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Avionics Solutions for the Aircraft of Tomorrow

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Avionics Solutions for the Aircraft of Tomorrow AVIONICS SOLUTIONS FOR THE AIRCRAFT OF TOMORROW Safety-critical avionics solutions for the digital world State-of-the-art digital avionics are essential All the systems developed by Cyient conform for today’s aerospace and defense industry. to certification objectives of RTCA DO-254 This is being driven by the demand for lighter, for sophisticated electronic hardware, RTCA smaller, and efficient avionics systems where DO-178C for software and environmental software is an integral part of the solution. compatibility, comply with RTCA DO-160G for As the life expectation of a typical avionics commercial aviation, and MIL-STD-810F for system is more than 30 years, companies defense systems. face the need to extend the component product life, upgrade the technology, and We also support product obsolescence consequently redesign the component analysis, obsolescence-mandated redesign of throughout the duration. in-service LRUs/LRMs, testing, environmental qualification, and manufacturing of avionic System and integrated engineering LRUs/LRMs in a low-cost country, with capabilities play a vital role in the development our AS9100C and Nadcap-approved of new technologies. We provide collaborative manufacturing facilities. support for avionics OEMs worldwide with the purpose of ‘Designing Tomorrow Together’; Cyient’s avionics portfolio is bolstered by the helping them develop innovative avionics acquisition of CERTON which extends our systems, from requirement definition to capabilities around safety-critical systems, certification. embedded software, and electronic hardware certification. Core competencies encompass Cyient develops and supports the full lifecycle process-oriented product development assimilating system, software, firmware, lifecycles where testable requirements packaging design, and test engineering are developed to support fully automated solutions to deliver avionic systems independent verification and validation. conformant to the most rigorous RTCA, Our safety-critical certification engineering FAA, and EASA standards, and which are services focus on rapid automation of also ARP4754A development assurance level requirements capture, simulation, validation, (DAL) A to E compliant. Cyient has significant and verification testing wherever possible to subject matter expertise for both civil and reduce project timeline and cost. military applications including: • Electrical systems We combine our aerospace experience, • Weather radars integrated avionics product development processes, and systems engineering expertise • Communication systems to develop or upgrade LRUs/LRMs at a lower • Navigation systems cost and with a shorter lead time. Our robust • Cockpit mission computers aerospace experience allows utilization of • Flight controls flexible business models such as time and • Landing gear and actuation systems material, firm fixed price, risk and revenue • Cabin and cargo management systems sharing, and co-development business • Air management systems models; while adding value to our avionics • Diagnostics clients. Our avionics capabilities include: System development lifecycle activities Aerospace process-based integrated project Complete product lifecycle including planning, management requirements, design, integration, problem Integrated project plan, project specific report management, validation, verification, process, monitoring and control of projects, and certification support (according to SAE integrated product development process ARP 4754A). (systems, hardware, software, mechanical, manufacturing and after sales support). Electronics hardware design, verification and validation lifecycle Mechanical design and engineering Planning, requirements, conceptual design, System, sub-assembly, and component detailed design and analysis, implementation, design; modeling and analysis (structural and verification and qualification of complex thermal), reverse engineering, simulations, electronic hardware (CEH), and circuit card and CFD. assembly (CCA) as per RTCA DO-254. Safety and reliability engineering Embedded software design, verification and System safety assessment (SSA), Single Event validation lifecycle Effect (SEE) analysis, Common Mode Analysis Complete product lifecycle including planning, (CMA), Fault Tree Analysis (FTA), and reliability requirements, design, implementation, prediction to MIL-STDs/ SAE ARP4761. integration, and verification as per RTCA DO- 178C. Technical publications Detailed engineering drawings, component System and CCA test engineering and ATE maintenance manuals, and user manuals. development Circuit board and Line Replaceable Unit (LRU) Design analysis test plans, environmental qualifications, Stress analysis, worst case analysis, signal platform based ATE design and development, integrity, design FMEA, thermal analysis, customized test system development. design for “ilities” (DFM/DFA/DFT/EMI/ EMC/…), and obsolescence analysis. Circuit board assembly and production testing, qualification and pass/fail PCB assembly—SMT and PTH, ROHS, determination—for software, hardware, and REACH, lead/lead-free, IPC-610E, Class II/III, tools. J-STD-001E, Nadcap approved PCB process, AOI, x-ray inspection, conformal coating, HASS/HALT testing IRIS/ISO9001/AS9100/ISO13485 approved Environmental Stress Screening (ESS), assembly, and ICT/FPT testing. component level screening, determine screening levels, operating and destruct Prototyping margins. PCB prototyping, rapid prototyping, LRU build, test jigs, fixtures build, and tooling. Consulting and training Cyient provides consulting and training for Cable harness design and manufacturing DO-178C and DO-254 processes. Design and route electrical wiring, harnessing, cabling using schematics, Bill of Material Model Based Design (BOM), advanced testing. Model based design utilizing CertSAFE. LRU chassis machining Tool qualification LRU mechanical enclosure, precision DO-330 tool qualification capabilities. machining on aluminum, Inconel, titanium and magnesium, RF antenna. Testing environment generation Real-time fully automated testing Automated testing, certification, and environment generation to support the conformance use of automated test case execution and Proprietary tools and bench testing automated determination of pass/fail on environment to support fully automated electronic mission critical systems. Our avionics engineering capabilities—through our partner Standards and ecosystem: Accreditations Part manufacturing Enclosure manufacturing using aluminum • DO-178C and DO-254 certi- alloy 6061, part tooling, and finishing process. fication and conformance, all Packaging manufacturing Design Assurance Levels (DAL). Electronic packaging for enclosures, • ARP-4754A and ARP-4761 hermetically sealed casing semi gaskets, and system and safety engineering card cages. capabilities. Sourcing of electronic parts • FAA, EASA, FDA, Transport Supply chain management, procurement specialists, End-of-Life (EOL), complete Canada, ANAC and MIL-STD BOM sourcing, RoHS compliance, and global certification experience. sourcing. • DO-178C and DO-254, DAL-A, Environmental qualification testing vetted employees. MIL-STD-461C/E, MIL-STD-810G, RTCA • AS9100C, ISO9001, ISO 14001 DO-160, IEC 61000 pre-qualification tests. Certified. CMMI Level 3. • Direct experience with all 4 At Cyient, we have a comprehensive range of Stages of Involvement (SOI) avionics engineering solutions throughout the full aerospace and defense lifecycle—from audits. new product design, and manufacturing to obsolescence redesign. Tier 1 avionics suppliers and OEMs across the globe trust Cyient with their avionics programs. We work together with our clients in collaborating partnerships with the objective of creating innovative avionics solutions for the aircraft of tomorrow. About Cyient Contact Us Cyient (Estd: 1991, NSE: CYIENT) provides North America Headquarters engineering, manufacturing, geospatial, Cyient, Inc. network and operations management 99 East River Drive services to global industry leaders. We 5th Floor leverage the power of digital technology and East Hartford, CT 06108 advanced analytics capabilities, along with USA domain knowledge and technical expertise, T: +1 860 528 5430 to solve complex business problems. As a F: +1 860 528 5873 Design, Build and Maintain partner, we take solution ownership across the value chain to Europe, Middle East, and Africa Headquarters help our clients focus on their core, innovate, Cyient Europe Ltd. and stay ahead of the curve. High Holborn House 52-54 High Holborn Relationships lie at the heart of how we work. London WC1V 6RL With nearly 14,000 employees in 21 countries, UK we partner with clients to operate as part of T: +44 20 7404 0640 their extended team, in ways that best suit F: +44 20 7404 0664 their organization’s culture and requirements. Our industry focus spans aerospace and Asia Pacific Headquarters defense, medical, telecommunications, rail Cyient Limited transportation, semiconductor, utilities, Level 1, 350 Collins Street industrial, energy and natural resources. Melbourne, Victoria, 3000 Australia For more information, please visit T: +61 3 8605 4815 www.cyient.com. F: +61 3 8601 1180 Global Headquarters Cyient Limited Plot No. 11 Software Units Layout Infocity, Madhapur Hyderabad - 500081 India T: +91 40 6764 1000 F: +91 40 2311 0352 © 2017 Cyient. Cyient believes the information in this publication is accurate as of its publication date; such information is subject to change without notice. Cyient acknowledges the proprietary rights of the trademarks and product names of other companies mentioned in this document. Published April 2017.
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