Popular Woodworking Magazine November 2010 #186
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1 Easy Trick Stops Sags in Your Finish Forever NOVEMBER 2010 ■ #186 Country Corner Cabinet Easier Ways to Do Tombstone Doors & Fancy Curves Miter Box Saws: Cheap, Accurate, A Cinch to Find Ticking Sticks: A Carpentry Trick To Fit Any Door How to Age Your Projects So They Don’t Look Fake US $5.99 11 Free Video Visit with the Builder of this Project: Visit popularwoodworking.com/nov 10 0 FnL1 04 0120 01 JUYrVyBQdWJsaWNhdGlvbnMsIEluYyAo 02 SW9sYSBkaXZpc2lvbikPR3JlZ29yeSBL 03 cnVlZ2VyAEu7AL4EMTAuNAI4MAExBVVQ Qy1BDDA3NDQ3MDAxMzU1NgA= 74470 01355 6 Display until November 29, 2010 popularwoodworking.com ~~c1_1011_PWM_Cover_US.inddc1_1011_PWM_Cover_US.indd C1C1 99/10/10/10/10 112:13:412:13:41 PPMM Meet a new company with a 64 year heritage. We’re new to the neighborhood. But not the industry. For more than 60 years, Canadian-based General Mfg. has been designing, producing and selling high quality, reliable woodworking machinery. Now we’ve opened our first American distribution center in Murfreesboro, TN. This new venture will allow us to better serve our American distributors and their customers. So you’ll enjoy faster, easier access to our extensive line of woodworking products. And know that whatever you build, your tools were built on a long, proud heritage of trust. For more information visit general.ca. www.general.ca General® International USA Inc., 760 Jessica St., Murfreesboro, TN 37130 For more information, go to PWFREEINFO.COM. ~~c2-03_1011_PWM_TOC.inddc2-03_1011_PWM_TOC.indd c2c2 99/8/10/8/10 33:37:58:37:58 PPMM CONTENTS NOVEMBER 2010 36 40 48 FEATURES 30 Hanging Corner 40 Cut, Glue & 48 Fit Doors with Cupboard Sand Veneer Ticking Sticks Graceful curves and a clever tombstone-panel Simple and inexpensive tools are the core of a This traditional trick used by carpenters can door add a stylish challenge to this 18th- successful veneering job. (Part 2 of a series.) help you fi t doors into almost any irregular century-style piece (and it’s easier to build BY MARC ADAMS opening – and it’s adaptable to many other fi tting than it looks). situations. u BY MARK ARNOLD ONLINE Slideshow BY CARL BILDERBACK This free slideshow will show you the steps to ONLINE u American Corner make a basic veneered panel. ONLINE u Video Instruction Cabinet popularwoodworking.com/nov10 Watch our free companion video to see ticking sticks in action. If a full-size corner cabinet better fi ts your needs, popularwoodworking.com/nov10 check out this classic example from Senior Editor Glen D. Huey. popularwoodworking.com/nov10 50 Aging Your Projects 36 The Forgotten Gracefully Miter Box Adding artful (and believable) wear and tear to a Once common, the miter box has been piece is like writing a convincing tale of fi ction. relegated to garage sales. Here’s why you (Part 1 of a series.) should fi nd one for your workshop. BY MICHAEL DUNBAR BY RON HERMAN ONLINE u Stress Relief ONLINE u Saws Galore For a story on a less-graceful approach to adding Read the saw section on our web site for tons of age to your work, read about Managing Editor sawing information. Megan Fitzpatrick’s assault on a toy chest. popularwoodworking.com/nov10 popularwoodworking.com/nov10 50 MITER BOX & VENEER PHOTOS BY AL PARRISH; TICKING STICKS & AGING FURNITURE PHOTOS BY CHRISTOPHER SCHWARZ popularwoodworking.com ■ 1 ~~c2-03_1011_PWM_TOC.inddc2-03_1011_PWM_TOC.indd 1 99/8/10/8/10 33:38:39:38:39 PPMM CONTENTS NOVEMBER 2010 16 22 24 REGULARS 6 New Workbench 22 Add Spice 28 Contemporary Book Teaches To Your Work Shelves You How to Fish DESIGN MATTERS I CAN DO THAT BY GEORGE R. WALKER BY ROBERT W. LANG ON THE LEVEL BY CHRISTOPHER SCHWARZ 24 Bookstand: 54 Wiping Varnish A William & Mary FLEXNER ON FINISHING 8 Filling Benchtop BY BOB FLEXNER Cracks Rarity ARTS & MYSTERIES LETTERS BY CHARLES BENDER 62 Glossary FROM OUR READERS TERMS OF THE TRADE Woodworking’s terminology can be over- 12 Template-routing whelming. Learn the terms used in this issue. Small Parts TRICKS OF THE TRADE 64 Repurposed, FROM OUR READERS Reimagined END GRAIN VIDEO u Tricks-in-Action BY BRENDAN ISAAC JONES Watch a video of one of our tricks at work. popularwoodworking.com/tricks 16 Delta’s New 18" Drill Press TOOL TEST Number 186, November 2010. Popular Woodworking Magazine (ISSN 0884-8823,USPS 752-250) is BY THE EDITORS published 7 times a year, February, April, June, August, October, November and December, which may include an occasional special, combined or expanded issue that may count as two issues, by F+W Media, Inc. Editorial and advertising offices are located at 4700 E. Galbraith Road, Cincinnati, Ohio 45236. Unsolicited manuscripts, photographs and artwork should include ample ONLINE u Tool Test Archives postage on a self-addressed, stamped envelope (SASE); otherwise they will not be returned. We have lots of tool reviews on our web site, free. Subscription rates: A year’s subscription (7 issues) is $24.95; outside of the U.S. add $7/year ■ popularwoodworking.com/tools Canada Publications Mail Agreement No. 40025316. Canadian return address: 2835 Kew Drive, Windsor, ON N8T 3B7 ■ Copyright 2010 by Popular Woodworking Magazine. Periodicals postage paid at Cincinnati, Ohio, and additional mailing offices. Postmaster: Send all address changes to Popular Woodworking Magazine, P.O. Box 420235, Palm Coast, FL 32142-0235 Canada GST 28 Reg. # R122594716 ■ Produced and printed in the U.S.A. DESIGN MATTERS INLAY PHOTO COURTESY LIE-NIELSEN TOOLWORKS; BOOKSTAND PHOTO BY CHARLES BENDER; 2 ■ POPULAR WOODWORKING MAGAZINE November 2010 DRILL PRESS & BOOKSHELVES PHOTO BY AL PARRISH ~~c2-03_1011_PWM_TOC.inddc2-03_1011_PWM_TOC.indd 2 99/8/10/8/10 33:39:13:39:13 PPMM For more information, go to PWFREEINFO.COM. ~~c2-03_1011_PWM_TOC.inddc2-03_1011_PWM_TOC.indd 3 99/9/10/9/10 11:22:40:22:40 PPMM CONTRIBUTORS Mark Ar nold is a 1996 g raduate of Nort h Bennet St reet NOVEMBER 2010, VOL. 30, NO. 6 School’s program in Cabinet and Furniture Making. popularwoodworking.com After completing his coursework, he returned to his EDITORIAL OFFICES 513-531-2690 hometown of Sunbury, Ohio, where he founded Boston PUBLISHER & GROUP EDITORIAL Woodworking. DIRECTOR ■ Steve Shanesy Mark enjoys making furniture that shows off the x11238, [email protected] motifs of the Federal period. He also teaches classes EDITOR ■ Christopher Schwarz x11407, [email protected] for woodworkers of all levels of experience and offers SENIOR ART DIRECTOR ■ Linda Watts individualized instruction. x11396, [email protected] Mark is a member of the Society of American Period EXECUTIVE EDITOR ■ Robert W. Lang Furniture Makers (SAPFM) and, with the help of his x11327, [email protected] wife, Margaret, has edited the organization’s annual SENIOR EDITOR ■ Glen D. Huey publication, American Period Furniture, for the past x11293, [email protected] fi ve years. MANAGING EDITOR ■ Megan Fitzpatrick Mark Arnold x11348, megan.fi [email protected] ASSOCIATE EDITOR FOR THE WEB ■ Drew DePenning “Hanging Corner u To read more about Mark and view a gallery of some of his work, x11008, [email protected] Cupboard,” page 30. visit bostonwoodworking.com. PHOTOGRAPHER ■ Al Parrish F+W MEDIA, INC. Since taking over a nearly century-old extended family CHAIRMAN & CEO ■ David Nussbaum business in 1996, Ron continues the tradition as master CFO ■ James Ogle PRESIDENT ■ Sara E. Domville house wright and carpenter for Antiquity Builders of EXECUTIVE VICE PRESIDENT, eMEDIA ■ Chad Phelps Ohio. From his mill in Columbus, with its extensive SENIOR VICE PRESIDENT, OPERATIONS ■ Phil Graham hand-tool inventory, the trades still are practiced at IT DIRECTOR ■ Jim Kuster the highest levels. Whether felling trees or doing fi ne EVENTS DIRECTOR ■ Cory Smith cabinetry, hand tools play a vital role both in the mill NEWSSTAND DIRECTOR ■ Susan Rose PRODUCTION COORDINATOR ■ Vicki Whitford and on the job site. Ron’s customer base continues to expand with those who want accurate, historical res- ADVERTISING SENIOR VICE PRESIDENT, ADVERTISING ■ David Shiba toration – and a home to brag about. TEL. 513-426-2860 For the last decade he has worked with numerous [email protected] historical societies and woodworking clubs to educate ADVERTISING DIRECTOR ■ Don Schroder them in the identifi cation, care and proper use of 19th- 331 N. Arch St., Allentown, PA 18104 TEL. 610-821-4425; FAX. 610-821-7884 and 20th-century woodworking hand tools. [email protected] Ron Herman ADVERTISING SALES COORDINATOR ■ Connie Kostrzewa “The Forgotten Miter Box,” TEL. 715-445-4612 x13883 page 36. u To read more about Ron, visit popularwoodworking.com/nov10. [email protected] For more than 30 years, Carl Bilderback worked as a professional carpenter and foreman, in charge of crews of upward of 40 men. During his time in the fi eld, he often made use of ticking sticks, and in this issue he SUBSCRIPTION SERVICES: Subscription inquiries, orders and shares how this carpentry trick is easily adapted to the address changes can be made at popularwoodworking.com (click on “Customer Ser v ice”). Or by mail: Popular Woodworking shop for fi tting doors. Magazine, P.O. Box 420235, Palm Coast, FL 32142-0235. Or call Carl claims to be retired, but don’t believe it. He’s an 386-246-3369. Include your address with all inquiries. Allow 6 avid collector of old tools, particularly saws and planes, to 8 weeks for delivery. NEWSSTAND DISTRIBUTION: Curtis Circulation Co., and is an active member of the Mid-West Tool Collec- 730 River Road, New Milford, NJ 07646. tors Association. He’s also one of the best copy editors ATTENTION RETAILERS: To carry Popular Woodworking Magazine in your store, call 800-894-4656 or write Magazine we’ve ever met, as he takes the time to slowly and care- Retail Sales, P.O.