Leapfrogging to Industry 4.0 and Innovation
Industry 4.0 Opportunity & Trends : Business, Academia, & Government
Henry Ling Global Director Operations, Asia Pacific
Billy B. Bardin, PhD, PE Global Operations Technology Director
Acknowledgements: Leo Chiang, Lloyd Colegrove, MaryBeth Seasholtz, Dan Rozinski, Andy Lewis, John Wassick, Jeff Tazelaar
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2 Industry 4.0: Many Variants of Technology – Value is Key Robotics
Big Data Modeling, Simulation & Digital Twin
Augmented Reality Virtual Reality Industry 4.0 Digital Thread Mobility
Additive Industrial Internet Manufacturing Of Things 101010 010110
Cloud Computing Cyber Security 3 Source Adapted from: http://www.aethon.com/industry-4-0-means-manufacturers/ and Boston Consulting Group Value Opportunities Drive Interest and Investment
Productivity 2025 Sustainability Goals Growth Increasing Confidence in 4-10% Leading the Blueprint Chemical Technology Safety 3-4% Delivering Breakthrough Engaging Employees for Innovations Impact Drive Advancing a Circular World-Leading To Economy Operations Performance Zero Valuing Nature
http://www.dow.com/en-us/science-and-sustainability/2025-sustainability-goals PWC: “Industry 4.0: Building the Digital Enterprise – Chemicals Key Findings” Report 2016 Siemens: “The Magazine for the Digital Enterprise” January 2016 SAP: “IOT in Chemicals” 2014 4 Mckinsey & Company: “Digital Manufacturing Advanced Analytics and IOT in Manufacturing” Sept 21, 2015 Frost & Sullivan: Digital Transformation Accelerating Research and Interest in Industry 4.0
Chiang, L, Lu, B., Castillo, I.; “Big Data Analytics in Chemical Engineering” Annual Review of Chemical and Biomolecular Engineering, 8:4.1–4.23, 2017
Chemical Engineering Progress March 2016
5 Analytics and Knowledge Management – Data Domination
Alert!
Discussion triggered Real time by Data Tracking and between Notification Technical and Dashboard On-site Data, Calculations, Persons Predictive models Integrate Consult “Big Data” learning Existing into Knowledge enterprise
Plant makes Agree on Changes Actions
http://www.prnewswire.com/news-releases/2015-golden-mousetrap-awards-and-the-winners-are-300034107.html http://ww2.frost.com/news/press-releases/2015-manufacturing-leadership-award-winners-announced/ http://mlawards.gilcommunity.com/winners/2016-winners/ http://www.marketwired.com/press-release/2014-kinetic-process-innovation-award-winners-announced-1919782.htm Colegrove, et al. “Big Data: Getting Started on the Journey - CEP March 2016, p. 41 6 Overall Visibility and Knowledge Management
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Source: Northwest Analytics/Dow Program Robotics and Drones: New Tools for a New Era Eliminate all confined space entries by 2025 Limit use of scaffolding Productivity and worker safety increased
Relative Ratio of CS E Jobs
Inspection Cleaning Welding Assembly Object Coating Movement 8 Mobile: Connectivity Goes with the Worker
Wireless Sensors-machine to machine connections without wires, including RFID and bar coding Wireless Infrastructure
Mobile Apps are critical in Corporate wide Mobility business digitalization platforms satisfying ever increasing cybersecurity requirements
User Mobility Mobile Mobile Devices Applications 9 From Basic Process Control to Connected Production
Real-Time Optimization of Factory Operations
10 Full Factory and Logistics Optimization
11 Leveraging National Infrastructure – USA Example A role to play for public-private partnerships to drive innovation
https://manufacturingusa.com/ 12 Digital Enterprise Knowledge Domains - Workforce Required
Partners in Connection: MPG/UI LABS Digital Manufacturing and Design Job Roles Taxonomy and Success Profiles, Antonucci, L., Fornasiero, M., Kowalski, R. Manpower and Digital Manufacturing and Design Innovation Institute/UI LABS 13 (2017). Final Thoughts…
. New methodologies are occurring at a faster rate than in the past and they will change the way we work
. Human safety and cyber security remain paramount in the next generation production unit
. Risk averseness may stifle accelerating innovations
. The process industries have a strong base from which to draw
. Careful consideration of how value is generated with respect to market offerings is required
. Workforce skill augmentation and curriculum changes required
. Government can support infrastructure and workforce developments
14 Thank You
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