Pre - Feasibility Report
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PRE - FEASIBILITY REPORT For Proposed Pesticides and Organic Chemicals Manufacturing Unit (2350 MTPA) Located at D-2/CH-51, GIDC Dahej – II, Village - Vagra, Tehsil - Dahej, Dist. - Bharuch, Gujarat By JEEVAN CHEMICALS PVT. LTD. Project Category 5(b) intermediates and Pesticides industries and pesticide specific intermediates (excluding formulation) – category “A” 5(f) Synthetic Organic Chemicals – category “B” August, 2019 TABLE OF CONTENTS 1 EXECUTIVE SUMMARY ..................................................................................................................... 1-1 2 INTDOUCTION OF THE PROJECT .................................................................................................. 2-3 2.1 Identification of Project ................................................................................................................ 2-3 2.2 Nature of the Project ..................................................................................................................... 2-3 2.3 Need for the Project ...................................................................................................................... 2-3 2.4 Demand-Supply Gap ..................................................................................................................... 2-4 2.5 Employment Generation ............................................................................................................... 2-4 3 PROJECT DESCRIPTION ................................................................................................................... 3-1 3.1 Type of Project .............................................................................................................................. 3-1 3.2 Project Location ............................................................................................................................ 3-1 3.2.1 Environmental Setting ............................................................................................................... 3-4 3.3 Alternative Site ............................................................................................................................. 3-4 3.4 Magnitude of Operation ................................................................................................................ 3-5 3.4.1 Formulation of Pesticides .......................................................................................................... 3-6 3.5 Manufacturing Process .................................................................................................................. 3-6 3.5.1 METRIBUZIN .......................................................................................................................... 3-6 3.5.2 TEBUCONAZOLE ................................................................................................................... 3-9 3.5.3 Paclobutrazole ......................................................................................................................... 3-13 3.5.4 Hexaconazole .......................................................................................................................... 3-16 3.5.5 Pendimethalein ........................................................................................................................ 3-20 3.5.6 PROPICONAZOLE ................................................................................................................ 3-23 3.5.7 Sodium-N-Methyl-N-Oleyl Taurate........................................................................................ 3-27 3.5.8 Diafenoconazole...................................................................................................................... 3-29 3.5.9 Diafenthiuron .......................................................................................................................... 3-34 3.5.10 2-Hydroxyacetophenone and 4-Hydroxyacetophenone ...................................................... 3-36 3.5.11 4- AMINO-6-TERT-BUTYL-3-MERCAPTO-1, 2, 4-TRIAZIN-5(4H)-ONE TRIAZINONE 3-37 3.5.12 2-Ethyl Hexyl Glyceryl Ether ............................................................................................. 3-38 3.5.13 1,2-Hexanediol .................................................................................................................... 3-39 3.5.14 1,2-Octanediol ..................................................................................................................... 3-40 3.5.15 1,2-Dodecenediol ................................................................................................................ 3-42 3.5.16 1, 2-Dodecenediol ............................................................................................................... 3-43 3.5.17 2 CYANOPHENOL ............................................................................................................ 3-44 3.5.18 CYANOPHENOL ............................................................................................................... 3-45 3.5.19 PHENYL GLYCIDYL ETHER .......................................................................................... 3-46 3.5.20 O CRESYL GLYCIDYL ETHER ...................................................................................... 3-47 3.5.21 BUTYL GLYCIDYL ETHER ............................................................................................ 3-48 3.5.22 POLY GLYCEROL GLYCIDYL ETHER ......................................................................... 3-49 3.5.23 PGE DI GLYCIDYL ETHER ........................................................................................... 3-50 3.5.24 ISOPROPYL GLYCIDYL ETHER .................................................................................... 3-51 3.5.25 TMBPF ............................................................................................................................... 3-52 3.5.26 TMBPA ............................................................................................................................... 3-53 3.5.27 TMBP .................................................................................................................................. 3-54 3.5.28 2, 4 DIHYDROXYBENZOPHENONE(2,4 DHP) ............................................................ 3-55 3.5.29 BENZOPHENONE 3 .......................................................................................................... 3-56 3.5.30 BENZOPHENONE 4 .......................................................................................................... 3-57 3.5.31 Allyl Glycidyl Ether ............................................................................................................ 3-58 3.5.32 Bisphenol F ......................................................................................................................... 3-59 3.5.33 Bisphenol S ......................................................................................................................... 3-60 3.5.34 1,2-Pentanediol & 1,5-Pentanediol ..................................................................................... 3-61 3.5.35 PROPIOPHENONE ............................................................................................................ 3-62 3.5.36 PINACOLONE ................................................................................................................... 3-64 I-1 3.6 Raw Material ............................................................................................................................... 3-65 3.6.1 Mode of transportation ............................................................................................................ 3-71 3.7 Resource Optimization / Recycling and Reuse In the Project .................................................... 3-71 3.8 Resource Requirement ................................................................................................................ 3-71 3.8.1 Investment ............................................................................................................................... 3-71 3.8.2 Water ....................................................................................................................................... 3-72 3.8.3 Electricity/ Power .................................................................................................................... 3-72 3.8.4 Utilities .................................................................................................................................... 3-72 3.8.5 Fuel ......................................................................................................................................... 3-73 3.9 Wastes to be Generated and their Management .......................................................................... 3-73 3.9.1 Wastewater .............................................................................................................................. 3-73 3.9.2 Air Emission ........................................................................................................................... 3-74 3.9.3 Waste Management ................................................................................................................. 3-75 3.10 Solvent Recovery .......................................................................................................................... 3-1 3.11 Spent Acid Management ..............................................................................................................