Car Suspension and Handling Fourth Edition
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Suspension Geometry and Computation
Suspension Geometry and Computation By the same author: The Shock Absorber Handbook, 2nd edn (Wiley, PEP, SAE) Tires, Suspension and Handling, 2nd edn (SAE, Arnold). The High-Performance Two-Stroke Engine (Haynes) Suspension Geometry and Computation John C. Dixon, PhD, F.I.Mech.E., F.R.Ae.S. Senior Lecturer in Engineering Mechanics The Open University, Great Britain. This edition first published 2009 Ó 2009 John Wiley & Sons Ltd Registered office John Wiley & Sons Ltd, The Atrium, Southern Gate, Chichester, West Sussex, PO19 8SQ, United Kingdom For details of our global editorial offices, for customer services and for information about how to apply for permission to reuse the copyright material in this book please see our website at www.wiley.com. The right of the author to be identified as the author of this work has been asserted in accordance with the Copyright, Designs and Patents Act 1988. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, except as permitted by the UK Copyright, Designs and Patents Act 1988, without the prior permission of the publisher. Wiley also publishes its books in a variety of electronic formats. Some content that appears in print may not be available in electronic books. Designations used by companies to distinguish their products are often claimed as trademarks. All brand names and product names used in this book are trade names, service marks, trademarks or registered trademarks of their respective owners. The publisher is not associated with any product or vendor mentioned in this book. -
Design and Development of Semi Trailing Arm Suspension System for an Off-Road Vehicle
International Journal of Research in Engineering, Science and Management 339 Volume-3, Issue-7, July-2020 journals.resaim.com/ijresm | ISSN (Online): 2581-5792 Design and Development of Semi Trailing Arm Suspension System for an Off-Road Vehicle Ishan Hiremath1*, Avanti Nalawade2, Jai Patil3, Swarup Patil4, Riteshkumar Patil5, Swapnil Ugalmugale6 1,2,3,4,6Student, Department of Automobile Engineering, Rajarambapu Institute of Technology, Sangli, India 5Student, Department of Mechanical Engineering, Rajarambapu Institute of Technology, Sangli, India *Corresponding author: [email protected] Abstract: ATV is a basically an off-road vehicle with capability 2. Advantages of Semi-Trailing Arm Suspension to withstand harsh road conditions. Stability, control, performance, and comfort these are the basic requirements for an 1. As semi-trailing arm suspension is a 3-link independent ATV. Suspension system is one of the important systems which is suspension it provides better ride quality and handling. responsible for fulfillment of basic requirements. This paper is 2. In semi-trailing arm suspension during the suspension based on design and development of semi-trailing arm suspension movement the camber angle changes, as a result the tyres for ATV. The report describes the methodology followed to design remain perpendicular to the ground during body roll. a system and analysis of suspension components undergoing major 3. Lower cost, less complexity and more compactness. forces during dynamic conditions. The main objective is to design and develop a suspension system which improves overall 4. It provides better lateral load handling capacity. performance and handling properties of ATV. 5. Better antisquat properties. Keywords: Half shaft geometry, Independent suspension, SAE 3. -
Meritor® Independent Front Suspension Drivetrain System
MERITOR® INDEPENDENT FRONT SUSPENSION DRIVETRAIN SYSTEM Meritor’s state-of-the-art modular drivetrain system for all-wheel drive (AWD) commercial trucks features the Independent Front Suspension (IFS) module equipped with modern steering geometry and air disc brake technology, and a low-profile shift on-the-fly transfer case. The IFS, available in drive or non-drive options, is a part of Meritor’s field-proven and widely acclaimed ProTec™ ISAS® line of independent suspensions. This bolt-on, modular solution does not require modifications to existing frame rails and maintains vehicle ride height. FEATURES AND BENEFITS ■ Proven Independent Suspension Axle System technology – The ISAS product line has been fitted on high-mobility vehicles for over 20 years. The Independent Front Suspension system leverages decades of expertise in designing and manufacturing field-proven systems. ■ Bolt-on system – The Independent Front Suspension does not require modifications to frame rails ■ 5 to 12 inch ride height reduction – Improves vehicle roll stability versus best-in-class beam axle ■ Modular solution – Maintains the same ride height of a rear-wheel drive (RWD) truck ■ Lower center of gravity – Better vehicle maneuverability and stability for safe and confident handling ■ 60 percent reduction in cab and driver-absorbed power – Ride harshness improvements as well as reduction in unwanted steering feedback lead to less physical fatigue for the driver, and higher reliability of the cab ■ 2-times the wheel travel – The Independent Front Suspension provides -
Instructions for M-Xxxx-Xxxx
M-9602-M Spring and Stabilizer Bar Kit w/ MagneRide Calibration NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS Please visit www. performanceparts.ford.com for the most current instruction and warranty information. PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION. AT ANY TIME YOU DO NOT UNDERSTAND THE INSTRUCTIONS, PLEASE CALL THE FORD PERFORMANCE TECHLINE AT 1-800-367-3788 M-9602-M is designed for 2018+ Mustangs equipped with MagneRide and includes a unique MagneRide calibration that is loaded with the included Procal voucher and software. Please reference the instruction tab on the Procal and make sure you use version 3.9+ Kit Includes: Front Stabilizer Bar Front Springs Rear Stabilizer Bar Rear Springs MagneRide Tuning Calibration Front Stabilizer Bar Removal NOTICE: Suspension fasteners are critical parts that affect the performance of vital components and systems. Failure of these fasteners may result in major service expense. Use the same or equivalent parts if replacement is necessary. Do not use a replacement part of lesser quality or substitute design. Tighten fasteners as specified. 1. Remove all 4 wheels and tires and set aside. 2. On both sides. 1. NOTE: The stabilizer bar links are designed with low friction ball joints that have a low breakaway torque. NOTE: Use the hex-holding feature to prevent the ball stud from turning while removing the stabilizer bar link nut. Remove and the front stabilizer bar link lower nut. 2. Position aside the front stabilizer bar link. Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356 Techline 1-800-367-3788 Page 1 of 41 IS-1850-0631 M-9602-M Spring and Stabilizer Bar Kit w/ MagneRide Calibration NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS 4. -
Product Information Sheet Steering and Suspension System Trainer
Product Information Sheet Steering and Suspension System Trainer This real component trainer provides the instructor with a . Remove, inspect, and install coil springs and spring working light vehicle steering and suspension system for insulators. group or whole-class demonstration. Inspect, replace, and adjust track rod ends, track rod sleeves, and clamps. This includes all the individual components of the system . Remove, inspect, and install upper and lower wishbones, presented on a moveable, steel frame so that each bushes, shafts, and rebound bumpers. component can be clearly identified. Remove, inspect, and install hub carrier assemblies. Inspect, remove, and replace dampers. The system comprises front wheel assemblies, MacPherson strut and coil spring assemblies, road wheels and power Items Included: steering rack. Trainer (right-hand and left-hand drive options available) . The trainer can also be used in conjunction with our Other Items Required: optional cloud-based software, which offers online practical tasks as well as interactive theory presentations, . Automotive workshop tools investigations, and assessments, which link directly to the . AC supply outlet (110V/230V options available) practical activities carried out using this resource. General Information: Trainer Enables Demonstrations of the Following: Trainer Dimensions (W x D x H): . Introduce the steering and suspension system trainer. 1750 x 1250 x 1500 mm / 69 x 49 x 59 inches . Inspect steering shaft universal joint, flexible coupling, Packed Volume: Approx. 3.67m3 / 130ft3 collapsible column, lock cylinder mechanism, and Packed Weight: Approx. 360kg / 795lb steering wheel. Packed Dimensions (W x D x H): . Disassemble, inspect, and reassemble rack and pinion 1904 x 1244 x 1550 mm / 75 x 49 x 62 inches steering gear. -
Forklift Steer Axle
Forklift Steer Axle Forklift Steer Axles - The description of an axle is a central shaft for rotating a gear or a wheel. Where wheeled vehicles are concerned, the axle itself could be fixed to the wheels and revolve together with them. In this instance, bearings or bushings are provided at the mounting points where the axle is supported. Conversely, the axle can be connected to its surroundings and the wheels can in turn revolve around the axle. In this particular instance, a bearing or bushing is situated inside the hole within the wheel in order to enable the wheel or gear to rotate around the axle. With trucks and cars, the word axle in several references is utilized casually. The term generally refers to the shaft itself, a transverse pair of wheels or its housing. The shaft itself rotates together with the wheel. It is frequently bolted in fixed relation to it and referred to as an 'axle shaft' or an 'axle.' It is equally true that the housing around it that is normally known as a casting is likewise called an 'axle' or occasionally an 'axle housing.' An even broader definition of the word means every transverse pair of wheels, whether they are connected to one another or they are not. Hence, even transverse pairs of wheels inside an independent suspension are generally known as 'an axle.' The axles are an important component in a wheeled motor vehicle. The axle serves in order to transmit driving torque to the wheel in a live-axle suspension system. The position of the wheels is maintained by the axles relative to one another and to the motor vehicle body. -
Installation Instructions Eibach Springs, Inc
Installation Instructions Eibach Springs, Inc. • 264 Mariah Circle • Corona, California 92879-1751 • USA • Tech Support 800-222-8811 Ext 114 Anti Roll Kit- #3860.312 Chevrolet, Cavalier / Pontiac Sunfire Kit Contents Description Part Number Qty Rear Bar 3860.320R 1 Instructions 3860.312INST 1 Hardware Kit 3860.312HK 1 Information Kit EPAK 1 NOTES: Read All Instructions Before Beginning Installation • Installation of Anti-Roll Kits should only be performed by a qualified mechanic experienced in the installation and removal of suspension components. • Use of a drive on hoist is highly recommended and will substantially reduce installation time. • Never work on or under a vehicle unless it is properly supported by safety stands and wheels are blocked. • Anti-Roll Bars are marked with the letter F and R (located at the end of the part number) designating front and rear bars. • After installation, it is always important to inspect and adjust the following if necessary: - That the bars are centered left to right - Tire and/or wheel fender clearance - Brake line clearance and attachments - Brake anti-locking and anti-skid system sensors Eibach Anti-Roll Kits are designed to work in conjunction with the Eibach Pro-Kit. The Pro-Kit for your car is 3860.140 and will lower your car about 1.5”. Rear bar installation. Note: If your car has an OE anti-roll bar, it is integrated into the beam axle and cannot be removed. The Eibach Bar is designed to work with or without the OE rear bar. 1. Raise the rear of the vehicle so the tires or off the ground. -
Advances in Truck and Bus Safety
EVALUATING THE NEED FOR CHANGING CURRENT REQUIREMENTS TOWARDS INCREASING THE AMOUNT OF LIGHTING DEVICES EQUIPPING SEMI TRAILERS Krzysztof Olejnik Motor Transport Institute Poland Paper No. 07 – 0135 the driven truck in relation to the unilluminated ABSTRACT objects. The similar situation takes place when The report has pointed out the need to manoeuvres are carried out in none lit up place and provide the truck driver with a semi trailer, the there are unilluminated objects either side of the ability to see the contour of the semi trailer and road vehicle. illumination in the insufficient lighting conditions. The need for equipping the vehicle with additional THE ESTIMATION OF THE SITUATION AND contour light and lamps illuminating the section of CHANGES PROPOSED. the road overrun by the semi trailer wheels has been assessed. The driver of the vehicle or group of vehicles should This is particularly important during have the possibility to observe the surroundings of manoeuvring with such truck – semi trailer unit at the vehicle together with the elements of the night to ensure safety, as the semi trailer has a contour of this vehicle – see Figure 1 [1,2]. The different tracking circle than the towing truck. drawing presented below shows these areas around Current regulations are too (categorical) restrictive the vehicle. and limiting possibility of introducing additional The driver should have the ability to observe them lights. The proposal for technically solving this during driving, both during a day and at night. It problem as well as amending the regulations, has should be possible under the street lighting and been presented. -
A Comparative Study of the Suspension for an Off-Road Vehicle
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 05 | May 2020 www.irjet.net p-ISSN: 2395-0072 A Comparative study of the Suspension for an Off-Road Vehicle Sivadanus.S Department of Manufacturing Engineering, College of Engineering – Guindy, Chennai ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Humans use different vehicles to travel in is set nothing can be adjusted or moved. This type of different terrains for comfort and ease of travel. An off-terrain suspension will not be considered in the scope of this project vehicle is generally used for rugged terrain and needs a largely due to its lack of adjustability. completely different dynamics in suspension comparison to an on-road vehicle. The aim of this project is to identify and Independent suspension systems provide more effective determine the parameters of vehicle dynamics with a proper functionality in traction and stability for off-roading study of suspension and to initiate a comparative study for an applications. Independent suspension systems provide flex off-road vehicle using different models. (the ability for one wheel to move vertically while still Key Words: Suspension, Vehicle Dynamics, Off-road allowing the other wheels to stay in contact with the Vehicle, Control arms, Camber surface). 1.INTRODUCTION There are many different versions and variations of independent suspensions, which include swing axle Suspension suspensions, transverse leaf spring suspensions, trailing and The role of a suspension system within a vehicle is to ensure semi-trailing suspensions, Macpherson strut suspensions, that contact between the tires and driving surface is and double wishbone suspensions. Control arms are used for continuously maintained. -
C2101, C2201, C2103 & C2203
INSTALLATION INSTRUCTIONS S/S COMPETITION TRACTION BARS P/N'S: C2101, C2201, C2103 & C2203 Competition Engineering Leaf Spring Traction Bars are designed especially for use in drag race classes that require a bolt-on traction device such as Stock Eliminator and Bracket Racing. These bars will eliminate wheel hop and improve traction by applying the force which normally produces unwanted tire spin into a downward force where the tire meets the pavement. These bars are capable of handling horsepower levels up to 450hp. They are designed with a snubber location that is positioned directly under the front spring eye bolt, eliminating spring damage and increasing the lever effect on the rear tires. NOTE: These traction bars may not work with the stock rear sway bar on some vehicle models. We recommend that you modify the bar to fit or remove it. PARTS LIST 2) Competition Traction Bars 4) 1/2" J-Bolts 2) 7/16" Square U-Bolts 2) Rubber Snubbers 8) 1/2"-20 Nuts 8) 1/2"-20 Locknuts 12) 1/2" Flat Washers 4) 7/16"-14 Locknuts 4) 7/16"-14 Nuts 2) 3/8"-16 Locknuts INSTALLATION 1) Check rear springs for broken leaves. Replace if necessary. 2) Jack up the rear of the car and place two jack stands under the frame member directly in front of the rear spring. Allow the rear housing to hang down with its weight on the springs. 3) Disconnect the shock absorber at the lower mounting point. Remove the stock lower spring plates and U-Bolts. NOTE: When replacing U-Bolts with the supplied J-Bolts, you must use either the factory T-Bolt or a 1/2" Grade 8 bolt. -
Ride Control Defined
RIDE CONTROL DEFINED According to Newton's First Law, a moving body will continue moving in a straight line until it is acted upon by another force. Newton's Second Law states that for each action there is an equal and opposite reaction. In the case of the automobile, whether the disturbing force is in the form of a wind-gust, an incline in the roadway, or the cornering forces produced by tires, the force causing the action and the force resisting the action will always be in balance. Many things affect vehicles in motion. Weight distribution, speed, road conditions and wind are some factors that affect how vehicles travel down the highway. Under all these variables however, the vehicle suspension system including the shocks, struts and springs must be in good condition. Worn suspension components may reduce the stability of the vehicle and reduce driver control. They may also accelerate wear on other suspension components. Replacing worn or inadequate shocks and struts will help maintain good ride control as they: Control spring and suspension movement Provide consistent handling and braking Prevent premature tire wear Help keep the tires in contact with the road Maintain dynamic wheel alignment Control vehicle bounce, roll, sway, dive and acceleration squat Reduce wear on other vehicle systems Promote even and balanced tire and brake wear Reduce driver fatigue Suspension concepts and components have changed and will continue to change dramatically, but the basic objective remains the same: 1. Provide steering stability with good handling characteristics 2. Maximize passenger comfort Achieving these objectives under all variables of a vehicle in motion is called ride control 1 BASIC TERMINOLOGY To begin this training program, you need to possess some very basic information. -
JAN 30 1968 Efgineering Llbf
\NT O ECJW .' J IS1 1967 4-1P-RA RIE-: OPTIMIZATION OF THE RANDOM VIBRATION CHARACTERISTICS OF VEHICLE SUSPENSIONS by ERICH KENNETH BENDER S.B., Massachusetts Institute of Technology (1962) S.M., Massachusetts Institute of Technology (1963) M.E., Massachusetts Institute of Technology (1966) SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF DOCTOR OF SCIENCE at the MASSACHUSETTS INSTITUTE OF TECHNOLOGY June, 1967 Signature of Author ., Department of Mechanical Engineering, ') /) Wfril 27, 1967 Certified by Thesfs Su4'sor, /K/J Accepted by ....... ...... Chairman, Departktnital'Commit 4 'ee on Graduate Students .\ST. OF TECHN 010 JAN 30 1968 EfGINEERING Llbf. OPTIMIZATION OF THE RANDOM VIBRATION CHARACTERISTICS OF VEHICLE SUSPENSIONS by ERICH KENNETH BENDER Submitted in partial fulfillment of the require- ments for the degree of Doctor of Science at the Massachusetts Institute of Technology, June, 1967. ABSTRACT Some of the fundamental limitations and trade-offs regard- ing the capabilities of vehicle suspensions to control random vi- brations are investigated. The vehicle inputs considered are sta- tistically described roadway elevations and static loading vara- tions on the sprung mass. The vehicle is modeled as a two-degree- of-freedom linear system consisting of a sprung mass, suspension and an unsprung mass which is connected to the roadway by a spring. The criterion used to optimize the suspension characteristics is the weighted sum of rms vehicle acceleration and clearance space required for sprung mass-unsprung mass relative excursions. Two ap- proaches to find the suspension characteristics which optimize the trade-off between vibration and clearance space are considered. The first, based on Wiener filter theory, is used to synthesize the optimum suspension transfer function.