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What Nadcap Means to the Quality Program

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What Nadcap Means to the Quality Program What Nadcap means to the Quality Program Victor Zacarias , Global Thermal Solutions Mexico Our History as a Heat Treat partner Nuestra historia como socio en HT • Global Thermal Solutions is an • Global Thermal Solutions es un independent Pyrometry Laboratory laboratorio de pirometría que that helps aerospace companies to acompaña a las organizaciones meet Nadcap requirements. aeroespaciales con el cumplimiento de los requerimientos de Nadcap • We answer about 5 audits per year • Respondemos alrededor de 5 and hold a zero NCR record of 8 years auditorías Nadcap al año y contamos in a row in audits to AC7102/8 con un record cero NCRs en 8 años checklist consecutivos en auditorías conforme a AC7102/8 2 What is Nadcap? Qué es Nadcap? • The leading, worldwide cooperative • El programa de cooperación líder a program of major companies nivel mundial de las principales designed to manage a cost effective empresas diseñado para gestionar consensus approach to critical procesos y productos críticos con un processes and products and provide enfoque de rentabilidad y mejora continual improvement within the continua dentro de la industria aerospace industry. aeroespacial. 3 Nadcap Structure VES I T TA POLICY & FINANCIAL REPRESEN OVERSEE NADCAP PROGRAM INDUSTRY • TECHNICAL EXPERTS • DETERMINE REQUIREMENTS 4 • FINAL DECISION ON ACCREDITATION The Heat Treating Task Group El Task Group de Tratamiento Térmico • Established in 1992, they are • Establecido in 1992 es el responsable responsible for the Heat Treatment del programa de acreditación en accreditation program Tratamiento Térmico • Formed by 38 subscribers • Formado por 38 susbcriptores • Organize 3 annual meetings where • Organiza 3 reuniones anuales en topics related to Nadcap accreditation donde se abordan temas relacionados of Thermal Treatments (checklists, a la acreditación Nadcap de procedures, consistency, auditors, Tratamientos Térmicos (checklists, indicators, projects) are addressed procedimientos, consistencia, auditores, indicadores, proyectos) 5 Some of the Nadcap Subscribers 6 • 309th Maintenance Wing- Hill AFB – Gulfstream Aerospace • SAFRAN Group • Aerojet Rocketdyne • GKN Aerospace • Singapore Technologies Aerospace • Airbus • GKN Aerospace Sweden AB (ST Aerospace) – Airbus • Héroux Devtek Inc. (Landing Gear • Sonaca – Airbus Commercial Aircraft Division) • Spirit AeroSystems – Airbus Helicopters • Honeywell Aerospace • Textron Inc. – Premium Aerotec GmbH • Israel Aerospace Industries – Bell Helicopter – Stelia • Latecoere – Textron Aviation • BAE Systems – Military Air • Leonardo S.p.A. Divisione Velivoli • Thales Information (MAI) • Leonardo S.p.a. – Helicopters • Triumph Group Inc. • BAE Systems • Liebherr-Aerospace SAS • United Technologies Corporation • The Boeing Company • Lockheed Martin Corporation – Collins Aerospace (Goodrich) • Bombardier Inc. – Sikorsky Aircraft – Collins Aerospace (Hamilton • COMAC • Mitsubishi Aircraft Corporation / Sundstrand) • Defense Contract Management Mitsubishi Heavy Industries LTD – Collins Aerospace (Rockwell Agency (DCMA) • MTU Aero Engines AG Collins) • Eaton Aerospace • Northrop Grumman Corporation – Pratt & Whitney • Embraer • Parker Aerospace Group – Pratt & Whitney Canada • GE Aviation • Raytheon Company – GE Avio S.r.l. • Rolls-Royce • General Dynamics 7 The audit primary Los principales documentos documents para la auditoría Audit Checklist AC7XXX • You will be • Será auditado Audit Criteria + audited using this utilizando esta lista Job Audits checklist de verificación • Clarifies the • Aclaran la lista de Audit Handbook or Compliance checklist & verificación y los Assessment Guide (CAG) customer requisitos del requirements. cliente. Industry Standards & Customer Requirements 8 HT Task Group checklists Checklist the HT Task Group • AC7102 - Heat Treating (Core) • AC7102 - Heat Treating (Core) • AC7102/1 - Brazing • AC7102/1 - Brazing • AC7102/2 - Aluminum • AC7102/2 - Aluminum • AC7102/3 - Carburizing • AC7102/3 - Carburizing • AC7102/4 - Nitriding • AC7102/4 - Nitriding • AC7102/5 - Hardness Testing • AC7102/5 - Hardness Testing • AC7102/6 - Hot Isostatic Pressing • AC7102/6 - Hot Isostatic Pressing • AC7102/7 - Induction Hardening • AC7102/7 - Induction Hardening • AC7102/8 - Pyrometry • AC7102/8 - Pyrometry • AC7102/9 - Sintering... • AC7102/9 - Sintering... 9 The Nadcap Audit Process SubscriberAction Supplier Action PRI Accreditation Mandated by Action Nadcap Subscriber Audit Performed Audit Scheduled Supplier Supplier Requests – Auditor Submits & Auditor Assigned Self Audit Audit Report Re-accreditation Process Supplier Review Certificate Issued to Task Group PRI Technical Supplier Review Staff Review 10 Register as a user in eAudiNet Regístrese como usuario en eAudiNet • eAuditNet has free registration and is the online • eAuditNet es de registro gratuito y es el sistema system that houses all the information relating en línea que contiene toda la información relacionada con el Programa Nadcap, to the Nadcap Program including incluyendo – Tutorials • Tutoriales – Documentation • Documentación – Helpful Tools • Herramientas útiles • Administración de NCR – NCR administration • Información de auditoria – Audit Information • Lista de fabricantes calificados (QML), Lista – Qualified Manufacturers List (QML), de productos calificados (QPL), etc. Qualified Product List (QPL), etc. • Once you are registered, you can view all the • Una vez que esté registrado, puede ver toda la Nadcap information, documentation and help información, documentación y herramientas de tools ayuda de Nadcap. 1 1 12 Key #1: Read the procedures Clave #1: Lea los procedimientos The procedures provide guidance • Los procedimientos proporcionan on key aspects of the process orientación sobre aspectos clave del including proceso, incluidos • Response timeframes • Plazos de respuesta • How to reduce audit frequency from • Cómo reducir la frecuencia de 12 to 24 months auditoría de 12 a 24 meses. • Understanding what you should do • Comprender lo que debe hacer en in the unlikely event you fail your el improbable caso de que falle su audit auditoría • Dos and Don’ts on audit • Qué hacer y qué no hacer para el success éxito de la auditoría 1 3 Key procedures Available on eAuditNet OP 1105 Audit Process OP 1107 Post-Audit Process OP 1105 & OP 1107 Export Controlled Materials & Information OP 1111 Supplier Merit Program OP 1110 Audit Failure Process 1 4 Key # 2: Perform a Self-audit Clave #2 Conduce una auditoría interna • Use the Nadcap checklist • Use el checklist de Nadcap • Be strict with yourself • Sé estricto contigo mismo • For each question, record: • Para cada pregunta, registre: – Where in your system you meet the • En qué parte de su sistema cumple con el requirement requisito – Where you have objective evidence • Donde se tiene evidencia objetiva de of compliance cumplimiento • Upload in eAuditNet at least 30 days • Cargue toda la documentación en eAuditNet prior to the audit al menos 30 días antes de la auditoría • Have it ready as reference during your • Téngalo listo como referencia durante tu audit auditoría • Perform all job audits required by your • Realice todos los Job Audits requeridos por task group su Task Group 1 5 Sample of current auditors & experience 1 6 During the audit Durante la auditoría • The Nadcap audit is one of a kind: the • La auditoría Nadcap es única en su auditor will request evidence of tipo: el auditor solicitará evidencia de compliance both from the cumplimiento tanto desde el punto de documental point of view and in vista documental como en la práctica practice • Se requiere conducir por lo menos 10 • It is required to conduct at least 10 job audits durante el proceso de job audits during the audit process auditoría • Once the audit is conducted, the • Una vez conducida la auditoría, el auditor reviews the report at the auditor revisa el reporte en la reunión closing meeting with the client to de cierre con el cliente para asegurar ensure that the NCRs (if they exist) que las NCRs (si existen) son are understood. entendidas 1 7 Average audit days 1 8 Audit performed: the report Auditoría completada: el informe • Reúnase con el auditor para revisar el • Meet the Auditor to review the report, informe, incluidas las no conformidades including any non-conformances (NCR) (NCRs) • Asegúrese de que se entiendan todos los • Ensure all NCRs are understood, this is NCR, esto es a lo que está respondiendo. what you are responding to. If it is not Si no está claro para usted, ¿lo estará para clear to you, will the Staff Engineer / Task Group understand? el Staff Engineer / Task Group? • Invite a las personas adecuadas, incluida • Invite the right people including la alta dirección top management • Asegúrese de que Auditor devuelva las • Ensure Auditor returns any hard copias impresas o purgue las copias copies or purges any electronic electrónicas de la información copies of proprietary information. confidencial. 1 9 Key # 3: Understand RCCA Clave #3: Entienda Causa Raíz / Acción correctiva •The PRI Technical Staff will request you • El staff de PRI le solicitará que to Provide the following in your answer: proporcione lo siguiente en su respuesta: • Immediate Corrective Action Taken • Acción correctiva inmediata (Containment) tomada (contención) • Root Cause of Non-conformance • Causa raíz de la no conformidad • Impacto de todas las causas • Impact of all Identified Causes and identificadas y la causa raíz the Root Cause • Acción tomada para prevenir la • Action Taken to Prevent Recurrence recurrencia • Objective
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