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SAE Professional Development Aerospace Portfolio 2013 SAE Professional Development Aerospace Portfolio March 2013 SAE Professional Development Aerospace Portfolio 2013 2 SAE Professional Development Aerospace Portfolio 2013 Table of Contents Title: Page: Accelerated Test Methods for Ground and Aerospace Vehicle Development 5 Accelerated Test Methods for Ground and Aerospace Vehicle Development e-Seminar 7 Aerospace Product Support: Sustainment Throughout the Lifecycle 9 Aerospace Program Management: It's More than Scheduling and Delivery 11 Aircraft Cabin Safety and Interior Crashworthiness 13 ARP4754A and the Guidelines for Development of Civil Aircraft and Systems 17 ARP4761 and the Safety Assessment Process for Civil Airborne Systems 19 AS9100C Internal Auditor Training 21 Design of Experiments (DOE) for Engineers 23 Design Reviews for Effective Product Development 25 Design for Manufacturing & Assembly (DFM/DFA) 27 Failure Modes and Effects Analysis (Product & Process) in Aerospace 29 Filtration and Contamination Control for Aerospace Hydraulic Systems 31 Finite Element Analysis for Design Engineers - Hands-on FEA Workshop 33 Flight Control Systems for Transport Aircraft 35 Fundamentals of Geometric Dimensioning & Tolerancing (GD&T) Webinar and Webinar Recording 37 Fundamentals of Metal Fatigue Analysis 39 Geometric Dimensioning & Tolerancing 41 IAQG Sanctioned Aerospace Auditor Transition Training (AATT) 45 Integrated Vehicle Health Management: Technical Perspectives and Business Case 47 Implementation of SAE AS6081-Counterfeit Electronic Parts for Distributors 51 AS5553 and Counterfeit Electronic Parts Avoidance 53 Introduction to Aircraft Hydraulic System Design and Certification 55 Microbial Contamination in Aviation Fuel and Aircraft Fuel Systems 57 Principles of ISO 9000, ISO/TS 16949, and AS9100 Fast Track 59 Reverse Engineering: Technology of Reinvention 61 Root Cause Problem Solving: Methods and Tools Webinar and Webinar Recording 63 Seals and Sealing System Design of Actuation Systems in Military and Commercial Aircraft 65 Statistical Tolerance Design 67 Thermodynamics of Gas Turbine Engines 69 Tolerance Stack-up Fundamentals Webinar and Webinar Recording 71 Understanding AS9100C Quality Management System Standard 73 Understanding AS9100 Rev C Webinar 75 Understanding the FAA Aircraft Certification Process 77 Vibration Analysis using FEA: A Hands-on Workshop 79 Weibull-Log Normal Analysis Workshop 81 Credentialing and Certificate Programs: Design Review Based on Failure Modes (DRBFM) Professional Certification 83 Product Engineering Tools and Methods Certificate Program 84 Corporate Learning Solutions 85 SAE International Professional Development Contact Information 87 3 SAE Professional Development Aerospace Portfolio 2013 4 SAE Professional Development Aerospace Portfolio 2013 Accelerated Test Methods for Ground and Aerospace Vehicle Development Duration: 2 Days Course ID#: C0316 Overview: Engineers and managers involved with product development are constantly challenged to reduce time to market, minimize warranty costs, and increase product quality. With less and less time for testing, the need for effective accelerated test procedures has never been greater. This course covers the benefits, limitations, processes, and applications of several proven accelerated test methods including accelerated reliability, step stress, FSLT (Full System Life Test), FMVT® (Failure Mode Verification Testing), HALT (Highly Accelerated Life Testing), and HASS (Highly Accelerated Stress Screening). A combination of hands-on exercises, team activities, discussion, and lecture are used throughout the course. Participants will also receive a copy of the instructor's book, Accelerated Testing and Validation Management, which includes numerous hands-on exercises and a CD with analytical spreadsheets. Attendees are requested to bring a calculator to the seminar. Learning Objectives By attending this seminar, you will be able to: • Choose the accelerated test method for a given application • Analyze accelerated testing results • Explain how to accelerate one’s current test methods • Explain how to accelerate one’s validation program • Adjust accelerated test programs for business situations • Describe how product development cycles can be reduced from 18 to 6 months Who Should Attend This seminar is designed for anyone involved in product design, life testing, reliability testing and validation for passenger cars, light trucks, heavy duty, off-highway or aerospace vehicles, including reliability engineers, validation engineers, design engineers and their managers. Users or purchasers of testing or engineering services will also find this course to be valuable. There are no prerequisites for this course although a technical background is helpful. Seminar Content • Statistical model for reliability testing o Fundamentals of a statistical reliability test o Effects of automotive supply chain on sample size and duration o Common pitfalls o Examine and solve two or three real life statistical data set problems • Key Accelerated Tests, Terms, and Methods o Definitions: Information Goal, Basic Method, Limitations o Full System Life Test (FSLT) o Step Stress o Accelerated Reliability Highly Accelerated Life Test (HALT) o Failure Mode Verification Test (FMVT) . Development . Warranty . Life Prediction • Test Acceleration vs. Program Acceleration o Advantages of accelerating a full validation program compared to an individual test o Examples of time/cost saved on individual test acceleration o Examples of time/cost saved on program acceleration 5 SAE Professional Development Aerospace Portfolio 2013 • Hybrid Acceleration Methods o Using information goals of individual test methods to combine and leverage tests o Hands-on team exercise: combine test methods to solve a particular information need • Decision and selection process o How to choose which method o Considering position in supply chain o Considering business model and product type o Considering development phase o Considering component, subsystem, and system level testing o Hands on team exercise: selecting optimal testing solution for several scenarios Instructor(s): Alexander (Alex) J. Porter Alexander J. Porter is the Chief Engineer for Programs, Performance, and Durability for Intertek, and has been with the company since 1992. Since 1996, he has been developing accelerated testing methods for mechanical components and systems. Mr. Porter has three patents relating to accelerated testing equipment and has authored over 40 articles and technical papers on accelerated testing. Alex is the author of the book Accelerated Testing and Validation, Elsevier 2004. His work in the past has included implementation of FEA in a laboratory setting and development of a thermal management system for an advanced data acquisition package developed by NASA's Drydon Flight Research Facility. Alex is a member of SAE and IEEE. He holds a B.S. in aircraft engineering and an M.S. in mechanical engineering, both from Western Michigan University. Accelerated Test Methods for Ground and Aerospace Vehicle Development 6 SAE Professional Development Aerospace Portfolio 2013 Accelerated Test Methods for Ground and Aerospace Vehicle Development e-Seminar Duration: 10 Hours Course I.D. #: PD130624ON Overview: Engineers and managers involved with product development are constantly challenged to reduce time to market, minimize warranty costs, and increase product quality. With less and less time for testing, the need for effective accelerated test procedures has never been greater. This course covers the benefits, limitations, processes, and applications of several proven accelerated test methods including accelerated reliability, step stress, FSLT (Full System Life Test), FMVT® (Failure Mode Verification Testing), HALT (Highly Accelerated Life Testing), and HASS (Highly Accelerated Stress Screening). It is designed for anyone involved in product design, life testing, reliability testing and validation for passenger cars, light trucks, heavy duty, off-highway or aerospace vehicles, including reliability engineers, validation engineers, design engineers and their managers. Users or purchasers of testing or engineering services will also find this course to be valuable. Based on the popular classroom seminar, this course offers more than 10 hours of instruction divided into fourteen modules; a coordinated handbook; and a copy of the instructor's book, Accelerated Testing and Validation Management, which includes numerous hands-on exercises and a CD with analytical spreadsheets. Major topics include: • Statistical Limitations and Innovation vs. Commodity • Product Availability and Supply Chain Effects • Terms and Definitions for Accelerated Testing • Full Life System Testing • Step Stress Accelerated Reliability • Highly Accelerated Life Testing (HALT) • Reliability, Warranty, and Maturity • Failure Mode Verification Testing (FMVT) • Reliability, Warranty and Maturity • Data Analysis Techniques • Overcoming Life Prediction Limitations in HALT and FMVT • Program Acceleration • Hybrid Test Methods • Synthesis About the Instructor: Alexander (Alex) J. Porter Alexander J. Porter is the Chief Engineer for Programs, Performance, and Durability for Intertek, and has been with the company since 1992. Since 1996, he has been developing accelerated testing methods for mechanical components and systems. Mr. Porter has three patents relating to accelerated testing equipment and has authored over 40 articles and technical papers on accelerated testing. Alex is the author of
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