third Usage wastage, Further Adjustment for size
Total 30 50
Course Title: Closing Technology Course Code : CF003 TH Topic and Contents Marks hours Topic 1: Checking; Identification marking - Stitch markings; Stamping; 4 5 Preparatory Embossing; Skiving operations – Skiving and its Types, Main operation features of skiving machine; Splitting operation - Band Knife Splitting; Different edge treatments; Reinforcement operations - Seam Tapes; Materials for Local Reinforcement; Strap and Stripping Reinforcement; Facing and Trim Reinforcements
Topic 2: Stitching Sewing Machines – Preparation; Function; Classification; Types of 5 5 Operations stitch formation Topic 3: Various Closed, Open, Silked; Brooklyn, Lapped, Butted, Welted, Piped; 3 5 Types of Seams Bonded; Welded; Moccasin; Different Decorative stitching. Topic 4: Sewing Description of different parts and function; Needle classification; 3 10 Machine Needles Different types of point of the needle.
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Topic 5: Threads Classification of Thread, Construction of Threads, Type of Threads, 3 10 Thread Size/Ticket, Thread Consumption, Physical Properties, Checklist for Ensuring Against Thread Failure
Topic 6: Adhesives Latex, Natural Rubber Solution, Neoprene / Dendrite / 4 10 Polychloroprene; Hot Melt Adhesive; Factors Affecting Selection of Adhesives Topic 7: Hook Classification of hooks in lockstitch sewing machine; Hook parts and 2 5 function; Specification sheet for toe cap oxford; Quality specifications; Sequence of operations for toe cap oxford
Topic 8: Sequence Sequence of Operations for Oxford, Sequence of Operations for of Operations and Derby, Sequence of Operations for Court shoe, Quality Control in 6 10 Quality Control Pre-Closing and Closing Operations Total 30 50
Course Title: Lasting Technology Course Code: CF004
Topic and Contents Hours Marks
Topic1: Purpose, Adjustments, Operating Instructions, Specification, 4 10 Footwear Safety and precaution Machines & its Applications
Topic 2: The Qualities for an Ideal Insole Material; Types of Insole Boards, 2 5 Insoling ; Need for Socks; Materials Topic 3: Soling Types of soles, properties, advantages & disadvantages, uses 3 5 Materials
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Topic 4: Types of adhesives used in shoe making; Properties, Uses & 5 5 Adhesives Application of adhesive; Trouble-shooting for bonding failures
Topic 5: Shoe Lasting Methods - Lasting to Rib, Flat lasting, Flanged lasting, 5 10 Constructions Slip and force lasting, String lasted, Moccasin and Turnshoe lasting; Bottoming Methods – Cemented or Stuck on Process, Moccasin, Strobel, Stitch Down or Veldtschoen, Goodyear Welted, California or Slip Lasted, San Crispino, D.I.P. (Direct Injection Process), D.V.P. (Direct Vulcanize Process) and Turn Shoe Construction
Topic 6: Shoe Introduction to Process, Tips For Quality Control (Hand Lasting); 5 5 Making Quality Control Measures in Lasting & Making
Topic 7: Shoe Upper Finishing - Cleaner, Conditioning, Filler application, Repair, 3 5 Finishing Shoe Dressing; Techniques Bottom Finishing – Heel Pairing, Heel Scour, Edge pairing, Bottom skiving, Edge set, Edge inking, Sole finishing, Heel finishing
Topic 8: Quality Identification of Major & Minor Defects 3 5 Control Pertaining To How To Establish And Maintain Quality Footwear? Footwear Total 30 50
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Course Title: QMS QT Tools Course Code: CF005 Topic and Contents Hours Marks
Topic1: Concepts Basic Concepts – Quality, Quality control, Quality Management, Total 2 10 of Quality Quality Management; Objective; Quality – Benefits to employees, organizations, customers, suppliers, society Topic 2: LEAN Definition, Why Lean, Basics of Lean Manufacturing, Lean Principles 3 20 and Tools, 8 Wastes of Lean, Lean implementation , Lean Champions
Topic 3: Total Definition, Quality Gurus Approach 2 10 Quality Quality Management Principle, Business Excellence Award Criteria, Management Benchmarking,, Benchmarking Process Six Sigma Topic 4: 7 QC Flow chart, Cause and effect diagram, Pareto diagram, Check sheet, 2 10 Tools Histogram, Scatter diagram, Run chart Topic 5 :Statistical Process Control and Process Capability, Mistakes in process control, 2 10 Process Control Benefits of Process Control, Sampling plan Topic 6 :ISO Introduction to ISO 9000, Principles, Guidelines for ISO 9000, 2 10 9001:2008 Quality General Requirements, Management Responsibility, Resource Management Management, Product Realization, Implemenatation of ISO Quality Syatems syatem
Topic 7 :Kaizen,5S, Objective, Definition, Continuous improvement, characteristics of 3 10 Quality circle Kaizen, types of kaizen activities, house of kaizen management, ten kaizen principles, 5-gemba principles What is 5S, The intent of 5S, Why 5S, Definition of 5S, Concepts of 5S Definition, Features of quality circle, Management support, Infrastructure, Steering committee, quality circle leaders, role of facilitators, training for circle leaders, precautions Topic 8 :ISO Introduction, Why Implement an EMS?, Environmental Legislation, 2 10 14001:2004 ISO 14001 Requirements Environmental
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Management System Topic 9: Safety Hazard, Hazard Identification, Definition, OH & Policy, Planning, 2 10 Management Implementation & Operation, Checking, Quality and Safety Systems combined, Change of goal setting process, Zero accident program, Benchmark, safety measures
Total 20 100
Intellectual Skills: 1) Prepare Sequence of operations for different styles of footwear
List of Practical: 1. Drawing & Sketching of various styles of footwear 2. Designing Pre-training Exercises 3. Art & Design Project with 30 Designs 4. Development of Mean Forme and Standard Forme of Six Styles 5. Development of Upper and Lining Patterns of Six Styles 6. Designing & pattern cutting projects with 6 styles of footwear 7. Pattern grading of one style with ShoeCAD Software 8. Clicking Pre-Training Exercises 9. Preparation of Clicking Layout 10. Clicking of Leather Components for 5 different styles of footwear 11. Closing Pre-Training Exercises 12. Pre closing operations practices 13. Closing for 5 different styles of footwear 14. Lasting Pre-Training exercises 15. Lasting & Making for 5 different styles of footwear
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Learning Resources: 1. Books: Sr. Author Title Publisher No. SATRA Group Basic Shoe Making SATRA 1 Technology centre Swayam Siddha 2 FDDI FDDI
Comprehensive Footwear Technology Oxford University 3 Somnath Ganguly Press John Henry Text Book of Footwear Manufacture National Trade 4 Thornton Press Hand book of Footwear design and Woodhead 5 A. Luximon Manufacture Publishing
Ravindra S. The Science of Footwear 6 CRC Press Goonetilleke
2. Websites: https://www.satra.co.uk/
Learning Activity 1. Pre-Training Designing 2. Designing & Pre-Training Practical 3. Theoretical Lectures on Foot Anatomy 4. ShoeCAD Practical 5. Tools Project 6. Pre-Training Clicking 7. Theoretical Lectures on Clicking Technology 8. Clicking Practical
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9. Pre-Training Closing 10. Theoretical Lectures on Closing Technology 11. Closing Practical 12. Pre-Training Lasting 13. Theoretical Lectures on Lasting Technology 14. Lasting Practical 15. Theoretical Lectures on Material Science 16. Theoretical Lectures on Advance Technology 17. Theoretical Lectures on General Management 18. Theoretical Lectures on Entrepreneurship 19. Theoretical Lectures on QMS/QT Tools 20. Inplant Training (2 Months)
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