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NAZDAR 1800 Series UV Screen Technical Data Sheet Nazdar PowerPrint® Plus 1800 UV Screen Ink Series v 14 EN The multi-purpose PowerPrint® Plus 1800 Series UV Screen Ink has been formulated to meet the processing speeds of the most modern printing equipment including in-line presses, for a wide Ref: v 13 EN range of substrates including treated corrugated polypropylene. PowerPrint® Plus 1800 features include: fast curing, hard ink surface, and high block resistance. Substrates Coverage • Styrene Estimated 2,500 – 3,500 square feet (232 - 325 • Cardstock / Coated paper square meters) per gallon depending upon ink • Matte vinyl deposit. Reference www.nazdar.com for • Rigid vinyl examples of coverage calculations. • Top coated polyester • Pressure sensitive vinyl Printing • Treated polyethylene banner 1800 Series is formulated to be press ready. • Treated polypropylene banner Thoroughly mix the ink prior to printing. Improper • Treated corrugated polypropylene mixing can lead to inconsistent color and ink • Some high density polyethylene sheeting performance. The surface tension for polyethylene and polypropylene Maintain ink temperature at 65°-90°F (18°-32°C) substrates should be at or above 44 dynes/cm. for optimum print and cure performance. Lower Not recommended for highly plasticized vinyl materials such as temperatures increase the ink viscosity, impairing vinyl banner and static cling, and not recommended for flow and increasing film thickness. Elevated container or nameplate applications. temperatures lower the ink viscosity, reducing Substrate recommendations are based on commonly available print definition and film thickness. materials intended for the ink’s specific market when the inks are processed according to this technical data. While technical Pretest to determine optimum printing information and advice on the use of this product is provided parameters for a particular set of ink, substrate, in good faith, the User bears sole responsibility for selecting the appropriate product for their end-use requirements. screen, press, and curing variables/conditions. Reference the ‘Quality Statement’ at the end of this The ink can be affected by stray UV light. Be document. aware of skylights, windows and overhead lights User Information curing the ink in the screen; light filters are Mesh recommended. Leaving a container uncovered may result in the ink’s surface forming a “skin”, 355-420 tpi (140-165 tpcm) with a mesh opening caused by reaction with ambient lighting. Keep of 22-38 um monofilament polyester mesh for containers covered. most applications. Nazdar does not recommend inter-mixing of 1800 305-355 tpi (120-140 tpcm) monofilament Series with other inks besides the 1800 Series. polyester mesh can be used for specialty applications with the mesh opening appropriate Pad Printing to the effect (i.e. pearlescents, aluminums, etc.). 1800 Series can be pad printed. When pad Coarser mesh counts and/or twill weave result in printing with a UV ink on a 3D image, care must heavier ink deposit requiring additional cure be taken to assure the correct amount of UV light output. output reaches the entire ink surface. Cure units that rotate the printed part in front of the cure Stencil lamp are the best solution for UV pad printing. Use direct emulsions and capillary films which are Use a silicone pad with good chemical resistance solvent resistant and UV compatible. for printing. Clean equipment using the chemicals Squeegee listed below in the cleanup section. 70-90 durometer polyurethane squeegee. Page 1 of 6 © 2014/2018 Nazdar Ink Technologies | www.nazdar.com | [email protected] | [email protected] | UV Screen Ink Screen UV Technical Data Sheet Nazdar PowerPrint® Plus 1800 UV Screen Ink Series Cure Parameters Example for additives: Ink at 100g with 8% of an v 14 EN additive is calculated as: Ref: v 13 EN 1800 Series cures when exposed to a single 100g ink + 8g additive = 108g total medium pressure mercury vapor lamp emitting output millijoules (mJ) and milliwatts (mW) of: Reducer: Use RE310 UV Reducer to reduce the 80-100 mJ/cm² @ 600+ mW/cm² viscosity of these inks. Add up to 10% by weight. for most colors Over reduction can reduce print definition, film thickness and adversely affect cure. 100-130 mJ/cm² @ 600+ mW/cm² for 1820, 1878, 1879, and 18156 Flexibilizer: Use RE308 UV Reducer to increase the flexibility of these inks. Add up to 10% by weight. These guidelines are intended only as a starting The addition of RE308 UV Reducer could decrease point for determining cure parameters, which block resistance. must be determined under actual production conditions. “Undercuring” the ink may result in Adhesion Promoter: Use NB80 UV Adhesion poor adhesion, lower block resistance, reduced Promoter to enhance adhesion on aged or lower durability, and higher residual odor. “Overcuring” grade fluted polypropylenes or to increase the ink may reduce the flexibility of the printed adhesion on some acrylics. Add up to 5% by part and adhesion of subsequent ink layers. weight. Improved adhesion will be demonstrated within 24 hours, with full cross linking in 4-7 days. To increase mJ levels, slow down the belt speed Ink mixed with NB80 UV Adhesion Promoter has a or scan speed. To increase mW levels, increase 4-8 hour pot life. the wattage setting of the UV reactor. To optimize mJ and mW output, maintain the bulb and Gloss / Flattening Powders / Improved Slip: reflector, and ensure proper focus to the Use CARE118 UV Satin Paste to reduce gloss and substrate. improve slip. Add up to 20% and power mix into These guidelines are representative of the ink. measurements taken using an EIT® UVICURE® Plus Use CARE63 Anti-Blocking Additive to reduce the radiometer measuring the UVA bandwidth (320- potential for blocking, reduce gloss, and improve 390 nm). To obtain accurate mW readings with slip. Add up to 10% and power mix into the ink. the UVICURE® Plus, reduce the belt speed to less than 40 ft/min. Cleanup Note: Porous substrates can allow ink to dive Screen Wash (Prior to Reclaim): Use IMS201 below the surface requiring a more thorough cure Premium Graphic Screen Wash, IMS203 Economy to overcome the added ink thickness. Graphic Screen Wash, or IMS206 Graphic Auto Screen Wash. Clears / Varnishes Press Wash (On Press): Use IMS301 Premium Mixing Clear: Use 1826 Mixing Clear to reduce the Graphic Press Wash. density of colors. Overprint Clear: Use 1827 Overprint Clear to Storage / Shelf Life provide added surface protection and increase Store closed containers at temperatures between durability. 65°-78°F (18°-25°C). Storing products outside of these recommendations may shorten their shelf Common Performance Additives life. Ink taken from the press should not be The market specific performance properties of returned to the original container; store the 1800 Series should be acceptable for most separately to avoid contaminating unused ink. applications without the need for additives. When Standard 1800 Series items supplied 1 gallon (4/5 required, any additives should be thoroughly kilo) containers or smaller are useable for a period mixed before each use. Prior to production, test of at least 24 months from the date of any additive adjustment to the ink. Inks manufacture. Inks packaged in 5 gallon or greater containing additives should not be mixed with (20 kilo or greater) containers may have a other inks. significantly reduced shelf life. To obtain the Page 2 of 6 © 2014/2018 Nazdar Ink Technologies | www.nazdar.com | [email protected] | [email protected] | UV Screen Ink Screen UV Technical Data Sheet Nazdar PowerPrint® Plus 1800 UV Screen Ink Series official shelf life letter, Contact Nazdar Technical Weathering / Outdoor Durability v 14 EN Service at [email protected] or see Ref: v 13 EN At full strength and properly cured, 1800 Series contact listing at the end of this document. colors are formulated to provide 2 years outdoor Processing durability when mounted vertically in the Central U.S.A. The use of 1827 Overprint Clear increases Qualify 1800 Series with respect to finishing outdoor durability. processes before conducting full scale production; see the ‘Additives’ section for suggested Exceptions: 1800 EC (Economy) Halftones have a Additives/Reducers to enhance finishing process projected 6 months outdoor durability. performance. Outdoor durability cannot be specified exactly. General Information Slight color change and loss of gloss should be expected. Variables affecting a printed part’s Ink Handling durability include: Wear gloves and barrier cream to prevent direct skin contact. Safety glasses are suggested in areas • Ink film thickness and degree of curing where ink may be splashed. If ink does come in • Color formulation: contact with skin, wipe ink off with a clean, dry o Large amounts of mixing clear or white cloth (do not use solvent or reducer). Wash the o Mixing several colors into one match affected area with soap and water. Consult the o Mixing a small quantity of any single color applicable Safety Data Sheet (SDS / MSDS) for • Substrate type and age further instructions and warnings. • Mounting angle and directional orientation • Geographical location This ink series is a one-part, 100% solids UV- • Degree of air pollution curable screen printing ink and does not contain • Excessive abrasion N-vinyl-2-pyrrolidone (trade name V-Pyrol®). • Non-clear coated prints exhibit more color For assistance on a wide range of important change and loss of gloss regulatory issues, consult the following Regulatory Compliance Department link at Manufacturer’s Product Offering http://www.nazdar.com or contact Nazdar Ink Based on information from our raw material Technologies - World Headquarters (see contact suppliers, these ink products are formulated to listing at the end of this document). contain less than 0.06% lead. If exact heavy metal content is required, independent lab analysis is Adhesion Testing recommended. Even when recommended UV energy output levels are achieved, it is imperative to check the Halftone Colors degree of cure on a cooled down print: Halftone Extender Base is used to reduce the density of any of the halftone colors.
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