Printing Technology (Offset, Flexo, Gravure, Screen, Digital, 3D Printing)

Printing Technology (Offset, Flexo, Gravure, Screen, Digital, 3D Printing) (Noncontact Printing ,Commercial Printing, Gravure Printing, Letterpress Printing, Offset Printing, Screen Printing, Offset Lithography, Lanography ,Flexography, Rotogravure, Digital Printing,3D Printing, 3D Printing Machinery, Blanket Cylinder, Plate Cylinder, Impression Cylinder, Web Offset Machines, printing press) Introduction Printing is a process of producing copies of text and pictures. Modern technology is radically changing the way publications are printed, inventoried and distributed. There are a wide variety of technologies that are used to print stuff. The main industrial printing processes are: Offset Lithography, Flexography, Digital Printing (Inkjet & Xerography), Gravure, Screen Printing.

3D printing which is also referred as additive printing technology that enables manufacturers to develop objects using a digital file and variety www.entrepreneurindia.co of printing materials. Global market for 3D printing material includes polymers, metals and ceramics. In addition, 3D printing offers a wide array of applications in various industries, namely consumer products, industrial products, defense & aerospace, automotive, healthcare, education & research and others. In India, the market for printing technology is at its nascent stage however offers huge growth opportunities in the coming years. Digital printing is now taking much more share, particularly in graphics (i.e. non- packaging applications). www.entrepreneurindia.co Digital's share of the whole market doubles in constant value terms from 9.5% to 19.7% and 3D printing market is estimated to garner $8.6 billion in coming years. The print technology in use is also changing. Digital printing is now taking much more share, particularly in graphics (i.e. non-packaging applications). Digital's share of the whole market doubles in constant value terms from 9.5% in 2008 to 19.7% by 2018, when packaging is excluded this share is 23.5% in 2012 to 38.1% by 2018. www.entrepreneurindia.co 3D printers are emerging as a key growing printing technology in global landscape. In India, the market for 3D printers is at its nascent stage; however offers huge growth opportunities in the coming years. India 3D Printer Market is projected to record $79 Million by 2021. In India. Amongst all 3D printing technologies, FDM technology based 3D printers dominates the overall market. Low cost and ease of availability of these printers have led for their majority of the market revenues. The printing inks market grows at a CAGR of around 5% between 2016 and 2020. The market is going through high consumption of printing inks www.entrepreneurindia.co in the flexible packaging, publishing, and commercial printing industries. North America is the largest market, accounting for 53% of the total market share. •Global market of $824 billion in 2015 •Steady growth (2% CAGR) giving $877 billion in 2020 •Volume steady ~49 trillion A4 sheets per annum (2015-2020) •Packaging and labels are the largest print market segment – over $400 billion (2015) – and the one in which the penetration of digital is least

www.entrepreneurindia.co This handbook is designed for use by everyone engaged in the printing section and students who are pursuing their career in printing technology. It provide all information on modern printing methods, techniques, testing’s for printing, application of different printing and machinery used for printing. The major content of the book are Principles of Contact (Impression), Principles of Noncontact Printing, Coated Grades and Commercial Printing, Tests for Gravure Printing, Tests for Letterpress Printing, Tests for Offset Printing, Screen Printing, Application of Screen Printing, Offset Lithography, Planography, Materials, Tools and Equipments, Sheetfed Offset Machines, Web Offset Machines, Colour and its Reproduction, Quality Control in Printing, Flexography, Rotogravure, Creative Frees Printer, Shaftless Spearheads Expansion, Digital Printing, 3D Printing, 3D Printing Machinery and Photographs of Machinery with Suppliers Contact Details. This book will be a mile stone for its readers who are new to this sector, will also find useful for professionals, entrepreneurs, those studying and researching in this important area. Table of Contents

1.Principles of Contact (Impression) Introduction Printing Methods The Printing System Preparatory Sections Halftone Photography Platemaking Printing Binding and Finishing Inks for Letterpress and Lithography Speciality Printing

www.entrepreneurindia.co 2.Principles of Noncontact Printing Introduction Impactless printing system for variable printing Summary

3.Coated Grades and Commercial Printing Coated and Commercial Papers Coating Methods Coating Materials Adhesives Coated Paper Properties and Use

www.entrepreneurindia.co 4. Tests for Gravure Printing Introduction Print Smoothness Gravure Print Testing

5. Tests for Letterpress Printing Printing Smoothness Uniformity for paper surface

6. Tests for Offset Printing Introduction Runnability Surface Strength

www.entrepreneurindia.co Water Resistance Mechanical Properties Web Runnability

7. Screen Printing Select Correct Screen Printing Fabric An Antistatic Stencil Mesh Screen Printing Frames Stretching Equipment Correct Stretching Adhesives The Manufacture of Diapositives Stencils The Diapositive www.entrepreneurindia.co 8. Application of Screen Printing Screen Printing Accessories Stencils Chemicals Used and Formulations Common Faults in Screen Printing Printing Unit Automatic Screen Printing Machine Screen Printing on Different Surfaces Inks for Screen Printing

9. Offset Lithography Printing Processes Origin and History of Lithography Job Planning www.entrepreneurindia.co Evolution of Offset Printing Offset Machine Construction Pre-Make Ready and Make Ready Setting the Machine for Operation Small Offset Running Problems Colour Rollers

10. Planography Origin of Planography Principle of Planographic Printing Direct Printing Process Offset Printing Process Working Process www.entrepreneurindia.co 11. Materials, Tools and Equipments Lithographic varnish Acids Turpentine French Chalk Resin Asphaltum Paraffin Driers Sponge Dampening Cloth Vaseline Tools and Equipments Scraper www.entrepreneurindia.co Ink Knife Wrench Proofing Devices Mechanical Features InkAutomatic Knife Proof Presses402 Wrench ProofingQualities Devices of a Good Proof Mechanical Features Automatic Proof Presses402 Qualities12. Sheet of a Good fed Proof Offset Machines Names of the machines Mechanical Features Lubrication Sheet feeding mechanism

www.entrepreneurindia.co Sheet board Functions of blowers Functions of the blower foot Sheet lifting and forwarding Sheet Controls Sheet Register Sheet Insertion and Transfer Inking System Distribution System Multiroll System Wash-up device Adjustment of Rollers Different Dampening Systems Cleaning of Dampeners Construction of the machine www.entrepreneurindia.co Working on the cleaning machine Plate Cylinder Blanket Cylinder Impression Cylinder Adjustment of Cylinders Advantages of Both Principles Delivery Mechanism Anti-setoff Spray Miscellaneous Operations

13. Web Offset Machines Driving Mechanism Printing Units Main Parts of Printing Unit www.entrepreneurindia.co Inking System Delivery Unit Folding Unit Ancillary Operations by Delivery Unit

14. Colour and its Reproduction Terminology Related to Colour Mixing and Matching of Colors Sequence of Colours in Printing

15. Quality Control in Printing Before Printing During Printing After Printing www.entrepreneurindia.co 16. Flexography Flexography Flexographic Platemaking Photochemical Change Rotary Principle Rubber Plates Substrates Paper and Board

17. Rotogravure

18. Creative Frees Printer Popular Product with Powerful Appeal

www.entrepreneurindia.co Topical Information Mix Individual Brand of Success Production-Driven Investment As Horst Brostler Explains Flexibility in Many Spheres TopicalSuper Information-Wide Rotogravure Mix Presses in Big Demand IndividualBrownie Brand points of Success of gravure Production-Driven Investment ExplainsNew Techniques for Handling Giant Reels Bigger Core Diameteres Needed to Handle Higher Speeds A Host of Optimised Details Light Weight Guide Rollers Process Computer Systems With Visualisation

www.entrepreneurindia.co 19. Shaftless Spearheads Expansion Economic Effciency–the Clincher Eightfold Increase in Sales Confidence in KBA Technology Commissioning to a Tight Schedule

20. Digital Printing Introduction Digital Printing Important Things We Should Know About Digital Printing Types of Digital Printing 1. Inkjet Printer 2. Laser Printer www.entrepreneurindia.co Important Features of Laser Printer Advantages of Digital Printing Benefits of Digital Printing Design & Printing 1. Cheaper Printing 2. High quality Difference between Screen Printing and Digital Printing Screen Printing Digital Printing Comparison between Digital Printing and Press Printing Digital Printing Press Printing

www.entrepreneurindia.co 21. 3D Printing Introduction History of 3D Printing How Does 3D Printing Work? Technology 3D Printing Applications 1. Medical and Dental 2. Aerospace Complex Designs Weight Reduction Improved Strength and Durability Major Savings 3. Automotive

www.entrepreneurindia.co 4. Jewellery 5. Art/Design/Sculpture 6. Architecture 7. Fashion 8. Food Benefits of 3D Printing Advantages of 3D Printing in Manufacturing 1. 3-D Printers are Becoming More Affordable 2. Quicker Turnaround Times for Prototyping 3. Quicker Product Launches 4. Competitive Advantage 5. Reduction in Manufacturing Errors

www.entrepreneurindia.co 6. Complex Geometries 7. Mass Customization 8. Less Tooling 9. Fewer Costs 10. Environmentally Friendly Benefits of 3D Printing in Healthcare What Materials do 3D Printers Use? 1. Plastics (a) Nylon (Polyamide) Features (b) PLA Filament Features (c) ABS Filament

www.entrepreneurindia.co Features (d) PVA Filament 2. Powders 3. Resins Features 4. Other Materials How do the Different 3D Printing Technologies Work? 1. Fused Deposition Modeling (FDM) How does FDM Work? Materials for FDM ABS (Acrylonitrile Butadiene Styrene) ABSi (Acrylonitrile Butadiene Styrene – Biocompatible) www.entrepreneurindia.co ABS-M30 (Acrylonitrile Butadiene Styrene) ABS-M30i (Acrylonitrile Butadiene Styrene – Biocompatible) PC (Polycarbonate) ABS-ESD7 (Acrylonitrile Butadiene Styrene – Static-Dissipative) PC-ABS (Polycarbonate ABS) PC-ISO (Polycarbonate ISO) Ultem 9085 2. Stereolithography and Digital Light Processing (SLA & DLP) 3. Selective Laser Sintering (SLS) 4. Material Jetting (PolyJet and MultiJet Modeling) www.entrepreneurindia.co 5. Binder Jetting 6. Metal Printing (Selective Laser Melting and Electron Beam Melting) Electron Beam Melting Characteristics Selective Laser Melting Applications 7. PolyJet Photopolymer Benefits of Polyjet Realistic Finish Greater Choices Multiple Materials and Colors Polyjet Materials

www.entrepreneurindia.co 1. Digital Materials 2. Digital ABS 3. High Temperature Wide Range of Applications 4. Transparent 3D Print Clear and Tinted Prototypes 3D Printing With Transparent Material 3D Print Translucent Shades and Patterns Wide Range of Applications 5. Rigid Opaque 6. Polypropylene-like 3D Print Tough, Flexible Models 7. Bio-compatible

www.entrepreneurindia.co 3D Print Medical Devices 3D Printing With Bio-compatible Material 8. Rubber-like 3D Print Flexible, Soft-touch Models 3D Printing With Rubber-like Material 8. Syringe Extrusion 9. Other Methods 3D Printing is a Game Changer

22. 3D Printing Machinery Airwolf AW3D HD SLA 3D Printing Machine 3D Printing Machine

www.entrepreneurindia.co Makerbot Replicator Dual Head 3D Printer Prototyping Machine Flashforge Finder 3D Systems Cube 3D Jet Formlabs

23.Photographs of Machinery with Supplier’s Contact Details Single Color Offset Printing Machine Two Color Satellite Offset Printing Machine Offset Printing with Numbering and Perforating

www.entrepreneurindia.co Machine Web Offset Printing Machine Color Screen Printer Flatbed Screen Printer Automatic Sheetfed Offset Printing Machine Sheetfed Offset Machine Mini Offset Printing Machine Flexographic Printing Machine Label Master Flexographic Printing Press Poly Offset Printing Machines Prepress Equipments Flip Top Printing Down Frame Single/Double Sided Machine

www.entrepreneurindia.co Instant Start Metal Halide Plate Exposure Plate Coating Whirler Plate Curing Equipment Damper Roller Washer Vertical Process Camera 3M Plate Processor Computer-to-Screen Exposure System IGP Plate Processor Screen CTP System Inkjet CTP System (Computer to Plate Machine) Rotogravure Printing Machine 4 Hi Tower (Automatic) 3 Colour + Stack Unit (Manual) Finishing System UV Inkjet Digital Printing System www.entrepreneurindia.co Finishing System UV Inkjet Digital Printing System Perfecting Production System Tape Binder High Light Color System Color Printer Digital Press Digital Color Press Manual Offset Printing Machine

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www.entrepreneurindia.co Flexographic Printing Process, Printing industry in India, Printing industry market trends, statistics, size, analysis, How to Start a Successful Printing Business with Minimal Investment, How to start a successful 3D printing business, Starting An Offset Printing Press, Need to Start a Printing Business? , Digital Printing and Offset Printing, How to Start a Successful Printing Press Business, Offset Printing and Offset Lithography, Is Offset Printing Better Than Digital Printing?, Digital Printing Business Development , Start Up Expenses for starting a Digital Print Business, Digital Printing Presses, Presses & Offset Printing Machines, Digital Printing Leasing and Financing, How to grow its digital commercial printing business in India, Printing Ink Raw Material, Printing Material - Manufacturers, Suppliers, Exporters, Printing Inks: Raw Materials And Formulations, Starting Rotogravure Printing Business, Gravure Printing Presses, Gravure Printing Units, Printing Ink Gravure Ink Liquid, Rotogravure Printing On Flexible Packaging Manufacturers, rotogravure printing process, rotogravure printing defects, what type of ink is used for rotogravure printing, gravure printing advantages and disadvantages, Gravure printing machinery and equipment. www.entrepreneurindia.co Niir Project Consultancy Services (NPCS) can provide Technology Book on Printing Technology (Offset, Flexo, Gravure, Screen, Digital, 3D Printing) See more https://goo.gl/07Bdmz https://goo.gl/jKfCWf https://goo.gl/EJ7x26

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