Chemistry for Materials (MAT5002) -Lecture 1 Introduction to Polymer Structures
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Chemistry for Materials (MAT5002) -Lecture 1 Introduction to polymer structures Dr Petra Ágota Szilágyi Engineering #123 Office hour: Thursday 11 am – 12 noon [email protected] Introduction • 5 weeks x 3h per week = 15h of lectures • Lecture on 26/11/2019 cancelled – re-schedule only if necessary • Introduction to polymer structures and mechanisms • Step growth mechanism, polyesters, polyamides, esterification • Chain growth mechanism, free radical mechanism, reaction kinetics • Controlled polymerisation, anionic, cationic, ring opening, controlled radical polymerization • Kinetics of polymerisation reactions • Determination of molar mass of polymers, degradation mechanisms • X-linked polymers, networks, gels, elastomers, gelation point • Revision lectures - TBC • Coursework: Hand in date: 9/12/2019 1 Books • Principles of Polymerisation G Odian • Polymer Synthesis P Rempp and E W Merrill • Polymers: Chemistry & Physics of Modern Materials J M G Cowie • Polymer Chemistry : An Introduction G Challa • Polymer Chemistry Second Edition P Hiemenz and T P Lodge • Introduction to Polymers Third Edition R J Young and P A Lovell 2 E-Books from QMUL library 3 Review articles • Chemical Reviews – Frontiers in Polymer Science thematic issue number 11, 2009. • Kamigaito, M.; Ando, T.; Sawamoto, M. Chem. Rev. 2001, 101, 3689. • Matyjaszewski, K.; Xia, J. Chem. Rev. 2001, 101, 2921. • Hawker, C.; Bosman, A. W.; Harth, E. Chem. Rev. 2001, 101, 3661. • Gridnev, A. A.; Ittel, S. D. Chem. Rev. 2001, 101, 3579. • Barner, L.; Barner-Kowollik, C.; Davis, T. P.; Stenzel, M. H. Aust. J. Chem. 2004, 57, 19-24. • Chiefari, J.; Chong, Y. K.; Ercole, F.; Krstina, J.; Jeffery, J.; Le, T. P. T.; Mayadunne, R. T. A.; Meijs, G. F.; Moad, C. L.; Moad, G.; Rizzardo, E.; Thang, S. H. Macromolecules 1998, 31, 5559- 5562. • Handbook of Radical Polymerization; K Matyjaszewski and T P Davis, Wiley Interscience 4 Polymer Journals 5 History of polymers • Natural polymers Wood Cotton Rubber Silk Spider web • Synthetic polymers 6 History of polymer science 1830s: first modern example of polymer science: Henri Braconnot & Christian Schönbein develop derivatives of the natural polymer cellulose, producing new, semi-synthetic materials, such as celluloid and cellulose acetate. 1833: Term "polymer" was coined by Jöns Jakob Berzelius. 1840s: Friedrich Ludersdorf & Nathaniel Hayward independently discover that adding sulphur to raw natural rubber (polyisoprene) helps prevent the material from becoming sticky. 1844: Charles Goodyear receives a U.S. patent for vulcanising natural rubber, it represents the first commercially successful product of polymer research. 1884: Hilaire de Chardonnet develops the first artificial fibre, from regenerated cellulose (viscose rayon) as a substitute for silk. 1907: Leo Baekeland invents the first synthetic plastic, a thermosetting phenol–formaldehyde resin called Bakelite. 1922: Molecular nature of polymers is first understood by Hermann Staudinger. It took over a decade for Staudinger's work to gain wide acceptance in the scientific community, work for which he was awarded the Nobel Prize in 1953. World War II era - strong commercial polymer industry. 1946, Herman Mark established the Polymer Research Institute at Brooklyn Polytechnic, the first research facility in the US dedicated to polymer research. 1950, the POLY division of the American Chemical Society was formed, 2nd largest division with nearly 8,000 members. 7 Nobel prizes related to polymer science 2005 (Chemistry) Robert Grubbs, Richard Schrock, Yves Chauvin for olefin metathesis. 2002 (Chemistry) John Bennett Fenn, Koichi Tanaka, and Kurt Wüthrich for the development of methods for identification and structure analyses of biological macromolecules. 2000 (Chemistry) Alan G. MacDiarmid, Alan J. Heeger, and Hideki Shirakawa for work on conductive polymers, contributing to the advent of molecular electronics. 1991 (Physics) Pierre-Gilles de Gennes for developing a generalized theory of phase transitions with particular applications to describing ordering and phase transitions in polymers. 1974 (Chemistry) Paul J. Flory for contributions to theoretical polymer chemistry. 1963 (Chemistry) Giulio Natta and Karl Ziegler for contributions in polymer synthesis. (Ziegler- Natta catalysis). 1953 (Chemistry) Hermann Staudinger for contributions to the understanding of macromolecular chemistry. 8 Why use (synthetic) polymers? Advantages: Cheap (polyethylene: 50-80 €/tonne, nylon: 100-200 €/tonne scrap steel 230 €/tonne; hot rolled coil stainless steel: 3000-6000 €/tonne) Good quality Easy to process, fast to process e.g. to convert into certain forms, such as bottles or fibres (lower temperatures than needed for metals) Light (energy saving in cars or planes) Sufficient petrochemical resources (at present more than 90% are used for energy production) Possibility to switch to natural resources (poly(lactid acid), soy beans, cellulose) Easy formulation compounding a broad spectrum of different properties is available Recycling possibilities (thermal recycling, reuse) Tuneable properties (sort of monomer, constitution, molecular mass, …) Applications Plastics (e.g. packaging materials) Agriculture (e.g. promoting plant growth) Coatings & adhesives (e.g. paints) Medicine (e.g. replacement of heart valves) Fibres (e.g. clothes) Specialty polymers (high thermal stability) Rubbers & elastomers (e.g. tyres) Plastic electronics (e.g. PLED, solar cells) 9 Source: British Plastics and rubber, www.mpes.co.uk ACRYLONITRILE-BUTADIENE-STYRENE (ABS) Resistant to a broad range of chemicals Polar nitrile groups attract each other and bind the chains together, making ABS stronger than pure PS styrene gives the plastic a shiny, impervious surface 10 ACRYLICS – POLY(METHYL METHACRYLATE) Economical alternative to polycarbonate (PC): when good tensile and flexural strength, transparency, polishability, and UV tolerance are more important than impact strength, chemical resistance and heat resistance 11 FLUOROCARBONS- PTFE Also: lubricant, PTFE reduces friction, wear, and energy consumption of machinery Because of its inertness it cannot be cross-linked like an elastomer. Therefore, it has no "memory" and is subject to creep. Because of its superior chemical and thermal properties, PTFE is often used as a gasket material within industries that require resistance to aggressive chemicals such as pharmaceuticals or chemical processing 12 Hydrophobic POLYAMIDES - NYLONS planar amide groups form multiple H- bonds among adjacent strands regular & symmetrical, esp. if all amide bonds are trans → often high crystallinity 13 and make excellent fibres POLYCARBONATES Despite high impact-resistance, it has low scratch-resistance → hard coating applied to viz. eyewear lenses Carbonate groups 14 POLYETHYLENE low strength, hardness and rigidity, but has a high ductility and impact strength as well as low friction nonpolar, saturated, high molecular weight hydrocarbons → chemical behaviour α paraffin symmetric molecular structure → tend to crystallise 15 POLYPROPYLENE Similar to PE but - Less crystalline - Tacticity Resistant to most chemicals expt strong oxidising agents 16 POLYSTYRENE clear, hard, and brittle solid foamed poor barrier to oxygen and water vapour and has a relatively low melting point 17 Vinyls Rigid Flexible w. plasticiser Vinyl benzene (styrene), vinyl chloride, vinyl acetate, vinyl alcohol, acrylonitrile PVC: good insulation properties chemically resistant to acids, salts, bases, fats, and alcohols, making it resistant to the corrosive effects of sewage POLYESTERS Natural polyesters could have played a significant role in the origins of life: long heterogeneous PE chains form easily in a one-pot reaction PCL PET without catalyst under simple Poly(glycolide) prebiotic conditions Vectran-Liquid crystal polymer 19 THERMOSETS - EPOXIDES Araldite: Epoxy-acrylic and polyurethane based polymer Epoxy resins may be reacted (cross-linked) with themselves through catalytic homopolymerisation, or with a wide range of co-reactants including polyfunctional amines, acids (and acid anhydrides), phenols, alcohols and thiols. These co-reactants are often referred to as hardeners or curatives, and the cross-linking reaction is commonly referred to as curing. 20 THERMOSETS - PHENOLICS Novolacs - phenol-formaldehyde resins with mostly phenol. Polymerisation goes via acid- catalysis H2SO4, oxalic acid, HCl etc. Resoles - Base-catalysed phenol- formaldehyde resins of formaldehyde to phenol ratio >1. Phenol-formaldehyde resin Obtained by the reaction of phenol or substituted phenol with formaldehyde. 21 THERMOSETS - POLYESTERS CROSSLINKED POLYESTERS!! Combination of alcohol-like ethylene glycol with organic acids, e.g. maleic anhydride 22 Elastic Polymer ELASTOMER - Natural Poly(Isoprene) 23 ELASTOMER - Styrene-Butadiene Copolymer good abrasion resistance and good aging stability when protected by additives 24 ELASTOMER - Acrylonitrile-Butadiene Physical and chemical properties vary depending on the polymer’s composition of nitrile. generally resistant to oil, fuel, and other chemicals 25 ELASTOMER - Chloroprene 2-chlorobuta-1,3-diene 26 ELASTOMER - POLY(SILOXANE)-Silicone Typically heat-resistant and either liquid or rubber-like. Used in sealants, adhesives, lubricants, medicine, cooking utensils, and thermal and electrical insulation. Low thermal conductivity Low chemical reactivity Low toxicity Thermal stability Hydrophobic → watertight seals. Depending on substrate may or may not stick Does not support