Advances in Truck and Bus Safety
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Meritor® Independent Front Suspension Drivetrain System
MERITOR® INDEPENDENT FRONT SUSPENSION DRIVETRAIN SYSTEM Meritor’s state-of-the-art modular drivetrain system for all-wheel drive (AWD) commercial trucks features the Independent Front Suspension (IFS) module equipped with modern steering geometry and air disc brake technology, and a low-profile shift on-the-fly transfer case. The IFS, available in drive or non-drive options, is a part of Meritor’s field-proven and widely acclaimed ProTec™ ISAS® line of independent suspensions. This bolt-on, modular solution does not require modifications to existing frame rails and maintains vehicle ride height. FEATURES AND BENEFITS ■ Proven Independent Suspension Axle System technology – The ISAS product line has been fitted on high-mobility vehicles for over 20 years. The Independent Front Suspension system leverages decades of expertise in designing and manufacturing field-proven systems. ■ Bolt-on system – The Independent Front Suspension does not require modifications to frame rails ■ 5 to 12 inch ride height reduction – Improves vehicle roll stability versus best-in-class beam axle ■ Modular solution – Maintains the same ride height of a rear-wheel drive (RWD) truck ■ Lower center of gravity – Better vehicle maneuverability and stability for safe and confident handling ■ 60 percent reduction in cab and driver-absorbed power – Ride harshness improvements as well as reduction in unwanted steering feedback lead to less physical fatigue for the driver, and higher reliability of the cab ■ 2-times the wheel travel – The Independent Front Suspension provides -
Development of a Leaf Spring U-Bolt Load Transducer: Part of an Onboard Weighing System for Off-Highway Log Trucks
DEVELOPMENT OF A LEAF SPRING U-BOLT LOAD TRANSDUCER: PART OF AN ONBOARD WEIGHING SYSTEM FOR OFF-HIGHWAY LOG TRUCKS by MITHUN KARUNAKAR SHETTY B.E., The University of Mumbai, 2002 A THESIS SUMITTED IN PARTIAL FULFILMENT OF THE REQUIREMENTS FOR THE DEGREE OF MASTER OF APPLIED SCIENCE in THE FACULTY OF GRADUATE STUDIES (Forestry) THE UNIVERSITY OF BRITISH COLUMBIA May 2006 © Mithun Karunakar Shetty, 2006 ABSTRACT This thesis was motivated by the current concern of brake failure in off-highway log trucks descending steep grades. In order to utilise a guideline being developed for the prediction of safe maximum grades for descent under a range of truck payloads, it is necessary to measure axle weights during loading. A background review found that there are no commercially available on-board weighing systems that can be retrofitted to the drive axles of an off-highway tractor. Therefore, an investigation into the development of an on-board weighing system for the off-highway log trucks was initiated. This research was divided into two stages: preliminary strain measurement with a loaded off-highway tractor, and finite element modelling of a U-bolt from the tractor's leaf spring suspension. A preliminary measurement test was carried out to identify potential suspension components that could act as load transducers for measuring axle weight. The preliminary results showed that incremental strain at two locations on the U-bolt varied linearly with payload, for an incremental load of 22.5 kN. Finite element modelling of the U-bolt was carried out to predict the maximum incremental strain occurring on the U-bolt surface. -
Q1. How Does the Toe Angle of the Tires Affect the Acceleration of a Vehicle?
Q1. How does the toe angle of the tires affect the acceleration of a vehicle? Ans:- The toe angle identifies the exact direction the tires are pointed compared to the centerline of the vehicle when viewed from directly above. Toe can also be used to alter a vehicle's handling traits. Increased toe-in will typically result in reduced oversteer, help steady the car and enhance high-speed stability. Increased toe-out will typically result in reduced understeer, helping free up the car, especially during initial turn-in while entering a corner. Q2.What is caster angle? What are the reasons behind giving a positive caster angle to the vehicle? Ans:- Castor angle is the angular displacement of the steering axis from the vertical axis of a steered wheel in a car, motorcycle, bicycle, other vehicle or a vessel, measured in the longitudinal direction. The purpose of this is to provide a degree of self-centering for the steering — the wheel casters around in order to trail behind the axis of steering. This makes a vehicle easier to control and improves its directional stability (reducing its tendency to wander). Positive caster increases negative camber when the wheels are turned due to the geometry of the suspension components. This is good for cornering as it maximizes the area of tire that is in contact with the ground on the outside front wheel, which is under the most load during the turn Q3. What is the reason behind brake-fade? Ans:- Brake fade is caused by a buildup of heat in the braking surfaces and the subsequent changes and reactions in the brake system components and can be experienced with both drum brakes and disc brakes. -
Coatings for Automotive Gray Cast Iron Brake Discs: a Review
coatings Review Coatings for Automotive Gray Cast Iron Brake Discs: A Review Omkar Aranke 1,* , Wael Algenaid 1,* , Samuel Awe 2 and Shrikant Joshi 1 1 Department of Engineering Science, University West, 46132 Trollhättan, Sweden 2 R & D Department, Automotive Components Floby AB, 52151 Floby, Sweden * Correspondence: [email protected] (O.A.); [email protected] (W.A.) Received: 7 August 2019; Accepted: 23 August 2019; Published: 27 August 2019 Abstract: Gray cast iron (GCI) is a popular automotive brake disc material by virtue of its high melting point as well as excellent heat storage and damping capability. GCI is also attractive because of its good castability and machinability, combined with its cost-effectiveness. Although several lightweight alloys have been explored as alternatives in an attempt to achieve weight reduction, their widespread use has been limited by low melting point and high inherent costs. Therefore, GCI is still the preferred material for brake discs due to its robust performance. However, poor corrosion resistance and excessive wear of brake disc material during service continue to be areas of concern, with the latter leading to brake emissions in the form of dust and particulate matter that have adverse effects on human health. With the exhaust emission norms becoming increasingly stringent, it is important to address the problem of brake disc wear without compromising the braking performance of the material. Surface treatment of GCI brake discs in the form of a suitable coating represents a promising solution to this problem. This paper reviews the different coating technologies and materials that have been traditionally used and examines the prospects of some emergent thermal spray technologies, along with the industrial implications of adopting them for brake disc applications. -
C2101, C2201, C2103 & C2203
INSTALLATION INSTRUCTIONS S/S COMPETITION TRACTION BARS P/N'S: C2101, C2201, C2103 & C2203 Competition Engineering Leaf Spring Traction Bars are designed especially for use in drag race classes that require a bolt-on traction device such as Stock Eliminator and Bracket Racing. These bars will eliminate wheel hop and improve traction by applying the force which normally produces unwanted tire spin into a downward force where the tire meets the pavement. These bars are capable of handling horsepower levels up to 450hp. They are designed with a snubber location that is positioned directly under the front spring eye bolt, eliminating spring damage and increasing the lever effect on the rear tires. NOTE: These traction bars may not work with the stock rear sway bar on some vehicle models. We recommend that you modify the bar to fit or remove it. PARTS LIST 2) Competition Traction Bars 4) 1/2" J-Bolts 2) 7/16" Square U-Bolts 2) Rubber Snubbers 8) 1/2"-20 Nuts 8) 1/2"-20 Locknuts 12) 1/2" Flat Washers 4) 7/16"-14 Locknuts 4) 7/16"-14 Nuts 2) 3/8"-16 Locknuts INSTALLATION 1) Check rear springs for broken leaves. Replace if necessary. 2) Jack up the rear of the car and place two jack stands under the frame member directly in front of the rear spring. Allow the rear housing to hang down with its weight on the springs. 3) Disconnect the shock absorber at the lower mounting point. Remove the stock lower spring plates and U-Bolts. NOTE: When replacing U-Bolts with the supplied J-Bolts, you must use either the factory T-Bolt or a 1/2" Grade 8 bolt. -
Retarder Used As Braking System in Heavy Vehicles—A Review
Int. J. Mech. Eng. & Rob. Res. 2015 Shyam Narayan Pandey et al., 2015 ISSN 2278 – 0149 www.ijmerr.com Vol. 4, No. 2, April 2015 © 2015 IJMERR. All Rights Reserved Review Article RETARDER USED AS BRAKING SYSTEM IN HEAVY VEHICLES—A REVIEW Shyam Narayan Pandey1*, Abdul Khaliq1, Md Zakaullah Zaka1, Mohd Saad Saleem1 and Mohd Afzal1 *Corresponding Author: Shyam Narayan Pandey, [email protected] Through this paper an initiative is taken to put focus on a special technique of retarder mechanism which is used in automobile industries. In this technique retarder device is used to augment or replace some of the functionsof primary friction-based braking systems, usually on heavy vehicles. Friction-based braking systems are susceptible to ‘brake fade’ when usedextensively for continuous periods, which can be dangerous if brakingperformance drops below what is required to stop the vehicle-forinstance if a truck or bus is descending a long decline. For this reason, such heavy vehicles are frequently fitted with a supplementary system that is not friction- based. Keywords: Retarder, Breaking system, Heavy vehicles INTRODUCTION bringing vehicles to a standstill, as their Retarders are not restricted to road motor effectiveness diminishes as vehicle speed vehicles, but may also be usedin railway systems. The British prototype Advanced Figure 1: Hydraulic Retarder Passenger Train (APT) used hydraulic retarders to allow the high-speed train to stop in the same distance as standard lower Speed trains, as a pure friction-based system was not viable. Retarders serve to slow vehicles, or maintain a steady speed on declines, and help prevent the vehicle ‘runningaway’ by accelerating down the decline. -
Service Bulletin
ATTENTION: IMPORTANT - All GENERAL MANAGER q Service Personnel PARTS MANAGER q Should Read and Initial in the boxes CLAIMS PERSONNEL q provided, right. SERVICE MANAGER q © 2019 Subaru of America, Inc. All rights reserved. SERVICE BULLETIN APPLICABILITY: 2018-19MY STI NUMBER: 04-25-19R SUBJECT: Torque Steer Diagnostics and Repair Procedure DATE: 04/25/19 REVISED: 08/28/19 INTRODUCTION: The primary focus of this bulletin is to provide a procedure to follow when diagnosing a customer concern of Torque Steer, defined as a pulling condition to either the left or right when under full acceleration which requires a somewhat greater than standard correction of steering wheel input from the driver to counteract. As part of this diagnosis, it will be necessary to first eliminate two other conditions a customer may misinterpret as torque steer. These are: Steering Pull and Steering Off-Center. This will prevent incorrect or over-repair, both of which can negatively impact customer satisfaction. This bulletin applies only in cases where the original factory equipment wheels, tires, and all suspension components are currently installed and, the outlined condition is confirmed to be present. SERVICE PROCEDURE / DIAGNOSTIC INFORMATION: Definition of Terms: • Torque Steer: A pull to either the left or right during full acceleration (high engine torque) which requires a somewhat greater than standard steering wheel input from the driver to counteract and keep the vehicle moving straight ahead. • Steering “Pull”: A tendency for the vehicle to pull or “drift” to the left or right while at speed (not under acceleration) and holding the steering wheel straight ahead. -
Elimination of Brake Fade in Vehicles by Altering the Brake Disc Size (A Concept)
ISSN(Online): 2319-8753 ISSN (Print): 2347-6710 International Journal of Innovative Research in Science, Engineering and Technology (An ISO 3297: 2007 Certified Organization) Vol. 4, Issue 11, November 2015 Elimination of Brake Fade in Vehicles by Altering the Brake Disc Size (A Concept) Gowtham.S, Manas M Bhat Dept. of Mechanical Engineering, PES Institute of Technology, Bangalore , India. ABSTRACT: Brakes are one of the most important control components of the vehicle. They contribute very much in the movement of the vehicle. Brakes are generally applied to rotating axles or wheels. The momentum or kinetic energy to stop the vehicle when in motion is converted to heat energy by the friction of brake pads and the rotors which is dissipated into the surrounding air. The main functions of brakes are mainly to stop the vehicle in shortest possible time and to help in controlling the speed of the vehicle. However, with long term use of brakes many problems occur which results in brake failure, leading to a fatal injury caused to the driver and co-passengers. One of the most important causes of brake failure are brake fades. Vehicle braking system fade, or brake fade, is the reduction in stopping power that can occur after repeated or sustained application of the brakes, especially in high load or high speed conditions. For elimination of brake fade, it is necessary for maximum temperature to be less than fade stop temperature. So, to have lesser temperature we alter the parameters dependent on it. Since, stopping time, density of material, specific heat capacity, thermal conductivity and ambient temperature are constants, it is possible to alter heat flux. -
Now Introducing New Brake Shoe Kits Otr Has a Complete Line of Brake Shoes from Short to Long Haul, Severe Service, Rsd, and More
NOW INTRODUCING NEW BRAKE SHOE KITS OTR HAS A COMPLETE LINE OF BRAKE SHOES FROM SHORT TO LONG HAUL, SEVERE SERVICE, RSD, AND MORE. Available at At OTR we are dedicated to providing the highest quality heavy-duty parts on or off road. Extensive customer research, independent testing, and product development go into each of our parts to ensure they keep your drivers safe and your trucks on the road. TRUCKING IS OUR BUSINESS™ OTR offers a full line of premium quality brake components backed by a nationwide warranty. Whether you need a 20K GAWR brake drum, automatic slack adjuster, air disc brakes or service chambers, OTR has what you need to get the job done. OTR New Brake Shoe Kits ......1 Heavy Haul (23HH) ............8 RSD (20,000 GAWR)...........2 Heavy Haul Pro (23HP).........9 RSD (23,000 GAWR)...........3 Severe Service (23SS, 26SS) ..10 Linehaul (20LH) ...............4 Color & Part Number Guides......11 Fleet (20FL) ..................5 Formula Cross Reference .....12 Fleet Pro (20 FP) ..............6 Application Guide ............13 Linehaul (23LH) ...............7 QUALITY • INNOVATION • DURABILITY AIR BRAKE SYSTEMS • A/C • AIR INTAKE & EXHAUST • BRAKES • CAB • CHROME COOLING SYSTEM • ELECTRICAL • FILTRATION • HYDRAULICS • LIGHTING • LUBRICATION POWERTRAIN • STARTERS & ALTERNATORS • STEERING • SUSPENSION • TOOLS • WHEEL END OTR NEW BRAKE SHOE KITS VOCATION SPECIFIC FRICTION MATERIAL • Meets or exceeds all FMVSS121 requirements • Exceptional flex strength and elements of elasticity to prevent cracking • Superior drum compatibility, -
News Release
News Release For more information, contact: Barbara Gould or Kimberly Pupillo Bendix Commercial Vehicle Systems LLC Marcus Thomas LLC (440) 329-9609 (888) 482-4455 [email protected] [email protected] FOR IMMEDIATE RELEASE BENDIX DEMONSTRATES ADVANCED ACTIVE SAFETY TECHNOLOGIES Agencies, Legislators Provided Opportunity to Learn About Commercial Vehicle Innovations ELYRIA, Ohio – May 4, 2010 – Continuing in its efforts to educate key stakeholders about the value and importance of active safety technologies, Bendix Commercial Vehicle Systems LLC and Bendix Spicer Foundation Brake LLC offered legislators and governmental agencies the opportunity to experience these advances firsthand in the nation’s capitol. Bringing its Proving Ground demonstration to RFK Stadium in Washington, D.C., Bendix, the North American leader in active safety and brake system technology, demonstrated how the company’s innovations helps improve highway safety, as well as reduce vehicle fuel consumption and improve emissions. National Transportation Safety Board Chairman Deborah Hersman and Vice Chairman Christopher Hart, U.S. Department of Transportation Research and Innovation Administration Administrator Peter Appel, Federal Motor Carrier Safety Administration Deputy Administrator Bill Bonrott, U.S. Rep. Brett Guthrie and representatives of the U.S. Department of Energy were among the officials who attended the demonstrations conducted April 19 and 20. From the seat of a truck cab, participants witnessed the effectiveness of the innovative Bendix® ESP® Electronic Stability Program; Bendix® Wingman® ACB – Active Cruise with Braking; SmarTire™ by Bendix tire pressure monitoring system; and Bendix® ADB22X™ air disc brakes. Demo attendees were also able to learn more about the groundbreaking Bendix® air management package that offers significant benefits to all engine types and OEMs. -
Retarders for Heavy Vehicles: Evaluation of Performance Characteristics and In-Service Costs
RETARDERS FOR HEAVY VEHICLES: EVALUATION OF PERFORMANCE CHARACTERISTICS AND IN-SERVICE COSTS Phase I - Technical Report Paul S. Fancher James 0' Day Howard Bunch Michael Sayers Christopher B. Winkler Contract No. DOT-HS-9-02239 Contract Amount: $201,594 Highway Safety Research Institute The University of Michigan Ann Arbor, Michigan 48109 February 1981 Prepared for the Department of Transportation, National Highway Traffic Safety Administration, under Contract No. : DOT-HS-9-02239. This document is disseminated under the sponsorship of the Department of Transportation in the interest of information exchange. The United States Government assumes no 1 iabil i ty for the contents or use thereof. Tnhrical Report Docummtation Page 1. Roport No. 2. Gowe-t Accession No. 3. Recipimt'r Catslo9 No. 1 4. Title d Subtitle 5. Rmport Date RETARDERS FOR HEAVY VEHICLES: EVALUATION OF PERFORMANCE CHAFACTERISTICS Aiin IN-SERVICE 6. Pwforring Orponization COA COSTS - Vol. I: Technical Report 01 7691 8. Pukrring Or9mixation Ropart No. h*drLP. Fancher, J. O'Day, H. Bunch, M. Sayers, UM-HSRI-81-8-1 C.- Winkler. - . I 9. Puforning Orgmirstion Wane md Address 1 10. Wo& Unit No. Highway Safety Research Institute The University of Michi an 11. Controcc or Gront No. Huron Parkway. & . Baxter W oad , DOT-HS-9-02239 13. TYPO O! Roport and Period Covered Ann Arbor, Mich~qan48109 I 12. $onsorino A~~~~ NH MI( Address Final (Phase I) National Highway Traffic Safety Administration I 9/79-9/80 ' I U. S. ~epartment-of ~ransportatjon 14. Sponsoring Agency Code Washington, D.C. 20590 IS. Supplmnntar Mows I*. Abstract The potential benefits to be derived from retarder use in heavy truck applications are evaluated in terms of (1) productivity gains due to de- creased trip time, (2) cost savings due to decreased brake wear and main- tenance, and (3) safety enhancement due to reduced probability of a runaway accident. -
Car Suspension and Handling Fourth Edition
Car Suspension and Handling Fourth Edition List of Chapters: Preface to the Fourth Edition 3.8 Tire Uniformity 3.9 Aspect Ratios Preface to the First Edition 3.10 Tire Selection and Air Chamber Geometry Notation 3.11 References Chapter 1 Introduction Chapter 4 Steering 1.1 Scope and Layout of the Book 4.1 Dynamic Function of the Steering 1.2 The Function of the Suspension System System 4.2 Steering Angles: Effects of Tire Slip 1.3 Suspension Geometry Angles and Steering and Suspension 1.4 Kinematics and Compliance (K&C) Kinematics 1.5 Vehicle Dynamics 4.3 Relative Positions of Front- and Rear- 1.6 References Wheel Tracks 4.4 Understeer and Oversteer Chapter 2 Disturbances and Sensitivity 4.5 Directional Stability 2.1 Road Irregularities 4.6 Torque in the Steering System 2.2 Influence of Wheel Size 4.7 Steering Torque Effects Due to 2.3 Subjective Assessment of Ride Steering Geometry 2.4 Human Sensitivity to Vibration 4.8 The Steering Column 2.5 Measurement Standards for Vibration 4.9 Steering Gear 2.6 Influence of Noise on Assessment of 4.10 Constant Velocity (CV) Driveshaft Ride Comfort Joints 2.7 Influence of Phase of Differential 4.11 Torque Steer Effects Vibration on Assessment of Ride 4.12 Front-Wheel Steering Oscillations— Comfort Shimmy 2.8 References 4.13 Power Assistance 4.14 Electric Power Steering Chapter 3 The Wheel and Tire 4.15 Rear-Wheel Steering Systems 3.1 Introduction 4.16 References 3.2 The Wheel Rim 3.3 Tire Size Designation Chapter 5 Suspension Systems and 3.4 Tire Construction Types Their Effects 3.5 Tire Properties