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Workbenches Shop Jigs & Techniques Good woodworking starts with Get the most from your a solid . with easy-to-build shop jigs.

Cabinets & Shelves Home Improvement Build stunning furniture that's Save hundreds of dollars in both functional and beautiful. remodeling when you DIY. HAND SCRAPERS

© 2007 August Home Publishing Co. Tips from Our Shop

Smoothing With a Hand Scraper Even for avid power woodworkers, there are a lot of good reasons to put hand scrapers to work in your shop.

When it comes to smoothing the sur- face of a workpiece, most of us probably reach for a random-orbit . But for generations, many woodworkers have relied on another tool for this job — a hand scraper. Although it’s noth- ing more than a simple piece of steel with a cutting on the edge, it’s hard to imagine a tool that gives you more bang for the buck. A scraper excels at removing saw and planer marks. And for smooth- ing figured boards, like the bird’s-eye shown in the photo, a scraper is the best way to avoid tearout. A low-cost solution. One of the great things about scrapers is that you don’t have to spend a lot to give one a try. You can buy a nice set with different profiles (like the one in the a fussy setup, so there’s not a big you draw the sharp burr over a margin) for around $15. For about learning curve involved. Once it’s workpiece. For the burr to engage the same price, you can pick up a sharpened, there are a few simple the , you’ll need to bow the burnisher, the hard steel rod used techniques that will help you use scraper very slightly. You can do to form the burr on the edge. a scraper successfully, but they’re this with just a little pressure from easy to learn. And when you scrape your fingers or thumbs. SCRAPER TECHNIQUE a surface, it’s ready to finish — not Push or Pull. How you bow the A scraper is more forgiving than clouded by sanding dust. scraper depends on whether you most hand tools. It doesn’t require Bow the blade. A scraper cuts when are pushing or pulling it across the

{ Profiles. Scrapers are often sold in sets with both straight and curved profiles.

Milling Marks. Band saw marks Saw Marks. A curved-profile scraper Edging. A scraper excels from the are common. But a is best to remove saw marks from at leveling edging on plywood with- hand scraper will smooth them out. cove made on the table saw. out damaging the veneer.

1 www.Woodsmith.com © 2007 August Home Publishing Co. All Rights Reserved. workpiece. The illustrations at right show the different hand posi- tions. You can bow the scraper with your fingers when pulling, or your thumbs when pushing. Either option works well, it’s just a matter of preference. Personally, I like to push the scraper to get a deeper cut when I need to remove a lot of material. But I find I have better fine control when pulling. a. It’s all in the angles. Whether pushing or pulling the scraper, however, you’ll need to be mind- ful of two angles. First, you’ll need When to use a Scraper edging a little wide and then to find the best cutting angle for There are lots of applications for scrape it flush with the sur- the burr. Detail ‘a’ shows a typical scrapers. and planers are face of the plywood. cutting angle of about 60°. You’ll great for flattening and thickness- The big advantage a develop a “feel” for finding the cut- ing boards, but they can also cause scraper has over a sander ting angle as you use the scraper. tearout and leave small ridges in the in this application is it minimizes Second, it’s usually helpful to skew surface. As you can see in the left the chances of damaging the thin the angle of the blade in relation to the photo on the previous page, veneer. You’ll quickly see how grain. This also helps you keep the sur- marks left on the from the much easier it is to control a hand face level as you remove high spots. sawmill are also a problem. All it scraper in this situation. Look for shavings. Once you get takes is a few passes with a scraper Once you’ve spent a little time and the hang of sharpening and using a to smooth the surface. effort learning to sharpen and use a scraper, the cuts will result in thin, But one of my favorite uses for hand scraper, you’ll be making thin curled shavings, not dust. The main a scraper comes when I’m adding shavings in no time. And when you see photo on the previous page shows edging to plywood (right the results, you’ll be putting the scraper you what I mean. photo, previous page). I can cut the to work on all of your projects. W

BURNISHING

The hardest part of creating a burr on hardened steel bit will also serve as the edge of a scraper is holding the bur- the burnisher.) Then cut an angled rab- nisher at a consistent and correct angle. bet so the protrudes slightly. One solution is a simple jig made from To use the jig, simply run the edge of a piece of scrap wood and a drill bit, as the scraper over the drill bit to produce a shown in the photo at left. uniform burr. Note: This jig works equal- 1 " To make the jig, start by a ⁄4 ly well on either edge or beveled 1 " hole in a piece of 1 ⁄2 -thick stock. (The edge scrapers, see Figs. 2a and 2b.

FIRST: Drill !/4"-dia. hole C!/2 Center of 1 2 L !/2"-dia. hole Square edge a. SECOND: scraper Saw !/8" kerf #/16 !%/16 Drill bit &/8 1!/2 Waste !/2"-Deep kerf Beveled edge b. scraper 8 15= Cut Drill THIRD: 3 bit rip to cut out waste

2 www.Woodsmith.com © 2007 August Home Publishing Co. All Rights Reserved.