New Color Patterning Techniques for OLED Displays
New Color Patterning Techniques for OLED Displays by Yoshitaka Kajiyama A thesis presented to the University of Waterloo in fulfillment of the thesis requirement for the degree of Doctor of Philosophy in Electrical and Computer Engineering Waterloo, Ontario, Canada, 2015 ©Yoshitaka Kajiyama 2015 Author’s Declaration I hereby declare that I am the sole author of this thesis. This is a true copy of the thesis, including any required final revisions, as accepted by my examiners. I understand that my thesis may be made electronically available to the public. ii Abstract Organic light emitting devices (OLEDs) are light emitting devices consisting of a stack of organic semiconductors sandwiched by electrodes. Since the first report of a high-efficiency device by Tang and Van Slyke in 1987, OLEDs have attracted considerable attention, particularly for use in flat panel displays. OLEDs provide these products improved power consumption, contrast, response speed, viewing angle, and compatibility with flexible displays. The performance of OLEDs has improved considerably, especially in terms of stability and efficiency, so they can now meet the requirements for some display products. However, the commercialization of OLED displays remains limited and is hampered primarily by manufacturing issues. These issues include low manufacturing yield, high fabrication cost, and low display quality. Manufacturing issues are largely attributed to difficulties with the color patterning process, the fabrication process by which arrays of red, green and blue (RGB) OLEDs can be made side-by-side on one substrate in order to obtain a full-color display. Currently, RGB color patterning is done by sequential vacuum deposition of red, green and blue materials through a pre-patterned shadow mask, which is typically made of a thin metal sheet.
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