Design and Development of Multi-Link Suspension Suspension System
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Caster Camber Tire-Wear Angles
BASIC WHEEL ALIGNMENT odern steering and ples. Therefore, let’s review these basic the effort needed to turn the wheel. suspension systems alignment angles with an eye toward Power steering allows the use of more are great examples of typical complaints and troubleshooting. positive caster than would be accept- solid geometry at able with manual steering. work. Wheel align- Caster Too little caster can make steering ment integrates all the factors of steer- Caster is the tilt of the steering axis of unstable and cause wheel shimmy. Ex- Ming and suspension geometry to pro- each front wheel as viewed from the tremely negative caster and the related vide safe handling, good ride quality side of the vehicle. Caster is measured shimmy can contribute to cupped wear and maximum tire life. in degrees of an angle. If the steering of the front tires. If caster is unequal Front wheel alignment is described axis tilts backward—that is, the upper from side to side, the vehicle will pull in terms of angles formed by steering ball joint or strut mounting point is be- toward the side with less positive (or and suspension components. Tradi- hind the lower ball joint—the caster more negative) caster. Remember this tionally, five alignment angles are angle is positive. If the steering axis tilts when troubleshooting a complaint of checked at the front wheels—caster, forward, the caster angle is negative. vehicle pull or wander. camber, toe, steering axis inclination Caster is not measured for rear wheels. (SAI) and toe-out on turns. When we Caster affects straightline stability Camber move from two-wheel to four-wheel and steering wheel return. -
Wheel Alignment Simplified
The WHAT and WHY of Toe Caster - Camber Kingpin Inclination - Thrust Angle Steering Angle – Wheel setback WHEEL ALIGNMENT SIMPLIFIED Wheel alignment is often considered complicated and hard to understand In the days of the rigid chassis construction with solid axles, when tyres were poor and road speeds were low, wheel alignment was simply a matter of ensuring that the wheels rolled along the road in parallel paths. This was easily accomplished by means of using a toe gauge or simple tape measure. The steering wheel could then also simply be repositioned on the splines of the steering shaft. Camber and Caster was easily adjustable by means of shims. Today wheel alignment is of course more sophisticated as there are several angles to consider when doing wheel alignment on the modern vehicle with Independent suspension systems, good performing tyres and high road speeds. Below are the most common angles and their terminology and for the correction of wheel alignment and the diagnoses thereof, the understanding of the principals of these angles will become necessary. Doing the actual corrections of wheel alignment is a fairly simple task and in many instances it is easily accomplished by some mechanical adjustments. However Wheel Alignment diagnosis is not so straightforward and one will need to understand the interaction between the wheel alignment angles as well as the influence the various angles have on each other. In addition there are also external factors one will need to consider. Wheel Alignment Specifications are normally given in angular values of degrees and minutes A circle consists of 360 segments called DEGREES, symbolized by the indicator ° Each DEGREE again has 60 segments called MINUTES symbolized by the indicator ‘. -
Instructions for M-Xxxx-Xxxx
M-9602-M Spring and Stabilizer Bar Kit w/ MagneRide Calibration NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS Please visit www. performanceparts.ford.com for the most current instruction and warranty information. PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION. AT ANY TIME YOU DO NOT UNDERSTAND THE INSTRUCTIONS, PLEASE CALL THE FORD PERFORMANCE TECHLINE AT 1-800-367-3788 M-9602-M is designed for 2018+ Mustangs equipped with MagneRide and includes a unique MagneRide calibration that is loaded with the included Procal voucher and software. Please reference the instruction tab on the Procal and make sure you use version 3.9+ Kit Includes: Front Stabilizer Bar Front Springs Rear Stabilizer Bar Rear Springs MagneRide Tuning Calibration Front Stabilizer Bar Removal NOTICE: Suspension fasteners are critical parts that affect the performance of vital components and systems. Failure of these fasteners may result in major service expense. Use the same or equivalent parts if replacement is necessary. Do not use a replacement part of lesser quality or substitute design. Tighten fasteners as specified. 1. Remove all 4 wheels and tires and set aside. 2. On both sides. 1. NOTE: The stabilizer bar links are designed with low friction ball joints that have a low breakaway torque. NOTE: Use the hex-holding feature to prevent the ball stud from turning while removing the stabilizer bar link nut. Remove and the front stabilizer bar link lower nut. 2. Position aside the front stabilizer bar link. Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356 Techline 1-800-367-3788 Page 1 of 41 IS-1850-0631 M-9602-M Spring and Stabilizer Bar Kit w/ MagneRide Calibration NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS 4. -
Product Information Sheet Steering and Suspension System Trainer
Product Information Sheet Steering and Suspension System Trainer This real component trainer provides the instructor with a . Remove, inspect, and install coil springs and spring working light vehicle steering and suspension system for insulators. group or whole-class demonstration. Inspect, replace, and adjust track rod ends, track rod sleeves, and clamps. This includes all the individual components of the system . Remove, inspect, and install upper and lower wishbones, presented on a moveable, steel frame so that each bushes, shafts, and rebound bumpers. component can be clearly identified. Remove, inspect, and install hub carrier assemblies. Inspect, remove, and replace dampers. The system comprises front wheel assemblies, MacPherson strut and coil spring assemblies, road wheels and power Items Included: steering rack. Trainer (right-hand and left-hand drive options available) . The trainer can also be used in conjunction with our Other Items Required: optional cloud-based software, which offers online practical tasks as well as interactive theory presentations, . Automotive workshop tools investigations, and assessments, which link directly to the . AC supply outlet (110V/230V options available) practical activities carried out using this resource. General Information: Trainer Enables Demonstrations of the Following: Trainer Dimensions (W x D x H): . Introduce the steering and suspension system trainer. 1750 x 1250 x 1500 mm / 69 x 49 x 59 inches . Inspect steering shaft universal joint, flexible coupling, Packed Volume: Approx. 3.67m3 / 130ft3 collapsible column, lock cylinder mechanism, and Packed Weight: Approx. 360kg / 795lb steering wheel. Packed Dimensions (W x D x H): . Disassemble, inspect, and reassemble rack and pinion 1904 x 1244 x 1550 mm / 75 x 49 x 62 inches steering gear. -
Development and Analysis of a Multi-Link Suspension for Racing Applications
Development and analysis of a multi-link suspension for racing applications W. Lamers DCT 2008.077 Master’s thesis Coach: dr. ir. I.J.M. Besselink (Tu/e) Supervisor: Prof. dr. H. Nijmeijer (Tu/e) Committee members: dr. ir. R.M. van Druten (Tu/e) ir. H. Vun (PDE Automotive) Technische Universiteit Eindhoven Department Mechanical Engineering Dynamics and Control Group Eindhoven, May, 2008 Abstract University teams from around the world compete in the Formula SAE competition with prototype formula vehicles. The vehicles have to be developed, build and tested by the teams. The University Racing Eindhoven team from the Eindhoven University of Technology in The Netherlands competes with the URE04 vehicle in the 2007-2008 season. A new multi-link suspension has to be developed to improve handling, driver feedback and performance. Tyres play a crucial role in vehicle dynamics and therefore are tyre models fitted onto tyre measure- ment data such that they can be used to chose the tyre with the best characteristics, and to develop the suspension kinematics of the vehicle. These tyre models are also used for an analytic vehicle model to analyse the influence of vehicle pa- rameters such as its mass and centre of gravity height to develop a design strategy. Lowering the centre of gravity height is necessary to improve performance during cornering and braking. The development of the suspension kinematics is done by using numerical optimization techniques. The suspension kinematic objectives have to be approached as close as possible by relocating the sus- pension coordinates. The most important improvements of the suspension kinematics are firstly the harmonization of camber dependant kinematics which result in the optimal camber angles of the tyres during driving. -
(Title of the Thesis)*
Reconfigurable Integrated Control for Urban Vehicles with Different Types of Control Actuation by Mansour Ataei A thesis presented to the University of Waterloo in fulfillment of the thesis requirement for the degree of Doctor of Philosophy in Mechanical and Mechatronics Engineering Waterloo, Ontario, Canada, 2017 © Mansour Ataei 2017 Examining committee membership: The following served on the Examining Committee for this thesis. The decision of the Examining Committee is by majority vote. Supervisors: Prof. Amir Khajepour Professor Mechanical and Mechatronics Department Prof. Soo Jeon Associate Mechanical and Mechatronics Department Professor External Prof. Fengjun Yan Associate McMaster University Examiner: Professor Department of Mechanical Engineering Internal- Prof. Nasser Lashgarian Azad Associate System Design Engineering external: Professor Internal: Prof. William Melek Professor Mechanical and Mechatronics Department Internal: Prof. Ehsan Toyserkani Professor Mechanical and Mechatronics Department ii AUTHOR'S DECLARATION I hereby declare that I am the sole author of this thesis. This is a true copy of the thesis, including any required final revisions, as accepted by my examiners. I understand that my thesis may be made electronically available to the public. iii Abstract Urban vehicles are designed to deal with traffic problems, air pollution, energy consumption, and parking limitations in large cities. They are smaller and narrower than conventional vehicles, and thus more susceptible to rollover and stability issues. This thesis explores the unique dynamic behavior of narrow urban vehicles and different control actuation for vehicle stability to develop new reconfigurable and integrated control strategies for safe and reliable operations of urban vehicles. A novel reconfigurable vehicle model is introduced for the analysis and design of any urban vehicle configuration and also its stability control with any actuation arrangement. -
Ride Control Defined
RIDE CONTROL DEFINED According to Newton's First Law, a moving body will continue moving in a straight line until it is acted upon by another force. Newton's Second Law states that for each action there is an equal and opposite reaction. In the case of the automobile, whether the disturbing force is in the form of a wind-gust, an incline in the roadway, or the cornering forces produced by tires, the force causing the action and the force resisting the action will always be in balance. Many things affect vehicles in motion. Weight distribution, speed, road conditions and wind are some factors that affect how vehicles travel down the highway. Under all these variables however, the vehicle suspension system including the shocks, struts and springs must be in good condition. Worn suspension components may reduce the stability of the vehicle and reduce driver control. They may also accelerate wear on other suspension components. Replacing worn or inadequate shocks and struts will help maintain good ride control as they: Control spring and suspension movement Provide consistent handling and braking Prevent premature tire wear Help keep the tires in contact with the road Maintain dynamic wheel alignment Control vehicle bounce, roll, sway, dive and acceleration squat Reduce wear on other vehicle systems Promote even and balanced tire and brake wear Reduce driver fatigue Suspension concepts and components have changed and will continue to change dramatically, but the basic objective remains the same: 1. Provide steering stability with good handling characteristics 2. Maximize passenger comfort Achieving these objectives under all variables of a vehicle in motion is called ride control 1 BASIC TERMINOLOGY To begin this training program, you need to possess some very basic information. -
Camber Effect Study on Combined Tire Forces
Camber effect study on combined tire forces Shiruo Li Master Thesis in Vehicle Engineering Department of Aeronautical and Vehicle Engineering KTH Royal Institute of Technology TRITA-AVE 2013:33 ISSN 1651-7660 Postal address Visiting Address Telephone Telefax Internet KTH Teknikringen 8 +46 8 790 6000 +46 8 790 6500 www.kth.se Vehicle Dynamics Stockholm SE-100 44 Stockholm, Sweden Abstract Considering the more and more concerned climate change issues to which the greenhouse gas emission may contribute the most, as well as the diminishing fossil fuel resource, the automotive industry is paying more and more attention to vehicle concepts with full electric or partly electric propulsion systems. Limited by the current battery technology, most electrified vehicles on the roads today are hybrid electric vehicles (HEV). Though fully electrified systems are not common at the moment, the introduction of electric power sources enables more advanced motion control systems, such as active suspension systems and individual wheel steering, due to electrification of vehicle actuators. Various chassis and suspension control strategies can thus be developed so that the vehicles can be fully utilized. Consequently, future vehicles can be more optimized with respect to active safety and performance. Active camber control is a method that assigns the camber angle of each wheel to generate desired longitudinal and lateral forces and consequently the desired vehicle dynamic behavior. The aim of this study is to explore how the camber angle will affect the tire force generation and how the camber control strategy can be designed so that the safety and performance of a vehicle can be improved. -
Automotive Service Modern Auto Tech Study Guide Chapter 67 & 69 Pages 1280 1346 Suspension & Steering 32 Points Automotive Service 1
Automotive Service Modern Auto Tech Study Guide Chapter 67 & 69 Pages 1280 1346 Suspension & Steering 32 Points Automotive Service 1. The ____________________ system allows a vehicle’s tires & wheels to move up and down as they roll. Steering Suspension Brake Automotive Service 2. Suspension can be grouped into 2 broad categories: _________________ & ________________. Independent & Nonindependent Coil Springs & Air Springs Active & Passive Automotive Service 3. The perfect suspension system balances understeer and oversteer, resulting in ______________ steering. Tight Neutral Loose Automotive Service 4. Compressing springs is known as ________. As springs extend, they are said to ________. Jounce, Rebound Bounce, Resound Dribble, Rebound Automotive Service 5. Springs can be one of 4 types: A. _________, B. __________, C. _________________ ______, & D. _______. Coil Leaf Air Torsion Bar Automotive Service 6. ______________ weight is all of the weight supported by the springs. __________________ weight is all of the weight not supported by the springs. The more sprung weight, the better the vehicle will ride. Spring, Unspring Sprang, Unsprang Sprung, Unsprung Automotive Service 7. Control arms are connected to the steering knuckles with pivoting joints called ___________ joints. Automotive Service Automotive Service 8. __________ ______________ limit spring oscillations (jounce & rebound), but don’t effect ride height Slack Absorbers Shock Absorbers Shock Restorers Automotive Service 9. ______ shocks are filled with low pressure nitrogen gas to prevent fluid aeration (bubble formation). Gas Water Air Automotive Service 10. Options on shock absorbers include the ___________________________ feature & adjustable stiffness. SelfLeveling SelfIgniting SelfEnergizing Automotive Service Automotive Service Automotive Service 11. A ______ assembly consists of a shock, coil spring & an upper damper/pivot bearing. -
Suspension Failures
www.PDHcenter.com PDHonline Course G493 www.PDHonline.org PDHonline Course G493 (2 PDH) Motor Vehicle Accident Special Topic 3: Suspension Failures Peter Chen, P.E., CFEI, ACTAR 2014 PDH Online | PDH Center 5272 Meadow Estates Drive Fairfax, VA 22030-6658 Phone & Fax: 703-988-0088 www.PDHonline.org www.PDHcenter.com An Approved Continuing Education Provider ©2014 Peter Chen 1 www.PDHcenter.com PDHonline Course G493 www.PDHonline.org Discussion Areas • Understanding the Importance of Suspension Failures as a Potential Cause of Motor Vehicle Accidents. • Basics of Passenger Car/Truck Suspension Systems • Introduction to Suspension Failure Analysis ©2014 Peter Chen 2 www.PDHcenter.com PDHonline Course G493 www.PDHonline.org NHTSA FAR Database • The National Highway Traffic Safety Administration (NHTSA) keeps a database of traffic fatalities called the Fatal Accident Reporting System (FARS). • The database can be found at www.nhtsa.gov/FARS. Take some time to investigate the website and the publicly available information that it holds. • The database goes back to 1975, and the information recorded by NHTSA has changed over time. • The FARS database contains data inputted by police or other traffic governing and/or investigating entities (i.e. sheriff’s departments) detailing the factors behind traffic fatalities on U.S. roads. • The FARS database may be queried by year and vehicle related Factors. ©2014 Peter Chen 3 www.PDHcenter.com PDHonline Course G493 www.PDHonline.org Query of FARS database • A query of the FARS database in 2008 had -
ICSV18 Template
A Novel Approach to Rollover Prevention Control of SUVs by Active Camber Control Behrooz Mashadi a, Saleh Kasiri Bidhendia* and Mohammad Ismaeel Assadib 1Prof, School of Automotive Engineering Iran University of Science and Technology , Tehran, Iran. 2 Saleh Kasiri Bidhendi, School of Automotive Engineering Iran University of Science and Technol- ogy , Tehran, Iran. 3 Mohammad Ismaeel Assadi, School of Automotive Engineering Iran University of Science and Technology , Tehran, Iran. * Corresponding author e-mail: [email protected] Abstract Roll instability of sport utility vehicles is threatening to the vehicle and traffic safety. A new ap- proach to roll stability control of Sport Utility Vehicles is proposed in this paper. The idea of active camber control to improve roll dynamics is introduced. The study of dynamics of sport utility vehicle is performed using CarSim software package. A rule-based control strategy has been developed which effectively controls camber angle on front axle. Co-simulation is carried out by integrating Matlab/Simulink software with the vehicle simulation environment. It has been shown that active camber can improve roll stability of SUVs and reduce the risk of hazardous traffic accidents. Keywords: rollover; active camber; SUV 1. Introduction The automotive industry has been experiencing a greedy competence in the variety of products as well as an ever-increasing demand for safety standards. Sport Utility Vehicles have in the recent decade attracted noticeable attention. Among the frequently-occurring accidents, roll-over contrib- utes to a vast majority in SUVs due to their high center of gravity and ground height clearance. Sta- tistics reveal a significant fatality of 59% in roll-over accidents of this category of vehicles[1]. -
Multi-Criteria Optimization of an Innovative Suspension System for Race Cars
applied sciences Article Multi-Criteria Optimization of an Innovative Suspension System for Race Cars Vlad T, ot, u and Cătălin Alexandru * Product Design, Mechatronics and Environment, Transilvania University of Bra¸sov, Bulevardul Eroilor 29, 500036 Bra¸sov, Romania; [email protected] * Correspondence: [email protected]; Tel.: +40-724-575-436 Abstract: The purpose of the present work was to design, optimize, and test an innovative suspension system for race cars. The study was based on a comprehensive approach that involved conceptual design, modeling, simulation and optimization, and development and testing of the experimental model of the proposed suspension system. The optimization process was approached through multi-objective optimal design techniques, based on design of experiments (DOE) investigation strategies and regression models. At the same time, a synthesis method based on the least squares approach was developed and integrated in the optimal design algorithm. The design in the virtual environment was achieved by using the multi-body systems (MBS) software package ADAMS, more precisely ADAMS/View—for modeling and simulation, and ADAMS/Insight—for multi-objective optimization. The physical prototype of proposed suspension system was implemented and tested with the help of BlueStreamline, the Formula Student race car of the Transilvania University of Bras, ov. The dynamic behavior of the prototype was evaluated by specific experimental tests, similar to those the single seater would have to pass through in the competitions. Both the virtual and experimental results proved the performance of the proposed suspension system, as well as the usefulness of the design algorithm by which the novel suspension was developed.