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Commodity – Siglum - Reference Date Airbus Use of Nadcap EASA Workshop – May 10, 2011 Presented by Pascal Blondet - PDQC Use menu "View - Header & Footer" for Presentation title - Siglum - Reference month 200X Summary 1. What is Nadcap? 2. How Airbus is controlling Nadcap? Page 2 © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. Use menu "View - Header & Footer" for Presentation title - Siglum - Reference month 200X Summary 1. What is Nadcap? 2. How Airbus is controlling Nadcap? Page 3 © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. Use menu "View - Header & Footer" for Presentation title - Siglum - Reference month 200X What is Nadcap? The leading, worldwide cooperative program of major companies designed to manage a cost effective consensus approach to special processes and products and provide continual improvement within the aerospace industry by • Promoting and supporting common standards worldwide • Implementing common auditing and accreditation process More than 60 Subscribing Primes (50% Americas, 50% Europe) More than 4 000 Audits conducted per year More than 4200 active supplier/process accreditations About 80 Auditors (FTE) Page 4 © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. Use menu "View - Header & Footer" for Presentation title - Siglum - Reference month 200X Nadcap Commodities Special Processes • Nondestructive Testing (NDT) • Metallic Material Testing Laboratories (MTL) • Non Metallic Material Testing Laboratories (NMMT) • Heat Treating (HT) • Coatings (CT) • Chemical Processing (CP) • Welding (WLD) • Nonconventional Machining & Surface Enhancement (NMSE) Systems & Products including Special Processes • Sealants (SLT) • Distributors (DIST) • Aerospace Quality Management Systems (AQS) • Fluid Distribution Standards (FLU) • Elastomer Seals (SEALS) • Composites (COMP) Already mandated by Airbus • Electronics (ETG) Airbus engagement in Nadcap TGs but not yet mandated No Airbus engagement to date Page 5 © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. Nadcap Members • 309th Maintenance Wing-Hill AFB • Latecoere • AgustaWestland • Liebherr-Aerospace SAS • Air Force • Lockheed Martin Corporation • Alenia Aeronautica SpA • M7 Aerospace LP • Avio SpA • MTU Aero Engines GmbH • BAE Systems – Military Air Solutions (MAS) • Northrop Grumman Corporation • BAE Systems • Parker Aerospace Group • Ball Aerospace & Technology Corporation • Raytheon Company • The Boeing Company • Rockwell Collins, Inc. • Bombardier Inc. • Rolls-Royce Corporation • Defense Contract Management Agency (DCMA) • Rolls-Royce PLC • EADS Corporation • SAFRAN Group • Airbus • Sonaca • Airbus Military • Spirit AeroSystems • Eurocopter • Textron Inc. • Astrium • Bell Helicopter • Cassidian • Cessna Aircraft Company • Aerolia • Textron Systems • Premium Aerotech • Thales • GE Aviation • Triumph Group Inc. • General Dynamics • United Technologies Corporation • General Services Administration (GSA) • Hamilton Sundstrand • Goodrich Corporation • Pratt & Whitney • Hawker Beechcraft Corporation • Pratt & Whitney Canada • Heroux Devtek Inc. (Landing Gear Division) • Sikorsky Aircraft • Honeywell Aerospace • United Space Alliance • Israel Aircraft Industries • Volvo Aero © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. Timeline of Primes (date of entry in Nadcap) SAFRAN Group (Snecma Services, Hispano-Suizo, Aircelle, Messier- Bugatti, Messier- Dowty, Messier- Services, Labinal, Techspace Aero, Snecma Propulsion Goodrich Solide, Microturbo, Alenia Cinch and Globe BAE Motors) Systems (US) Latecore Rockwell Liebherr Collins Spirit Bombardier Textron Systems SONACA Ball Aerospace Airbus Heroux Devtek EADS MTA Eurocopter EADS Astrium Boeing EADS Defense MD BAE MAS Helicopters Thales Parker Pratt & Whitney Northrop Lockheed Aerospace (US) Grumman Martin Vought Group Volvo Aero Corp. Pratt & Whitney GSA Bell United Space Genl. Dynamics (Canada) Hamilton Helicopter Alliance IAI GE Sundstrand DCMA 309 th Maint. Sikorsky RR Corp Cessna Wing-Hill AFB Raytheon Co. Hawker AVIO M7 Aerospace Beechcraft RR plc MTU Agusta Honeywell Westland © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. Number of Audits 5000 4389 4406 4600 4439 4015 4500 3871 577 3678 488 518 567 4000 397 422 366 3500 1317 1352 1426 1335 3000 1012 1195 1175 2500 2000 1198 1500 2 2584 90 2300 2418 2536 2597 2537 1000 2279 500 1106 0 2001 2006 2007 2008 2009 2010 2011 2011 Plan YTD Americas Europe Asia As of February 4, 2011 © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. Use menu "View - Header & Footer" for Presentation title - Siglum - Reference month 200X Nadcap Structure PRI Board of Directors Policy Nadcap Management Tactical Council (NMC) Task Groups Special Processes Nondestructive Testing (NDT) Metallic Materials Testing (MTL) Non Metallic Material Testing (NMMT) Heat Treating (HT) Coatings (CT) Chemical Processing (CP) Welding (WLD) Nonconventional Machining & Surface Technical Enhancement (NMSE) Systems & Products including Special Processes Sealants (SLT) Distributors (DIST) Aerospace Quality Systems (AQS) -AC7004 Fluid Distribution Standards (FLU) Elastomer Seals (SEALS) Composites (COMP) Electronics (ETG) Page 9 © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. Use menu "View - Header & Footer" for Presentation title - Siglum - Reference month 200X Nadcap Accreditation Process Checklist Auditor Selection, Prime’s Supplier established & training & mandated Validated Qualification PRI Audit Supplier requests Audit Completed Scheduled Auditor Audit to PRI Assigned Supplier replies to PRI Technical Staff Task Group Non Conformance Review Approval Supplier Advisory No Accredi tation ? Primes Yes Supplier PRI/Nadcap Page 10 © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. Use menu "View - Header & Footer" for Presentation title - Siglum - Reference month 200X Nadcap Audit Checklists Primes representatives in Task Groups are responsible to identify their requirements to be integrated in the Nadcap Checklist. AC7XXX Task Groups (Primes) AUDIT Industry Standards + Prime CRITERIA Requirements Suppliers + Job Audits Nadcap Staff Requirements are periodically reviewed, revised and balloted through Nadcap meetings. Nadcap audit Checklists include: -Baseline Checklist -“Supplementals” (Primes specific requirements) Page 11 © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. Use menu "View - Header & Footer" for Presentation title - Siglum - Reference month 200X Summary 1. What is Nadcap? 2. How Airbus is controlling Nadcap? Page 12 © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. Supply Chain Quality v1 March 2010 Nadcap Special Process Accreditation • As part of its engagement in Nadcap, Airbus: • Recognizes certificates granted by Nadcap • Mandates its Suppliers to: • Gain and maintain Nadcap accreditation • Flow down this mandate to their sub-tiers as applicable • Participates in Nadcap Management and Oversight activities Airbus performs the initial qualification of Suppliers’ Special Process During the on-going surveillance phase, Airbus will conduct/repeat SP assessments only in case of poor performance or doubt about SP effectiveness Page 13 © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. Use menu "View - Header & Footer" for Presentation title - Siglum - Reference month 200X Why is Airbus using Nadcap ? Nadcap is the single mature structure, worldwide recognized, to respond to Airbus requirements. Nadcap audit process is technical and in-depth, complementary to Quality Management System audits. Nadcap auditors are process experts in their technologies. Nadcap provides overall industry cost reductions (Airbus and suppliers) by: Improving Product Quality and increasing Productivity, Eradicating redundant audits at Suppliers, Allowing Airbus to focus resources on Airbus specific issues and concerns based on supplier risk assessments. Page 14 © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. Airbus Strategy & Objectives on Special Processes Airbus Strategy Work together as one Airbus Company and with the Aerospace Industry (including suppliers) to continuously improve the oversight of Suppliers’ Special Processes. Initial Qualification of Suppliers’ Special Process remains an Airbus activity. Airbus Objectives Harmonise Specifications on Special Processes across Airbus. Build International Standard on Special Processes that include Airbus requirements. Implement a robust oversight of Suppliers’ Special Processes (rigorous and systematic). Continuously improve Suppliers Special Processes reliability and prevent escape. Provide overall industry cost reductions (Airbus and suppliers). Page 15 © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. Use menu "View - Header & Footer" for Presentation title - Siglum - Reference month 200X How Airbus is controlling Nadcap? PRI Board of Bernard Veyssiere (EADS) Directors 4 European representatives at the BoD (EADS, Safran, RR, BAe) Nadcap Management Pascal Blondet (Airbus) Council (NMC) NMC Chair Task Groups Special Processes Nondestructive Testing (NDT) Metallic Materials Testing (MTL) Non Metallic Material Testing (NMMT) Heat Treating (HT) Coatings (CT) Technical Experts Chemical Processing (CP) Welding (WLD) Nonconventional Machining & Surface See following slide
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