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DRILLS / REAMERS / END MILLS & Coolant Fed Cutting Tools Catalog No. FL01 Since 1969 Solid Carbide & Carbide Tipped DRILLS / REAMERS / END MILLS & Coolant Fed Cutting Tools Durapoint ® Koolcarb ® Kooltwist ® Koolream ® Kooldex ® © 2005 CJT Koolcarb. Inc. All rights reserved. CJT Koolcarb, Inc. Toll-free USA & Canada: 800 323-2299 494 Mission Street Phone: 630-690-5933 Carol Stream, IL 60188 USA www.cjtkoolcarb.com Fax: 630-690-6355 [email protected] . CJT Koolcarb, Inc. provides over 3000 sizes of coolant/non-coolant fed solid carbide/ carbide tipped drills, reamers and end mills available as standards with TiN, TiCN and TiAlN coatings. Over 40,000 performance guaranteed solid carbide and carbide tipped drills, reamers and end mills in stock. CJT specializes in application specific tool designs tailored to meet your special tool requirements. In factory re-sharp and re-coat services. © 2005 CJT Koolcarb. Inc. Since 1969 All rights reserved. SEQUENTIAL DRILL SELECTION INDEX APPLICATION (by Style Number) GUIDES Quality and innovation in Drills & Reamers Page 2-6 cutting tools delivered on Style Page time is our trademark. 110 32 111 17 Charles J. Trost ® (CJT) Founder 113 12 DURAPOINT 1924-1992 114* 10 NON-COOLANT 115 34 FED TOOLS 116 15 Solid Carbide Drills Page 9 118A 14 Solid Carbide Quality Statement 120 36 End Mills Page 25 The management of CJT Koolcarb, Inc. firmly believes that providing quality 121 16 products and services is the surest 124 18 path toward continued growth and 125 40 Special Tools Page 30 profitability. In having trained, qualified and motivated employees, 129 46 we can ensure that our customer's 130 42 Carbide Tip Drills Page 31 needs and expectations will be met 140 44 or exceeded. Aerospace Tools Page 45 144 20 150 48 151 20 153 22 154 23 155 21 Carbide Tip 162 50 Reamers & End Mills Page 53 163 51 170 83 171 81 172 85 174 67 KOOLTWIST ® 175 68 KOOLCARB® 176 79 COOLANT FED 260A 86 TOOLS 290 78 Solid Carbide Drills Page 61 292* 66 293* 64 294* 62 295 76 Carbide Tip Drills Page 69 296 70 297 73 KOOLDEX ® 302 27 Indexable Drills Page 87 304 26 312 29 314 28 320 59 450 54 KOOLREAM® 452 92 Carbide Tip Reamers Page 91 452A 93 453 94 453A 95 470 56 480 57 RE-SHARPENING Page 96 490 58 TECHNICAL and 560 87 REFERENCE DATA Page 97 Stocked standard available * © 2005 CJT Koolcarb. Inc. 1 in TiN or TiAlN coatings. All rights reserved. Tool Group / Material Selection Guide Solid Carbide Carbide High Tipped Helix Bore Drill/ High Performance 3 flute Standard Helix Heavy Duty Burnisher Standard Helix Inch Dia. Max. 0.75” 0.75” 0.75” 0.75” 0.5” 0.500” 0.5” 0.2188” 0.5” 0.5” 0.6875” 0.6875” 1.25” 1.25” Stocked{Dia. Min. 0.098” 0.125” 0.125” 0.125” 0.0980” 0.125” 0.040” 0.0469” 0.0469” 0.0625” 0.0938” 0.0938” 0.125” 0.125” Metric Dia. Max. 19.0 19.0 19.0 19.0 12.5 11.0 12.5 16.0 16.0 14.0 14.0 Stocked{Dia. Min. 2.5 3.5 3.2 3.5 2.5 2.5 1.5 2.5 2.5 3.5 3.5 Max x Dia. Depth 3 34-5 4-5 4* 1.5-3.5 4* 3 2 4* 6* 4* 4* Tool Group A A B B C D D D E E FF G G Page No. 10 14 12 15 16 17 18 20 21 20 22 23 32 34 Style No. 114 114A 118A 113 116 121 111 124 144 155 151 153 154 110 115 NON-COOLANT 118° FED PRODUCTS 2 facet 118° 118° 4 facet 4 facet + 60° incl. 118° 135° 135° cam 4 facet Standard Product Index Product Standard 4 facet 135° relief split thinned 4 facet 140° double 140° double thinned split honed split honed 150° 118° 125° faceted 4 facet 140° double 4 facet 140° double 135° split honed thinned split honed 4 facet thinned 125° Greater hole depth may 4 facet * 125° 125° 140° double thinned be achieved dependent 4 facet 4 facet split honed upon material being cut honed thinned 125° and actual flute length. 130° 4 facet (See individual pages). helical 125° thinned thinned 4 facet honned thinned = Coolant Flow 140° double Toll-Free: 800-323-2299 split honed from USA & Canada 135° 135° helical helical Phone: 630-690-5933 140° double relief relief 125° Fax: 630-690-6355 split honed honed honed 4 facet [email protected] www.cjtkoolcarb.com COOLANT FED PRODUCTS Style No. 294 294A 293 293A 292 174 175 296 297 295 290 176 171 170 172 Page No. 62 64 66 67 68 70 73 76 78 79 81 83 85 Tool Group M M M N N P P Q Q R R R R Inch Dia. Max. 0.7500” 0.5938” 0.75” 0.75” 0.25” 1.125” 1.125” 1.125” 0.75” 1” 1” 1” 1” Stocked{Dia. Min. 0.125” 0.125” 0.6094” 0.125” 0.125” 0.246” 0.25” 0.25” 0.25” 0.1875” 0.1875” 0.1875” 0.25” Metric Dia. Max. 19.279 15.0 19.0 6.0 6.0 26.0 26.0 26.0 25.0 25.0 Stocked{Dia. Min. 3.2 3.2 15.5 3.5 3.5 6.5 6.5 6.5 5.0 5.0 Max x Dia. Depth 4 6 6 10.5* 17.5* 4* 4* 4* 7-12 5.5-8 5.5-8 7-15 12-28 High Performance Koolcarb ® High Heavy Duty Koolcarb ® Kooltwist ® Performance Kooltwist ® 2 ® © 2005 CJT Koolcarb. Inc. Kooltwist All rights reserved. Solid Carbide Carbide Tipped Tool Group / Material Selection Guide Carbide Tipped Solid Carbide Heavy Special End Standard Helix Duty Purpose Mill End Mills 0.6875” 0.6875” 1” 1.250” 0.5” 1” 0.625” 1.375” 1.25” 1” 1” 1” 1” Dia. Max. { Inch 0.098” 0.116” 0.125” 0.500” 0.116” 0.1719” 0.125” 0.5” 0.25” 0.125” 0.125” 0.125” 0.125” Dia. Min. Stocked 13.0 19.0 14.0 25.0 Dia. Max. { Metric 3.0 5.0 5.0 3.0 Dia. Min. Stocked 4* 4* 4* 4* 4* 3* Max x Dia. Depth G G G G GJ Tool Group 36 4240 44 46 48 50 51 59 26 27 28 29 Page No. 125120 130 140 129 150 162 163 320 304 302 314 312 Style No. 4 flute 2 flute 4 flute 2 flute 4 flute square square ball ball Non- end end nose nose Glass center center center center center & Tile cutting. cutting cutting cutting cutting Index Product Standard Solid carbide end mill coating options, see page 25. 118° cam relief 118° thinned 2 facet 118° 135° cam 4 facet All reamers have 90° included chamfer point. relief split Indexable 160° Included 118° Special Tool P/M Cobalt “W” form 140° double cam Configurations, split relief see page 30. 118° cam relief Aerospace Extension and Threaded Shank Tools, see page 45. 135° split (NASP3) * Greater hole depth may be achieved dependent upon material being cut = Coolant Flow and actual flute length. (See individual pages). 260 560 Style No. 452 452A 453 453A 450 470 480 490 Style No. 86 87 Page No. 92 93 94 95 54 56 57 58 Page No. T Tool Group Tool Group { 0.625” 2” Dia. Max. Inch 1.125” 1.125” 0.75” 0.75” 1.5” 0.75” 0.75” 1.375” Dia. Max. { Inch 0.25” 0.625” Dia. Min. Stocked 0.2344” 0.2344” 0.25” 0.25” 0.1855” 0.25” 0.25” 0.375” Dia. Min. Stocked { Dia. Max. Metric 9.5 Dia. Max. { Metric Dia. Min. Stocked 4.75 Dia. Min. Stocked 5* 2.5-3 Max x Dia. Depth Max x Dia. Depth P/M Indexable Koolream ® Reamers Cobalt Kooltwist 3 © 2005 CJT Koolcarb. Inc. Carbide Tipped Carbide Tipped All rights reserved. Tool Group / Material Selection Guide ® Brinell Hardness 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 DURAPOINT – – – – – – – – – – – – – – – – – – – – – 50 – 40 – 20 – 35 – 30 – 45 – 25 Tool Group Rockwell C Hardness SOLID CARBIDE CARBIDE TIP NON-COOLANT FED NON-COOLANT FED High High Standard 3 Flute Str. Flute Bore Drill Standard Str. Flute Penetration Penetration Helix High Heavy Straight Helix Heavy Material / Workpiece Spiral Flute Spiral Flute Helix Duty Flute Duty Material Group See Page 102 for Detailed Information TiN TiAlN TiCN No. Chip Class A B DC E F G J Aluminum Alloys 2011 6061 (12) (6-7) a (8-9) 1 2014 7075 [< 5% Si] 2024 250-450 150-350 200-400 Aluminum AZ61A 356 (12) (6-7) (8-9) (6-7) (6-7) 2 319 380 [> 5% Si] 355 390 350-600 200-400 300-500 200-400 150-350 (9) (5-6) a (7-8) (4-5) (4-5) (5-6) (4-5) 3 Copper - Zinc 268-Yellow 464-Naval (Brass) 380-Free Cut 836-Red 200-400 150-300 175-350 150-300 150-300 150-300 150-300 Copper Alloys 510-Phos. Bronze (9) (5-6) (6-7) (4-5) (4-5) (5-6) (4-5) 4 614-Alum. Bronze (Bronze) 905-Tin Bronze 200-400 150-250 200-300 150-250 150-300 150-300 150-200 (9-10) (5-7) (6-8) (5-6) (5-7) 5 Cast (Grey) Iron G3000 G4500 G4000 G5500 150-350 150-300 175-325 200-350 150-225 Ductile D4018 80-55-06 (9) (9) (4-6) (6-8) (3-5) (4-6) 6 (Nodular) Iron 60-40-18 100-70-03 150-300 150-300 150-250 150-250 150-250 125-275 Powder Metal 65-45-12 1018 5120 4118 Carbon Steels (8) (10-11) 7 1035 5134 4130 [<.35C] 1117 8620 516-70 150-250 200-350 1215 9310 4620 P20 1541 Medium Carbon 1045 4140 (6-8) (6-8) 8 Steels 1050 4150 150-250 130-220 [>.35 to .50C] 1141 4340 1144 6150 High Carbon and A-2 M-2 (5-7) (5-7) (1-2) (1-2) 9 D-2 O-1 Tool Steels [>.50C] H-13 S-7 80-140 65-120 60-125 60-125 Hardened Steels (1-2) (1) (1) 10 (48 to 65Rc) 40-80 25-60 25-60 Free Machining (5-6) (3-5) (4-6) (2-3) (3-4) 11 303 440F Stainless Steel 100-200 80-180 80-180 80-180 80-160 (5-6) (5-6) (3-5) (4-6) (2-3) 12 Stainless Steel 15-5PH 410 17-4PH 440 90-150 90-150 60-140 60-140 60-140 High Nickel Nitronic 50 316 (5-6) (5-6) 13 304 321 Stainless Steel 13-8 30-70 30-70 6AL4V (5-6) (5-7) (3-5) (3-5) (2-3) (2-3) 14 Titanium Commercially Pure = Type B Tool 60-120 55-110 50-90 50-90 50-100 40-80 Moderate Temperature (2-3) (1-2) 15 Inconel Alloys 718 50-100 50-100 High Temperature Rene (2-3) (1-2) (1-2) 16 Hastelloy Alloys L605 25-80 25-80 25-80 Hard Plastics, Resin Fiberglass, (3-5) (4-6) (3-5) 17 Graphite and Carbon 100-200 125-225 100-200 (Feed Curve) Notes SFM - Surface Most Appropriate Occasionally Appropriate Do Not Use Feet per Minute 4 © 2005 CJT Koolcarb.
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