Doall Sawing Solutions
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Machines Blades Fluids Sawing Solutions Products that are a cut above the rest! 1480 S Wolf Rd Wheeling, IL 60090 | www.dgisupply.com | 800.923.6255 www.dgisupply.com • 800.923.6255 Introducing the newest member of the DoALL Sawing Products Tilt Frame Family... The TF-1418 The newest vertifcal tilt frame saw, the TF-1418 is designed to be an affordable option for small to midsize fabrication operations. This versatile saw can tilt 60 degrees left and 45 degrees right. Materials can be fed from either the left, right or front making it perfect for a variety of cuts. The TF-1418 has a capacity of 14" x 18" and performs exceptionally well cutting solids or tubular steel. SPECIFICATIONS Capacity at 90° Rectangle 18" H x 14" W (457 x 355 mm) Round 10" (250 mm) Capacity at 45° Rectangle 12.5" H x 14" W (317 x 355 mm) Round 10" (250 mm) Capacity at 60° Rectangle 8" H x 14" W (203 x 355 mm) Round 8" (203 mm) Saw Band 1" x .035" (27 x 0.9 mm) Saw Band Length 159" (4,039 mm) Band Drive 2 HP AC (1.5 kw) Infinitely variable, Band Speed 50 to 400 fpm (15 to 120 mpm) Table Capacity 500 lb (227 kg) AC Drive Motor 2 hp AC (1.5 kW) Band Tension Manual Adjustable Feed Rate Feed Control Easy to use Manual vise jaws and Feed Force controls. for secure Vises Manual 14.5" diameter Wheels (368 mm) material cast iron placement. Color DoALL Blue 2 www.dgisupply.com • 800.923.6255 DoALL University DoALL University Training Program A New Way To Deliver Added Value For Our Customers At DoALL Sawing Products, we are committed to delivering added value for our customers. We take a comprehensive approach to training our customers by sharing our expertise and resources to optimize your sawing experience. The DoALL University training program offers plant saw operators, maintenance personnel, and department supervisors the educational and operational sawing solutions needed to improve product quality and increase productivity. This half-day in-depth complimentary training program is designed to enhance and educate the saw operator. Today’s operators are required to perform with a higher level of knowledge, skill, and urgency. This generic projected instructional training course consists of classroom and hands on machine training. DoALL Sawing Products offers sawing solutions through every phase of the sawing process. Our experienced and knowledgeable sawing solutions team focuses on details relating to the correct operation of saws, blades, and metalworking fluids in the workplace. Customer Training Experience First Element of Sawing: Machine Second Element of Sawing: Blade Third Element of Sawing: Metalworking Fluid Hands on Machine Training The DoALL University training program is a key way DoALL Sawing Products’ ensures a higher level of competence, reliability, and support. We believe it is inherent to provide real sawing solutions for our customers- otherwise we have not fulfilled our end of the relationship. Reserve Your Place Today To reserve your place at one of our DoALL University trainings or for additional information contact: • Your DoALL Sawing Products Factory Representative • [email protected] Satisfaction guaranteed! www.dgisupply.com • 800.923.6255 3 Solutions for All Your Sawing Needs... There’s a DoALL saw that will meet your specific requirements. Whether you saw in: a metal service center; fabrication or machine shop; or a maintenance department or tool room. DoAll’s wide range of sawing machines include: general purpose saws; vertical contour saws; miter cutting saws; and production power saws with capacities up to 32 inches in diameter. The following pages provide an overview of DoAll’s standard machine product offering. How to Select & Order the Right Band Saw Machine Use the chart on page 5 as a guide to select the right saw for typical sawing applications. Consider the following conditions in making your choice. • High vs. Low Production. In high production applications (6 or more hours per shift or high cutting rates) a heavy duty saw, wide band, and more horsepower provide greater productivity and reliability. • Design Capacity vs. Effective Capacity. A saw is most effective in materials from 1/3 to 2/3 of the rated size capacity. Using a 12" capacity saw is not ideal for cutting 12" solids all day. • Exotic Materials vs. Mild Materials. Hard-to-cut materials, like Inconel® and 316 stainless, are best cut with heavy duty machines and wide blades. • Bundle Cutting vs. Two-at-a-Time. Bundle cutting is good when cutting long bundles into short bundles because it eliminates the need to break and re-strap the bundles. Cutting material two-at-a-time is often faster than bundle cutting. It also eliminates the potential of bars spinning and can be done on a smaller, less expensive machine. • Standard Machine vs. Custom. Some applications benefit from unique saws or handling systems that accommodate unusual materials, enhance safety, or boost productivity. If a standard machine just doesn’t seem to fit, ask about DoALL’s custom sawing and solutions. • Budget Constraint vs. The Right Machine. Purchasing a less expensive machine may fall within your budgetary constraints, but not selecting the right machine may cost you in lost production. DoALL’s Solutions and Applications Managers will help you select the right machine for your application. There are financing programs also available to help you work through any budgetary constraints. 4 www.dgisupply.com • 800.923.6255 Band Saw Selector For General Purpose, Miter Cutting & Production Power Machines Start Here Miter Cuts No Yes Bundle Cuts Bundle Cuts No Yes No Yes Operation Operation Operation Operation Manual Automatic Manual Automatic Manual Automatic Manual Automatic Production Production Production Production Low High Low High Low High Low High Round Capacity Pg. Bundle Capacity Pg. Rectangle Capacity Pg. Bundle Capacity Pg. 12 C-305A 7 4.75 x 11.5 C-305A 7 20 x 25 TF-2025NC 8 10 x 20 TF-2025NC 8 16 C-4100A, C-4100NC 7 8 x 12 C-4100A, C-4100NC 7 22 DC-560NC 6 8.75 x 4 DC-280NC 6 26 C-650NC 7 14.5 x 6.625 DC-330NC 6 27 DC-700NC 6 14.5 x 7.625 DC-420NC 6 32 C-820NC 7 18.875 x 9.38 DC-460NC 6 25 x 25 C-650NC 7 32 x 32 C-820NC 7 Rectangle Capacity Pg. Bundle Capacity Pg. 14 x 20 500-SNC 8 10 x 20 TF-2025NC 8 20 x 25 TF-2025NC 8 14 x 20 500-SNC 8 Round Capacity Pg. 10.75 400-A 6 12 DC-310NC II 7 17 C-430A 4 Bundle Capacity Pg. 14 x 20 500-SNC 8 21 x 31.5 800SNC 8 Rectangle Capacity Pg. Bundle Capacity Pg. 10 x 16 400S 6 10 x 20 TF-2025M 8 Round Capacity Pg. 14 x 18 TF-1418 8 12 x 18 TM-1822M 8 10.75 400-M 6 15 x 20 500-DS 8 12.5 x 25 TF-2525 8 16 C-4100M 7 15 x 20 500-S 8 15 x 20 500-DS 8 26 C-650M 7 18 x 22 TM-1822M 8 15 x 20 500-S 8 20 x 25 TF-2025M 8 32 C-820M 7 Bundle Capacity Pg. 25 x 25 C-650S 8 8 x 12 C-4100M 7 25 x 40 C-1000/650S 8 10 x 20 TF-2025M 8 12 x 18 TM-1822M 8 25 x 25 C-650M 7 32 x 32 C-820M 7 www.dgisupply.com • 800.923.6255 5 General Purpose Saws In machine shops, tool rooms, maintenance departments and low-volume production operations, nothing beats DoALL’s general purpose saws for long life, reliability and accuracy. These models will cut a wide range of materials such as tool steel, aluminum, wood, plastic and more. Horizontal Series Model 400-M 400-A Cutting Capacity Round 10-3/4" 10-3/4" Cutting Capacity Rect. 10" x 16" 10" x 16" Index Stroke N/A 24" Band Drive 2 HP 3 HP Speed 105 to 275 fpm 50 to 400 fpm Blade Width 1" 1" Blade Length 158" 158" Net Weight 950 lbs 1,320 lbs 400-M Production Power Saws These saws are designed for cutting a wide range of metals on a production basis. They offer automatic operation and numerical control, and feature solid heavy-duty construction. This provides more rigidity and reduces vibration for higher cutting rates, exceptional accuracy, superior surface finish and increased blade life. Continental Series DC-700NC Model Number Specification DC-280NC DC-330NC DC-420NC DC-460NC DC-560NC DC-700NC Round 11" (280mm) 13" (330mm) 16-1/2" (420mm) 18" (460mm) 22" (560mm) 27" (7000mm) Cutting Capacity Rectangle 11-3/4" x 11" 15-3/4" x 13" 16-1/2" x 16-1/2" 20" x 18" 24" x 22" 31" x 27" (W X H) (300mm x 280mm) (400mm x 330 mm) (420mm x 420mm) (510mm x 460mm) (610mm x 560mm) (800mm x 700mm) Maximum 9-3/4" x 4" 14-1/2" x 6-5/8" 14-1/2" x 7-5/8" 18-7/8" x 9-3/8" N/A N/A Bundle (W x H) (250mm x 100mm) (370mm x 170mm) (370mm x 200mm) (480mm x 240mm) Capacity Minimum 6-1/2" x 5/8" 6-1/2" x 2" 6-1/2" x 3-1/4" 9-1/2" x 3-1/4" N/A N/A (W x H) (165mm x 15mm) (165mm x 50mm) (165mm x 80mm) (240mm x 80mm) Band Saw Blade 1-1/4" x 150" 1-1/4" x 167" 1-1/2" x 192" 1-1/2" x 209" 2" x 260" 2-5/8" x 325" 72 - 390 SFPM 72 - 390 SFPM 72 - 390 SFPM 72 - 390 SFPM 72 - 390 SFPM Band Speed (22 - 120 m/min) (22 - 120 m/min) (22 - 120 m/min) (22 - 120 m/min) (22 - 120 m/min) 52 - 275 SFPM Band Drive 5 HP 5 HP 7.5 HP 7.5 HP 10 HP 15 HP Hydraulic Pump 1HP 1HP 2HP 2HP 3HP 3 HP 16 Gal.