Design of Sputtering System for Hemispherical Boron 10 Target
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UNLV Retrospective Theses & Dissertations 1-1-2007 Design of sputtering system for hemispherical boron 10 target Priya Raman University of Nevada, Las Vegas Follow this and additional works at: https://digitalscholarship.unlv.edu/rtds Repository Citation Raman, Priya, "Design of sputtering system for hemispherical boron 10 target" (2007). UNLV Retrospective Theses & Dissertations. 2185. http://dx.doi.org/10.25669/pumy-gv0l This Thesis is protected by copyright and/or related rights. It has been brought to you by Digital Scholarship@UNLV with permission from the rights-holder(s). You are free to use this Thesis in any way that is permitted by the copyright and related rights legislation that applies to your use. For other uses you need to obtain permission from the rights-holder(s) directly, unless additional rights are indicated by a Creative Commons license in the record and/ or on the work itself. This Thesis has been accepted for inclusion in UNLV Retrospective Theses & Dissertations by an authorized administrator of Digital Scholarship@UNLV. For more information, please contact [email protected]. DESIGN OF SPUTTERING SYSTEM FOR HEMISPHERICAL BORON 10 TARGET by Priya Raman Bachelor of Engineering Bharathidasan University Tamil Nadu, India 2004 A thesis submitted in partial fulfillment of the requirements for the Master of Science Degree in Electrical Engineering Department of Electrical and Computer Engineering Howard R. Hughes College of Engineering Graduate College University of Nevada Las Vegas August 2007 Reproduced with permission of the copyright owner. Further reproduction prohibited without permission. UMI Number: 1448417 INFORMATION TO USERS The quality of this reproduction is dependent upon the quality of the copy submitted. Broken or indistinct print, colored or poor quality illustrations and photographs, print bleed-through, substandard margins, and improper alignment can adversely affect reproduction. In the unlikely event that the author did not send a complete manuscript and there are missing pages, these will be noted. Also, if unauthorized copyright material had to be removed, a note will indicate the deletion. UMI UMI Microform 1448417 Copyright 2007 by ProQuest Information and Learning Company. All rights reserved. This microform edition is protected against unauthorized copying under Title 17, United States Code. ProQuest Information and Learning Company 300 North Zeeb Road P.O. Box 1346 Ann Arbor, Ml 48106-1346 Reproduced witfi permission of tfie copyrigfit owner. Furtfier reproduction profiibited witfiout permission. Thesis Approval UNE The Graduate College University of Nevada, Las Vegas July 20 .20 07 The Thesis prepared by Priya Raman Entitled Design of Sputtering System for Hemispherical Boron 10 Target is approved in partial fulfillment of the requirements for the degree of ______________ Master of Science in Electrical Engineering Examination CommjMEe Chuif Dean of the Graduate College 1 Exa\nination Committee Men^^er \ \ Y Exanlination Committee Member Graduate College Facidtij Representatroe 11 Reproduced with permission of the copyright owner. Further reproduction prohibited without permission. ABSTRACT Design of Sputtering System for Hemispherical Boron 10 Target by Priya Raman Dr. Rama Venkat, Examination Committee Chair Professor, Electrical and Computer Engineering University of Nevada, Las Vegas ’°Boron (*‘’B) is an isotope of Boron. ^°B and neutron interaction yields alpha particles, a particles typically deposit their energy within a few tenths of nanometers within a semiconductor creating electron-hole pairs which through radiative recombination yield photon emission of band gap energy. The number of photons emitted directly relates to the energy and flux density of incoming neutron. Thus, '^B coated semiconductors can be used as a neutron detectors. **^B is an expensive material, especially in the disc and the powdered form which is needed for sputtering. Since a hemispherical target of '°B of diameter 4.8cm was available, a sputter source was designed and built around this target. The design was based on various electrostatic and magnetostatic analysis from TRICOMP 6.0(Finite Element Software for Electromagnetics), SOLIDWORKS 2006(3 D Mechanical Design Software) and previous experience with sputtering systems and vacuum systems. The vacuum chamber was evacuated by an unthrottled turbomolecular pump backed by an oil sealed mechanical 111 Reproduced witfi permission of tfie copyrigfit owner. Furtfier reproduction profiibited witfiout permission. pump. The target head consists of '°B, cylindrical soft iron housing with a glass ring to prevent sputtering of iron from the stainless steel ring and Neodymium-Iron-Boron permanent magnet. Thin films of '°B were deposited on silicon wafer and were characterized for its chemical composition and thickness using X-ray fluorescence spectroscopy and Scanning electron Microscope. The growth rate was in the range of 0.046Â /sec. The deposited film contained *^B in the range of 19.46 %, carbon in the range of 1.31% and copper in the range of 14.21%. In addition to all these elements, the films contained 65 % of oxygen. Despite the fact that the system was leak tight (as determined by a quadrupole mass analyzer), the presence of oxygen in the deposited films could not be avoided. This was due to residual water vapor and our neeessarily low deposition rate. This was further ascertained by a theoretical calculation based on RGA measurements and growth rate. Possible improvements to system are: rotating the substrate to improve spatial thickness uniformity, cooling the sputter head so that the deposition rate can be increased and changing the rubber o-ring so that the system can be baked to minimize oxygen incorporation in the film. IV Reproduced with permission of the copyright owner. Further reproduction prohibited without permission. TABLE OF CONTENTS ABSTRACT............................................................................................................................iii LIST OF FIGURES.................................... vii ACKNOWLEDGEMENTS.....................................................................................................x CHAPTER 1 INTRODUCTION............................................................................................. 1 1.1 Organization of the Thesis ...........................................................................................3 CHAPTER 2 NEUTRON DETECTORS...............................................................................4 2.1 Principle of Operation .................................................................................... 4 2.2 Device Structure.......................................................................................................... 6 2.2.1 Boron Deposition ............................................................................................... 7 2.2.1.2 Sputtering ................................................................................................... 8 2.2.1.3 Chemical Vapor Deposition .....................................................................9 2.2.2 Theoretical Considerations and Detector Design ...........................................10 2.2.2.1 '*^B Film Coatings and Efficiency .......................................................... 10 2.22.2 Diode Structures ....................................................................................10 2.3 Monte Carlo N-Particle Simulation(Theoretical analysis) ......................................11 2.4 Device/Detector Results [15] ....................................................................................13 CHAPTER 3 PLASMA AND SPUTTERING.....................................................................14 3.1 Plasma......................................................................................................................... 14 3.1.1 Introduction to Glow Discharges ....................................................................17 3.1.1.1 Direct current (DC) glow discharge ................................... 18 3.1.1.2 Radio Frequency (RF) glow discharge ..................................................24 3.2 Sputtering ....................................................................................................................27 3.2.1 Physics of Sputtering ........................................................................................28 3.2.2 Magnetron Sputtering .......................................................................................29 CHAPTER 4 VACUUM SYSTEMS AND INSTRUMENTS USED IN THIN FILM CHARACTERIZATION AND LEAK DETECTION........................................................ 32 4.1 Vacuum Systems......................................................................................................32 4.1.1 Vacuum Pumping Mechanisms .......................................................................33 4.1.1.1 Mechanical Pumps/Roughing Pumps ....................................................34 4.1.1.2 Turbomolecular Pumps ...........................................................................35 4.1.2 Vacuum Chamber............................................................................................. 36 4.1.3 Pressure Gauges ............................................................................................... 37 4.1.3.1 Convectron Gauge .................................................................................37 V Reproduced with permission of the copyright