Street Light Fittings” Ht Fittings”
Project Profile On “Street Light Fittings”
PREPARED BY:
MSME - Development Institute Ministry of MSME, Government of India 19 to 22, Autonagar, Thokada, Visakhapatnam- 530012(AP)
Email: [email protected] Tel: 0891-2517942 / 2701061
1 Index
SL.NO. D E S C R I P T I O N PAGE NO. 1 Nomenclature of the product 3 2 Product details and scope of the report 3 3 Commercial Details 4 3.1 HS code for Street light fittings 4 3.2 NIC codes for Street light fittings and related products are 4 3.3 Clusters already existing on the product if any 4 3.4 Possibility to create/ establish clusters on the product 4 3.5 Probable areas or districts where the products product manufacturing or 4 project can be established, 3.6 Number of industries registered industries MSME is available in the 4 manufacturing of the product 3.7 Number of industries available in large scale industries 5 3.8 Data about the imports you can use this product for the past 5 years 5 3.9 Data available for the exports well against this product for the past 5years 6 3.10 Scope for the number of unit’s number of years can be established further 6 3.11 The demand of the domestic market 6 3.12 Demand of the export market 6 4 TECHNICAL DETAILS 7 4.1 Sector in which the product is falling 7 4.2 End users of the products/sectors 7 4.3 Governing Indian specification numbers 7 4.4 Governing international specification nos 7 4.5 Flow process chart of the manufacturing 9 4.6 Qualitative parameters for performance measurement of the product 10 4.7 Details of the product Licenses to be obtained 11 4.8 Equipment required for the manufacturing of the product 12 4.9 Test facilities to test following parameters required for the product 12 4.10 The technology existing the manufacturing of the product 13 4.11 The modern technology can be implemented or available in the market 14 4.12 Raw Material required and availability 15 4.13 Covering Raw material standards Indian/International standards 15 5 PROJECT REPORT 15 5.1 Details of test facilities available in India 24 5.2 Details of raw materials suppliers 24 5.3 Details of the machines suppliers 24 6. SCHEMES & CONSULTANCY SERVICES 24 6.1 Existing schemes available and their details 24 6.2 Proposed scheme (if existing is not suitable) 24 6.3 Details of agencies who can provide guidance (CRIS,MSMETCs,etc) 25 7 Conclusion 26 8 Bibliography 26 9 Annexure
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Project plan for Street Light Fittings
1. Nomenclature of the product: Luminaires for Road and Street Lighting
2. Product details and scope of the report: A street light, light pole, lamppost, street lamp, light standard or lamp standard is a raised source of light on the edge of a road or path. Oil lamps , kerosene lights, gas lighting, arc lighting, incandescent light bulbs , fluorescent lights, Mercury vapor lighting, sodium vapor lighting, Compact Fluorescent Lighting (CFL), Light Emission Diodes(LED), etc is the evolution of the lighting. Since the prevalent light sources i.e. incandescent/CFL bulb consumed more energy than these LED based products for similar illumination properties, replacement of conventional light sources with LEDs started gaining ground. India’s 35 million street lights consume 1.5 percent of the country’s energy—equal to all the energy consumed by Costa Rica every year. Hon’ble Prime Minister, on 5th January, 2015 launched Street Lighting National Program (SLNP) to replace conventional street lights with smart and energy efficient LED street lights across India. Energy Efficiency Services of India (EESL) has been entrusted to execute the project.
The components of a Street lighting system are classified based on their functions. They are generally described as: Structural systems: consisting of poles and pole bases (foundations) Optical systems: which consists of the luminaires, Electrical systems: consisting of lamps, ballasts and service cabinets (fuse box). In case of solar street lights, the components like solar PV panel, battery, etc are extra to be fitted with Street Light Fittings. There are no significant imports reported for the poles and brackets/ fixtures and electrical components for street lights. More imports are reported for components such as drivers (SMPS- Switch Mode Power Supply), and LED which are required for manufacture of LED Street Light Fittings. The remaining portion of street lights ie Luminaires is coming under the scope of this report. The India over all LED Lighting Market is growing at a CAGR of 24.3% over the next 5 years. The only Outdoor LED Lighting Market is growing at a CAGR of 14% over the next 5 years.
The Roadway and Highway Segment to Show Significant Growth
More than half of the global population now lives in urban cities, and the ratio is continuously increasing per year. Moreover, in highly dense cities, this rate is even higher. Owing to rapid urbanization, major infrastructure developments, including construction of highways for connecting cities, are taking place. Hence, the demand for outdoor LED lightings is increasing. LED lights consume 75% less energy and last for 25 times longer than incandescent bulbs. They have the highest potential for saving energy and cost. Hence, replacing old lighting systems with LED lightings has been observed to be beneficial, due to which, the demand for new installations in the outdoor LED lighting market is significantly increasing. The global LED penetration has been continuously increasing. According to Goldman Sach, it is expected to cross 60%, by 2020. Government initiatives are also fueling the market growth, as many governments across the world are structuring regulations for encouraging LED adoption. For instance, in India, the government aims to replace 21 million street lights, across the country, with intelligent lighting control systems.
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Asia-Pacific is Expected to Witness Highest Growth Rate
Asia-Pacific is currently experiencing a tremendous shift in lighting systems. Several companies operating in the region are increasingly adopting LED lighting, as compared to its counterparts, like incandescent and LFL, for use in their manufacturing plants, owing to the improved energy-efficiency offered by LED lighting systems. In India, the government has implemented a series of policies and programs to support the development of the outdoor LED lighting industry, among which, the most important is the SLNP (Street Light National Program), which is an initiative to replace 21 million streetlights with LED. Additionally, in order to promote investments in the market, the Indian government has only imposed free tariff (basic tariff) on LED component imports, facilitating the LED products to enter the market as semi-finished products, in turn, developing the local market. Southeast Asia is also becoming a major export hub for Chinese LED lighting products. Additionally, the Japanese government’s long-term goals incorporate lighting projects and infrastructures related to the 2020 Olympics. These trends signify the growth of the outdoor LED lighting market in the region. (https://www.mordorintelligence.com/industry-reports/outdoor-led-lighting-market)
3. Commercial details 3.1 HS code for Street light fittings HS code Description 94051090 OTHER LIGHTING FITTINGS FR LGHTNG PUBLC SP
3.2 NIC codes for Street light fittings and related products are NIC code Description 43213 Installation of street lighting and electrical signals 27400 Manufacture of electric lighting equipment
3.3 Clusters already existing on the product if any There are two clusters identified for the manufacturing of LED bubs and they are at Patna (Bihar) and Najeebabad, Bijnor Dt(UP). But they are not in the street light segment. Most of the micro and small industries are procuring components and assembling the products. Such industries pockets are available in around Mumbai, Delhi and Kolkatta
3.4 Possibility to create/ establish clusters on the product Since some of the components like LEDs, PCBs and Drivers used in the street light fittings, are imported, separate clusters or technology centre can be developed for the above products.
3.5 Probable areas or districts where the products product manufacturing or project can be established, Since it is labor intensity projects and to reduce the manpower cost above clusters can be developed in Aspiration districts of Maharashtra, Gujarat, Rajasthan, Bihar, Tamilnadu, Madhya Pradesh, Uttar Pradesh, West Bengal, Karnataka, and Andhra Pradesh. Clusters can also be established Where ever considerable no of large scale units available in particular area as sourcing of components will easy for the cluster industries.
3.6 Number of industries registered industries MSME is available in the manufacturing of the product Most of the units are assembling units in MSE sector and they generally buy various components from sources locally available. Significant number of MSEs is operative in the states of Bihar, Delhi, Gujarat, Madhya Pradesh (Near Delhi), Maharashtra, Rajasthan, Karnataka, Tamilnadu, etc (Data attached as Annex -I)
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3.7 Number of industries available in large scale industries MIC Electronics Ltd. Philips Electronics India Ltd. Osram India Pvt. Ltd. Havells India Ltd. InstaPower Ltd. Baja Electricals Ltd. Wipro Consumer Care & Lighting Ltd. Syska LED Lights Private Limited. 3.8 Data about the imports you can use this product for the past 5years(source DGOFT) Data of Imports and Exports of Street Light Fittings to 8 Digit HS code
Total quantity imported in the last five completed years (in Lakhs)
2020-21 HS Code Description Unit 2015-16 2016-17 2017-18 2018-19 2019-20 (upto Feb 21) Other lighting 94051090 fittings for No 1245.05 819.09 927.59 686.29 735.49 315.34 lighting public space
Value of Imports in the last five completed years (Values in Rs. Crore)
2020-21 HS Code Description Unit 2015-16 2016-17 2017-18 2018-19 2019-20 (upto Feb 21) Other lighting 94051090 fittings for No 1230.35 909.89 708.81 401.73 324.94 150.46 lighting public space
Cost of Import (Value/Quantity)
Cost per Unit of Import HS Code Description in 2019-20 (in Rs.) 94051090 Other lighting fittings for lighting public space 44.18
It can be inferred from the above table that Significant imports are observed for HS code 94051090 Both qty and value of the Indian imports are getting reduced over the period Country data provided in different tables are for only HS code 94051090 China is major supplier / exporter to India and next major exporter is Hong Kong. China’s share is 99%
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3.9 Data available for the exports well against this product for the past 5years (source DGOF) Total quantity exported during the last five completed years (in Lakhs)
Unit HS Code Description 2015-16 2016-17 2017-18 2018-19 2019-20 Other Lighting Fittings for lighting public No 94051090 space 21.90 29.23 47.76 20.93 22.49
Total value of exports during the last five completed years (Rs. Crore)
HS Code Description 2015-16 2016-17 2017-18 2018-19 2019-20 Other Lighting Fittings for 94051090 235.1 248.0 212.6 172.3 156.4 lighting public space
Cost of Exports (Value/Quantity)
Cost per Unit of Export in 2019-20 (in HS Code Description Rs.) Other Lighting Fittings for lighting public 94051090 695.59 space
It can be inferred from the above table that Both qty and value of the Indian imports are stable almost all years except 2019-20, which may be economic slowdown Country data provided in different tables are for only HS code 94051090 All most all developed countries are importing Indian product. This is because of crafted/ antic models Data of countries from which India Imported and Countries for which India Exported with state wise are provided at Annex -II
3.10 Scope for the number of unit’s number of years can be established further As explained in the various sections of the report, significant demand for the product is available domestically as well as for export market. Demand for outdoor lighting is expected to grow at the rate of 14% over next 5 years. Demand for Luminaires for road and street lighting is never ending. India alone having 35 million street lights and Central govt planned to replace 21 million street lights with smart lights with LED fittings. Since good quality of LEDs and drivers are not being manufactured in India, high value of exports is reported. Hence lot of scope for starting units in the manufacturing of Street lights.
3.11 The demand of the domestic market The Outdoor LED Lighting Market is growing at a CAGR of 14% over the next 5 years. 3.12 Demand of the export market Worldwide, there are around 320 million street lighting poles, with Asia accounting for 25 percent, Europe and North America for 20 percent and South America for 10 percent. Countries and municipalities differ in terms not only of sizing, but also LED penetration, capillarity and business models. The market is driven by several factors, among which are regulatory policies, IoT convergence, and LED price, in addition to the culture and morphology of each area.
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Worldwide lighting density, in terms of urban population for each lighting point, is on average around 13, ranging from 7 European countries to over 20 in Asia-Pacific. As of today, average LED penetration at a global level is still below 15 percent, with significant differences among countries. For example, Japan and Canada showed higher LED penetration rates (around 44-50 percent), while South America showed an average rate below 5 percent. In Europe penetration is around 10 percent, with only Germany above, and in USA around 26 percent. Even within the same count mainly with financial barriers. Forecast: Due to economic slowdown in several developed as well as emerging regions of the world followed by the unprecedented pandemic across the globe, global trade has been hampered substantially and export/import trend has become sporadic. Forecast at this juncture may differ from the actual future value. 4. Technical details
4.1 Sector in which the product is falling Electrical and Electronic sector 4.2 End users of the products/sectors. Public lighting systems for All corporations, Municipalities, Village Panchayath, National Highway Authority of India, All industrial estates, Defence, Railways, Central and State Public Works Departments are the major users of the product. 4.3 Governing Indian specification numbers All streetlights in India need to confirm to the National Lighting Code SP 72: 2010, where the minimum intensity of light on various kinds of roads has been defined. The roads have been categorized based on traffic density. All public lighting infrastructures must conform to these standards.
4.4 Governing international specification nos ANSI C136.37 is the only international standard focusing exclusively on LED Street and outdoor lighting. The standard specifies a number of requirements for LED luminaires based on existing regional and international LED standards such as operating temperature, correlated color temperature, mounting provisions, dimming, ingress protection, wiring and grounding. The standard aims at providing recommendations and guidance to utilities and manufacturers. The People’s Republic of China, Chinese Taipei, Republic of Korea and the United States are the only APEC member economies with economy-wide standards covering specifically LED street and outdoor lighting applications. The Commission Internationale de l’Eclairage (CIE) is one of the main international entities providing standards and guidelines for street and outdoor lighting, particularly roadway lighting. Standard CIE 115-1995 highlights the importance and purpose of street and outdoor lighting in: Allowing users of vehicles to proceed safely, leading to fewer accidents and fatalities Facilitate high visibility among pedestrians so they can commute safely Substantial reduction of criminal activities, leading to a sense of security among residential communities.
Above factors have largely affected the design and installation standards in outdoor lighting since 1976. Examples of international standards and guidelines applicable for street and outdoor lighting and traffic lighting include:
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CIE 31-1976—Glare and Uniformity in Road Lightings Installations CIE 22-1977—Depreciation of Installation and their Maintenance (in Road Lighting) CIE 47-1979—Road Lighting for Wet Conditions CIE 48-1980—Light Signals for Road Traffic Control CIE 66-1984—Road Surfaces and Lighting (Joint Technical Report CIE/PIARC) CIE 93-1992—Road Lighting as an Accident Countermeasure CIE 132-1999: Design Methods for Lighting of Roads CIE 140-2000: Road Lighting Calculations CIE 136-2000: Guide to the Lighting of Urban Areas CIE 144-2001: Road Surface and Road Marking Reflection Characteristics CIE 115-2007: Recommendations for the Lighting of Motorized Traffic (updated) CIE 180-2007: Technical Report: Road Transport Lighting for Developing Countries CIE 115-2010: Lighting of Roads for Motor and Pedestrian Traffic CIE 119-2010: Recommended System for Mesopic Photometry Based on Visual Performance Other International/Economy-Wide Standards of reference include: CEN/TR 13201-1: Road Lighting—Part 1: Selection of Lighting Classes EN 13201-2 Road: Lighting—Part 2: Performance Requirements ANSI/IESNA RP-8-00: American National Standard Practice for Roadway ANSI C136.37: Solid-State Light Sources Used in Roadway and Area Lighting AS/NZS 1158.1/1-1997: Road Lighting—Vehicular Traffic Lighting AS 1158.2-1971: Standards Association of Australia (SSA) Public Lighting Code—Lighting of Minor Streets AS CA19-1939: Australian Standard Rules for Street Lighting S. IS No. Equivalent Title No. International Standard No. 1. 16101 : 2012 IEC 62504 TS General Lighting – LEDs and LED Modules – Terms & Definition 2. 16102 (Pt 1) : IEC 62560 Self – ballasted LED lamps for General Lighting Services 2012 Part 1 – Safety Requirements 3. 16102 (Pt 2) : IEC 62612 Self – ballasted LED lamps for General Lighting Services 2012 Part 2 – Performance Requirements 4. 16103 (Pt 1) : IEC 62031 Led Modules for General Lighting 2012 Part 1 - Safety Requirements 5. 16103 (Pt 2) : IEC 62717 Led Modules for General Lighting 2012 Part 2 - Performance Requirements 6. 15885 IEC 61347-2- Safety of Lamp Control Gear (Pt2/Sec13) : 13, Part 2 - Particular Requirements 2012 Ed 1 2006-05 Section 13 - DC or AC Supplied Electronic Control gear for Led Modules 7. 16104 : 2012 IEC 62384 DC or AC Supplied Electronic Control Gear for LED Modules Performance Requirements 8. 16105 : 2012 LM 80/ Method of Measurement of Lumen Maintenance of Solid State Light (LED) Sources 9. 16106 : 2012 LM 79/ Method of Electrical and Photometric Measurements of IEC 60598 Solid-State Lighting (LED) Products 10. 16107 (Pt1) : 34D/950/NP Luminaries Performance, Part 1 – General Requirements 2012 11. 16107 (Pt 2) : 34D/977/DC Luminaires Performance 2012 Part 2 - Particular Requirements 12. 16108 : 2012 IEC 62471 Photo-biological Safety of Lamps and Lamp Systems
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4.5 Flow process chart of the manufacturing
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Procedure LED Street Light Production: 1st Stage Using LM 6 Aluminum for Street Light Casing. (Process on PDC Machine mould as per choice of LED Street Light Wattage). After making Street Light casting do Drilling, Taping and finishing works Then powder coating on the casting (7 process powder coasting).
2nd Stage Assembling. For Assembling , Select suitable LED reflowed PCB and LED Driver as per street light’s wattage. Fixing PCB (using thermal grease on back side PCB to heat resistance) & LED Driver on street light housing by fasteners. LED Driver connecting with PCB by soldering . Completing street light as per IP 65 Standard by using necessary spare parts Fasteners, rubber Gasket and Toughed Glass Etc. 4.6 Qualitative parameters for performance measurement of the product For any commercially available LED lamp, performance is measured based on photometric tests, which measure visible light in units that are weighted according to the sensitivity of the human eye.
The photometric parameters used for performance measurement of LED luminaries are:
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1. Total Luminous Flux It is the measure of the total energy radiated from a light source in all directions, taking into account the varying sensitivity of the human eye to different wavelengths of light. SI Unit of luminous flux is lumen. It serves as the basis for calculating other parameters and can be used for comparing different light sources.
2. Luminous intensity It is the measure of the luminous flux emanating from a point source within a solid angle of 1 steradian. The SI unit is Candela i.e. lumens per steradian.
3. Luminous Efficacy Lumen is the measure of luminous flux with respect to the energy consumed to produce it i.e. it is the ratio of luminous flux to power. The SI unit is lumens per watt. Luminous efficacy gives an understanding of the energy consumption by the LED to produce a certain level of illumination.
4. Chromaticity Coordinates Chromaticity is an objective specification of the quality of color emitted by a luminary source i.e. hue and saturation. Hue is the attribute of by which the light is discernible into its dominant wavelength or color. Saturation determined by a combination of light intensity and the distribution of the intensity across the spectrum of different wavelengths. As the human eye has 3 type of color sensors, the full plot of all visible colors is a 3 dimensional area with 3 tristimulus value: Luminance or brightness, hue and saturation. Chromaticity coordinates are determined by projecting the values in the tristimulus coordinate space into coordinates in chromaticity space through mathematical conversion.
5. Correlated Color Temperature (CCT) A measure of the color of a light source relative to a black body at a particular temperature. It is based on the Kelvin Color Temperature Scale and is measured in degrees Kelvin (K). The figure below gives the range of color temperature for different color of the light source. Usually, incandescent lights have a low color temperature of approx. 2800K while white LED Lamps have a color temperature value between 2700-3500K. Color temperatures over 5000K are considered cool colors i.e. bluish white while lower temperatures around 2700-3000K are called warm colors i.e. yellowish white through red.
6. Color rendering index (CRI) It gives measure of the light source’s ability to reveal colors of an object realistically or naturally with respect to a natural or an ideal light source. CRI is measured by the international standard CIE Ra. Numerically, the highest value is 100 for standardized daylight or a black body. Typical LEDs have CIE Ra values of around 80-85. 4.7 Details of the product Licenses to be obtained The Department of Electronics & Information Technology (DeITY) issued "Electronics and Information Technology Goods (Requirement for Compulsory Registration) Order, 2012" on 3rd October 2012 and a notification on 13th November 2014 which subjected 30 categories of electronics products to Compulsory Registration Scheme (CRS). From the 30 categories mentioned, the following standards for LED lamps are covered by the Order: IS 15885 (Part2/Sec13) : 2012 Safety of Lamp Control gear Part 2 Particular Requirements Sec 13 d.c. or a.c. Supplied Electronic Control gear for LED modules IS 16102 (Part 1) : 2012 Self- ballasted LED lamps for General Lighting Services Part 1 Safety Requirements
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Sr. Parameters Requirements Applicable IS No. 1. Light source SMD LED chip LM80/ IS:16106 2. Make Nichia, Cree, Osram, Philip LM80/IS:16106 Lumiled 3. LED Lamp LED wattage is based on the As per the old luminaries Wattage existing old lamp 4. CCT 5000K and 5700K As per ANSI 5. CRI Minimum 70 IS:16102-2 and IS:16106 6. LED Chip 1 W to 3 W At operating current(design) Wattage 7. Estimated Life 50,000 hrs At operating current(design) - Ref 1.b Case Span Temperature of 105 deg C w.r.t Lumen maintenance of 70%, refer Clause 4 and 10.2 of IS:16103 8. System Efficacy >=110 lumen/watt IS:16106:2012 9. LED driver 85% efficiency 10. Junction temp Maximum 85°C IS:16102-1 1. Harmonics Maximum 10% Method of Test as per IS:16102-2:2012 and IEC 61000-3-2 12. PF Minimum 0.95 IS:16102-2 13. Frequency 50Hz ± 3% LM-79 report 14. Operating 110 V – 320 V LM-79 report Voltage 15. Operating >=350 mA<1000 mA LM-79 report Current 16. Surge Voltage > 4 kV LM-79 report 17. Ambient Temp -10 to 50 deg C LM-79 report 18. Working 10% - 90% RH Humidity 19. Degree of IP-66 IS: 10322 protection 20. Luminaire Body should not exceed 30 deg. C from ambient (45 deg. C) with tolerance of 10 Temp deg C after 24 Hrs 21. Lens/ Lens LED Lights shall be provided with Lenses/Lens modules. module for LEDs Lens should be of material resistant to de-gradation during service, due It mandates manufacturers of these products to get their product tested from BIS recognized labs and subsequently apply for registration from BIS. Once the manufacturer is registered by BIS under its registration scheme, the manufacturer is permitted to declare that their articles conform to the Indian Standards and put the Standard Mark notified by the Bureau. 4.8 Equipment required for the manufacturing of the product The details of the equipment and tools provided in the project profile section of this report
4.9 Test facilities to test following parameters required for the product: 01 Self Ballasted CFL: Safety & Performance IS: 15111 Pt.1 & 2 02 Luminaries: General Purpose & Street Light IS: 10322 03 TFLs (T-12;T-8 & T-5) IS: 2418 04 Self Ballasted LED Lamps-Safety IS: 16102-Pt.1 & IEC 62560 05 Self Ballasted LED Lamps-Performance IS: 16102-Pt.2& IEC 62612 06 Solid State Lighting (LED) products IS:16106 & IEC/TS 62504
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07 LED Modules for General Lighting Part-2 Performance IS 16103 (Pt. 2) :2012 08 Electronic Control Gear for LED Modules Performance IS: 16104:2012 09 Method of Measurement of Lumen Maint. of Solid State IS: 16105 :2012 & LM 80 Light (SSL) Sources: LED 10 Method of Electrical & Photometric Measurements of SSL IS: 16106: 2012 & LM 79 (LED) Product 11 Luminaires: General Purpose & Street Light IS: 10322-5-1 12 Recessed LED Luminaires IS: 10322-5-2 13 LED Luminaires for Road and Street lighting IS: 10322-5-3 14 LED Flood Lights IS: 10322-5-5 17 LED Luminaires for Emergency Lighting IS: 10322-5-8 18 AC Supplied Electronic Ballasts for TFLs IS:13021 19 Ballasts: Acceptance tests IS: 1534 & IEC 60921 20 Starter for fluorescent lamp: acceptance IS: 2215 21 Tube Holder: acceptance tests IS: 3323 22 Tungsten Filament Lamps for Domestic and Similar IS: 15518-1:2004, IS: 418:2004 General Lighting Purposes 23 Fluorescent Lamps IES LM-9-09, IES LM–40-10 & ANSI C78.376 24 Single-Ended Compact Fluorescent Lamps IES LM-66-11 & IES LM-58:2013 25 Indoor Fluorescent Luminaires IES LM -41-14, IES LM-58: 2013, CIE Pub. 15: 2004 & ANSI C78.376: 2001 26 Double-Capped Fluorescent Lamps IEC 60081 & ANSI C78.81 27 Insitu Measurement Test ANSI/UL 1598: 2012 28 Floodlights Using Incandescent Filament or Discharge IESNA LM-35-02 Lamps (For IESNA Type 4, 5, 6 & 7) 29 Indoor Luminaries Using HID of Incandescent Filament IESNA LM-46-04 Lamps 30 Lumen Maintenance of SSL LED sources IS: 16105:2012 31 Compact Fluorescent Lamps ANSI C78.5: 2003 & IES LM-65-10 32 Reflector Type Lamps IES LM-20-13 & IES LM-58: 2013 33 General Service Incandescent Filament Lamps IES LM -45-15 34 Outdoor Fluorescent Luminaires IES LM -10-96 35 Roadway Luminaires IES LM -31-95
4.10 The technology existing the manufacturing of the product Technology gap in manufacturing has been reduced largely in comparison to the advanced companies and global trends. Majorly, Indian manufactures are importing the LED chips from other countries ( mainly from China, Taiwan, Korea etc) because of the same is not manufactured in India. All Lighting companies in India outsource the LED Chips/modules
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Present technology available for manufacturing of LEDs, Housing, Drive electronics—i.e. an input voltage driver(consisting of MOSFET Chopper Transformer, Rectifier Diode, Resister, Capacitor, Inductor, circuit board, etc), LED Engine ( Consisting of LED, Heat sink, Diffuser, Connector, etc), SMD(Surface Mounted Devoice), the secondary optics, Thermal epoxy, connectors and harness etc. China is major supplier of most the components ( LEDs, Drivers etc )at cheaper rate which Indian suppliers are not able to manufacture and sell.
Non-branded LEDs consume more energy, have a much shorter life and low lumen output. In the long-term consumer ends up spending more money buying a non-branded LED product as he has to use more lights for the same light output.
4.11 The modern technology can be implemented or available in the market With the advent of new technologies such as IoT and AI etc., the lighting industry continues to transform our society by promoting a healthy and sustainable environment around us. The adoption of smart, eco-friendly, and IoT based technologies in lighting is expected to increase in the coming years. By using artificial intelligence and machine learning motto is to make buildings that think and remember.
As per Shri Parag Bhatnagar, Sr. Vice President Havells, top 5 upcoming trends will redefine lighting industry and they are: 1. Human-centric lighting: In today’s world the nights are days and the days are nights for many of us. The solution is to choose and implement correct form of light for the respective spaces and the journey of therapy starts from here for the people associated with lighting industry, as the human biological clock is ingrained and developed since millions of years. LED Lights should adhere to photo biological safety standard. Increased usage of Tunable white light limiting exposure to Blue lights and thus mimicking the natural light pattern is expected from all manufacturers. It is important to remember you need blue light first thing in the morning to shut off your melatonin production. As it is an important part of your circadian rhythm, you should also seek to reduce your exposure to blue light after 7 p.m. when the sun naturally begins to set.` 2. Smart and contactless lighting: Lighting that remembers walkways and think ahead – so you don’t have to. The contactless product category is set to provide a boost to the smart lighting ecosystem in India. Even though this technology has been around for a while now, but its adoption has been fairly low. Now with the new normal smart lighting is set to evolve in the direction of contactless products. In addition to enabling hygiene in a post-pandemic due to touchless operation, it will also promote ease of usage, sustainability, and energy savings, etc 3. Lighting for smart cities: In the cities of the future, smart lighting infrastructure will become a part of the primary city infrastructure. Due to its presence throughout the city, connected streetlights will also offer enormous potential to be part of a city-wide network capable of acquiring data and delivering information and services to and from tons of devices, from garbage bins to autonomous vehicles. Lighting poles with smart streetlights will also provide Wi-Fi and RF connectivity, pollution level detection, monitor parking areas, identify road hazards, public notification system, smart screens for advertising, and more. 4. Solar lighting: The energy demand is endless and increasing every day. Solar lighting is a great alternative to traditional lighting. The adoption of solar lighting is expected to rise due to more and more people opting for renewable sources of energy. In 2018, the global market of solar lighting was valued at USD 3,128.3 million and the market is expected to grow at a CAGR of 12.9% from 2019–2027.
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Solar based LED lighting solutions will fulfill the requirements of the consumers at a lower cost, which is predicted to boost the growth of the market. 5. Li-fi: Li-fi or light fidelity refers to mobile wireless technology that uses light rather than radio frequencies to transmit data. It is much more efficient when it comes to power and cost consumption. Since it uses LED bulbs for communication, these bulbs can double up as regular lighting for a household reducing power consumption of a LiFi network and making it far efficient than existing technologies. Additionally, due to the use of LED bulbs, LiFi can be made available everywhere by replacing traditional LED bulbs with LiFi compatible bulbs. It is also much more secure as the technology makes use of the visible light spectrum. Thus, it cannot penetrate through walls making it difficult for unauthorized access.
4.12 Raw Material required and availability Raw material required for manufacture of LED steer Lights fittings are Housing(aluminum die casting or PVC Moulds) , Drive electronics—i.e. an input voltage driver(consisting of MOSFET Chopper Transformer, Rectifier Diode, Resister, Capacitor, Inductor, circuit board, etc), LED Engine ( Consisting of LED, Heat sink, Diffuser, Connector, etc), SMD(Surface Mounted Devoice), the secondary optics, Thermal epoxy, connectors and harness
Majorly, Indian manufactures are importing the LED chips from other countries (mainly from China, Taiwan, Korea etc) because of the same is not manufactured in India. All Lighting companies in India outsource the LED Chips/modules Non-branded LEDs consume more energy, have a much shorter life and low lumen output. In the long-term consumer ends up spending more money buying a non-branded LED product as he has to use more lights for the same light output.
4.13 Covering Raw material standards Indian/International standards All Raw materials shall confirm to the National Lighting Code SP 72: 2010 and product shall have BIC license.
5. Project report The project report of the product
A. GENERAL INFORMATION 1. Introduction : LED street lighting system is an outdoor lighting unit used for illuminating a street or an open area. Recent advances in LED lighting have brought very promising opportunities for application in street lighting. Combining LED’s low power, high illumination characteristics with current photovoltaic (PV) technology, PV powered street light utilizing LED has become a norm in many places. In today’s application, most of the common High Intensity Discharge (HID) lamps, often High Pressure Sodium (HPS) lamps are being replaced by more low powered Light Emitting Diode (LED) lamps.
LED Street Light system has the following Applications: Lighting of streets Highways Markets Railway Stations Goods Yards Bus stops Car parks Rural roads
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Roundabouts Crossings, Footpaths Camp sites Beaches Service stations, etc.
2. Market Potential &Scope . The demands placed on high-quality outdoor lighting have been constantly rising. The result is that economical considerations and the energy-efficiency of the lighting tools used are now just as important as the precise illumination of architectural details and optimum visual comfort.
Recently, All Highways department, corporations are proposed to modify the street light system with LED street light system. Apart from this all Industrial establishments are replacing the existing HPSV & HPMV lighting into LED based light system to high bay, outer lighting, etc. In sports complex, LED power lighting system got new updation.
3. BASIS AND PRESUMPTIONS:
a) The basis for calculation of production capacity is normally on single shift basis on 75 % efficiency.
b) The maximum capacity utilization on single shift basis for 300 days a year. During the first year and second year of operations the capacity utilization is 60 % and 80 % respectively. The unit is expected to achieve full capacity utilization from the third year onward.
c) The salaries and wages, cost of raw materials, utilities, rents, etc. are base on the prevailing rates. These cost factors are likely to vary with time to time.
d) Interest on term loan and working capital loan has been taken at the rate of 16% on an average prevailing at the time of preparation of the report. However, this rate may vary depending on the policy of the financial institutions / agencies from time to time.
e) The cost of machinery and equipments as indicated refer to particular make and the prices are approximate, those prevailing at the time of the time of preparation of this report.
f) The break even point percentage indicated is of full capacity utilisation.
g) Non refundable deposits, project preparation costs etc. Whenever needed may be considered pre operative expenses.
h) It is proposed to setup this unit in a rented building of 5000 Sq. Ft area.
i) The margin money recommended in 25 % of the working capital requirement at an average. However, the percentage of margin money may vary as per bank’s discretion.
4. IMPLEMENTATION SCHEDULE:
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a) Preparation of project documents, collection 1stmonth Of information in respect of machinery, raw Material, shed, etc. b) Clearance from different promotional Agencies 2ndmonth c) Financial arrangement, margin money Arrangement 3-4th month d) Installation of machinery, construction of Shed/building etc. 5-6th month e) Receipt of raw materials, recruitment of man power etc. 7th month f) Trial run 8th month g) Marketing, legal License and Commercial Production 9th month
B. TECHNICAL ASPECTS
1. PROCESS OF MANUFACTURE:
A LED lamp is a light-emitting diode (LED) product that is assembled into a lamp (or light bulb) for use in lighting fixtures. LED lamps have a lifespan and electrical efficiency that is several times better than incandescent lamps, and significantly better than most fluorescent lamps, with LED able to emit more than 100 lumens per watt. LED operates under low voltage, low heat and low power requirement.
Like incandescent lamps and unlike most fluorescent lamps (e.g. tubes and CFL), LED lights come to full brightness without need for a warm-up time; the life of fluorescent lighting is also reduced by frequent switching on and off. Initial cost of LED is usually higher. LED chips need controlled direct current (DC) electrical power; an appropriate power supply is needed. LEDs are adversely affected by high temperature, so LED lamps typically include heat dissipation elements such as heat sinks and cooling fins.
A basic LED street light system components are:
1. Lighting Fixture – Aluminum casing 2. Array of LED lamp 3. LED Driver and 4. Light Pole
Aluminum Casing :
Because of its high melting point, Aluminum silicon alloy is die cast in cold chamber pressure die casting machine. In pressure die casting the molten metal is introduced under pressure into a metallic die and allowed to solidify to produce near-net-shapes. Two types of die casting machines known as cold chamber and hot chamber are usually used. The production rate depends on casting thickness, specified properties of the cast metal and the complexity of the cast shape. This technique produces castings of very good surface finish with high dimensional accuracy. The process provides high yield due to absence of riser and feeding system. Production rate is high and the casting generates more metallurgical integrity. Finer grains and absence of porosity make the casting mechanically compact. Casting size, weight, design and melting point of cast metal limit the use of the process. Cost of die confines the process only to relatively small parts.
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The cold chamber machine is used for the alloy which has higher melting point than the zinc-alloy. Higher pressure is applied, so lower molten metal feeding temperature is used. Casting traps lesser amount of air as compared to the air trapped in hot chamber machine. In hot chamber machine. In pressure die casting, die temperature, molten metal pouring temperature, injection pressure and speed are optimized for a special casting. Metal for a single shot is loaded into a cylindrical chamber through a pouring aperture. A piston then forces the metal into the die, the entire operation being completed in a few seconds, so that iron contamination is virtually eliminated. Using this technique much higher injection pressure in the range of 70 – 140 Mpa is feasible, enabling lower metal to be employed and greater intricacy achieved. The castings are less prone to entrapped air and a higher standard of soundness ensures from the smaller amount of liquid and solidification shrinkage occurring within the die. In cold chamber operations the molten metals is usually maintained at constant temperature in an adjacent holding furnace, where transfer of successive shots to the machine chambers can be accomplished manually. Holding furnaces may be electrically heated types or the one using immersion heating device, which has a close control over the molten metal. The molten metal should be thoroughly degassed by chlorine gas or hexachloroethane followed by modification with suitable modifier. For thinner sections the working temperature of the molten metal should be 680º C to 690° C and for thicker sections this should be between 650º C to 680º C. The die temperature should be maintained so that castings of good quality are produced. The die cast components are subjected to fettling operation for removal of getting system and fins, if any. LED lamps. : LED lamps are imported, which is Fitted over the PCB as array, then soldered with the soldering station.
LED Driver :all semiconductor components are Fitted in PCB as per the design and leads taken out for electrical connection. The Driver circuit is assembled inside the housing just behind the LED Lamps.
Light pole : The steel structure is not manufactured by this company, where ever required the same purchased in market and assembled in customer site. Charges collected additional as cost of installation.
The following minimum information must be included in the screen printed label of the LED Street lamp a. Brand/Model/Serial number b. Nominal power in Watt c. Nominal voltage
2. QUALITY STANDARDS:
The Driver circuit is made from 4”x2” miniature PCB design The circuit is designed to operate at 90 to 264V universal AC input range Built-in active PFC function, comply with EN61000-3-2 Class C for75% load or higher Power Factor must be greater than 0.9 for 75% to 100% load High efficiency Driver circuit and LED bulbs are used (>89%) The casing is designed for Cooling by free air convection Short circuit / Overload / Over voltage Protection built-in LED lighting fixtures Low cost, high reliability. The lamp also protected against reverse polarity
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The proposed LED life shall be minimum 50,000 hours CRI of Individual LED must not be less than 60 and the color temperature must be in the range of (5000-6000)°K The assembly have protection Compliance of IP65 Street lamp have illumination not less than 0.5 Lux/Watt perpendiculars from the height of 9 m. The illumination is uniform without dark rashes on the ground. Pole and Mounting structure designed such as facing direction tilted at 30 degree. The structure withstand wind loading of 180Km/hr with following dimensions . Pole Height 7 Meter 8 Meter 9 Meter 10 Meter
Pole section Specification Height Diameter Thickness Height Dia Thickness Height Dia Thickness Height Dia Thickness
Top 2.5 m 2.5 mm 3 inch3 m1.75 mm 3.25 inch3 m 2.0 mm 3.25 inch3 m 2.4 mm3.65 inch3
Middle ------m1.75 mm4.85 inch 4 m 2.0 mm 4.5 inch 4 m 2.4 mm 4.5 inch 4
Bottom 4.5 m 4.5 mm 4.0 5 inch5 m 4.5 mm 4.0 inch5 m 5.0 mm4.85 inch5 m 5.2 mm 4.5 inch5
Weight >75 Kg > 95 Kg > 120 Kg >150 Kg
3. PRODUCTION CAPACITY PER ANNUM: This Project is proposed for manufacturing 1000 Lights per month
4. MOTIVE POWER : The total connected load requirement is approximately 50 kW (power). This includes the electricity to machineries, Light &Fans and the test equipments, Electrical resistance furnace for melting Light scrap of Aluminum requires approx.. 600-625 kWh/ton, in this project we are using 1 Ton per month. Hence the energy consumption for furnace is 625 kWh/month. Horizontal cold chamber pressure die casting machine with load of 5.6 kW operated 6 hours per day for 25 working days in a month requires 840 kWh/month.(5.6 kW x 6 hour x 25 days) Light &Fans, test equipments and other machineries with 6 kW load considered as operated for 8 hours per day approx. for 25 working days in a month requires ( 6 kW x 8hour x 25 days) 1200 kWh/month. Total power requirement = 625+ 840 + 1200 = 2,665 kWh /month Electricity charges for power consumption @ Rs. 9 per unit = 2665 x 9 = Rs. 23,985
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Fixed Tariff for connectedload 50 kW @ Rs.250 = 50 x 250 = Rs. 6,250 Total Electricity charges = Rs. 23,985 + 6,250 = Rs. 30,235 * The power tariff varies between every state, In calculation test equipments are considered for max. 8 hour operation, similarly by adopting energy conservation method there is scope for reducing the electricity charges. Hence Rs. 30,000 /- per month is considered in this project as Electricity charges.
5. POLLUTION CONTROL Since this unit is not making pollution environment, pollution control is not required. But keeping in view of the health of the working personal at soldering station, an exhaust / ventilator system can be provided near the soldering station to keep healthy environment.
The industry does not create extensive pollution hazard. The workshop should be well ventilated, properly lighted and fitted with exhaust fans.
6. ENERGY CONSERVATION This is not a power intensifying unit, modern energy conservation techniques are not required. by adopting simple methods like, operating the instruments as per optimum requirement. Switching OFF the fan and lights when not required, etc., energy can be conserved.
There is little scope for energy conservation in this industry except in the melting practice where the furnace should be properly insulated to reduce radiation loss and should be fitted with automatic pyrometric control to maintain the furnace at the proper temperature.
C. FINANCIAL ASPECTS i) FIXED CAPITAL
1. Land & Building:
Industrial Building with Covered Area 3000 Sq.ft from industrial estate is taken on Rent @ Rs.15,000 Per Month 2. Machinery and Equipment :
Plant &Machinery Sl. Description Rate Qty Amount 1 Horizontal cold chamber pressure die 27,00,000 1 27,00,000 casting machine with control panel of 60 Ton capacity with 7.5 HP. motor 2 Electrical resistance furnace for 3,75,000 1 melting aluminum 100 kg. capacity 3,75,000 3 Bench grinder double ended with 1 55,000 1 HP. motor 55,000 4 Pedestal grinder with 2 HP motor 55,000 1 55,000 5 Trimming machine (bell press) 2 75,000 75,000 6 Soldering Station 30,000 3 90,000 Total 33,50,000
Tools & Equipment
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Sl. Description Rate Qty Amount 1 Vice, tables, fixtures, measuring instruments gauges etc. 2,00,000 LS 2,00,000 2 Testing equipments laboratory comprising chemical testing and 3,00,000 LS 3,00,000 physical testing Total 5,00,000 Furniture Sl. Description Rate Qty Amount 1 Office furniture LS 1,00,000 1,00,000 2 Working Table LS 1,00,000 1,00,000 Total 2,00,000 Pre-Operational Expenses Sl. Description Rate Qty Amount 1 Advertisement & Publicity 50,000 LS 50,000 2 Electrification 50,000 LS 50,000 Total 1,00,000
Total Fixed Capital Requirement : Land & Building : Nil Machinery & Equipment : 33,50,000 Tools : 5,00,000 Furniture : 2,00,000 Preoperative expenses : 1,00,000 TOTAL : 41,50,000
ii) WORKING CAPITAL PER MONTH : 1. Raw materials per Month :
Sl. Description Amount Qty Total 1 Aluminium alloy ingot. (in kg) 150 1000 1,50,000 2 Printed circuit Board (in Nos) 30 1000 30,000 3 Electronic components - LS as set 100 1000 1,00,000 4 Screws , nuts and fixtures 5 1000 5,000 5 Glass Top 20 1000 20,000 6 Rubber gasket 10 1000 10,000 3,15,000
2. Salary Expenses Per Month Salary Nos. Total Designation Per Staff 1 Manager cum Supervisor 35,000 1 35,000 2 Sales / marketing executive 30,000 1 30,000 3 Store keeper cum Accountant 18,000 1 18,000 4 Technician / Skilled worker 20,000 3 60,000 5 Semi skilled workers / helpers 15,000 3 45,000 6 Watchman / Office Assistant 12,000 1 12,000 Total of above 2,00,000 Perquisite - 15% 30,000 Total 2,30,000
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3. Utilities Sl. Description Amount 1 Water - Drinking 5,000 2 Electricity 30,000 3 Internet Connectivity / Telephone 5,000 Total 40,000
4. Other contingent expenses Per Month :
Sl. Description Amount 1 Office Monthly Rent As per agreement 15,000 2 Repair maintenance L.S 20,000 3 Insurance L.S 15,000 4 Misc. L.S 5,000 Total 55,000
Total recurring Expenditure per month a) Raw materials : 3,15,000 b) Salary Expenses : 2,30,000 c) Utilities Expenses : 40,000 d) Other contingent Expenses : 55,000 Recurring Expenditure Per Month : Rs.6,40,000 Recurring Expenditure for 3 Months : ( 6,40,000 x 3 ) = Rs. 19,20,000
Total Capital Investment : Total Capital Investment
1 Fixed Capital 41,50,000 2 Recurring Expenditure for 3 Months 19,20,000 Total 60,70,000
D. FINANCIAL ANALYSIS 1. Cost of ProductionPer Annum :
Cost of Production Per Annum 1 Total recurring expenses 76,80,000 2 Depreciation ofmachinery and equipment @ 10% 3,35,000 3 Depreciation of Tools @ 25% 1,25,000 4 Depreciation of Furniture @ 20% 40,000 5 Interest on Capital Investment @ 12 % for Rs. 60,70,000 7,28,400 Total 87,98,400
2. Annual Turnover:
S.No. Products Sales value Qty / month Amount 1. LED Ligth fittings @ Approx. 900 /- 1000 9,00,000 2. Scrap Disposal LS 5000 5,000 Total 9,05,000
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Annual Turnover= Rs. 9,05,000x 12 = Rs. 1,08,60,000 /-
3. Profit Per Annum before taxes .
= turn over Per annum - Cost of Production per annum
= Rs.1,08,60,000 - Rs.87,98,400 = Rs. 20,61,600 /-
4. Net Profit ratio :
Profit per annum x 100 20,61,600 x 100 Net profit ratio =------= ------= 18.98 % Sales per annum 1,08,60,000
5. Rate of return :
Profit per annum x 100 20,61,600x 100 Rate of return = ------= ------Total Capital investment 60,70,000
= 33.96 %
6. Break Even Point : Fixed cost per annum : Description Amount Rs. 1. Rent 1,80,000 2. Depreciation ofmachinery and equipment @ 10% 3,35,000 3. Depreciation of Tools @ 25% 1,25,000 4. Depreciation of Furniture @ 20% 40,000 5. Interest on total capital investment 7,28,400 6. Insurance per annum 1,80,000 7. 40% of salary and wages 11,04,000 8. 40% of other expenses & Utilities excluding rent 3,12,000 and insurance Total Fixed cost 30,04,000
Fixed Cost per annum x 100 Break evenpoint = ------Fixed cost per annum + profit per annum
30,04,000 x 100 30,04,000 x 100 = ------= ------30,04,000 + 20,61,600 50,65,600
= 59.30 %
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ADDRESSES OF SUPPLIERS FOR MACHINERY MANUFACTURERS:
1.M/s.Rapid Flow India Private Limited , 6/2, Mathura Rd, opp. BadkalMor Metro Station, Industrial Area, Sector 20, Faridabad, Haryana 121002.
2.M/s.B S Jagdev And Sons, 6555, Street Number 5 Back side gill market, New Janta Nagar Ludhiana, Punjab 141003,
3. M/s.IndinoxSolus Building, Shop No.8 Ground Floor, Ghodbunder Road, Hiranandani, Thane West, Thane-400615, Maharashtra, India.
4.M/s.Phoenix Industries Limited , UdyogBhavan, Sonawala Road, Goregaon East, Mumbai-400063, Maharashtra, India,Call 0804602971
NAME AND ADDERSS OF THE RAW MATERIAL SUPPLIERS.
1. M/S. Hindustan Aluminium Co.United commercial Bank Building, Parlamentstreet, New Delhi-110001
2..M/S.IndianluminiumCo,Bank building ,Parlament street, New Delhi-110001
3.Local market.
5.1 Details of test facilities available in India The List of laboratories which are accredited with NABL and have test facility is provided at Annex : III
5.2 Details of Raw materials suppliers List of raw material suppliers is provided in Annex IV, However it is not exhaustive list. List is prepared based on the inputs given by contacting companies who are in the field of manufacturing
5.3 Details of the machines suppliers The details provided in the project profile 6. Schemes and consultancy services
6.1 Existing schemes available and their details There is no specific scheme available for this segment of the product. New Enterprises can be started by availing existing schemes available with state or central Govt
6.2 Proposed scheme (if existing is not suitable) The global LED lighting market size was valued at USD 50.91 billion in 2020 and is expected to witness a compound annual growth rate (CAGR) of 12.5% from 2021 to 2028. Stringent regulations to ban or limit the use of inefficient lighting technologies and government rebate and retrofit programs to encourage the deployment of LED lighting are contributing to the market growth. LED lighting is comparatively expensive; however, it offers better service life and high lumen power at less wattage compared to incandescent, CFL, and halogen light sources. Moreover, continuously declining prices of LED lamps and luminaires and the availability of smart lighting solutions, coupled with updated energy policies across the world, are expected to provide an impetus for the market growth over the forecast period.
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In view of the market potentiality and size of market, a clear scheme or policy to be developed to encourage the manufactures for promoting reduced imports and increased exports. Govt shall have focus to develop Clusters or technology centres to produce/ manufacture the best quality of LEDs and Drivers needed by industry with competitive price. These centres shall have fully computerized automatic with latest technology processing setup. These centres shall be developed at different regions in the aspiration districts of the states of Delhi/UP/Haryana, Maharashtra, Bihar, Madhya Pradesh, Rajasthan, Tamilnadu, West Bengal, Andhra Pradesh by keeping in view of export market mainly by meeting 100 % demand of local market.
6.3 Details of agencies who can provide guidance (CRIS,MSMETCs,etc) National Power Training Institute Corporate Office Faridabad Address: NPTI Complex, Sector-33, Faridabad Pin Code: 121003 EPABX:0129-2274916, 2274917 Fax No.:0129-2277412 www.npti.gov.in
THE NATIONAL INSTITUTE FOR ENTREPRENEURSHIP AND SMALL BUSINESS DEVELOPMENT (NIESBUD) Govt. of India [An autonomous institution under the Ministry of Skill Development & Entrepreneurship, Govt. of India] A-23, Sector-62, Noida, UP-201309 Web: www.niesbud.nic.in National Institute of Electronics and Information Technology, CEDTI Complex Dr. B.A.M. University Campus, Aurangabad Maharashtra-431004 https://nielit.gov.in/aurangabad/
Chief Scientist/ Head Physics of Energy Harvesting Division Organic & Inorganic LED's Group CSIR-National Physical Laboratory Dr. K. S. Krishnan Road, New Delhi 110 012, INDIA Phone: +91 4560 9202/ 9353 Fax: +91-11-4560-9310 www.nplindia.org
Artificial Intelligence and Data Analytics Research (AIDAR) Laboratory Dept. of Electrical Engineering, Indian Institute of Technology Kanpur, Kalyanpur, Kanpur - 208 016 www.iitk.ac.in
Scientist-in-charge Central Scientific Instruments Organisation CSIR Madras Complex, Tharamani, Chennai, Tamil Nadu 600113 e MAIL ID :[email protected], www.csircmc.res.in/contact-us
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7. Conclusion: 1. India’s 35 million street lights consume 1.5 percent of the country’s energy—equal to all the energy consumed by Costa Rica every year. 2. Central government aims to replace 21 million street lights, across the country, with intelligent lighting control systems. 3. The only Outdoor LED Lighting Market is growing at a CAGR of 14% over the next 5 years. 4. Continuously declining prices of LED lamps and luminaires and the availability of smart lighting solutions, coupled with updated energy policies across the world, are expected to provide an impetus for the market growth over the forecast period. 5. Good quality of LEDs and are not being manufactured in India, high value of exports are reported. Hence lot of scope for starting units in the manufacturing of Street lights. 6. Majorly, Indian manufactures are importing the LED chips from other countries (mainly from China, Taiwan, Korea etc) because of the same is not manufactured in India. All Lighting companies in India outsource the LED Chips/modules 7. Non-branded LEDs consume more energy, have a much shorter life and low lumen output. In the long-term consumer ends up spending more money buying a non-branded LED product as he has to use more lights for the same light output. 8. In view of the market potentiality and size of market, a clear scheme or policy to be developed to encourage the manufactures for promoting reduced imports and increased exports. 9. Govt shall have focus to develop Clusters or technology centres to produce/ manufacture the best quality of LEDs and Drivers needed by industry with competitive price. These centres shall have fully computerized automatic with latest technology processing setup. These centres shall be developed at different regions in the aspiration districts of the states of Delhi/UP/Haryana, Maharashtra, Bihar, Madhya Pradesh, Rajasthan, Tamilnadu, West Bengal, Andhra Pradesh by keeping in view of export market mainly by meeting 100 % demand of local market by keeping in view of export market mainly by meeting 100 % demand of local market.
8. Bibliography http://www.osleder.com/led-solar-street-lamp-120w-waterproof-outdoor-bulk-buy- from-china/ https://www.hepetech.com/product/modular-240w-led-street-light.html https://www.tradekorea.com/product/detail/P311010/LED-Street-Light---LED- Street-Light-Housing-.html https://www.fireflierled.com/led-street-light/led-street-light-180w.html https://www.adlittle.com/en/insights/report/evolution-street-lighting- market#:~:text=and%20key%20drivers- ,Demand,penetration%2C%20capillarity%20and%20business%20models. http://timesofindia.indiatimes.com/articleshow/71397654.cms?utm_source=content ofinterest&utm_medium=text&utm_campaign=cppst https://www.grandviewresearch.com/industry-analysis/led-lighting-market Information is provided by M/s K-Lite Industries, D-10, Ambattur Industries Estate, Chennai-600 058, www.klite.in, email: [email protected], (M)9500079797, 9500085511. Information is provided by M/s Lighting Engineers, 6/7, Vora Industrial Estate no 2, Navaghar, Vasai(East),Dist. Palghar-401210, Ph: 02502391243/1075, (M) 9820066083, Email: [email protected], www.lightingengineers.in
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Annex – I State wise total number of MSMEs (data from Udyam Registration)
NIC code: 43213- Installation of street lighting and electrical signals NIC Code: 27400-Manufacture of electric lighting equipment Sr No of MSMEs in each state 5digitsNICcode no 43213 27400 1. ANDAMANANDNICOBARISLANDS 11 20 2. ANDHRAPRADESH 168 231 3. ARUNACHALPRADESH 5 3 4. ASSAM 127 103 5. BIHAR 127 1018 6. CHANDIGARH 10 35 7. CHHATTISGARH 74 167 8. DADARANDNAGARHAVELI 2 13 9. DAMANANDDIU 0 37 10. DELHI 362 1673 11. GOA 8 18 12. GUJARAT 340 1594 13. HARYANA 236 724 14. HIMACHALPRADESH 26 71 15. JAMMUANDKASHMIR 30 35 16. JHARKHAND 218 407 17. KARNATAKA 256 685 18. KERALA 107 669 19. LADAKH 0 3 20. LAKSHADWEEP 0 0 21. MADHYAPRADESH 267 1889 22. MAHARASHTRA 1435 4657 23. MANIPUR 12 44 24. MEGHALAYA 2 3 25. MIZORAM 1 5 26. NAGALAND 4 3 27. ODISHA 181 395 28. PUDUCHERRY 7 39 29. PUNJAB 53 282 30. RAJASTHAN 289 1269 31. SIKKIM 14 3 32. TAMILNADU 390 1401 33. TELANGANA 182 612 34. TRIPURA 6 36 35. UTTARPRADESH 687 2649 36. UTTARAKHAND 51 238 37. WESTBENGAL 313 830 TOTAL 6001 21,861
Annex -II Quantity break-up of imports w.r.t. each country or origin for the last five completed years (Street Light Fittings)
Other lighting fittings for lighting public space (HS Code 94051090) (Quantity in Thousands, Unit in Nos) Country 2015-16 2016-17 2017-18 2018-19 2019-20 SEYCHELLES SRI LANKA DSR 0.38 0.95 14.45 1.79 SLOVAK REP 0.41 0.01 0.06 IRELAND 0.08 0 CHINA P RP 123425.6 81159.19 91735.66 67307.21 72998.87 HONG KONG 348.95 254.44 255.95 804.95 323.87 ITALY 30.39 38.14 48.06 41.03 44.18 GERMANY 16.22 16.3 15.56 6.74 41.66 SPAIN 34.85 29.49 97.62 28.75 25.96 SINGAPORE 60.49 113.46 25.65 10.47 24.73 U S A 7.53 4.45 6.45 9.74 22.82 U ARAB EMTS 24.22 6 10.45 281.58 18.56 THAILAND 8.77 16.52 418.69 63.56 12.9 QATAR 11.98 10.77 U K 22.98 3.76 6.28 5.35 7.91 BELGIUM 10.13 10.41 7.88 5.8 5.94 JAPAN 1.49 0.27 12.34 2.32 2.43 ISRAEL 0.01 0.05 0.01 0.82 TAIWAN 22.81 27.62 2.05 1.31 0.79 NORWAY 2.78 0.62 0.03 0.65 0.7 TURKEY 17.85 13.18 7.74 0.02 0.68 UNSPECIFIED 0.03 0.24 0.74 0.62 MALAYSIA 0.3 0.24 0.09 0.38 0.62 AUSTRIA 5.22 9.39 1 0.87 0.61 FRANCE 6.67 11.79 4.16 0.22 0.56 GREECE 0.02 0.57 0.5 0.43 KOREA RP 373.1 43.84 58.02 14.1 0.4 MEXICO 0.06 0.1 0.31 0.13 0.39 NETHERLAND 0.95 1.5 3.79 0.5 0.36 CANADA 0.13 0.79 0.25 3.06 0.3 DENMARK 0.88 0.15 0.69 1.97 0.29 AUSTRALIA 0.94 0.07 0.04 0.02 0.25 CZECH REPUBLIC 0.24 25.61 0.85 0.29 0.24 INDONESIA 67.26 0.35 0.47 0.41 0.16 VENEZUELA 0.05 0.01 0.12 ROMANIA 0 0 0.09 FINLAND 3.81 0.77 5.3 1.82 0.09 PORTUGAL 0.02 0.16 0.02 0.03 0.09 ZAMBIA 0.08 Other lighting fittings for lighting public space (HS Code 94051090) (Quantity in Thousands, Unit in Nos) Country 2015-16 2016-17 2017-18 2018-19 2019-20 POLAND 2.62 3.7 1 0.11 0.06 VIETNAM SOC REP 0.03 1.75 13.64 0.01 0.04 RUSSIA 6.09 0.07 8.51 0.03 BRAZIL 0.12 0 0.02 HUNGARY 0.17 0.89 0.52 0.1 0.02 OMAN 0.03 0.49 0.74 0.01 LITHUANIA 0 0.32 0.01 SAUDI ARAB 0.01 0.01 0.01 MALDIVES 0.01 SLOVENIA 0.02 0.97 0.01 SWITZERLAND 0.59 103.44 0.27 4.45 0.01 SWEDEN 0.32 0.98 0.16 0.15 0.01 BAHARAIN IS 0.46 0.01 MOROCCO 4.06 0 0 SOUTH AFRICA 0.06 0 0.01 0 CYPRUS 0.07 KOREA DP RP 0.01 LEBANON 0.01 0.16 NETHERLANDANTIL 0.01 EGYPT A RP 0.05 2.37 0.03 CHILE 1.25 MYANMAR 0.05 0.35 1.85 4.15 CROATIA 0.1 0.51 KUWAIT 0.08 REUNION 0.02 0 0.01 NEW ZEALAND 0.05 0.02 0 0.92 IRAN 0 PHILIPPINES 0.11 0 0 BANGLADESH PR 0.01 BULGARIA 0.4 ETHIOPIA 0.03 PAKISTAN IR 0.05 PANAMA REPUBLIC 0.02 UKRAINE 0.01
Quantity break-up of exports w.r.t. each country of origin for the last five completed years
Other lighting fittings for lighting public space (HS Code 94051090) (Quantity in Thousands, Unit in Nos) Countries 2015-16 2016-17 2017-18 2018-19 2019-20 GERMANY 542.06 531.16 375.6 167.48 153.74 U S A 276.59 190.5 165.32 321.22 194.9 U K 104.68 378.97 87.42 119.3 217.45 U ARAB EMTS 123.93 82.32 116.83 88.27 100.51 NEPAL 30.6 27.05 307.13 323.61 538.03 NETHERLAND 33.68 142.5 126.47 153.77 152.4 NIGERIA 4.52 70.3 33.78 3.35 25.31 FRANCE 156.63 239.8 102.29 68.24 66.15 BHUTAN 5.17 0.67 77.75 141.97 115.93 SRI LANKA DSR 15.26 16.37 34.51 18.34 26.64 KENYA 43.98 89.27 65.77 76.24 71.75 AUSTRIA 32.71 174.79 214.61 63.13 92.27 SPAIN 31.2 74.39 12.48 10.72 14.66 BELGIUM 34.19 79.86 8.77 6.87 14.22 SWEDEN 30.96 44.92 12.23 23.25 15.34 AUSTRALIA 6.27 6.57 28.7 36.97 22.33 HUNGARY 0.08 1.87 5.33 23.49 39.15 CHINA P RP 70.21 154.01 24 28.26 14.53 ITALY 58.07 155.27 25.61 17.77 13.7 MALAYSIA 55.3 2.82 68.68 2.02 22.39 MAURITIUS 1.51 0.6 0.76 7.43 7.77 KOREA RP 1.48 8.47 2.67 0.09 3.01 IRAQ 0.05 0.23 0.06 0.31 1.8 JAPAN 3.28 10.67 0.35 0.78 1.24 OMAN 3.24 2 7.6 10.93 7.22 QATAR 5.31 3.98 1201.95 3.75 6.74 INDONESIA 0.86 4.03 2.41 50.26 94.98 DENMARK 15.2 17.53 11.42 17.83 8.78 UGANDA 0.73 2.38 9.65 20.46 28.6 TANZANIA REP 4.93 2.34 2.23 1.3 2.6 BANGLADESH PR 0.82 68.09 20.41 7.33 1.73 NORWAY 2.8 3.36 5.41 4.82 1.87 ISRAEL 2.28 4.58 2.44 0.19 3.73 ANGOLA 1.92 0.11 0.04 0.04 2.85 EGYPT A RP 30.27 4.41 2.82 14.22 0.57 COTE D' IVOIRE 3.1 5.49 0.03 0.06 0.27 SINGAPORE 32.42 24.4 7.69 4.28 2.59 KUWAIT 9.36 3.19 4.39 3.63 4.49 SOUTH AFRICA 171.39 13.55 3.47 1.66 18.55 VIETNAM SOC REP 2.09 0.36 3.39 0.31 0.45 Other lighting fittings for lighting public space (HS Code 94051090) (Quantity in Thousands, Unit in Nos) Countries 2015-16 2016-17 2017-18 2018-19 2019-20 MEXICO 3.94 7.24 3.74 1.2 1.85 PORTUGAL 0.65 17.67 27.84 26.44 22.65 LAO PD RP 1 CANADA 10.55 25.4 27.03 36.14 4.91 ZIMBABWE 0.36 0.49 0.88 0.99 POLAND 72.81 50.86 5.09 3.57 3.48 MALDIVES 3.22 3.93 1.99 1.77 2.2 ALGERIA 10.46 0.06 0.14 27.14 1.43 LATVIA 0.5 0.06 0.44 2.98 SUDAN 0.24 0.2 2.23 0.78 3.28 GHANA 2.52 6.42 1.33 1.7 1.13 THAILAND 4.65 4.7 4.18 2.02 1.82 ARGENTINA 0.98 0.92 0.43 0.43 0.84 CONGO D. REP. 0.11 1.11 0.78 1.68 9.43 NEW ZEALAND 1.72 1.48 0.95 0.55 1.57 TURKEY 1.1 0.2 3.73 3.76 3.04 ZAMBIA 14.71 0.16 11.27 9.58 3.07 RUSSIA 17.58 1.93 3.55 4.24 1.1 CHILE 1.46 0.85 0.86 0.3 1.39 LIBERIA 1.35 2.35 0.33 4.24 GAMBIA 0.05 0.7 26.05 BRAZIL 1.82 0.13 0 0.78 0.91 ESTONIA 9.02 49.96 0 0.05 SWITZERLAND 3.03 0.62 1.97 1.87 1.03 GABON 0.41 0.42 1.26 0.01 SAUDI ARAB 9.29 12.79 1421.73 13.92 1.3 SEYCHELLES 0.64 2.01 0.89 0.57 1.55 MYANMAR 0.46 2.95 0.23 13.92 ETHIOPIA 3.39 3.25 3.22 1.73 0.51 BAHARAIN IS 0.86 2.51 2.21 7.53 1 TAIWAN 1.28 1.39 2.46 0.27 0.63 GREECE 0.13 6.29 1.18 0.35 1.03
Forecast: Due to economic slowdown in several developed as well as emerging regions of the world followed by the unprecedented pandemic across the globe, global trade has been hampered substantially and export/import trend has become sporadic. Forecast at this juncture may differ from the actual future value.
Annex-III List of NABL accredited laboratories for Testing of Street Light Fittings Sr. No. Lab Name Group Sub Group 1 AA Electro magnetic test Lamps, Luminaries Others laboratory private & Accessories limited, PLOT NO 174, Safety Testing Others UDYOG VIHAR, PHASE 4, Facility SECTOR 18, Gurgaon, EMC Test Facility Conducted Emission Test HARYANA, INDIA Conducted RF Susceptibility Test Electrical Fast Transient (EFT) Electrostatic Discharge Immunity Test High Energy / Telecom Surge Immunity Test Others Power Frequency Magnetic Field Immunity Test Pulse Magnetic Filed Immunity Test Radiated Emission Test Radiated Magnetic Field Emission Test Radiated Radio Frequency Disturbances Power Test RF Radiated Susceptibility Test Voltage Dips, Short Interruption & Voltage Variations Immunity Test Voltage Fluctuation & Flicker Test Environmental Test Cold Test Facility Composite Temperature & Humidity Test Damp Heat (Cyclic) Test Damp Heat (Steady State) Test Drop & Topple Test Dry Heat Test Impact Test Low Air Pressure Test / Altitude Test Protection against Penetration of Dust & Water Salt Mist Test Sand and dust Test Vibration Test 2 ACE TEST LAB, Environmental Test Cold Test INDUSTRIAL PLOT Facility Damp Heat Test NO.69,KASHRA NO-54, Dry Heat Test OPP. JAIN MANDIR G.T. Ingress Protection Test KARNAL ROAD, NANGLI Others POONA, DELHI, INDIA Vibration Test Lamps, Luminaries Road & Street Light Luminaries & Accessories Miscellaneous Photo-Voltaic Equipment Products Safety Testing Others Facility
3 ACE Test Labs, Plot No. Lamps, Luminaries Road & Street Light Luminaries 68 HSIIDC, Industrial & Accessories Estate Rai Sonipat, Safety Testing others Sonipat, HARYANA, Facility INDIA 4 Aforeserve Labs Private Environmental Test Cold Test Limited, D-45, Sector- Facility Damp Heat Test 11, Noida, UTTAR Dry Heat Test PRADESH, INDIA Glow Wire Impact Test Ingress Protection Test Others Vibration Test Lamps, Luminaries Road & Street Light Luminaries & Accessories 5 Akshat Test Lab & Lamps, Luminaries Road & Street Light Luminaries Calibration Services, A- & Accessories 2/49, G.D Steel Compound Site-IV, Industrial Area, Sahibabad, Ghaziabad, UTTAR PRADESH, INDIA 6 Alpha Test House, Light Sources Luminous Flux Output 487/25, Peeragarhi, (Electric Lamp) New Delhi, INDIA Luminaires Luminous Intensity Distribution Lamps, Luminaries Road & Street Light Luminaries & Accessories 7 Central Electrical Testing Lamps, Luminaries Fluorescent Lamps Laboratory, Kakkalur, & Accessories Mercury Vapour Lamps Tiruvallur District, Sodium Vapour Lamps TAMIL NADU, INDIA Starters, Ballasts & Capacitors Tungsten Filament Lamps 8 Classic Testing & Lamps, Luminaries Flood Lights Research Centre, B-17, & Accessories Road & Street Light Luminaries Sector-65, Noida, UTTAR Safety Testing others PRADESH, INDIA Facility Domestic Electronic LCD/LED Display/TV & Its Components Appliances & Accessories
9 Conformity Testing Labs Lamps, Luminaries Flood Lights Pvt. Ltd.WH-52, & Accessories Fluorescent Lamps Mayapuri Industrial Road & Street Light Luminaries Area, Phase-1, New Miscellaneous Plastic Materials & Products Delhi, INDIA Safety Testing others Facility Environmental Test Cold Test Facility Damp Heat (Cyclic) Test Damp Heat (Steady State) Test Dry Heat Test Others Protection against Penetration of Dust & Water Sealing Test (Gross \ Fine Leak) Vibration Test 10 EMTAC Laboratories Environmental Test Dust Test Private Limited, Plot No. Facility 11/6, Road No. 9, IDA, Environmental Test Ingress Protection Test Nacharam, Rangareddy, Facility Keesara, Hyderabad, Environmental Test Others TELANGANA, INDIA Facility Lamps, Luminaries Others & Accessories Safety Testing Clearances and Creepage Distances Facility Safety Testing Others Facility Safety Testing Protection from electric shock and energy Facility hazards Safety Testing Provisions for Earthing and Bonding Facility 11 Everfine Technologies Lamps, Luminaries Road & Street Light Luminaries Private Limited, A- 47, & Accessories MIDC Industrial Area, Starters, Ballasts & Capacitors Ranjangaon, Pune, MAHARASHTRA, INDIA 12 Fiem Industries Ltd., R & Light Sources Color Characteristics D Division, Plot No. (Electric Lamp) 1915, Rai Industrial Light Sources Luminous Flux Output Estate, Phase V, (Electric Lamp) HARYANA, INDIA Luminaries Luminous Intensity Distribution Luminaries Others
13 FIEM Industries Ltd., R & Light Sources Color Characteristics D Division, Unit VIII, SP (Electric Lamp) 1-C, Tapukara Industrial Light Sources Luminous Flux Output Area, Bhiwadi, Distt. (Electric Lamp) Alwar, Alwar, Light Sources Others RAJASTHAN, INDIA (Electric Lamp) Luminaries Luminous Intensity Distribution Luminaries Others 14 Institute of Testing and Environmental Test Cold Test Certification (India) Pvt. Facility Damp Heat Test Ltd.146, JLPL Industrial Dry Heat Test Area, Sector-82, Mohali, Dust Test PUNJAB, INDIA Impact Test Ingress Protection Test Others Salt Mist Test Lamps, Luminaries Road & Street Light Luminaries & Accessories Starters, Ballasts & Capacitors Safety Testing others Facility Light Sources Color Characteristics (Electric Lamp) Luminous Flux Output Others 15 Micro, Small & Medium Metallic Coatings & Metallic Coatings Enterprises Testing Treatment Centre, 111 & 112 B. T. Solutions Road, Kolkata, WEST Metals & Alloys Aluminium & Its Alloys BENGAL, INDIA Lamps, Luminaries Fluorescent Lamps & Accessories Others Tungsten Filament Lamps 16 STATE LABORATORY Lamps, Luminaries Recessed Luminaries AND TESTING SERVICES, & Accessories 37 SARTI NAGAR Luminaries Luminous Intensity Distribution ,YAMUNA PATH , NEW SANGANER ROAD, Jaipur, RAJASTHAN, INDIA 17 Techvision Testing Lab Environmental Test Ingress Protection Test Private Limited, B-6, Facility Commercial Complex Nimri Colony, Ashok Vihar Phase-IV , New Delhi, INDIA
18 TUV SUD South Asia Pvt. Environmental Test Acceleration Test Ltd.A-151, 2C Main Facility Damp Heat Test Road 2nd Stage, Peenya Dry Heat Test Industrial Estate Ingress Protection Test Bangalore, Bangalore Others Rural, KARNATAKA, Lamps, Luminaries Starters, Ballasts & Capacitors INDIA & Accessories EMC Test Facility Conducted Emission Test Electrical Fast Transient (EFT) Electrostatic Discharge Immunity Test High Energy / Telecom Surge Immunity Test Others Power Frequency Magnetic Field Immunity Test Radiated Radio Frequency Disturbances Power Test Voltage Dips, Short Interruption & Voltage Variations Immunity Test Voltage Fluctuation & Flicker Test
Annex-IV List of Raw Material Suppliers
S.No. Name of the Supplier Address
I. EXTRUDED ALUMINIUM COMPONENTS 1 Sapa Extrusion India Pvt Ltd No.17, 2nd Floor, Bannerghatta Road, J.P. Nagar, 3rd Phase, Bangalore - 560 076 2 Talco Aluminium company F-60, Sipcot Industrial Complex, Gummidipoondi, Chennai – 601 201 3 Sun Extrusions D10/S2, Sipcot Industrial Complex, Phase-I, Gummidipoondi – 603 201. 4 Century Extrusions Limited 113, Park Street, Kolkata - 700 001. II. ACRYLIC SHEETS 1 Manmal & Sons No. 89, Bangaru Naicken Street, Chennai – 600 002 2 Southern Agencies No. 343/5, Munoth centre, Triplicane Road, Chennai – 600 005 3 Genuine Plastics New no. 31, Old no. 17, Eillis Road, Chennai – 600 002 III. POLYCARBONATE SHEETS 1 Sabic Innovaties Plastics Pvt. Ltd No. 10 & 8/3A, Vepery Church Road, Chennai – 600 007. 2 Sri Ramana Enterprises No. 3, Mani Illam, New Cross street, Annamalaiyar Avenue ( Pleasant Avenue ) Sakthi Nagar, Behind Porur Panchayat Office, Porur, Chennai - 600 116 IV. TOUGHENED GLASS 1 Impact Safety Glass Works (P) Ltd S.No:23, Old Madras Road, Avalahalli, Bangalore-560 049. 2 Premier Glass Works Old No. 2, New No. 4, New Chavadi Street, Opp. Britannia Biscuits Industries, Near Shanthi Theatre Korattur, Chennai – 600 080 Tel.: 044 – 26255457 3 Rhico Mirrors S.P. 97, Industrial Estate Ambattur, Chennai - 600 058. 4. Harsha Exito Engineering Pvt. Ltd. Apex Plaza, VI Floor 1, Uthamar Gandhi Salai, Chennai – 600 034 V. PAINTS AND POWDER COATINGS 1 Premium Coatings & Chemicals Ltd 19, (NP) Sidco Industrial Estate, Ambattur, Chennai – 600 098. 2 Sipcot Traders No. 11, Sivanthangal Road Panchalapattu Village, Sriperumbudur – 602 105 3 MBI Powder Coatings Pvt. Ltd Old No.85 ( New No.94 ) G.N. Chetty Road, T.Nagar, Chennai – 600 017. 4 Witham Synchem Coats Pvt. Ltd. No. 5, Second Cross Street, Jaya Nagar, Tambaram Sanatorium, Chennai – 600 047 5 Sri Lakshmi industrial Coatings Pvt. Ltd. Plot No. 25-28,Perumal Nagar, Thirumudivakkam, Chennai – 600 044 VI. LED & Allied Components 1 Bhagyashree Industries Plot No. 144, Sy No. 62/1/A, Bahadurpally (V), IDA Jeedimetla, Ranga Reddy (Dist.) - 500 055 2 Fulham ( India ) Pvt. Ltd. Survey No. 26/3, Village narhe, Taluka – Haveli, Dist – Pune – 411 041 3 Network Inc 52B/3EE, Chotani Building, 2nd Floor, Proctor Road, Grant Road (East) Mumbai - 400 007 4 Sterling Sign Systems No. 58/1, Ist Floor, B.V.K. Iyengar Road, Bangalore - 560 053 5 Kwality Photonics Pvt Ltd (Kwality Polyw D-28, Electronic Complex, Kushaiguda, Hyderabad – 500 062 6 Rabyte Electronics (Osram) F-32, Sector – 11, Noida – 201 301 7 Nichia Chemicals India Pvt Ltd # 409, Prestige Meridian – 1, # 29, M.G. Road, Bangalore - 560 001 8 Philips Lighting India Limited No. 165/166/168, Manali Express way, Manjambakkam, Mathur Village, Chennai – 600 060 9 Buljin Elmec Pvt. Ltd #2/10, Krishna Industrial Estate, Mettukuppam, Vanagaram, Chennai - 600 095 10 Accentuate Bodtronics Pvt.Ltd B-94, Industrial Estate, Veerasandra, Electronic City Bangalore - 560 100 11 Legend Tronics B41, Veerasandra Industrial Estate, Hosur Main Road, Bangalore - 560 100 12 Esteem Semicon 1009, 10th Floor, RG Trade Tower Pitampura, New Delhi – 110034 VII. COPPER AND ELECTRONIC BALLASTS 1 Atco Controls (I) Pvt. Ltd Regd.Off. Suite 38B, Nariman Bhavan, Nariman Point, Mumbai – 400 021. 2 Shamanjwali Metals Pvt. Ltd No. 12, Hochi Mint Sarani, Unit 1A, I Floor, Kolkata - 700 071 3 BAG Electronics (India) Pvt. Ltd Survey No: 19, Kondhwa Road, Yewlewadi, Pune - 411 048 4 Havells India Limited Sigapi Achi Building, No.18/3, 6th FloorRukmani Lakshmipathy Road, Egmore Chennai - 600 008 5 Philips Lighting India Limited No. 165/166/168, Manali Express way, Manjambakkam, Mathur Village, Chennai – 600 060 VIII. WIRING ACCESSORIES a) Cables: 1 Mahalaxmi Wires 20, Balaji Industrial Estate, Near Nagar Wheat, Somnath Road,Village Dhabel, Nani- Daman. Daman-396 210. 2 Radiant Cables B-1,2,4 & 6, Industrial Estate, Sanath Nagar, Hyderabad-500 018. 3 Golden Cab Industries 447, Functional Industrial Estate Patparganj Delhi 110 092. 4 Tefkot Cable Company No. 104, Rithani ( East ), Delhi Road, Meerut, (U.P ) - 250 103 b) Connectors: 1 Wago Controls India Ltd ( Epower Engg – C-27 Sector -58, Noida-201 301. 2 Ronak Industries G-2, Chirag Udyog Bhawan, Plot No: 8 & 9, Garden Industrial Estate, Somnath road, village Dabhel, Daman – 396 210. 3 Elmex Electric Pvt. Ltd. 12, GIDC Estate, Makarpura Road, Vadodara – 390 010 c) Capacitors 1 Mohan Exim India Pvt. Ltd # 9, Pampa Bhavan Pampamahakavi Road, Shankarpuram, Bangalore - 560 004 d) Ignitors 1 Venture Lighting India ltd Plot No. A-30, D5, Phase II, Zone B, Mepz, Sez, Tambaram, Chennai - 600 045 e) FTL Starter 1 M.G. Electronics Plot No.1, Co- Op Ind Estate, Gandhinagar, Balanagar Expn, Hyderabad-500 037. Tel: 040- 23087631. f) Lamps 1 Philips Lighting India Limited No. 165/166/168, Manali Express way, Manjambakkam, Mathur Village, Chennai – 600 060 2 Osram India Pvt. Ltd ( Ledvance ) No.239, TTK Road, Alwarpet, Chennai-600 018. 3 Venture Lighting India ltd Plot No. A-30, D5, Phase II, Zone B, Mepz, Sez, Tambaram, Chennai - 600 045 4 Shanthi Electricals 311, Kamaraj Salai, Ramakrishna Nagar, Alwarthirunagar, Chennai – 600 087 g) Aluminium Rivets: 1 Fastener Technology Pvt. Ltd Building No. 6/102, Udit Mittal Industrial Estate, Andheri Kurla Road, Anheri ( East ) Mumbai – 400 059 h) Aluminium Castings: 1 Sri Dhanalakshmi Foundry 1352 A Sathy Road, Ganapathy, Coimbatore - 600 006 2 Chennai Moulds No. C-8, Mugappair Industrial Estate, Phase II, J.J. Nagar East, Chennai – 600 037 3 Hybrid Auto Cast 256, SIDCO Industrial Estate Ambattur, Chennai - 600 098. 4 Dietech India (P) Ltd. Plot No. K-19, Phase II, Sipcot Industrial Park. Mambakkam Village, Sriperumbudur Tk, Kanchipuram Dist. - 602 105 5 Saravana Pattern Works 1/63/A, Thiruvalluvar Street, TMP Nagar, Padi Chennai – 600 050 6 Kamy Casting Pvt. Ltd. 260/4, P.K.M Road, Athipet, Chennai – 600 058 7 KRS Casting No. 1, Perumal Koil Street, Azhinjivakkam, Ulundai Post, Thiruvallur Dist - 601 105 8 Indsat Corporation No. 165, Developed Plot Estate Perungudi, Chennai – 600 096 9 Sri Maruvoor Enterprises No. 248/2, Sri Ganesh Street Nageshwara Road, Athipet Chennai – 600 058 10 Shree Selva Enterprises 62/7, Amarambedu Village Sriperumbudhur Tk, Kanchipuram ( Dt ) Chennai – 600 069 i) Gaskets 1 Astham Enterprises 70, Vittal Street, Gnanamoorthy Nagar, Ambattur, Chennai – 600 053 2 Shree Balaji Polymer & Allied Products # 9, St. Thomas Street, Santhosh Nagar, Kandanchavadi, Chennai – 600 096 3 Amity Polymers No: 18, Koorambakkam Road Kannigaipair Village, Uthukkottai Taluk, Thiruvallur Dist - 601 102 4 Selvambiga Rubber Works # 105, Bajanai Koil Street, Padi, Chennai – 600 050 IX. BRASS MACHINED COMPONENTS 1 Akshay Enterprise Plot No.3909, Dared GIDC Phase II, Jamnagar - 361 004 Gujarat X. M.S. MACHINED COMPONENTS 1 S.S. Fasteners Pvt. Ltd No:11/5, S.F.No:286/4 & 286/8 Pappampatti Road, Bharathipuram, Kannampalayam, Coimbatore-641 402. 3 P.K. Plastic 2/47, Pandurangapuram, Padi, Chennai – 600 050 4 Fastener Technology Pvt. Ltd Building No. 6/102, Udit Mittal Industrial Estate, Andheri Kurla Road, Anheri ( East ) Mumbai – 400 059 XI. ALUMINIUM SHEETS AND LOUVRES 1 Elektromag Devices Pvt. Ltd "Unique" 4th Floor, Off Veer Savarkar Marg, P.B.No.9141, Prabhadevi, Mumbai-400 025. XII. FASTENERS 1 S.S. Fasteners Pvt. Ltd No:11/5, S.F.No:286/4 & 286/8 Pappampatti Road, Bharathipuram, Kannampalayam, Coimbatore-641 402. 2 Fastener Technology Pvt. Ltd Building No. 6/102, Udit Mittal Industrial Estate, Andheri Kurla Road, Anheri ( East ) Mumbai – 400 059 3 Kwality forge 629/1, Industrial Area - B, Ludhiana-141003. 4 Shruti Fastners Industries Laxmi Compound , Survey No. ( part 66 ) Gate No. 1, Shed No. 001, Near Sunita die, Opp. Rapid back, Village Waliv, Vasai(E) Dist Thane – 401 208, 5 Royal Anchors No, 5A, TASS Avenue, TASS Industrial Estate Sidco, Ambattur, Chennai 600 098 6 Rushabh Fasteners No.9, Ground Floor Abdul Rahman Street Mumbai – 400 003 XIII. BIMETAL BAND SAW BLADE 1 Accurate Saws & Tools New No.30, Old No.19, Duraiswamy Road, T. Nagar, Chennai-600 017. XIV. GREASE & COOL CUT OIL
1 Pure Lubricants Chennai Private Limited 26B/11, Sidco Industrial Estate Ambattur, Chennai - 600 098. 2 Pentagon Lubricants No : 1, Appa Rao Colony, Tambaram Sanatorium, Chennai - 600 047 3 Glocot Chemicals Pvt Ltd No : 45, HSIIDC , Rai Industrial Estate Sonepat, Haryana – 131029