Suspension System, the Stabilizer Bar Should Be Applied to the System in Order to Make a Balance the Vehicle
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0000-00 08-3 1. SPECIFICATION System Description Specification Front Suspension type Macperson strut type suspension Spring type Coil spring Stabilizer type Torsion bar type Shock absorber Type Cylindrical reciprocation type Max. length (extended) 554 mm Min. length 372 mm (compressed) Min. length Inner diameter (A) Upper: 84.0 mm (compressed) Lower: 100.0 mm Outer diameter (B) 163.1 mm Free length (C) 356.1 mm Installed length (D) 276.0 mm Coil windings 5.32 turns Winding direction Right direction Rear Driving type AWD 2WD suspension Suspension type (trailing, upper, lower & track Multi-link type ← rod) Spring type Coil spring ← Stabilizer type Torsion bar type ← Shock absorber Type Cylindrical ← reciprocation type Max. length (extended) 551 mm ← Min. length 361 mm ← (compressed) Coil spring Diameter (A) 12.8 mm 12.6 mm Free length (B) 287.1 mm 291.7 mm Coil windings 6.64 turns 6.32 Winding direction Right direction ← 08-4 1) Wheel Alignment System Description Specification Front Ground clearance (A) 76.8 ± 5 mm Trim height : wheel 433 mm center ↔ Wheel house Camber -0.15 ± 0.5˚ (maintenance free) Caster (maintenance 4.8 ± 0.5˚ free) Total toe-in 0.0 ± 0.1˚ (adjust by tie rod) King pin angle 12.85˚ Rear Ground clearance (A) 63.3 ± 5 mm Trim height : wheel 437 mm center ↔ Wheel house Camber -0.5 ± 0.5˚ (maintenance free) [ adjust by cam bolt on upper arm ] Total toe-in 0.0 ± 0.1˚ [ adjust by cam bolt on track rod ] 0000-00 08-5 2. TIGHTENING TORQUE ▶Front suspension assembly 08-6 ▶Rear suspension assembly 0000-00 08-7 1. OVERVIEW The suspension is the device to connect the axle and vehicle. It absorbs the vibrations and impacts from road surface, which enhances the comforts, driving force, braking force and drivability. Underview of vehicle with 2WD, 6M/T Underview of vehicle with 4WD, 6A/T Front suspension Front suspension Rear suspension Rear suspension 08-8 1) Front Suspension (Macperson Strut Type) Front suspension supports the vehicle weight and absorber the vibration from tires. And, in this type of suspension, the steering linkage tie rod is mounted on the knuckle. Macperson strut type suspension Macperson strut type suspension is the independent suspension which has the spring on the strut integrated with shock absorber. The lower arm is installed on sub frame and large strut damper is installed on the knuckle to support the tire. This type of suspension is normally applied to the vehicle with monocoque body, especially on the front wheel drive type. The upper part with spring is mounted at body mount and the strut with shock absorber is linked on the steering knuckle. ▶Advantages 1. Compact and simple design 2. Stable wheel alignment 3. Good load distribution and easy installation 4. Less effect from tire up/down movement ▶Disadvantages 1. Comparatively weak to the impact from road surface and lateral shock due to long strut and single swing arm 0000-00 08-9 2) Rear Suspension (Multi-link Type) Multi-link type suspension is the independent suspension. It provides good ride comfort and drivability by reducing the coil spring weight. Also, it increases the space for passenger compartment by lowering the floor. This type of suspension consists of multiple links such as trailing arm, upper arm, lower arm and track rod. Layout 08-10 1. SYSTEM LAYOUT 1) Front Suspension Damper strut assembly Lower arm Stabilizer bar assembly Stabilizer bar link 0000-00 08-11 2) Rear Suspension Shock absorber Stabilizer bar assembly Stabilizer bar link Coil spring and link Trailing/upper arm/track rod Coil spring Upper arm Trailing arm Coil spring link Track rod 08-12 Coil spring Lower arm The coil spring is made by The lower arm relieves the load to knuckle. winding solid steel rod to form This enables to absorb the various impacts the coil shape. Its energy according to the load shapes and to ensure absorption rate per weight is the drivability. higher than that of the leaf spring and it allows to absorb small vibration properly resulted in keeping the ride comforts. Therefore, it's difficult to make an effect on vibration damping because there is not any friction between coils. Damper shock absorber assembly Stabilizer assembly If the spring with lower spring constant is applied on the vehicle in order to increase the "ride comforts", the vehicle's slope increases on turning due to the centrifugal force. Because its trend increases for the independent suspension system, the stabilizer bar should be applied to the system in order to make a balance the vehicle. Stabilizer bar The stabilizer bar is a certain type of torsion bar. Its both ends are connected to the control arm and Bushing the its center area is mounted to Clamp the body frame. It is not activated when both wheels are moving up or down simultaneously. However, Link Link it minimizes the vehicle's slope when each wheel moves up or down independently. 4410-00 08-13 Damper/shock absorber assembly This vehicle uses the strut type shock absorber. This shock absorber is connected to the piston rod in the strut. This relieves the vertical vibrations of vehicle to provide ride comforts, prevents the spring break, enhances drivability, and extends the life span of steering components. 1. Coil spring 6. Insulator assembly 2. Shock absorber 7. Spring upper pad 3. Dust cover 8. Damper front bearing 4. Insulator cap 9. Bumper stopper 5. Nut - The telescopic shock absorber consists of a tube with piston and rod and a cylinder tube. The piston has an orifice and valve and the cylinder is filled with oil. The double action cylindrical type shock absorber restrains the vibrations by using oil resistance. This provides better drivability even though the structure is complicated. This vehicle uses the gas shock absorber. 08-14 A. Upper arm D. Track rod Upper arm is installed between knuckle and Track rod is installed between knuckle and sub frame and controls the lateral load and rear sub frame and controls and vehicle height. compensates the lateral load. Knuckle side Frame side B. Coil spring Coil spring is installed * Symmetry design between the coil spring link and body frame. It E. Stabilizer bar relieves the vibrations and impacts from wheels to F. Trailing arm vehicle body. A. Upper arm G. Shock absorber C. Lower arm D. Track rod Lower arm is installed between knuckle and rear sub frame and relieves the load to coil spring from wheel. In other word, it controls the longitudinal load. Knuckle side Frame side B. Coil spring C. Lower arm 4520-00 08-15 E. Stabilizer bar assembly If the spring with lower spring constant is applied on the vehicle in order to increase the 'ride comforts', the vehicle's slope increases on turning due to the centrifugal force. Because its trend increases for the independent suspension system, the stabilizer bar should be applied to the system in order to make a balance the vehicle. The stabilizer bar is a certain type of torsion bar. Its both ends are connected to the control arm and the its center area is mounted to the body frame. It is not activated when both wheels are moving up or down simultaneously. However, it minimizes the vehicle's slope when each wheel moves up or down independently. Stabilizer bar Bushing Clamp Link Link F. Trailing arm Trailing arm is installed between knuckle and vehicle body and controls the front and rear load. Knuckle side Body side G. Shock absorber Gas shock absorber absorbs the up and down movement of body. It provides the ride comfort and prevent the spring breakage by relieving the fatigue..