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1480 S Wolf Rd Wheeling, IL 60090 | www.dgisupply.com | 800.923.6255 www.dgisupply.com • 800.923.6255 Introducing the newest member of the DoALL Sawing Products Tilt Frame Family... The TF-1418

The newest vertifcal tilt frame , the TF-1418 is designed to be an affordable option for small to midsize fabrication operations. This versatile saw can tilt 60 degrees left and 45 degrees right. Materials can be fed from either the left, right or front making it perfect for a variety of cuts. The TF-1418 has a capacity of 14" x 18" and performs exceptionally well cutting solids or tubular steel.

SPECIFICATIONS

Capacity at 90° Rectangle 18" H x 14" W (457 x 355 mm) Round 10" (250 mm) Capacity at 45° Rectangle 12.5" H x 14" W (317 x 355 mm) Round 10" (250 mm) Capacity at 60° Rectangle 8" H x 14" W (203 x 355 mm) Round 8" (203 mm) Saw Band 1" x .035" (27 x 0.9 mm) Saw Band Length 159" (4,039 mm) Band Drive 2 HP AC (1.5 kw) Infinitely variable, Band Speed 50 to 400 fpm (15 to 120 mpm) Table Capacity 500 lb (227 kg) AC Drive Motor 2 hp AC (1.5 kW) Band Tension Manual Adjustable Feed Rate Feed Control Easy to use Manual jaws and Feed Force controls. for secure Manual 14.5" diameter Wheels (368 mm) material cast iron placement. Color DoALL Blue

2 www.dgisupply.com • 800.923.6255 DoALL University

DoALL University Training Program A New Way To Deliver Added Value For Our Customers

At DoALL Sawing Products, we are committed to delivering added value for our customers. We take a comprehensive approach to training our customers by sharing our expertise and resources to optimize your sawing experience.

The DoALL University training program offers plant saw operators, maintenance personnel, and department supervisors the educational and operational sawing solutions needed to improve product quality and increase productivity.

This half-day in-depth complimentary training program is designed to enhance and educate the saw operator. Today’s operators are required to perform with a higher level of knowledge, skill, and urgency. This generic projected instructional training course consists of classroom and hands on machine training.

DoALL Sawing Products offers sawing solutions through every phase of the sawing process. Our experienced and knowledgeable sawing solutions team focuses on details relating to the correct operation of , blades, and metalworking fluids in the workplace.

Customer Training Experience First Element of Sawing: Machine Second Element of Sawing: Blade Third Element of Sawing: Metalworking Fluid Hands on Machine Training

The DoALL University training program is a key way DoALL Sawing Products’ ensures a higher level of competence, reliability, and support. We believe it is inherent to provide real sawing solutions for our customers- otherwise we have not fulfilled our end of the relationship.

Reserve Your Place Today

To reserve your place at one of our DoALL University trainings or for additional information contact:

• Your DoALL Sawing Products Factory Representative • [email protected]

Satisfaction guaranteed!

www.dgisupply.com • 800.923.6255 3 Solutions for All Your Sawing Needs...

There’s a DoALL saw that will meet your specific requirements. Whether you saw in: a metal service center; fabrication or machine shop; or a maintenance department or room.

DoAll’s wide range of sawing machines include: general purpose saws; vertical contour saws; miter cutting saws; and production power saws with capacities up to 32 inches in diameter. The following pages provide an overview of DoAll’s standard machine product offering.

How to Select & Order the Right Band Saw Machine

Use the chart on page 5 as a guide to select the right saw for typical sawing applications. Consider the following conditions in making your choice.

• High vs. Low Production. In high production applications (6 or more hours per shift or high cutting rates) a heavy duty saw, wide band, and more horsepower provide greater productivity and reliability.

• Design Capacity vs. Effective Capacity. A saw is most effective in materials from 1/3 to 2/3 of the rated size capacity. Using a 12" capacity saw is not ideal for cutting 12" solids all day.

• Exotic Materials vs. Mild Materials. Hard-to-cut materials, like Inconel® and 316 stainless, are best cut with heavy duty machines and wide blades.

• Bundle Cutting vs. Two-at-a-Time. Bundle cutting is good when cutting long bundles into short bundles because it eliminates the need to break and re-strap the bundles. Cutting material two-at-a-time is often faster than bundle cutting. It also eliminates the potential of bars spinning and can be done on a smaller, less expensive machine.

• Standard Machine vs. Custom. Some applications benefit from unique saws or handling systems that accommodate unusual materials, enhance safety, or boost productivity. If a standard machine just doesn’t seem to fit, ask about DoALL’s custom sawing and solutions.

• Budget Constraint vs. The Right Machine. Purchasing a less expensive machine may fall within your budgetary constraints, but not selecting the right machine may cost you in lost production. DoALL’s Solutions and Applications Managers will help you select the right machine for your application. There are financing programs also available to help you work through any budgetary constraints.

4 www.dgisupply.com • 800.923.6255 Band Saw Selector

For General Purpose, Miter Cutting & Production Power Machines

Start Here

Miter Cuts No Yes

Bundle Cuts Bundle Cuts No Yes No Yes

Operation Operation Operation Operation Manual Automatic Manual Automatic Manual Automatic Manual Automatic

Production Production Production Production Low High Low High Low High Low High

Round Capacity Pg. Bundle Capacity Pg. Rectangle Capacity Pg. Bundle Capacity Pg. 12 C-305A 7 4.75 x 11.5 C-305A 7 20 x 25 TF-2025NC 8 10 x 20 TF-2025NC 8 16 C-4100A, C-4100NC 7 8 x 12 C-4100A, C-4100NC 7 22 DC-560NC 6 8.75 x 4 DC-280NC 6 26 C-650NC 7 14.5 x 6.625 DC-330NC 6 27 DC-700NC 6 14.5 x 7.625 DC-420NC 6 32 C-820NC 7 18.875 x 9.38 DC-460NC 6 25 x 25 C-650NC 7 32 x 32 C-820NC 7 Rectangle Capacity Pg. Bundle Capacity Pg. 14 x 20 500-SNC 8 10 x 20 TF-2025NC 8 20 x 25 TF-2025NC 8 14 x 20 500-SNC 8 Round Capacity Pg. 10.75 400-A 6 12 DC-310NC II 7 17 C-430A 4 Bundle Capacity Pg. 14 x 20 500-SNC 8 21 x 31.5 800SNC 8 Rectangle Capacity Pg. Bundle Capacity Pg. 10 x 16 400S 6 10 x 20 TF-2025M 8 Round Capacity Pg. 14 x 18 TF-1418 8 12 x 18 TM-1822M 8 10.75 400-M 6 15 x 20 500-DS 8 12.5 x 25 TF-2525 8 16 C-4100M 7 15 x 20 500-S 8 15 x 20 500-DS 8 26 C-650M 7 18 x 22 TM-1822M 8 15 x 20 500-S 8 20 x 25 TF-2025M 8 32 C-820M 7 Bundle Capacity Pg. 25 x 25 C-650S 8 8 x 12 C-4100M 7 25 x 40 C-1000/650S 8 10 x 20 TF-2025M 8 12 x 18 TM-1822M 8 25 x 25 C-650M 7 32 x 32 C-820M 7

www.dgisupply.com • 800.923.6255 5 General Purpose Saws

In machine shops, tool rooms, maintenance departments and low-volume production operations, nothing beats DoALL’s general purpose saws for long life, reliability and accuracy. These models will cut a wide range of materials such as tool steel, aluminum, , plastic and more.

Horizontal Series

Model 400-M 400-A Cutting Capacity Round 10-3/4" 10-3/4" Cutting Capacity Rect. 10" x 16" 10" x 16" Index Stroke N/A 24" Band Drive 2 HP 3 HP Speed 105 to 275 fpm 50 to 400 fpm Blade Width 1" 1" Blade Length 158" 158" Net Weight 950 lbs 1,320 lbs 400-M

Production Power Saws

These saws are designed for cutting a wide range of metals on a production basis. They offer automatic operation and numerical control, and feature solid heavy-duty construction. This provides more rigidity and reduces vibration for higher cutting rates, exceptional accuracy, superior surface finish and increased blade life. Continental Series

DC-700NC

Model Number Specification DC-280NC DC-330NC DC-420NC DC-460NC DC-560NC DC-700NC Round 11" (280mm) 13" (330mm) 16-1/2" (420mm) 18" (460mm) 22" (560mm) 27" (7000mm) Cutting Capacity Rectangle 11-3/4" x 11" 15-3/4" x 13" 16-1/2" x 16-1/2" 20" x 18" 24" x 22" 31" x 27" (W X H) (300mm x 280mm) (400mm x 330 mm) (420mm x 420mm) (510mm x 460mm) (610mm x 560mm) (800mm x 700mm)

Maximum 9-3/4" x 4" 14-1/2" x 6-5/8" 14-1/2" x 7-5/8" 18-7/8" x 9-3/8" N/A N/A Bundle (W x H) (250mm x 100mm) (370mm x 170mm) (370mm x 200mm) (480mm x 240mm) Capacity Minimum 6-1/2" x 5/8" 6-1/2" x 2" 6-1/2" x 3-1/4" 9-1/2" x 3-1/4" N/A N/A (W x H) (165mm x 15mm) (165mm x 50mm) (165mm x 80mm) (240mm x 80mm) Band Saw Blade 1-1/4" x 150" 1-1/4" x 167" 1-1/2" x 192" 1-1/2" x 209" 2" x 260" 2-5/8" x 325" 72 - 390 SFPM 72 - 390 SFPM 72 - 390 SFPM 72 - 390 SFPM 72 - 390 SFPM Band Speed (22 - 120 m/min) (22 - 120 m/min) (22 - 120 m/min) (22 - 120 m/min) (22 - 120 m/min) 52 - 275 SFPM Band Drive 5 HP 5 HP 7.5 HP 7.5 HP 10 HP 15 HP Hydraulic Pump 1HP 1HP 2HP 2HP 3HP 3 HP 16 Gal. 16 Gal. 22 Gal. 22 Gal. 34 Gal. 34 Gal. Hydraulic Tank Capacity (60 Liters) (60 Liters) (85 Liters) (85 Liters) (130 Liters) (130 Liters) 20 Gal. 24 Gal. 26 Gal. 29 Gal. 37 Gal. 60 Gal. Coolant Tank Capacity (80 Liters) (90 Liters) (100 Liters) (110 Liters) (140 Liters) (230 Liters) Automatic Single 15.75" (400mm) 19.68" (500mm) 19.68" (500mm) 19.68" (500mm) 15.75" (400mm) 15.75" (400mm) Index Length Multiple 141.73" (3600mm) 177.16" (4500mm) 177.16" (4500mm) 177.16" (4500mm) 141.73" (3600mm) 141.73" (3600mm)

Material Pass Line 27-1/2" 27-1/2" 27-1/2" 29-1/2" 33-1/2" 31-1/2" Height Machine Weight 3858 lbs. 4409 lbs. 5401 lbs. 6283 lbs. 9260 lbs. 15650 lbs.

6 www.dgisupply.com • 800.923.6255 Production Power Saws

These saws are designed for cutting a wide range of metals on a production basis. They offer automatic operation and numerical control and feature solid heavy-duty construction. This provides more rigidity and reduces vibration for higher cutting rates, exceptional accuracy, superior surface finish and increased blade life.

Horizontal Series

C-305A C-4100NC

Model C-305A C-4100M C-4100A C-4100NC Cutting Capacity Round 12" 16" 16" 16" Cutting Capacity Rect. 12" x 12" 14" x 16" 14" x 16" 14" x 16" Index Stroke 16" N/A 24" 24" Min Index Length 1/4" N/A 1/4" 1/4" Band Drive 5 HP 10 HP 10 HP 10 HP Speed 60 to 450 fpm 40 to 360 fpm 40 to 360 fpm 40 to 360 fpm Blade Width 1-1/4" 1-1/2" 1-1/2" 1-1/2" Blade Length 144" 186" 186" 186" Net Weight 4,200 lbs 6,500 lbs 6,800 lbs 6,800 lbs

Dual Column Series

DC-310NC II C-650NC C-820M

Model DC-310NC II C-650M C-650NC C-820M C-820NC Cutting Capacity Round 12" 26" 26" 32" 32" Cutting Capacity Rect. 12" x 12" 25" x 25" 25 x 25" 32" x 32" 32" x 32" Index Stroke 16" N/A 20" N/A 20" Min Index Length 3/8" N/A 1/4" N/A 1/2" Band Drive 5 HP 10 HP 10 HP 15 HP 15 HP Speed 50 to 400 fpm 40 to 360 fpm 40 to 360 fpm 40 to 360 fpm 40 to 360 fpm Blade Width 1-1/4" 2" 2" 2-5/8" 2-5/8" Blade Length 166" 300" 300" 360" 360" Net Weight 3,800 lbs 10,000 lbs 12,000 lbs 14,000 lbs 20,300 lbs

www.dgisupply.com • 800.923.6255 7 Miter Cutting Saws

DoALL miter cutting saws increase flexibility and improve efficiency in fabrication shops or other sawing applications that require the cutting of miters. Models feature cutting capacities to 26-inch diameter rounds and rectangles to 26 x 39-1/2-inch with angle cutting capabilities to 60°.

Horizontal Series

400-S 500-S 500-DS 500-SNC 800-SNC

Model 400-S 500-S 500-DS 500-SNC 800-SNC Cutting Capacity Round - 0° 10-3/4" 15" 15" 14" 21" Cutting Capacity Round - 45° 10-3/4" 15" 15" 14" 21" Cutting Capacity Round - 60° N/A 10" 10" N/A 16" Cutting Capacity Rect. - 0° 10" x 16" 14" x 20" 14" x 20" 14" x 20" 21" x 31-1/2" Cutting Capacity Rect. - 45° 10" x 10-3/4" 14" x 14" 14" x 14" 14" x 14" 21" x 24" Cutting Capacity Rect. - 60° N/A 14" x 10" 14" x 10" N/A 21" x 16" Index Stroke N/A N/A N/A 40" 60" Band Drive 2 HP 3 HP 5 HP 5 HP 10 HP Speed 105 to 275 fpm 50 to 400 fpm 50 to 400 fpm 50 to 400 fpm 70 to 400 fpm Blade Width 1" 1-1/4" 1-1/4" 1-1/4" 1-1/2" Blade Length 158" 197" 197" 197" 271" Net Weight 1,150 lbs 1,600 lbs 2,400 lbs 3,150 lbs 10,800 lbs

Vertical Series Dual Column Swivel Series

TF-1418 TM-1822M TF-2025M C-650S C-1000/650S

Model TF-1418 TM-1822M TF-2025M TF-2025NC Model C-650S C-1000/650S Cut. Cap. Rnd - 0° 14" 18" 20" 20" Cutting Cap. Rnd - 0° 26" 26" Cut. Cap. Rnd - 45° 12.5" 15" 17" 17" Cutting Cap. Rnd - 45° 23" 26" Cut. Cap. Rnd - 60° 8" 10-1/4" 11" 11” Cutting Cap. Rect. - 0° 25" x 30" 26" x 39-1/2" Cut. Cap. Rect. - 0° 14" x 18" 18" x 22" 20" x 25" 25" x 20" Cutting Cap. Rect. - 45° Right 25" x 23" 26" x 22" Cut. Cap. Rect. - 45° 12.5" x 18" 15" x 18" 17" x 20" 17" x 20" Cutting Cap. Rect. - 45° Left 25" x 16" 26" x 22" Cut. Cap. Rect. - 60° 8" x 18" 10-1/4" x 18" 11" x 20" 11” x 20” Band Drive 10 HP 10 HP Index Stroke N/A N/A N/A 1/2" to 40" Speed 40 to 360 fpm 40 to 360 fpm Band Drive 5 HP 5 HP 10 HP 10 HP Blade Width 2" 2" Speed 50 to 400 fpm 65 to 385 fpm 50 to 400 fpm 50 to 400 fpm Blade Length 327" 340" Blade Width 1" 1-1/4" 1-1/4" 1-1/4" Net Weight 13,000 lbs 13,500 lbs Blade Length 159" 196" 209" 209" Net Weight 2,800 lbs 2,800 lbs 7,200 lbs 11,200 lbs

8 www.dgisupply.com • 800.923.6255 Vertical Saws

Among the most versatile machines available, vertical contour saws cut aluminum, brass, copper, mild steel, tough tool steel, stainless steel and sheet metal as well as nonmetals like plastics, wood, paper and fibrous materials. Plus, they’re available with a wide variety of attachments for contour cutting, miter cutting, disc cutting and more.

Contour Series

2013-V 2013-V3 2613-V3 3613-1 3613-V3

Model 2013-V 2013-V3 2013-V5 2613-V3 3613-1 3613-V3 3613-V5 Throat Depth 20" 20" 20" 26" 36" 36" 36" Max Work Height 13" 13" 13" 13" 13" 13" 13" Band Drive 2 HP 3 HP 5 HP 3 HP 3 HP 3 HP 5 HP Speed 55-300/960-5,200 fpm 30-320/550-5,500 fpm 550-5,500 fpm 30-320/550-5,500 fpm 55-300/950-5,200 fpm 30-320/550-5,500 fpm 550-5,500 fpm Blade Width 1/16" to 1" 1/16" to 1" 1/16" to 1" 1/16" to 1" 1/16" to 1" 1/16" to 1" 1/16" to 1" Blade Length 154" 154" 154" 183" 199" 199" 199" Net Weight 1,250 lbs 1,250 lbs 1,250 lbs 1,350 lbs 1,460 lbs 1,460 lbs 1,460 lbs

Ask about these and other accessories for your vertical band saw! HMD Power Feed Tables Hydraulic Tables Friction & Diamond Saws

Zephyr Series Diamond Series

ZV-3620 2012-D12 D-900 Model ZV-3620 Throat Depth 35-1/4" Model 2012-D12 D-900 Max Work Height Under Guide 20", at Column 15" Throat Depth 20" 35" Band Drive 15 HP Max Work Height 12" 16" Specify: 1,000 to 4,400, 4,000 to 8,000 or 10,000 to Band Drive 5 HP 15 HP Speed 15,000 fpm Speed 550 to 5,500 fpm 1000-5000 fpm Blade Width 1/16" to 1" Blade Width 1/2" to 1" 1-1/4" Blade Length 234" Blade Length 154" 234" Net Weight 3,600 lbs Net Weight 1,900 lbs 4500 lbs

www.dgisupply.com • 800.923.6255 9 How to Select & Order a Band Saw Blade

Selecting the Right Blade

Step 1. Choose a Blade Style. Use the table below to select a blade style for the material(s) you are cutting. The table gives the page number where each blade style is detailed. Step 2. Determine a Blade Pitch. Use the Bi-Metal or Tungsten Carbide blade pitch table on the next page to determine the correct pitch for the size of your work. Step 3. Determine a Blade Width. Most machines accept only one blade width. For contour sawing, choose the widest blade that can cut the smallest work radius. Once you have made these choices, turn to the blade style page and find the catalog number for your blade.

Non Metals Non-Ferrous Steels and Alloys Wood Aluminum Machinability Plastic Copper Easy Moderate Difficult Very Difficult Rubber Brass Free Machining Mild Steels Medium Carbon Stainless Super Alloys Pg. Style High Carbon Tool Steels Titanium Alloy Steels Mold Steels Nickel Based Knife Edge Blades for soft, low density work that can be slit and spread, such as fabric, foam, rubber, leather, corrugated cardboard 24 Straight Edge Very soft, low density 26 Wavy Edge Felt, hoses 26 Scallop Edge Dense foam, rubber 25 V-tooth Soft plastics, firm foam 25 Honeycomb Medium firmness, density Very soft and thin Carbon Steel Blades for easier-to-cut materials that generate little heat or tool wear 23 Metal Master Lowest cost blade 21 Dart Hard back allows high band tension, heavy feed 23 Friction Special high-speed sawing of ferrous metals up to 1 inch 22 Wood Bi-Metal Blades for highest productivity and lowest costs in most metal sawing applications 12 Matrix GP General purpose General purpose bi-metal blade 13 Silencer GP Longer wear life General purpose bi-metal blade with longer wearing tooth 17 StructurALL Best choice for structurals, tubing and bundles 14 Silencer Plus Best all around choice for multi-purpose applications 15 Penetrator Best choice for most high-production sawing applications 16 Supreme Longest wearing most aggressive bi-metal high production blade Tungsten Carbide Blades for the very toughest and most applications that generate high cutting temperatures and rapid tool wear 20 TC Set Very abrasive materials Cast aluminum 19 TC Production Ultimate tooth for the toughest metals 19 TC Wave Wave enhanced penetration 19 Negative Rake For case-hardened metals Grit Edge Blades for grinding materials too hard, too brittle, or too abrasive to machine with a toothed blade 28 Tungsten Hard metals (between 45 and 65 Rc), brittle and abrasive materials 27 Diamond Hardest, most brittle, most abrasive materials

10 www.dgisupply.com • 800.923.6255 Ordering the Right Blade

The part number you will use in ordering is a combination of the catalog number and three numbers that indicate the blade length, as explained below.

• To order welded bands, attach the band length in inches to the end of the catalog number. Example: If you want a 180 inch welded band of catalog number 302-961, order part number 302961180. (For bands 99 inches or shorter, lead with a zero. For example, to order a 93-inch welded band of catalog number 302- 961, order part number 302961093.)

• To order a coil of blade, attach the ordering code from the table below to the end of the catalog number. (Check the blade style page for available coil lengths.) Coil Length: 100 ft (30m) 150 ft (46m) 250 ft (76m) 300 ft (91m) 500 ft (152m) Ordering Code: 001 015 025 003 005 Example: If you want a 150 foot coil of catalog number 301-615, order part number 301615015.

Non Metals Non-Ferrous Steels and Alloys Wood Aluminum Machinability Blade Pitch Plastic Copper Easy Moderate Difficult Very Difficult Rubber Brass For best results, a minimum of 3 teeth and maximum of 24 teeth should be in contact with the workpiece at any given Free Machining Mild Steels Medium Carbon Stainless Super Alloys Pg. Style High Carbon Tool Steels Titanium time. Determining the proper pitch is based on the length of this contact. Alloy Steels Mold Steels Nickel Based For solids, this length is determined by measuring the diameter of a round or the side of a rectangle. For tubing, use two Knife Edge Blades for soft, low density work that can be slit and spread, such as fabric, foam, rubber, leather, corrugated cardboard to three times the wall thickness. For structurals, use the contact length through most of the cut. 24 Straight Edge Very soft, low density 26 Wavy Edge Felt, hoses Find this length in the appropriate table below. 26 Scallop Edge Dense foam, rubber • The primary pitch recommendation is in the thicker section directly above or below that length. 25 V-tooth Soft plastics, firm foam • The secondary recommendation is in the thinner section. 25 Honeycomb Medium firmness, density Very soft and thin Example: To cut 5-inch work using a bi-metal blade, 3-4 pitch is the primary recommendation. 2-3 pitch is the secondary Carbon Steel Blades for easier-to-cut materials that generate little heat or tool wear recommendation. 23 Metal Master Lowest cost blade 21 Dart Hard back allows high band tension, heavy feed 23 Friction Special high-speed sawing of ferrous metals up to 1 inch Bi-Metal Blades 22 Woodworking Wood Millimeters 25 50 75 100 125 150 175 200 250 500 750 1000 Bi-Metal Blades for highest productivity and lowest costs in most metal sawing applications 8-12 5-8 3-4 1.5-2 12 Matrix GP General purpose General purpose bi-metal blade 10-14 6-10 4-6 2-3 1-1.5 13 Silencer GP Longer wear life General purpose bi-metal blade with longer wearing tooth

17 StructurALL Best choice for structurals, tubing and bundles 0 Inches 12345678910152025303540 14 Silencer Plus Best all around choice for multi-purpose applications 15 Penetrator Best choice for most high-production sawing applications 16 Supreme Longest wearing most aggressive bi-metal high production blade Tungsten Carbide Blades Tungsten Carbide Blades for the very toughest and most abrasive applications that generate high cutting temperatures and rapid tool wear Millimeters255075100 125150 175200 250500 7501000 20 TC Set Very abrasive materials Cast aluminum 3-4 1.3-2 19 TC Production Ultimate tooth for the toughest metals 2-3 0.7-1 19 TC Wave Wave enhanced penetration 19 Negative Rake For case-hardened metals 0 Inches 12345678910152025303540 Grit Edge Blades for grinding materials too hard, too brittle, or too abrasive to machine with a toothed blade 28 Tungsten Hard metals (between 45 and 65 Rc), brittle and abrasive materials 27 Diamond Hardest, most brittle, most abrasive materials Note: These pitch recommendations are based on typical applications. For more detailed recommendations, contact DoALL’s Solutions and Applications Manager (SAM) at 800-923-6255 or www.dgisupply.com

www.dgisupply.com • 800.923.6255 11 Bi-Metal

MATRIX GP™ For general purpose sawing of highly machinable metals

Features – Matrix HSS tooth – Neutral rake tooth Benefits – Lowest cost bi-metal blade – Tough, strong tooth that tolerates abuse Use these blades to saw these materials: – Carbon steels – Low Alloy steels – Free Machining steels Matrix GP Bi-Metal Blades Single & Multi Pitch Inch Metric Teeth per Inch Width Gage Set 3-4 4-6 5-8 Width Gage Set 1 0.035 0.058 302-951 302-952 27 0.9 1.47 1-1/4 0.042 0.065 302-961 302-962 34 1.1 1.65

Sawing Questions? ask"SAM" DoALL’s Solutions & Applications Manager SAM Hotline: 800-923-6255 www.dgisupply.com

12 www.dgisupply.com • 800.923.6255 Bi-Metal SILENCER GP™ For general purpose sawing of most metals

Features – PowderedM42 HSS toothMetal Tooth Tips – 70Neutral Rc Tip rake Hardness tooth –Benefits Positive Rake Tooth Profile Benefits– Strong, wear-resistant tooth stays sharp longer – Tougher Than Conventional UseBlade these for Longer blades to saw Tooth Life these materials: – Greater Wear Resistance – Carbon steels – AlloyAggressive steels Cutting – Stainless steels Silencer GP Bi-Metal Blades – Tool steels Single & Multi Pitch Inch Metric Teeth per Inch Width Gage Set 4-6 5-8 6 6-10 8-12 10-14 14 18 Width Gage Set 1/4 0.035 0.058 303-010 6 0.9 1.47 3/8 0.035 0.058 303-011 303-014 10 0.9 1.47 0.025 0.044 303-933 303-935 303-133 303-019 303-026 0.6 1.09 1/2 13 0.035 0.058 303-932 303-020 303-934 303-936 303-028 0.9 1.47 3/4 0.035 0.058 303-410 303-182 303-415 303-300 303-420 19 0.9 1.47 0.058 303-900 303-905 303-901 303-400 303-769 1.47 1 0.035 27 0.9 0.075 303-475 1.90 0.065 303-902 303-539 303-562 303-600 1.65 1-1/4 0.042 34 1.1 0.085 303-099 2.16 Wide set precision teeth provide greater back clearance

Sawing Questions? ask"SAM" DoALL’s Solutions & Applications Manager SAM Hotline: 800-923-6255 www.dgisupply.com

www.dgisupply.com • 800.923.6255 13 Bi-Metal

SILENCER PLUS™ For sawing a wide variety of shapes and metals

Features – M42 HSS tooth – 5° positive rake tooth 4-6, 5-8 TPI – 10° positive rake tooth 3-4 TPI & coarser – Special tooth form Benefits – Aggressive, wear-resistant, multi-purpose blade

Use these blades to saw these materials: Silencer Plus Bi-Metal Blades – Easy through difficult Single & Multi Pitch Inch Metric machining metals in solids Teeth per Inch and structurals Width Gage Set 2-3 3 3-4 4 4-6 5-8 6 Width Gage Set 1/4 0.035 0.058 333-046 6 0.9 1.47 0.058 333-026 1.47 1/2 0.035 13 0.9 0.060 333-023 1.65 0.058 333-146 333-158 1.47 3/4 0.035 19 0.9 0.060 333-103 1.65 1 0.035 0.058 333-223 333-234 333-246 333-258 27 0.9 1.47 1-1/4 0.042 0.065 333-323 333-334 333-346 333-358 34 1.1 1.65 1-1/2 0.050 0.080 333-423 333-434 333-446 333-458 41 1.3 2.03 0.050 0.080 336-523 336-534 336-546 336-558 1.3 2.03 0.090 333-546 2.29 2 54 0.063 0.095 333-534 1.6 2.41 0.100 333-523 2.54 Claw Tooth

Sawing Questions? ask"SAM" DoALL’s Solutions & Applications Manager SAM Hotline: 800-923-6255 www.dgisupply.com

14 www.dgisupply.com • 800.923.6255 Bi-Metal

PENETRATOR™ For fast production cutting of most solids

Features – PowderedM42 HSS toothMetal Tooth Tips – 15°70 Rc positive Tip Hardness rake – curvilinearPositive Rake tooth Tooth Profile Benefits – TougherFast cutting, Than wear-resistant Conventional Bladeblade for Longer Tooth Life Use these blades to saw –these Greater materials: Wear Resistance – Aggressive Cutting – Easy to difficult-machining metals at fast production Penetrator Bi-Metal Blades rates Single & Multi Pitch Inch Metric Teeth per Inch Width Gage Set .8-1.2 1-1.3 1.3 1-1.5 1.5-2 2 2-3 3-4 4-6 5-8 Width Gage Set 0.055 301-656 1.40 1 0.035 27 0.9 0.058 301-423 301-598* 301-615* 1.47 0.062 301-789 1.57 1-1/4 0.042 0.065 301-689* 301-739* 301-748* 34 1.1 1.65 0.072 301-594 301-842 1.83 0.078 301-375* 1.98 1-1/2 0.050 41 1.3 0.080 301-880 301-879* 301-887* 2.03 0.090 301-384 2.29 2 0.063 0.095 301-085 54 1.6 2.41 0.100 301-071 301-070 301-069* 2.54 2-5/8 0.063 0.100 301-183 301-611 301-185 301-186 301-184 67 1.6 2.54 3.15 0.063 0.100 301-430 301-433 80 1.6 2.54 * Available also as a coated blade. Claw Tooth

Sawing Questions? ask"SAM" DoALL’s Solutions & Applications Manager SAM Hotline: 800-923-6255 www.dgisupply.com

www.dgisupply.com • 800.923.6255 15 Bi-Metal

SUPREME™ For aggressive penetration in very tough solids

Features – Powder metal HSS tooth Benefits – Most wear resistant bi-metal tooth – Best penetrating bi-metal blade design

Use these blades to saw these materials: – Work Hardening and very tough metals that cut at slow band speeds Supreme Bi-Metal Blades

Powdered Metal Tooth Tips Single & Multi Pitch Inch Metric Teeth per Inch Width Gage Set .8-1.2 1-1.3 1.5-2 2-3 3-4 4-6 5-8 Width Gage Set 0.055 381-258 1.40 1 0.035 27 0.9 0.065 381-234 381-246 1.65 0.062 381-358 1.57 1-1/4 0.042 0.065 381-323 34 1.1 1.65 Powdered metal tooth tips (above) 0.070 381-334 381-346 1.78 have a fine carbide size (light color) 0.080 381-412 381-423 2.03 and uniform distribution. Up to 25% 1-1/2 0.050 41 1.3 more carbide forming elements 0.085 381-434 381-446 2.16 provide 70 Rc tip hardness. 2 0.063 0.100 381-581 381-511 381-512 381-523 54 1.6 2.54 2-5/8 0.063 0.100 381-681 381-611 381-612 67 1.6 2.54 (1,000 X micro photograph) 3.15 0.063 0.100 381-781 381-711 80 1.6 2.54

Conventional high speed steel teeth above have uneven carbide sizes and distribution. (1,000 X micro photograph)

Sawing Questions? ask"SAM" DoALL’s Solutions & Applications Manager SAM Hotline: 800-923-6255 www.dgisupply.com

16 www.dgisupply.com • 800.923.6255 Bi-Metal

STRUCTURALL® For optimum performance on structurals and bundles

Features – PowderedM42 HSS toothMetal Tooth Tips – 7010° Rc positive Tip Hardness rake tooth – PositiveSpecial toothRake formTooth Profile Benefits – TougherControlled, Than quiet Conventional sawing of Bladenon-solid for Longermaterials – Tooth Liferesists stripping in – structuralsGreater Wear and Resistance bundles –Use Aggressive these bladesCutting to saw these materials: StructurALL Bi-Metal Blades – Structurals Single & Multi Pitch – Tubing Inch Metric Teeth per Inch – Angles Width Gage Set 2-3 3-4 4-6 5-8 Width Gage Set – Singly or in bundles or nests 1 0.035 0.065 320-234 320-246 320-258 27 0.9 1.65 1-1/4 0.042 0.080 320-334 320-346 320-358 34 1.1 2.03 0.090 320-458 2.54 1-1/2 0.050 41 1.3 0.100 320-423 320-434 320-446 2.41 0.050 0.100 340-523 340-534 340-546 1.3 2.54 2 0.110 320-546 54 2.79 0.063 1.6 0.120 320-523 320-534 3.05 0.110 320-646 2.79 2-5/8 0.063 67 1.6 0.120 320-623 320-634 3.05

Wide set precision teeth provide greater back clearance

Sawing Questions? ask"SAM" DoALL’s Solutions & Applications Manager SAM Hotline: 800-923-6255 www.dgisupply.com

www.dgisupply.com • 800.923.6255 17 Bi-Metal COATED For extending the life of selected bi-metal blades

Features – Titanium Nitride coating Benefits – Provides longer blade life – Improved wear resistance

Use these blades to saw these materials: – Easy to difficult-to- machine metals.

TiN Coated Supreme Bi-Metal Blades Single & Multi Pitch Inch Metric Teeth per Inch Width Gage 2-3 3-4 4-6 Width Gage 1 0.035 319-634 319-635 27 0.9 1-1/4 0.042 319-656 34 1.1 1-1/2 0.050 319-809 319-814 41 1.3

TiN Coated Penetrator Bi-Metal Blades Single & Multi Pitch Inch Metric Teeth per Inch Width Gage 2-3 3-4 4-6 Width Gage 1 0.035 319-598 319-615 27 0.9 1-1/4 0.042 319-558 319-533 319-567 34 1.1 1-1/2 0.050 319-640 319-319 319-375 41 1.3 2 0.063 319-327 54 1.6

Sawing Questions? ask"SAM" DoALL’s Solutions & Applications Manager SAM Hotline: 800-923-6255 www.dgisupply.com

18 www.dgisupply.com • 800.923.6255 Tungsten Carbide TRIPLE CHIP For sawing the most difficult-to-machine metals

Features Production Triple Chip – Tungsten Carbide tooth – Triple Chip tooth design – Positive rake tooth Wave Length Triple Chip – Tungsten Carbide tooth – Triple Chip tooth design – Positive rake tooth – Wave tooth height variation

Tungsten Carbide Production Triple Chip Blades Benefits Single & Multi Pitch Production Triple Chip Inch Metric Teeth per Inch – Most heat and wear resistant Width Gage Set .7-1 1.3-2 2-3 3 3-4 Width Gage Set band saw blade tooth 3/4 0.035 0.065 326-025 19 0.9 1.65 1 0.035 0.065 326-035 27 0.9 1.65 – Smooth finish 0.065 328-323 1.65 1-1/4 0.042 34 1.1 0.072 326-045 328-334 1.83 – Aggressive sawing 1-1/2 0.050 0.085 328-431 328-422 326-074 328-434 41 1.3 2.16 2 0.063 0.110 328-571 328-532 328-523 54 1.6 2.79 Wave Length Triple Chip 2-5/8 0.063 0.110 328-671 67 1.6 2.79 – All the advantages of Production 0.110 328-771 2.79 3.15 0.063 80 1.6 TC blade with enhanced penetra- 0.125 328-773 3.18 tion for the toughest metals Wide set precision teeth provide greater back clearance Tungsten Carbide Wave-Length Triple Chip Blades Use these blades to saw with enhanced penetration for the toughest metals these materials: Single & Multi Pitch Production Triple Chip Inch Metric Teeth per Inch Width Gage Set 1.3-2 2-3 3-4 Width Gage Set – Superalloys, Titanium 1-1/4 0.042 0.072 327-334 34 1.1 1.83 1-1/2 0.050 0.085 327-431 327-422 41 1.3 2.16 Wave Length Triple Chip 2 0.063 0.110 327-532 327-523 54 1.6 2.79 – Large size Superalloys and Titanium Tungsten Carbide Negative Rake Triple Chip Blades with enhanced penetration for case hardened metals Single & Multi Pitch Inch Metric Teeth per Inch Width Gage Set 3-4 Width Gage Set 1-1/4 0.042 0.065 331-334 34 1.1 1.65 1-1/2 0.050 0.085 331-434 41 1.3 2.16

www.dgisupply.com • 800.923.6255 19 Tungsten Carbide SET TOOTH For cutting easier-to-machine, highly abrasive materials

Features – Tungsten Carbide tooth – Set tooth design – Positive rake tooth Benefits – Withstands rapid tool wear caused by fast cutting, highly abrasive materials

Use these blades to saw these materials: – Abrasive materials that rapidly dull carbon and Tungsten Carbide Set Tooth Blades bi-metal blades

Single & Multi Pitch Inch Metric Teeth per Inch Width Gage Set 2.5 2-3 2.5 Width Gage Set 3/8 0.025 0.044 305-015 10 0.6 1.10 1/2 0.025 0.044 305-020 13 0.6 1.10 3/4 0.035 0.058 305-025 19 0.9 1.47 1 0.035 0.058 305-045 25 0.9 1.47 1-1/4 0.042 0.065 305-323 305-326 34 1.1 1.65 1-1/2 0.050 0.080 305-423 305-375 41 1.3 2.03 2 0.063 0.100 305-523 54 1.6 2.54

Sawing Questions? ask"SAM" DoALL’s Solutions & Applications Manager SAM Hotline: 800-923-6255 www.dgisupply.com

20 www.dgisupply.com • 800.923.6255 Carbon Steel

DART™ For non-production sawing of highly machinable materials

Features – Hardened back – Carbon steel teeth Benefits – Accepts high band tension for straight cuts under heavy feed – Resists scoring

Use these blades to saw these materials: – Mild steels and other metals Dart Hard Back Carbon Steel Blades – Plastic – Aluminum – Wood

Single Pitch Inch Metric Teeth per Inch Width Gage Set 1.3 2 3 4 6 8 10 14 18 24 32 Width Gage Set 3/16 0.025 0.043 308-023 308-064 5 0.6 1.09 1/4 0.025 0.043 309-021 309-047 308-080 308-106 308-122 308-148 308-601 6 0.6 1.09 0.043 *309-088 309-104 308-163 308-189 308-205 308-221 1.09 3/8 0.025 10 0.6 0.046 309-062 1.17 308-247 *308-262 *308-288 308-304 0.043 1.09 1/2 0.025 *309-146 *309-161 308-668 13 0.6 0.046 *309-120 1.17 5/8 0.032 0.054 308-346 16 0.8 1.37 *308-403 *308-429 *308-445 308-486 0.054 1.37 *309-203 3/4 0.032 19 0.8 0.056 *309-187 1.42 0.057 308-700 308-742 308-767 1.45 0.058 *308-502 *308-528 *308-544 *308-585 1.47 *309-229 1 0.035 0.060 25 0.9 1.52 *309-211+ 0.065 *308-973 1.65 1-1/4 0.035 0.070 **309-948 358-362 32 0.9 1.78 2 0.035 0.070 ***309-997 51 0.9 1.78

Precision Tooth Buttress Tooth Claw Tooth Wave Set + Straight Set Standard 100-foot coils *Also available in 500-foot coils **Available only in 300-foot coils ***Available only in random length coils

www.dgisupply.com • 800.923.6255 21 Carbon Steel

WOODWORKING For contour and cut-off sawing of wood

Features – Precision milled tooth form – Flame hardened tooth tips Benefits – Long blade life

Use these blades to saw these materials: – Woodworking applications

Spring-Back Raker Set Carbon Steel Woodworking Blades

Single Pitch Inch Metric Teeth per Inch Width Gage Set 1.3 2 3 4 Width Gage Set 1/4 0.025 0.050 358-054 6 0.6 1.27 0.025 0.050 358-108 358-118 0.6 1.27 3/8 10 0.032 0.060 358-104 358-111* 0.8 1.52 1/2 0.032 0.060 358-156 13 0.8 1.52 3/4 0.032 0.062 358-252 358-256 19 0.8 1.57 1 0.035 0.064 358-304 25 0.9 1.63 1-1/4 0.035 0.065 358-356 32 0.9 1.65 2 0.035 0.065 358-513 38 0.9 1.65

*Straight Set

Metal Master Flex Back Carbon Steel Blades

Single Pitch Inch Metric Teeth per Inch Width Gage Set 3 4 6 10 14 18 24 Width Gage Set 1/8 0.025 0.043 334-100 3 0.6 1.09 1/4 0.025 0.043 *335-348 *334-227 *334-243 334-268 6 0.6 1.09 3/8 0.025 0.043 335-422 *334-326 *334-342 10 0.6 1.09 0.043 *335-462 *335-505 *334-409 334-449 1.09 1/2 0.025 13 0.6 0.046 *335-488 1.17 0.054 *334-581 1.37 3/4 0.032 19 0.8 0.056 *335-547 1.42 0.058 334-748 1.47 1 0.035 25 0.9 0.060 335-620 1.52

Precision Tooth Claw Tooth Standard 100-foot coils *Also available in 500-foot coils

22 www.dgisupply.com • 800.923.6255 Carbon Steel

METAL MASTER™ For general purpose sawing easily of machined metals

Metal Master Flex Back Carbon Steel Blades

Single Pitch Inch Metric Teeth per Inch Width Gage Set 3 4 6 10 14 18 Width Gage Set 1/8 0.025 0.043 334-100 3 0.6 1.09 1/4 0.025 0.043 *335-348 *334-227 *334-243 334-268 6 0.6 1.09 Features 3/8 0.025 0.043 335-422 *334-326 *334-342 10 0.6 1.09 – Carbon steel teeth 0.043 *335-462 *335-505 *334-409 334-449 1.09 1/2 0.025 13 0.6 0.046 *335-488 1.17 – Unhardened back 0.054 *334-581 1.37 3/4 0.032 19 0.8 0.056 *335-547 1.42 Benefits 0.058 334-748 1.47 1 0.035 25 0.9 0.060 335-620 1.52 – Lowest cost band saw blade

Precision Tooth Claw Tooth – Contour Sawing Standard 100-foot coils *Also available in 500-foot coils Use these blades to saw these materials: – Easy-machining non-ferrous metals – Plastic – Wood

FRICTION For high-speed friction sawing of ferrous metals

Friction Carbon Steel Blades

Single Pitch Inch Metric Teeth per Inch Width Gage Set 8 10 Width Gage Set 1/2 0.032 0.062 310-037 13 0.8 1.57 3/4 0.035 0.066 310-094 19 0.9 1.68 1 0.035 0.066 310-134 310-136 25 0.9 1.68 1-1/4 0.035 0.066 310-359 32 0.9 1.68

Note: 1/2", 3/4" & 1" Blades - 500 foot coils or custom welded lengths 1-1/4" Blades - 300 foot coils or custom welded lengths Features – Silicon-enhanced carbon steel Benefits Sawing Questions? – Slower set wear and longer fatigue life

ask"SAM" Use these blades to saw DoALL’s Solutions & Applications Manager these materials: SAM Hotline: 800-923-6255 www.dgisupply.com – Ferrous metals of any hardness up to one inch thick at speeds exceeding 5000 fpm

www.dgisupply.com • 800.923.6255 23 Knife Edge

STRAIGHT For slicing soft, low-density materials

Features – Slices smoothly – Produces no chip or dust Benefits – Cleanly cuts soft, low density materials Use these blades to saw these materials:

– Fabrics – Sponge – Foam Straight Knife Edge Blade

Inch Single Edge Double Edge Metric Width Gage Single Double Bevel Double Bevel Width Gage 1/4 0.020 313-023* 313-056 6 0.51 0.016 313-197** 0.41 3/8 0.018 313-098 313-205** 10 0.46 0.020 313-080 0.51 0.020 313-221* 313-379 313-320** 0.51 1/2 13 0.025 313-387 0.64 5/8 0.020 313-395 16 0.51 0.020 313-478 313-544 0.51 3/4 0.025 313-486 16 0.64 0.032 313-502 0.81 0.020 313-510 0.51 1 0.025 313-528* 313-577 25 0.64 0.032 313-593 0.81 1-1/4 0.020 313-841 32 0.51 1-1/2 0.020 313-643 38 0.51 2 0.032 313-890 51 0.81 3 0.035 313-965** 313-924** 76 0.89

*Minimum order 250 ft (75m) **Welding Lengths Only Note: Available in custom welded lengths or 100 ft (30m) coils Also available in 250 ft (75m) or 500 ft (150m) coils in strip-out containers on request

Sawing Questions? ask"SAM" DoALL’s Solutions & Applications Manager SAM Hotline: 800-923-6255 www.dgisupply.com

24 www.dgisupply.com • 800.923.6255 Knife Edge

HONEYCOMB For cutting expanded honeycomb aluminum

Honeycomb Knife Edge Blade

Single Pitch Inch Metric Teeth per Inch Features Width Gage 4 Width Gage – Alternately honed teeth slit 5/8 0.032 314-666* 16 0.81 and spread 1 0.032 314-740* 25 0.81

*Minimum order 250 ft (75m) Benefits Note: Available in custom welded lengths or 100 ft (30m) coils Also available in 250 ft (75m) or 500 ft (150m) coils in strip-out containers on request – Passes cleanly through honeycomb and medium-firm materials Use these blades to saw these materials: – Expanded aluminum honeycomb – Soft wood – Corrugated cardboard

V-TOOTH For sawing soft, medium-density materials

V-Tooth Knife Edge Blade

Single Edge Inch Double Edge Metric Hard Edge Double Double Double Width Pitch Gage Single Bevel Width Pitch Gage Bevel Bevel Bevel Features 3/8 14 0.020 315-697 10 14 0.51 – V-tooth adds "nibbling" action 10 0.020 315-648 315-796 10 0.51 1/2 0.020 315-069* 315-663 315-978 13 0.51 14 14 0.025 315-275 0.64 Benefits 5/8 14 0.020 315-705 16 14 0.51 – Penetrates soft to medium-firm 10 0.020 315-713* 315-721 10 0.51 3/4 19 materials 14 0.020 315-747 315-994 14 0.51 1 14 0.020 315-317* 315-788 315-614* 25 14 0.51 Use these blades to saw 1-1/4 14 0.020 315-754 32 14 0.51 these materials: *Minimum order 250 ft (75m) Note: Available in custom welded lengths or 100 ft (30m) coils – Soft plastics Also available in 250 ft (75m) or 500 ft (150m) coils in strip-out containers on request – Firm foams

www.dgisupply.com • 800.923.6255 25 Knife Edge

WAVY For enhanced penetration in low-density materials

Wavy Knife Edge Blade

Inch Single Edge Metric Width Gage Single Bevel Double Bevel Width Gage 0.020 315-168 0.51 1/2 0.025 315-184 13 0.64 Features 0.032 315-234 0.81 5/8 0.020 315-259* 315-226 16 0.51 – Wavy edge eases penetration 0.020 315-333* 315-341 0.51 – Produces no chips or dust 3/4 0.025 315-374* 315-382* 19 0.64 0.032 315-440* 0.81 0.020 315-465 0.51 Benefits 1 25 0.032 315-507 0.81 – Fast cutting 1-1/4 0.025 315-960 32 0.64

– Clean operation *Minimum order 250 ft (75m) Note: Available in custom welded lengths or 100 ft (30m) coils Use these blades to saw Also available in 250 ft (75m) or 500 ft (150m) coils in strip-out containers on request these materials: – Felt – Hoses

SCALLOP For aggressive penetration in medium-density materials

Scallop Knife Edge Blade

Inch Single Edge Hard Edge Metric Width Gage Single Bevel Double Bevel Single Bevel Double Bevel Width Gage 1/4 0.020 314-047* 6 0.51 0.016 314-146 314-149 0.41 0.020 314-161 314-534* 314-542 0.51 1/2 0.025 314-195* 314-187 314-559* 314-567 13 0.64 Features 0.028 314-211* 0.71 – Scallop tips impact and slice 0.032 314-237 314-239 0.81 0.020 314-229 314-575* 314-583* 0.51 5/8 16 Benefits 0.025 314-245 314-591* 314-633* 0.64 0.020 314-344 314-658* 314-674* 0.51 – Assures penetration of 3/4 0.025 314-385 314-690* 314-716* 19 0.64 softer materials 0.032 314-476 314-478 0.81 0.020 314-468 314-732* 314-419 0.51 Use these blades to saw 0.025 314-484 314-369 0.64 1 25 these materials: 0.028 314-930* 0.71 – Dense foam 0.032 314-500 314-510 0.81 1-1/4 0.032 314-955* 32 0.81 – Paperboard 1-1/2 0.035 314-970* 38 0.89 – Rubber

*Minimum order 250 ft (75m) Note: Available in custom welded lengths or 100 ft (30m) coils Also available in 250 ft (75m) or 500 ft (150m) coils in strip-out containers on request

26 www.dgisupply.com • 800.923.6255 Grit Edge

DIAMOND For sawing extremely brittle and abrasive materials

Diamond Grit Edge Blades - Carbon Steel Backing

Inch Type Metric Width Gage 30/40 40/50 60/80 100/120 200 Width Gage 1/2 0.020” Continuous 406-942 406-918 406-917 13 0.5 406-750 Continuous 406-959 406-926 406-769 0.020” 406-744 0.5 3/4 Segmented 406-741 19 406-825 0.040” Continuous 1 406-829 Continuous 406-967 406-934 406-971 0.020” 0.5 Segmented 406-827 406-843 1 25 Continuous 406-983 406-552 406-553 406-016 0.040” 1 Segmented 406-520 406-546 Continuous 406-807 406-804 406-802 0.020” 0.5 Segmented 1-1/4 32 Continuous 0.040” 1 Segmented Continuous 406-817 0.5 0.020” Segmented 1-1/2 406-828 38 Continuous 0.040” 406-823 1 Features Segmented Continuous 406-830 – Diamond grit edge 2 0.040” 50 1 Segmented 406-833 inches 0.06 0.035 0.025 0.015 0.01 Benefits Kerf Factor millimeters 1.5 0.9 0.6 0.4 0.3 – Grinds the hardest, most brittle, Note: To determine approximate kerf add Kerf Factor to Gage of the band. most abrasive special applications Diamond Grit Edge Blades with Alloy Steel Backing Use these blades to saw these materials: Metric Inch Type Diamond Grit Size (mm) – Silicon Width Gage 30/40 40/50 60/80 100/120 Width Gage – Glass 3/4" 0.040" Continuous 406-422 19 1 – Quartz 406-987 Continuous 406-462 – Abrasive composites 1" 0.040" 406-421 25 1 Segmented 406-442 406-433 – Hard graphite 406-991 406-814 406-820 406-476 Continuous 406-450 406-428 406-512 406-815 1-1/4" 0.040" 406-821 406-483 32 1 Segmented 406-455 406-447 Continuous (Synthetic) 406-429

Continuous 406-480 1-1/2" 0.040" 406-485 38 1 Segmented 406-456 Continuous 406-496 2" 0.040" 50 1 Segmented 406-537 inches 0.06 0.035 0.025 0.015 Kerf Factor millimeters 1.5 0.9 0.6 0.4

Note: To determine approximate kerf add Kerf Factor to Gage of the band

www.dgisupply.com • 800.923.6255 27 Grit Edge TUNGSTEN For sawing hard, brittle or abrasive materials

Features – Tungsten carbide grit edge Benefits – Cuts hardened steels and a wide range of hard or abrasive materials Use these blades to saw these materials: – Hardened steels – Glass foam – Car Tires – Friction materials Tungsten Grit Edge Blades

Inch Pitch Edge Type Metric Width Gage Kerf Class Continuous Segmented Width Gage Kerf 3/8 0.025 0.056 Medium 325-175 10 0.6 1.42 Continuous Edge 0.042 Fine 325-332 1.07 1/2 0.025 0.056 Medium 325-365 325-357 13 0.6 1.42 0.060 Medium Coarse 325-373 1.52 0.063 Medium 325-555 1.60 3/4 0.032 19 0.8 0.067 Medium Coarse 325-571 1.70 0.066 Medium 325-746 1.68 1 0.035 25 0.9 0.070 Medium Coarse 325-779 325-753 1.78 1-1/4 0.042 0.095 Coarse 325-852 32 1.1 2.41 1-1/2 0.042 0.095 Coarse 325-951 38 1.1 2.41

Continuous edge blades reduce work chipping, especially in thin sections Segmented edge blades carry coolant through large work sections Segmented Edge

28 www.dgisupply.com • 800.923.6255 DoALL Cutting Fluids

DoALL Sawing Products has been manufacturing sawing fluids for the ABOUT DoALL metalworking industry since the mid-1930s. We are commited to offering quality sawing fluids at affordable prices to meet all your machining needs. DoALL is FLUIDS dedicated to offering environmentally-friendly and worker-safe solutions to our customers.

DoALL Sawing Products’ knowledgeable sales team and distributor network market products worldwide. DoALL is committed to providing customers with high-quality performance fluids to improve operations and reduce costs.

The DoALL Cutting Fluids Labratory provides critical support for your DoALL LAB metalworking fluid needs. Our cutting fluids specialists offer techincal support, recommended metalworking fluids preventative maintenance programs, and complimentary lab analysis to ensure the overall health of your metalworking fluid. Custom mixed products are also available to handle specific requirements.

Call DoALL today and a fluid specialist will review your application and materials used, make recommendations on the best fluid for you, and work with you to ensure you receive maximum productivity out of your cutting fluid.

DoALL continues to expand its product line to offer innovative and COMMITMENT environmentally conscious metalworking fluids. DoALL strives to provide environmentally-responsible and worker-safe products. TO A GREENER • Readily biodegradable FUTURE • Renewable resource technology • Non-toxic (using natural ingredients that are less hazardous) • Non-polluting • Low misting • Lower Volatile Organic Compounds (VOC) • Recyclable packaging options

www.dgisupply.com • 800.923.6255 29 DoALL Cutting Fluids

Straight Oils

E E N R G

® T ® C P U Bright-Edge 80 Bright-Edge 1VB RO D A low viscosity oil specially formulated with anti-weld and lubricity A vegetable oil based fluid containing no petroleum. This agents. The combination of lower viscosity, high-penetrating product is especially suited for cutting oil applications in Swiss- ability, good heat removal, and excellent lubricity allows for heavy- style CNC lathes. duty machining at faster speeds than normally achievable with cutting . • Low viscosity levels allowing for maximum air escape making it resistant to foaming even in long cycle times • Chlorine and Sulfur EP additives • Ideal for cutting, sawing, turning, tapping, , and • Ideal for high-speed sawing, machining, and deep cavity machining • No sulfur or chlorine • Suited for use with ferrous metals and super alloys • Suited for use on mild steel, aluminum, titanium, stainless • Not suited for use with material susceptible to sulfur staining steel, and most other ferrous and non-ferrous metals

Bright-Edge 150® A low viscosity oil specially formulated with anti-weld and lubricity agents. This product contains no sulfur and is non staining to most non-ferrous metals.

• Low-medium viscosity oil • Ideal for sawing, drilling, and grinding * All of the fluids on page Size Container Type • Suited for steel, stainless steel, and aluminum alloys 30 are available in the 1 Gallon Plastic Bottle following sizes: 5 Gallons Plastic Pail 55 Gallons Metal Drum Water Soluble Fluids 275 Gallons Disposable Tote

Band-ALL 101® Band-ALL 103® DoALL’s premium soluble oil specially designed with a DoALL’s premium synthetic with an extreme pressure additive chlorinated extreme pressure additive package for medium to package for moderate to heavy-duty machining operations. heavy-duty machining. The extreme pressure additive package is ideal for tough machining operations. • Ideal for sawing, tapping, and heavy duty machining application • Long sump life • Suitable for use with a variety of materials including ferrous • Ideal for moderate to heavy-duty machining, sawing, metals, cast iron, stainless steels, and non-ferrous alloys tapping, and deep hole drilling • This product is non-staining to most copper and aluminum • Suitable for ferrous and non-ferrous metals alloys • Product is dyed green • This fluid is dyed green • Also available non-chlorinated

Band-ALL 102® DoALL’s premium cutting and grinding metalworking fluid designed with a high oil content for increased lubricity for medium to heavy duty-machining. It is excellent in high pressure Refractometer coolant delivery systems and is formulated to contain no extreme pressure additives. Chart (% Brix)

• Long sump life • Excellent tool life and surface finish • Ideal for medium to heavy duty machining operations, sawing, cutting, drilling, turning, boring, milling, and tapping • Suitable for use with mild steels, stainless steels, aluminum, and most other ferrous and non-ferros metals • This fluid is dyed green • Also available non-chlorinated

30 www.dgisupply.com • 800.923.6255 Sawing Fluid SYNTHETIC SEMI-SYNTHETIC SOLUBLE OIL STRAIGHT OILS Product Selector

- - -

150 1VB EDGE EDGE BAND BAND BAND ALL 103 ALL 102 ALL 101 ALL BRIGHT BRIGHT BRIGHT EDGE 80 METALS LOW CARBON STEEL      HIGH CARBON STEEL      STAINLESS STEEL      CAST IRON      TITANIUM       HASTALOY       MONEL       INCONEL       LOW Si ALUMINUM       HI Si ALUMINUM       AEROSPACE ALUMINUM       COPPER ALLOYS       CARBIDE       MAGNESIUM       APPLICATION SAWING 

Size Container Type EP ADDITIVES 1 Gallon Plastic Bottle CHLORINE N N H M M N 5 Gallons Plastic Pail SULFUR N N L M N N PHOSPHORUS 55 Gallons Metal Drum M N N N N N ESTER M L L M H N 275 Gallons Disposable Tote OTHER H L L N N N LUBRICANT M M L L H N COBALT LEACH PROTECTION L L M N/A N/A N/A

EXCELLENT POOR N = NO H = HIGH GOOD NOT RECOMMENDED Y = YES M = MEDIUM FAIR N/A = NOT APPLICABLE L = LOW

A refractometer is a hand held instrument that measures how light is refracted through a liquid. When using a refractometer for metalworking fluids, it is the coolant concentration that causes light to refract. Properly maintaining coolant concentrations will assist in preventing the disruption in production due to cleanouts and costly disposals. This will result in less coolant waste, protection of the tool and the machine and better cutting results. It will also help avoid the alkalinity reserve that may cause rusting and the encouragement of bacteria. Using a refractometer is the easiest, quickest, and most economical way to measure

coolant concentration. The refractometer can be used with all coolant types and brands,

however, it is important to note that all coolants have their own distinctive concentration

readings and scale.

Refractometer Concentration 2% 3% 4% 5% 6% 7% 8% 9% 10% Chart (% Brix) Percent Dilution Ratio 50:1 33:1 25:1 20:1 16:1 14:1 12:1 11:1 10:1 Ounces Per Gallon 3 4 5 6 8 9 10 12 13 REFRACTOMETER READINGS FOR ABOVE DILUTIONS Product Names Band-ALL 101 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 Band–ALL 102 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 Band-ALL 103 0.9 1.4 1.8 2.3 2.7 3.2 3.6 4.1 4.5

www.dgisupply.com • 800.923.6255 31 DoALL Cutting Fluids

AL Metalworking Fluids Machining Lubricants

These fluids are high-efficiency metalworking lubricants Direct Application Fluids are designed for use in applications where Hydraulic Oils that form a high-strength molecular coating on the cutting flood coolants are prohibited or not required. Used with an air driven edge of the tool, reducing friction and extending tool life. application system, it produces “dry” chips as the fluid is used in the They contain no petroleum, sulfur, or chlorine, and are cutting operation. These fluids are suitable for use in air driven spray non-toxic, non-flammable, and non-polluting. DoALL’s mist systems or in Maximum Quantity Lubricant (MQL) equipment.

E E N R G E E N R G

T C ® P U ® RO D T C P U AL-500 AL-600 RO D AL-500 is a vegetable based lubricant. AL-600 is derived from natural oils.

• A light to medium-duty lubricant for general machining • A light to medium-duty lubricant for general machining • Suitable for use on ferrous and non-ferrous metal • Suitable for use on ferrous and non-ferrous metals

AL-2000® AL-3000® DoALL’s full synthetic lubricant. AL-3000 is a natural blend of synthetic based products.

• Ideal for general machining and most cutting, sawing, turning, • Ideal for medium to heavy duty machining, sanding, and tapping, drilling, and milling operations punching operations • Suitable for use on mild steel, aluminum, titanium, stainless • Suitable for use on mild steel, aluminum, titanium, stainless steel, and other ferrous and non-ferrous metals steel, and other ferrous and non-ferrous metals • Food Grade approved • Contains a versatile extreme pressure additive

* All of the fluids on page Size Container Type 32 are available in the 1 Gallon Plastic Bottle following sizes: 5 Gallons Plastic Pail 55 Gallons Metal Drum 275 Gallons Disposable Tote

32 www.dgisupply.com • 800.923.6255 Machining Lubricants

Hydraulic Oils Gear Oils Premium quality anti-wear, rust, and oxidation inhibited lubricating These products are formulated to meet or exceed industry oils. The several viscosity grades meet or surpass the requirements gear lube standards such as The American Gear Manufacturing of major manufacturers and users of hydraulic equipment. Association (900.D94 & 250.4) and U.S. Steel (224). High quality base oils are blended with special non-corosive phosphorus • Increased water tolerances more than conventional anti-wear extreme pressure additives to enhance the load bearing capabilites hydraulic oils of each grade. • Suitable to withstand the combination of water and heat better than standard hydraulic oils • Excellent high temperature stability • Specially formulated with a thermally stable, modified ZDP • Resists oxidation additive • Non-foaming • Withstands high-temperature operating conditions • Excellent corrosion protection

Available viscosity grades: Available viscosity grades: ESL Hydraulic Oil AW 32 ESL Gear Oil 68 ESL Hydraulic Oil AW 46 ESL Gear Oil 100 ESL Hydraulic Oil AW 68 ESL Gear Oil 150 ESL Hydraulic Oil AW 100 ESL Gear Oil 220

ATF MP Fluid ATF #34 Fluid Multipurpose automatic transmission fluid is specially ATF #34 is a premium quality, tractor hydraulic fluid, specifically formulated to meet the service requirements on a wide variety formulated for use in transmissions, differentials, final drives, of applications. This product is designed for new generation, hydraulic systems, and wet brakes in agricultural equipment. electronically controlled transmissions. • Contains a premium additive package • Ideal for use in transmissions built by General Motors, • Provides maximum protection against wear, deposits, and Daimler Chrysler, Ford (with the exception of Type F sludge build up requirements) and most foreign manufacturers where a Dexron IIIH, Dexron IIIG, Dexron IIE, Mercon, or Type A- Suffix A performance level transmission fluid is specified * All of the fluids on page Size Container Type • Meets the performance requirements of Allison Transmission 33 are available in the 1 Gallon Plastic Bottle Division C-4 and major hydraulic manufacturers’ following sizes: 5 Gallons Plastic Pail requirements for anti-wear hydraulic fluids 55 Gallons Metal Drum 275 Gallons Disposable Tote

www.dgisupply.com • 800.923.6255 33 DoALL Cutting Fluids

Cleaning Fluids

Do-Kleen 2007® Do-Kleen 3004® This product is an effective conditioner designed for removing soils An oil emulsifying cleaner designed for removing soils and oil from and metal fines from machinery and hard to reach places within the machinery and the manufacturing floor. coolant reservoir system. • Lower pH enables compliance with waste stream restrictions • Removes “rotten egg” odor • Eliminates bacteria and removes fungus growth • Eliminates bacteria and removes fungus growth • Minimizes downtime for sump cleaning • Effective at restoring loose emulsions in soluble oil systems caused by tramp oil and bacteria

Aerosols

E E N R G

® ® T C P U Machine Cleaner Polish Pen-ALL 4000 Penetrating Oil RO D DoALL’s Machine Cleaner Polish is a premium industrial machine The Pen-ALL 4000 is a biodegradable, industrial strength, fast cleaner designed for use on all painted machine surfaces. acting penetrating and lubricating oil. This product loosens seized and corroded nuts, bolts, and other frozen metal mechanisms. • Removes grease, oil, and shop grime Pen-ALL 4000 quickly and effectively disperses rust, scale, and • Leaves a protective coating behind corrosion. It eases the disassembly of plant machinery, tools, and • Improves appearance on new and old machines equipment for routine maintenance and emergency repairs.

Size Container Type • Clean mist application 15 ounces Aerosol Can • Renewable resource technology • Penetrates in hard to reach areas • Non-polluting and non-toxic • Reduces maintenance costs AL-3000 Metalworking Aerosol® Size Container Type The AL-3000 Aerosol is a high efficiency, industrial strength, natural, 16 ounces Aerosol Can synthetic blend lubricant that forms a high strength molecular coating on the cutting edge of the tool which prevents heat build up. This product is designed for use in dry cutting applications or to

E E N R be applied directly to the working edge of the tool. ® G

T AL-2000 Metalworking Aerosol C P U RO D • Clean mist application The AL-2000 Aerosol is a premium, high efficiency, industrial grade, • Extends tool life natural synthetic metalworking lubricant. It is also biodegradeable • Contains no chlorine or sulfur and is formulated with renewable resource technology. This product • Non-polluting and non-toxic forms a high strength molecular coating on the cutting edge of the tool which reduces friction and extends tool life. Size Container Type 16 ounces Aerosol Can • Non-staining • Contains no chlorine or sulfur • Non-polluting and non-toxic

Size Container Type 16 ounces Aerosol Can De-Foam

34 www.dgisupply.com • 800.923.6255 Kleen Flush® Heavy Duty Machine Cleaner® An oil emulsifying cleaner designed for removing soils and oil from This product is a water based non-ionic cleaner. This product quickly aids in the removal of mineral oils, fatty oils, machinery and the manufacturing floor. polishing compounds, greases, and grime from machine surfaces. • Ideal for removing grease, oil, sludge, and scum • Lower pH enables compliance with waste stream restrictions • Effective in minimizing or eliminating bacteria and fungus • Protects machine efficiency • Eliminates bacteria and removes fungus growth • Non-foaming • Retains integrity of machine tools’ films • Minimizes downtime for sump cleaning

*All of the Cleaning Fluids are available in the Size Container Type following sizes: 1 Gallon Plastic Bottle 5 Gallons Plastic Pail

Specialty Products Tool Saver Refractometer Tool Saver is specially compounded to combat detrimental The refractometer is a handheld instrument that measures how abrading and friction between the work and the tool. light is refracted through a liquid.

• Extends the tool life • Easiest, quickest, and most economical way to monitor • Improves finish coolant concentration • Reduces overall production costs • 0-32% Brix scale • Lowers power requirements • For use with water soluble coolants and brands

Size Container Type Size Container Type 1 pound Wax Stick 3.1 ounces, 6 3/4” x 1 1/2” Comes in a plastic case

Sump Deodorizing Tablets Magnetic Chip Remover Odor eliminating tablets designed for small sumps of 200 gallons The Magnetic Chip Remover is a stainless steel round rod with a or less. strong magnet inside.

• Eliminates and prevents odors • Collects unwanted metal chips • Reduces biofilm, a breeding ground for bacteria and fungi • Increases cleanliness in the workplace • Neutralizes endotoxins released from the micro-organisms • Easy to use found in mwf’s • Contains no formaldehyde or formaldehyde releasing Size Container Type chemicals 400 mml Box

Size Container Type Sleeve of 15 Plastic tube

De-Foam De-Foam is an organic (non-silicone) based defoamer specially formulated for general purpose use in water soluble cutting and grinding fluids.

• Add tank side to eliminate foaming issues • Prolongs coolant life

Size Container Type 32 ounces Plastic Bottle

www.dgisupply.com • 800.923.6255 35 Sawing Solutions Products that are a cut above the rest!

Machines Combining maximum performance and versatility with guaranteed accuracy.

Blades The most complete line of blades in the industry.

Fluids Combining maximum performance and versatility with guaranteed accuracy.

Additional Sawing Resources

Have technical questions or need more information? Call SAM, The Solutions and Applications Manager. SAM can be reached during normal business hours at 800-923-6255.

Sign up for our DoALL University training program and sharpen your skills today! Class includes: Four hour training on the elements of sawing (machine, blade, fluids) and one meal.

DGISSB001092013 1480 S Wolf Rd Wheeling, IL 60090 | www.dgisupply.com | 800.923.6255