Design for Recyclability Overview
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Design for Recyclability Design for Recyclability Can we create a Committed to cleaner world? sustainability Keeping plastic out of the environment We believe plastic waste should never end up in the environment. We believe in is a great way to start. By repurposing. plastic for a circular world – a world where the value of plastic is retained, and the Reusing. Recycling. And, in the process, environmental burdens are eliminated. incorporating design for recyclability. How to do that? Figure 1 illustrates our three-part strategy. Working together Ensuring plastic retains its value and with other concerned businesses and organizations, we believe we can continue promotes a circular economy. With new to provide all the positives of plastic, while products and emerging technologies, ensuring that none of that plastic ends up in the environment or is lost to landfills. we’re finding ways. Read on to learn about some possibilities – and why we What’s needed for action? Global desire for more sustainable hope you’ll join us in this important effort. packaging is steadily growing. Recently, more than 350 organizations have signed on to the Ellen MacArthur Foundation’s New Plastics Economy, committing to making 100% of their plastic packaging Figure 1: Sustainability Strategy We will work to keep plastic out of the environment. We will We will deliver circular increase economy impact through solutions. partnerships. ®™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow reusable, recyclable, or compostable by Making recycling work Mechanical recycling 2025. Additionally, consumer package Strategies and good intentions aren’t We’re investing in product and application goods (CPG) brand owners and retailers enough. Products and processes need to development. Looking for new options to have committed to an average of 25% work in the real world. Recycling, reusing, improve the quality of recyclate from flexible recycled content by 2025. We’re already repurposing… all must become popular and packaging defined by: working on these initiatives and hope practical options across the value chain. Are you’ll join us. • Economics and speed you ready to move forward with us? • Regional infrastructure for plastic recycling Answering the call Design for recyclability • New markets • Partnerships that enable better We offer a broad range of resins, adhesives, Most companies are focusing sustainability understandings of PCR processes initiatives on increasing recyclability of their specialties, and coatings that can enable They’re out there. Aren’t you curious to see packaging and incorporating more post- more plastic packaging to be recycled. what we can discover? consumer resin (PCR) content in packaging. They allow us to work with you to design for recyclability right from the start, We’re ready to help. We’ve concentrated Innovation & new business development on developing and aligning products and choosing materials that work together technologies to help customers design to create packaging that satisfies needs Exploring and evaluating new packaging with all aspects of recycling in throughout its lifecycle. technologies such as chemical recycling mind. “From design to disposal” is the idea and bio-based materials is important. – but ideally, true disposal never happens! And the possibilities are exciting. Design for Recyclability Products & technologies Existing polymers. Developmental OPULUX™ Optical Finishes deliver matte Incorporation of post-consumer resin products. Flexible and rigid components. and high gloss finishes, the latter with in infrastructure, durables and package There are many options for polyethylene OPULUX™ HGT Optical Finishes. Both structures is on the rise. We work side-by- (PE) products that promote package maintain excellent image clarity, good color side and continue to push the envelope to recycling and offer sustainable advantages. retention, and physical properties. They expand their use in new applications. Start with the few listed below. Plus, can be coated on PE films to improve heat Materials science advancements for Dow technologies already enable greater resistance for all-PE pouch converting downgauging and lightweighting isn’t a recycling and reuse capabilities. There are while providing excellent matte and gloss new idea. We’ve been creating resins that more to come. Let’s talk. appearance for noticeable shelf appeal. make downgauging and lightweighting RecycleReady Technology offers the EVERCAP™ Innovative Closure practical for decades. And we’re not packaging value chain a sustainable, Resins provide distinct capabilities that slowing down. Because it’s more important recyclable packaging system – a way allow the development of truly custom today than ever before. to create flexible packaging that can be closures with unsurpassed levels of key A diverse portfolio of recycle enhancers easily recycled through existing PE film attributes including ESCR/toughness enables compatibilization of PE with EVOH, recycle streams, such as grocery store and lightweighting, organoleptics, PP, PET, and nylon: drop-off programs. processability, and barrier protection. • ELVALOY™ Copolymer Alloys offer ™ Innovative resins for oriented films ELITE AT (Advanced Technology) decades of proven performance in (TF-BOPE and MDO films) are unique Polyethylene Resins offer the flexibility demanding soft polyvinyl chloride (PVC) products based on Dow’s proprietary to tailor molecular weight distribution, applications by acting as non-migrating Solution Process offering outstanding short-chain branching distribution, and polymeric plasticizers that enhance physical properties and narrow gauge long-chain branching to match specific softness, pliability, and long-term service. variation such as: end-use requirements. • FUSABOND™ Functional Polymers • Excellent toughness and optical Our robust high-performance sealant help to improve compound performance. properties portfolio – AFFINITY™ Polyolefin • INTUNE™ Olefin Block Copolymers Plastomers and SURYLN™ Ionomers – • Enhanced low-temperature resistance create value for a diverse range of helps to achieve hermetic seals for fully • High stiffness markets and applications by: recyclable structures. – Making multi-layer structures stronger via improved adhesion between Table 1: Current recycling enhancement offerings layers of polypropylene and PE Recycle stream Recycle enhancing technologies or PE / PP INTUNE™ Olefin Block Copolymers – Enhancing polyolefin blends with FUSABOND™ M603 Functional Polymer improved polymer dispersion and PE / PA FUSABOND™ E226 Functional Polymer adhesion at the interfaces RETAIN™ Polymer Modifier • RETAIN™ Polymer Modifier enables RETAIN™ Polymer Modifier successful recycling of film barrier streams PE / EVOH or PA / EVOH / PE FUSABOND™ M603 Functional Polymer containing ethylene vinyl alcohol (EVOH) EVOH or PA FUSABOND™ E226 Functional Polymer and/or nylon (PA) into new high-quality FUSABOND™ P353 Functional Polymer films. This helps create opportunities PP / PA or PP / EVOH RETAIN™ Polymer Modifier to meet sustainability goals aimed at reaching zero waste-to-landfill objectives. ELVALOY™ PTW Copolymer Alloy Polyesters / PE ™ ELVALOY™ AC 3427 Acrylate Copolymer • VERSIFY Plastomers & Elastomers offer a combination of excellent optics, sealing, and hot tack performance, plus elasticity, flexibility, softness, and compatibility in blends for film, fiber, injection molding, extrusion coating, soft compound, and sealant applications. ™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow Success stories Changing minds and changing the world. That’s a big challenge! Are we all up to it? We’re seeing success through initiatives and partnerships around the world. Plastics are being diverted from landfills. The ocean is getting cleaned. A circular economy is growing. A few of the success stories are shared here. There are many others. And with your help, we can write a few more. Keeping hard-to- recycle plastic out of the environment Dow initiated the “EnergyBag” pilot program in 2014. Today, in partnership with Reynolds Consumer Products, owners of the Hefty brand, the Hefty® EnergyBag® recovery program has successfully expanded. This program collects hard-to- recycle plastics from consumers at their curbsides and converts them into valuable resources, including energy, fuels, and other feedstocks. Enabling non-recyclable materials to be recycled Reducing the amount of trash that is diverted to landfills is a huge undertaking. With RecycleReady Technology, everything from dishwasher pods to dry cereal packaging can be recycled when placed in store-drop-off containers where existing PE-film recycling streams exist. ® Hefty and EnergyBag are registered trademarks of Reynolds Consumer Products Design for Recyclability Paving a new way Plastic roads Building and improving roads and infrastructure is critical in emerging, developing, and even fully developed regions. Dow is working with partners around the globe to construct polymer-modified asphalt roads with post- consumer recycled plastic. And it’s working. There’s even potential to improve certain roads. We’re reducing the greenhouse gas emissions associated with traditional processes, too. Most of all, these projects are demonstrating that it is possible to divert plastic waste toward this unique and useful application. Creating building blocks from recycled plastic The Green Schools initiative The Green Schools initiative addresses two important global issues: