Flexible Packaging Printing Processes Overview Slide 2 2009 Consumer Packaging Solutions for Barrier Performance Course
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Image Carrier Poster
55899-11_MOP_nwsltr_poster_Winter11_v2_Layout 1 2/11/11 2:25 PM Page 1 The Museum of Printing, North Andover, MA and the Image Carrier www.museumofprinting.org Relief printing Wood cuts and wood engravings pre-dated moveable type. Called “xylographic printing,” it was used before Gutenberg for illustrations, playing cards, and small documents. Moveable type allowed corrections and editing. A wood engraving uses the end grain, where a wood cut uses the plank grain. Polymer plates are made from digital files which drive special engraving machines to produce relief plates. These plates are popular with many of today’s letterpress printers who produce invitations, and collectible prints. Metal relief cylinders were used to print repetitive designs, such as those on wrap - ping paper and wall paper. In the 1930s, the invention of cellophane led to the development of the anilox roller and flexographic printing. Today, flexography prints most of the flexible packaging film which accounts for about half of all packaged products. Hobbyists, artists, and printmakers cut away non-printing areas on sheets of linoleum to create relief surfaces. Wood cut Wood engraving and Metal plate Relief cylinder Flexographic plate Linoleum cut Foundry type began with Gutenberg and evolved through Jenson, Garamond, Moveable type Caslon and many others. Garamond was the first printer to cast type that was sold to other printers. By the 1880s there were almost 80 foundries in the U.S. One newspaper could keep one foundry in business. Machine typesetting changed the status quo and the Linotype had an almost immediate effect on type foundries. Twenty-three foundries formed American Type Founders in 1890. -
Printing Technology (Offset, Flexo, Gravure, Screen, Digital, 3D Printing)
Printing Technology (Offset, Flexo, Gravure, Screen, Digital, 3D Printing) (Noncontact Printing ,Commercial Printing, Gravure Printing, Letterpress Printing, Offset Printing, Screen Printing, Offset Lithography, Lanography ,Flexography, Rotogravure, Digital Printing,3D Printing, 3D Printing Machinery, Blanket Cylinder, Plate Cylinder, Impression Cylinder, Web Offset Machines, printing press) Introduction Printing is a process of producing copies of text and pictures. Modern technology is radically changing the way publications are printed, inventoried and distributed. There are a wide variety of technologies that are used to print stuff. The main industrial printing processes are: Offset Lithography, Flexography, Digital Printing (Inkjet & Xerography), Gravure, Screen Printing. 3D printing which is also referred as additive printing technology that enables manufacturers to develop objects using a digital file and variety www.entrepreneurindia.co of printing materials. Global market for 3D printing material includes polymers, metals and ceramics. In addition, 3D printing offers a wide array of applications in various industries, namely consumer products, industrial products, defense & aerospace, automotive, healthcare, education & research and others. In India, the market for printing technology is at its nascent stage however offers huge growth opportunities in the coming years. Digital printing is now taking much more share, particularly in graphics (i.e. non- packaging applications). www.entrepreneurindia.co Digital's share of the whole market doubles in constant value terms from 9.5% to 19.7% and 3D printing market is estimated to garner $8.6 billion in coming years. The print technology in use is also changing. Digital printing is now taking much more share, particularly in graphics (i.e. non-packaging applications). Digital's share of the whole market doubles in constant value terms from 9.5% in 2008 to 19.7% by 2018, when packaging is excluded this share is 23.5% in 2012 to 38.1% by 2018. -
Other Printing Methods
FLEXO vs. OTHER PRINTING METHODS Web: www.luminite.com Phone: 888-545-2270 As the printing industry moves forward into 2020 and beyond, let’s take a fresh look at the technology available, how flexo has changed to meet consumer demand, and how 5 other popular printing methods compare. CONTENTS ● A History of Flexo Printing ● How Flexo Printing Works ● How Litho Printing Works ● How Digital Printing Works ● How Gravure Printing Works ● How Offset Printing Works ● What is Screen Printing? ● Corrugated Printing Considerations ● Flexo Hybrid Presses ● Ready to Get Started with Flexo? 2 A History of Flexo Printing The basic process of flexography dates back to the late 19th century. It was not nearly as refined, precise, or versatile as the flexo process today -- and can be best described as a high-tech method of rubber stamping. Printing capabilities were limited to very basic materials and designs, with other printing methods greatly outshining flexo. Over the past few decades flexo technology has continuously evolved. This is largely thanks to the integration of Direct Laser Engraving technology, advancements in image carrier materials, and in press technologies. These innovations, among others, have led to increased quality and precision in flexo products. These technological improvements have positioned flexography at the helm of consumer product and flexible packaging printing. Flexo is growing in popularity in a variety of other industries, too, including medical and pharmaceutical; school, home, and office products; and even publishing. How Flexo Printing Works Flexo typically utilizes an elastomer or polymer image carrier such as sleeves, cylinders, and plates. The image carrier is engraved or imaged to create the design for the final desired product. -
Aspects of Flexographic Print Quality and Relationship to Some Printing Parameters
Faculty of Technology and Science Chemical Engineering Johanna Johnson Aspects of Flexographic Print Quality and Relationship to some Printing Parameters DISSERTATION Karlstad University Studies 2008:28 Johanna Johnson Aspects of Flexographic Print Quality and Relationship to some Printing Parameters Karlstad University Studies 2008:28 Johanna Johnson. Aspects of Flexographic Print Quality and Relationship to some Printing Parameters DISSERTATION Karlstad University Studies 2008:28 ISSN 1403-8099 ISBN 978-91-7063-187-0 © The Author Distribution: Faculty of Technology and Science Chemical Engineering 651 88 Karlstad 054-700 10 00 www.kau.se Printed at: Universitetstryckeriet, Karlstad 2008 Abstract Flexographic printing is a common printing method in the packaging field. The printing method is characterized primarily by the flexible printing plate and the low viscosity inks which make it suitable for use on almost any substrate. The object of this study was to obtain further knowledge of some important mechanisms of flexographic printing and how they influence the print quality. The thesis deals with printing primarily on board and liner but also on newsprint with water-borne ink using a full- scale flexographic central impression (CI) printing press. Several printing trials have been performed with a focus on the chemical interaction between the ink and substrate and the physical contact between the ink- covered printing plate and the substrate. Multicolour printing exposes the substrate to water from the water- containing ink. The emphasis was to investigate the relation between print quality and water-uptake of the paper surface with heat and water. Printing trials was carried out on substrates possessing a hydrophobic, and also a rather hydrophilic surface using a regular commercial water-borne ink. -
Introduction to Printing Technologies
Edited with the trial version of Foxit Advanced PDF Editor To remove this notice, visit: www.foxitsoftware.com/shopping Introduction to Printing Technologies Study Material for Students : Introduction to Printing Technologies CAREER OPPORTUNITIES IN MEDIA WORLD Mass communication and Journalism is institutionalized and source specific. Itfunctions through well-organized professionals and has an ever increasing interlace. Mass media has a global availability and it has converted the whole world in to a global village. A qualified journalism professional can take up a job of educating, entertaining, informing, persuading, interpreting, and guiding. Working in print media offers the opportunities to be a news reporter, news presenter, an editor, a feature writer, a photojournalist, etc. Electronic media offers great opportunities of being a news reporter, news editor, newsreader, programme host, interviewer, cameraman,Edited with theproducer, trial version of Foxit Advanced PDF Editor director, etc. To remove this notice, visit: www.foxitsoftware.com/shopping Other titles of Mass Communication and Journalism professionals are script writer, production assistant, technical director, floor manager, lighting director, scenic director, coordinator, creative director, advertiser, media planner, media consultant, public relation officer, counselor, front office executive, event manager and others. 2 : Introduction to Printing Technologies INTRODUCTION The book introduces the students to fundamentals of printing. Today printing technology is a part of our everyday life. It is all around us. T h e history and origin of printing technology are also discussed in the book. Students of mass communication will also learn about t h e different types of printing and typography in this book. The book will also make a comparison between Traditional Printing Vs Modern Typography. -
Glossary of Flexographic Printing Terms
GLOSSARY OF FLEXOGRAPHIC PRINTING TERMS AA: Authors Alterations, changes other than corrections, made by a client after the proofing process has begun. AA's are usually charged to a client as billable time. Abrasion: Process of wearing away the surface of a material by friction. Abrasion marks: Marks on a photographic print or film appearing as streaks or scratches, caused by the condition of the developer. Can be partially removed by swabbing with alcohol. Abrasion resistance: Ability to withstand the effects of repeated rubbing and scuffing. Also called scuff or rub resistance. Abrasion test: A test designed to determine the ability to withstand the effects of rubbing and scuffing. Abrasiveness: That property of a substance that causes it to wear or scratch other surfaces. Absorption: In paper, the property which causes it to take up liquids or vapors in contact with it. In optics, the partial suppression of light through a transparent or translucent material. Acceptance sampling or inspection: The evaluation of a definite lot of material or product that is already in existence to determine its acceptability within quality standards. Accelerate: In flexographic printing, as by the addition of a faster drying solvent or by increasing the temperature or volume of hot air applied to the printed surface. Electrical - To speed rewind shafts during flying splices, and in taking up web slackness. Accordion Fold: Bindery term, two or more parallel folds which open like an accordion. Acetone: A very active solvent used in packaging gravure inks; the fastest drying solvent in the ketone family. Activator: A chemistry used on exposed photographic paper or film emulsion to develop the image. -
Printmaking Through the Ages Utah Museum of Fine Arts • Lesson Plans for Educators • March 7, 2012
Printmaking through the Ages Utah Museum of Fine Arts • www.umfa.utah.edu Lesson Plans for Educators • March 7, 2012 Table of Contents Page Contents 2 Image List 3 Printmaking as Art 6 Glossary of Printing Terms 7 A Brief History of Printmaking Written by Jennifer Jensen 10 Self Portrait in a Velvet Cap , Rembrandt Written by Hailey Leek 11 Lesson Plan for Self Portrait in a Velvet Cap Written by Virginia Catherall 14 Kintai Bridge, Province of Suwo, Hokusai Written by Jennifer Jensen 16 Lesson Plan for Kintai Bridge, Province of Suwo Written by Jennifer Jensen 20 Lambing , Leighton Written by Kathryn Dennett 21 Lesson Plan for Lambing Written by Kathryn Dennett 32 Madame Louison, Rouault Written by Tiya Karaus 35 Lesson Plan for Madame Louison Written by Tiya Karaus 41 Prodigal Son , Benton Written by Joanna Walden 42 Lesson Plan for Prodigal Son Written by Joanna Walden 47 Flotsam, Gottlieb Written by Joanna Walden 48 Lesson Plan for Flotsam Written by Joanna Walden 55 Fourth of July Still Life, Flack Written by Susan Price 57 Lesson Plan for Fourth of July Still Life Written by Susan Price 59 Reverberations, Katz Written by Jennie LaFortune 60 Lesson Plan for Reverberations Written by Jennie LaFortune Evening for Educators is funded in part by the StateWide Art Partnership and the Professional Outreach Programs in the Schools (POPS) through the Utah State Office of Education 1 Printmaking through the Ages Utah Museum of Fine Arts • www.umfa.utah.edu Lesson Plans for Educators • March 7, 2012 Image List 1. Rembrandt Harmensz van Rijn (1606-1669), Dutch Self Portrait in a Velvet Cap with Plume , 1638 Etching Gift of Merrilee and Howard Douglas Clark 1996.47.1 2. -
Electrical Equipment; Parts Thereof; Sound Recorders and Reproducers, Television Image and Sound Recorders and Reproducers, and Parts and Accessories of Such Articles
SECTION-XVI 692 CHAPTER-84 SECTION XVI MACHINERY AND MECHANICAL APPLIANCES; ELECTRICAL EQUIPMENT; PARTS THEREOF; SOUND RECORDERS AND REPRODUCERS, TELEVISION IMAGE AND SOUND RECORDERS AND REPRODUCERS, AND PARTS AND ACCESSORIES OF SUCH ARTICLES NOTES : 1. This Section does not cover : (a) transmission or conveyor belts or belting, of plastics of Chapter 39, or of vulcanised rubber (heading 4010), or other articles of a kind used in machinery or mechanical or electrical appliances or for other technical uses, of vulcanised rubber other than hard rubber (heading 4016); (b) articles of leather or of composition leather (heading 4205) or of furskin (heading 4303), of a kind used in machinery or mechanical appliances or for other technical uses; (c) bobbins, spools, cops, cones, cores, reels or similar supports, of any material (for example, Chapter 39, 40, 44 or 48 or Section XV); (d) perforated cards for Jacquard or similar machines (for example, Chapter 39 or 48 or Section XV); (e) transmission or conveyor belts or belting of textile material ( heading 5910) or other articles of textile material for technical uses (heading 5911); (f) precious or semi-precious stones (natural, synthetic or reconstructed) of headings 7102 to 7104, or articles wholly of such stones of heading 7116 except unmounted worked sapphires and diamonds for styli (heading 8522); (g) parts of general use, as defined in Note 2 to Section XV, of base metal (Section XV), or similar goods of plastics (Chapter 39); (h) drill pipe (heading 7304); (ij) endless belts of metal wire -
Printing Press Operations
Property Risk Consulting Guidelines PRC.17.18.1 A Publication of AXA XL Risk Consulting PRINTING PRESS OPERATIONS INTRODUCTION Printing has progressed from the Gutenberg press, which required three minutes per impression, to today’s multicolor, two-sided, continuous presses that operate well in excess of 2000 ft/min (610 m/min). There are four major printing processes: lithography, letterpress, gravure and silk-screening. A lithography offset press prints from a level or plane surface; a letterpress prints from a raised surface; a gravure press prints from a depressed or sunken surface; and silk-screening prints by pushing ink through fabric. From the 6th Annual Report to the Congress of the United States: Printing Industry report, Figure 1 shows 1994 industry market share. PROCESSES AND HAZARDS The hazards of printing presses include the transfer and use of flammable inks; solvent recovery and pollution control devices; hydraulic and lubrication oil systems; gas or oil-fired dryers; electrostatic buildup from high press speeds; paper dust; and paper storage near presses. This section discusses common printing processes and their hazards. Loss prevention and control guidelines address construction features, flammable and combustible liquids handling, protection of the press area, electrical features, drying, and the disposal of solvent vapors. 50 47 45 40 35 30 28 25 19 20 Percent (%) Percent 15 10 5 3 3 0 Lithographic Letterpress Gravure Silk-screen Other Figure 1. Market share by process. 100 Constitution Plaza, Hartford, Connecticut 06103 Copyright 2020, AXA XL Risk Consulting Global Asset Protection Services, LLC, AXA Matrix Risk Consultants S.A. and their affiliates (“AXA XL Risk Consulting”) provide loss prevention and risk assessment reports and other risk consulting services, as requested. -
Laser Printer - Wikipedia, the Free Encyclopedia
Laser printer - Wikipedia, the free encyclopedia http://en. rvi kipedia.org/r,vi ki/Laser_pri nter Laser printer From Wikipedia, the free encyclopedia A laser printer is a common type of computer printer that rapidly produces high quality text and graphics on plain paper. As with digital photocopiers and multifunction printers (MFPs), Iaser printers employ a xerographic printing process but differ from analog photocopiers in that the image is produced by the direct scanning of a laser beam across the printer's photoreceptor. Overview A laser beam projects an image of the page to be printed onto an electrically charged rotating drum coated with selenium. Photoconductivity removes charge from the areas exposed to light. Dry ink (toner) particles are then electrostatically picked up by the drum's charged areas. The drum then prints the image onto paper by direct contact and heat, which fuses the ink to the paper. HP I-aserJet 4200 series printer Laser printers have many significant advantages over other types of printers. Unlike impact printers, laser printer speed can vary widely, and depends on many factors, including the graphic intensity of the job being processed. The fastest models can print over 200 monochrome pages per minute (12,000 pages per hour). The fastest color laser printers can print over 100 pages per minute (6000 pages per hour). Very high-speed laser printers are used for mass mailings of personalized documents, such as credit card or utility bills, and are competing with lithography in some commercial applications. The cost of this technology depends on a combination of factors, including the cost of paper, toner, and infrequent HP LaserJet printer drum replacement, as well as the replacement of other 1200 consumables such as the fuser assembly and transfer assembly. -
Outlook for Technology and Manpower in Printing and Publishing
L l . 3 ! Outlook n i f for Technology and Manpower in Printing and Publishing Bulletin 1774 U.S. DEPARTMENT OF LABOR Bureau of Labor Statistics 1973 Dayton & Montgomery Ce. Public Library S E P 5 1973 am AAHj Bk Del ame un Elk Tokyo rnt 80 wf o if 6^4 BM toi B k rntW Tr rntW un fla Glass ask Rob 1/4 18 fla Mng s«£r Ale ila Roo •,tpnk Br ass Fin! ;5( 7 - "M Steak $hk assetf f 28 ’2 m 2 ayls Mk 15 '■> 16 Itrl font ^ayiy Cp [ I j w i a m \ V 8 I in * 9 I0G Beacn Ph 6 ojm tJom o a C its Reehv M 8 / V ■Goffil Gr ' i la w San 16 m k Beeline F ijorest 0 m : ; g * N 3ektn Co ▼ rm iq h ?Js ch . Bently Lb Forum R y ra tv erk Bio Fost Grnt JHp.' f erklin Fotomat est Prd Frnkln El SmTeC etz Lab Franz Br Sunset rW Bev Car, £rasr Mt Sunsb Sir le v M q t rn red HeJ SupDIr St 's buper El Fup EquH Orm Mtge As inc m m ice Mtgl Wsn sppfrsih hia Kid risfhs R AAtg W wt l ® 5 . flPWrFfa Bn Id Sc roze F«H *T 14 MtaTr wt Synfwh " , 4 fstlntl Bk Son ullr 10 I 6 1/a 17 Vi Mostek Syr China £ MlstN Cinn Chip undg Sy 10 4»'? Motion In ? P a 22 Va Sys Cap 8 J/4 1st Mary! Evan 75 unk Sd 251 19i a Mot Club Szabo Fd IstNH Gd n Inc urrs Caf 37 14^4 Moxie In ?‘4 TDA Ind P4 1st OklaB Aire a inf h Nw AH a len id In $ Crf 191 a> 22 \r Rt? ks I Pd !Brks $< a Bro hd 13 1 Bwn * *■ * Bnwmr*; Brunos u% B uckb v Buckey* Bldg3idg ;>v* r Bldrsk r o o s s v wsir* k ,i Ricks3 u tn ?.»»»v.l ki*Ti-> to HuFet M f '/a 10V 72 177/ 001/ Swesl StaSt Ienn Digitized for FRASER http://fraser.stlouisfed.org/ Federal Reserve Bank of St. -
Printing Processes
GAERF REVIEW COPY 8 Printing Processes NOT FORIntroduction SALE to Graphic Communication | 131 Printing Processes Chapter Preview The Printing Press Attributes of Print Traditional Print Processes Combination Printing Digital Printing Benefits Digital Print Engines Wide Format Devices and Digital Printing Presses Print Economics and the Future of Print SCAN 132 | Interactive Media: www.igcvideo/Chapter8 Web Links: www.igcbook/Chapter8 Overview Physical printing involves colored inks, toners, or other colorants repeatedly applied to sheets of paper, plastic, metal, or other materials. Conventional print processes range from traditional letterpress (raised surface) and gravure (engraved surface) to offset lithogra- phy, flexography, and screen-printing. Digital printing includes both inkjet and electrophotographic (EP) processes. This chapter covers the mechanical principles of putting ink or toner onto a substrate. Armed with this basic technical knowledge, you will be able to make better decisions when planning, designing, and managing your print projects. SCAN Introduction to Graphic Communication | 133 GAERF REVIEW COPY A Heidelberg sheetfed offset press and a manroland web offset press, both with multiple, in-line printing stations or units. two-color presses can suffice for simpler The Printing Press applications, while five- and six-color The press is the basic unit of the entire presses are common in commercial printing process. It is a precision instru- printing environments. Hi-fidelity or HiFi ment—far evolved from Gutenberg’s printing requires at least six units—typi- modified wine press. Although a press is cally adding orange and green ink to the typically the largest and heaviest piece normal CMYK process inks. Presses are of equipment used in printing, it is highly also manufactured with more than six controllable—to thousandths of a de- units for specialty printing purposes, gree—on matters such as cylinder pres- especially where custom or “spot” color sure, color balance, and image position- inks or varnishes are required.