Other Printing Methods
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Flexographic Printing – High Throughput Technology for Fine Line Seed Layer Printing on Silicon Solar Cells
Presented at the 28th European PV Solar Energy Conference and Exhibition, 30 September – 04 October 2013, Paris, France FLEXOGRAPHIC PRINTING – HIGH THROUGHPUT TECHNOLOGY FOR FINE LINE SEED LAYER PRINTING ON SILICON SOLAR CELLS Andreas Lorenz1, Andre Kalio1, Gunter Tobias Hofmeister1, Sebastian Nold1, Lorenz Friedrich1, Achim Kraft1, Jonas Bartsch1, Dietmar Wolf2, Martin Dreher2, Florian Clement1, Daniel Biro1 1Fraunhofer Institute for Solar Energy Systems ISE, Heidenhofstr. 2, 79110 Freiburg, Germany 2Deutschsprachiges Flexodruck-Technologiezentrum DFTA-TZ, Nobelstraße 10, 70569 Stuttgart, Germany Phone: +49 761 4588 5299, email: [email protected] ABSTRACT: Within this work, seed layer grids for solar cell front side metallization were applied using flexographic printing which represents an innovative, high-throughput approach for solar cell front side metallization. Fine line seed layer contact grids with a silver consumption lower than 10 mg per cell could be realized on alkaline textured Czochralski-grown silicon wafers with an edge length of 156 mm. Subsequently, the seed layer has been reinforced with silver using light induced plating (LIP). In order to determine the optimum LIP process, three groups were plated with different amounts of silver deposition. The results were analyzed before and after plating regarding silver consumption, contact finger geometry and interruptions. Solar cell parameters were determined after plating. It was demonstrated, that a homogeneous front side seed layer metallization without interruptions down to a line width of 25 µm can be realized using flexographic printing. The best cell reached a conversion efficiency of 18 % after silver LIP which is comparable to standard screen printed cells on the used Si wafer material. -
Image Carrier Poster
55899-11_MOP_nwsltr_poster_Winter11_v2_Layout 1 2/11/11 2:25 PM Page 1 The Museum of Printing, North Andover, MA and the Image Carrier www.museumofprinting.org Relief printing Wood cuts and wood engravings pre-dated moveable type. Called “xylographic printing,” it was used before Gutenberg for illustrations, playing cards, and small documents. Moveable type allowed corrections and editing. A wood engraving uses the end grain, where a wood cut uses the plank grain. Polymer plates are made from digital files which drive special engraving machines to produce relief plates. These plates are popular with many of today’s letterpress printers who produce invitations, and collectible prints. Metal relief cylinders were used to print repetitive designs, such as those on wrap - ping paper and wall paper. In the 1930s, the invention of cellophane led to the development of the anilox roller and flexographic printing. Today, flexography prints most of the flexible packaging film which accounts for about half of all packaged products. Hobbyists, artists, and printmakers cut away non-printing areas on sheets of linoleum to create relief surfaces. Wood cut Wood engraving and Metal plate Relief cylinder Flexographic plate Linoleum cut Foundry type began with Gutenberg and evolved through Jenson, Garamond, Moveable type Caslon and many others. Garamond was the first printer to cast type that was sold to other printers. By the 1880s there were almost 80 foundries in the U.S. One newspaper could keep one foundry in business. Machine typesetting changed the status quo and the Linotype had an almost immediate effect on type foundries. Twenty-three foundries formed American Type Founders in 1890. -
Printing Technology (Offset, Flexo, Gravure, Screen, Digital, 3D Printing)
Printing Technology (Offset, Flexo, Gravure, Screen, Digital, 3D Printing) (Noncontact Printing ,Commercial Printing, Gravure Printing, Letterpress Printing, Offset Printing, Screen Printing, Offset Lithography, Lanography ,Flexography, Rotogravure, Digital Printing,3D Printing, 3D Printing Machinery, Blanket Cylinder, Plate Cylinder, Impression Cylinder, Web Offset Machines, printing press) Introduction Printing is a process of producing copies of text and pictures. Modern technology is radically changing the way publications are printed, inventoried and distributed. There are a wide variety of technologies that are used to print stuff. The main industrial printing processes are: Offset Lithography, Flexography, Digital Printing (Inkjet & Xerography), Gravure, Screen Printing. 3D printing which is also referred as additive printing technology that enables manufacturers to develop objects using a digital file and variety www.entrepreneurindia.co of printing materials. Global market for 3D printing material includes polymers, metals and ceramics. In addition, 3D printing offers a wide array of applications in various industries, namely consumer products, industrial products, defense & aerospace, automotive, healthcare, education & research and others. In India, the market for printing technology is at its nascent stage however offers huge growth opportunities in the coming years. Digital printing is now taking much more share, particularly in graphics (i.e. non- packaging applications). www.entrepreneurindia.co Digital's share of the whole market doubles in constant value terms from 9.5% to 19.7% and 3D printing market is estimated to garner $8.6 billion in coming years. The print technology in use is also changing. Digital printing is now taking much more share, particularly in graphics (i.e. non-packaging applications). Digital's share of the whole market doubles in constant value terms from 9.5% in 2008 to 19.7% by 2018, when packaging is excluded this share is 23.5% in 2012 to 38.1% by 2018. -
A Context and Taxonomy for Printing: Intersections of Culture and Technology, 1850-2000
A context and taxonomy for printing: Intersections of culture and technology, 1850-2000 This project is based upon a research funding application being made to the UK Arts and Humanities Research Council (AHRC), the body responsible in the UK for funding University research in this area. It has been written by myself, Stephen Hoskins and Paul Thirkell in response to a series of discussions at the last AEPM General Meeting in Odense, Denmark and in particular response to Alan Marshall’s paper at that meeting. Unfortunately there have been problems in submitting this application, partly because of the pressures of daily life, which fall upon us all, but primarily because of the (AHRC) body closing its application process for 12 months and the ongoing funding crisis in UK universities. However the AHRC is now open to fresh bids, if there are still enough museums interested Research Context: As observed by Alan Marshall in 2008,1 ‘in the 1960s, before the extraordinary eruption of digital techniques in the graphic arts, no one, not even the best informed commentator could have imagined the desktop publishing and digital prepress techniques which we take for granted…’ Forty years later, we are in a position to put the apparently unique phenomenon of the digital revolution into its broader technological, historical and social perspective. However, there has been little analysis of the technical developments, social impacts, and market shifts that led up to the present domination of digital printing. The printing museum offers an entirely appropriate forum for understanding the core events that have culminated in the digital revolution. -
Aspects of Flexographic Print Quality and Relationship to Some Printing Parameters
Faculty of Technology and Science Chemical Engineering Johanna Johnson Aspects of Flexographic Print Quality and Relationship to some Printing Parameters DISSERTATION Karlstad University Studies 2008:28 Johanna Johnson Aspects of Flexographic Print Quality and Relationship to some Printing Parameters Karlstad University Studies 2008:28 Johanna Johnson. Aspects of Flexographic Print Quality and Relationship to some Printing Parameters DISSERTATION Karlstad University Studies 2008:28 ISSN 1403-8099 ISBN 978-91-7063-187-0 © The Author Distribution: Faculty of Technology and Science Chemical Engineering 651 88 Karlstad 054-700 10 00 www.kau.se Printed at: Universitetstryckeriet, Karlstad 2008 Abstract Flexographic printing is a common printing method in the packaging field. The printing method is characterized primarily by the flexible printing plate and the low viscosity inks which make it suitable for use on almost any substrate. The object of this study was to obtain further knowledge of some important mechanisms of flexographic printing and how they influence the print quality. The thesis deals with printing primarily on board and liner but also on newsprint with water-borne ink using a full- scale flexographic central impression (CI) printing press. Several printing trials have been performed with a focus on the chemical interaction between the ink and substrate and the physical contact between the ink- covered printing plate and the substrate. Multicolour printing exposes the substrate to water from the water- containing ink. The emphasis was to investigate the relation between print quality and water-uptake of the paper surface with heat and water. Printing trials was carried out on substrates possessing a hydrophobic, and also a rather hydrophilic surface using a regular commercial water-borne ink. -
Printing Industry Is the Large Proportion of Very Small Firms
The printing sector is a diversified industry sector composed of firms who perform printing as well as firms who render services for the printing trade, such as platemaking and bookbinding. One of the most significant characteristics of the printing industry is the large proportion of very small firms. The Census Bureau reported that in 2002 nearly half of the 37,538 printing companies had fewer than five employees; approximately 80 percent employed fewer than 20 workers. Processes used in printing include a variety of methods used to transfer an image from a plate, screen, film, or computer file to some medium, such as paper, plastics, metal, textile articles, or wood. The most prominent of these methods is to transfer the image from a plate or screen to the medium (lithographic, gravure, screen, and flexographic printing). A rapidly growing new technology uses a computer file to directly "drive" the printing mechanism to create the image and new electrostatic and other types of equipment (digital or nonimpact printing). Four Main Segments The printing industry can be separated into four main segments: Lithography Flexography Gravure Screen printing Lithography Lithography is a planographic printing system where the image and non-image areas are chemically differentiated with the image area being oil receptive and non-image area water receptive. Ink film from the lithographic plate is transferred to an intermediary surface called a blanket, which, in turn, transfers the ink film to the substrate. Fountain solution is applied to maintain the hydrophilic properties of the non-image area. Ink drying is divided into heatset and non- heatset. -
I. INTRODUCTION and BACKGROUND the Printing Industry Is One of the Largest Manufacturing Industries in the United States
I. INTRODUCTION AND BACKGROUND The printing industry is one of the largest manufacturing industries in the United States. The industry is dominated by small and medium-sized businesses, most of them with fewer than 20 employees. In 2002, according to the Bureau of Census, approximately 83 percent of the screen printing industry was comprised of small businesses. The Info USA Power Business Database estimates the number of screen printers in 2002 in the U.S. at 16,341. California has 1,886 screen printing establishments. Volatile Organic Compound (VOC) emissions from solvent cleaning operations contribute significantly to the South Coast Air Basin’s emission inventory. The South Coast Air Quality Management District (SCAQMD or District) periodically adopts an Air Quality Management Plan (AQMP). This AQMP calls for significant reductions in VOC emissions from cleaning and degreasing operations by 2010 to achieve attainment status. The SCAQMD regulates VOC emissions from businesses located in the four county area including Los Angeles County, Orange County, San Bernardino County and Riverside County. One of the SCAQMD rules, Rule 1171 “Solvent Cleaning Operations,” regulates the VOC content of screen printing cleanup solvents. The VOC content of screen printing cleanup solvents is currently set at 500 grams per liter. The District plans to reduce the allowed VOC content to 100 grams per liter on July 1, 2006. Lowering the VOC content to 100 grams per liter would reduce emissions of these solvents by about 1.3 tons per day. By July 1, 2006, screen printers in southern California must convert to alternative low-VOC cleanup materials. -
Introduction to Printing Technologies
Edited with the trial version of Foxit Advanced PDF Editor To remove this notice, visit: www.foxitsoftware.com/shopping Introduction to Printing Technologies Study Material for Students : Introduction to Printing Technologies CAREER OPPORTUNITIES IN MEDIA WORLD Mass communication and Journalism is institutionalized and source specific. Itfunctions through well-organized professionals and has an ever increasing interlace. Mass media has a global availability and it has converted the whole world in to a global village. A qualified journalism professional can take up a job of educating, entertaining, informing, persuading, interpreting, and guiding. Working in print media offers the opportunities to be a news reporter, news presenter, an editor, a feature writer, a photojournalist, etc. Electronic media offers great opportunities of being a news reporter, news editor, newsreader, programme host, interviewer, cameraman,Edited with theproducer, trial version of Foxit Advanced PDF Editor director, etc. To remove this notice, visit: www.foxitsoftware.com/shopping Other titles of Mass Communication and Journalism professionals are script writer, production assistant, technical director, floor manager, lighting director, scenic director, coordinator, creative director, advertiser, media planner, media consultant, public relation officer, counselor, front office executive, event manager and others. 2 : Introduction to Printing Technologies INTRODUCTION The book introduces the students to fundamentals of printing. Today printing technology is a part of our everyday life. It is all around us. T h e history and origin of printing technology are also discussed in the book. Students of mass communication will also learn about t h e different types of printing and typography in this book. The book will also make a comparison between Traditional Printing Vs Modern Typography. -
Glossary of Flexographic Printing Terms
GLOSSARY OF FLEXOGRAPHIC PRINTING TERMS AA: Authors Alterations, changes other than corrections, made by a client after the proofing process has begun. AA's are usually charged to a client as billable time. Abrasion: Process of wearing away the surface of a material by friction. Abrasion marks: Marks on a photographic print or film appearing as streaks or scratches, caused by the condition of the developer. Can be partially removed by swabbing with alcohol. Abrasion resistance: Ability to withstand the effects of repeated rubbing and scuffing. Also called scuff or rub resistance. Abrasion test: A test designed to determine the ability to withstand the effects of rubbing and scuffing. Abrasiveness: That property of a substance that causes it to wear or scratch other surfaces. Absorption: In paper, the property which causes it to take up liquids or vapors in contact with it. In optics, the partial suppression of light through a transparent or translucent material. Acceptance sampling or inspection: The evaluation of a definite lot of material or product that is already in existence to determine its acceptability within quality standards. Accelerate: In flexographic printing, as by the addition of a faster drying solvent or by increasing the temperature or volume of hot air applied to the printed surface. Electrical - To speed rewind shafts during flying splices, and in taking up web slackness. Accordion Fold: Bindery term, two or more parallel folds which open like an accordion. Acetone: A very active solvent used in packaging gravure inks; the fastest drying solvent in the ketone family. Activator: A chemistry used on exposed photographic paper or film emulsion to develop the image. -
The Art of the Cigar Label
The Art of the Cigar Label A.AMO&CO. LA BVA TAMPA.FLA. An exhibition by the Ybor City Museum Society with assistance from the University of South Florida Libraries' Special Collections Curated by: Emanuel Leto "True, our pictures are many of them for the soap manufacturer, the insurance com panies, and the patent medicine man; but we try in our way to be educators of the people , and to give them good drawings and harmonious coloring. These business operators of ours who use pictures for advertising purposes know that the public have become fastidious; hence, they will only accept good designs. It is not so very long ago that advertising pictures invariably had hard, glaring backgrounds and crude, contrasting colors ... but that type of work would find no sale now except in the back woods." - Anonymous lithographer, New York, 1894 1 At first glance, the images on cigar labels seem simple; they are beautifully em bossed and the illustration- whether an attractive woman or a famous writer- jumps out at the viewer. However, cigar labels of the late 19th and early 20th centuries are also rich in allegory and symbolism, subtly illustrating themes like commerce, trade, or U.S. foreign relations. Label themes "reflect the tobacco industry's important influence on the economic, social, and political climate of Cuba and Florida cities like Key West and Tampa," 2 becoming "windows to the past," depicting contemporary events, political leaders, celebrities, and so cial life. A look at cigar labels also reveals quite a bit about America in the Gilded Age, from roughly 1870 to 1920. -
Lithography Aluminum Plate Lithography
Kevin Haas | http://kevinhaas.com/printmaking/ Lithography Aluminum Plate Lithography Preparing Your Plate The Five Main Steps in Cutting Your Plate to Size Lithography: The 25.5” x 36” aluminum litho plates can be cut either in half (18” x 25.5”), 1. Preparing Your Plate thirds (25.5” x 12”), or quarters (12.75” x 18”), but shouldn’t be any smaller than this. Plates should be handled by the edges only and with clean hands. 2. Drawing Your Image Lay the plate face down on a protective sheet of paper on a cutting board. Mark 3. First Etch and score the back of the plate about 10 times while firmly holding the straight 4. Roll-up and Second edge. Flip the plate over and fold the plate up and down. The plate will split at Etch the score. 5. Printing Round the corners of your plate with scissors and lightly file any rough edges. De-Oxidizing Before drawing on your plate, it is necessary to remove oxides that build up on the aluminum so the drawing material will attach well to your plate. To deoxidize your plate, rinse it with hot water. Wipe the entire surface in vertical and horizontal strokes for about two minutes to remove the oxides from your plate. Use a completely clean cotton rag or Webril Wipe that will not scratch or abrade your plate. If there are noticeable fingerprints or marks on the plate, use the Aluminum Plate Counter-Etch which contains phosphoric and hydrochloric acids. Wear gloves while applying in the same manner as above. -
Commercial Nineteenth-Century American Lithography: an Economic History
Commercial Nineteenth-Century American Lithography: An Economic History Georgia B. Barnhill American Antiquarian Society Presented at “Representations of Economy: Lithography in America from 1820 to 1860” The Ninth Annual Conference of the Program in Early American Economy and Society Co-Sponsored with the Visual Culture Program and “Philadelphia on Stone” At the Library Company of Philadelphia 1314 Locust Street, Philadelphia, PA Friday, October 15, 2010 1 Writers on American prints generally have ignored the speculative and entrepreneurial aspect of printing and publishing. We tend to focus on individual prints and the stories that they present, either through their publication and distribution or through the subject matter of the image. When Cathy Matson invited me to participate in this conference, I suggested a look at some of the economic aspects of the lithographic industry as a whole. This is a story that is difficult to construct because so little primary material has survived. I have tried to stitch together information gathered from a variety of sources with the understanding that this is not a definitive study. Others will have to build on this fragile patchwork. As in so many manufacturing enterprises, success is not guaranteed and seldom is there a straight line moving towards economic stability. There are many lithographic companies that lasted just a year or two, suggesting that being successful required a variety of skills. Other companies struggled at times and managed to survive. And, just as in book publishing, not all printers were publishers. Separating the two roles is important as we look at the business of lithographic printing and publishing.