Gypsum Construction Guide: Veneer Plaster Systems

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Gypsum Construction Guide: Veneer Plaster Systems 12TH EDITION 09 26 13/NGC Veneer Plaster Systems 09 26 13 ® 43 VENEER PLASTER SYSTEMS Veneer plaster expands architectural design limits as with Kal-Kore boards are screwed this curved vaulted to steel studs or nailed or ceiling. screwed to wood studs to form a base. DESCRIPTION 3. High resistance to cracking, 3. Provides less rigidity than nail-popping, impact and similar standard plaster abrasion failure. systems. Veneer Plaster Systems consist 4. Mill-mixed plaster 4. When Uni-Kal/X-KALibur of a 4' wide gypsum components help ensure will be applied, do not plastering base with a uniform installation install Kal-Kore too far in special, highly absorptive performance and finished advance of plastering since paper surface that is job quality. Uni-Kal/X-KALibur bond covered with thinly ADVANTAGES - ONE-COAT can be adversely affected if troweled, special purpose SYSTEM (UNI-KAL/X-KALIBUR) face of Kal-Kore has plasters. Two basic types become faded from light. If of veneer plaster are 1. Requires only one plastering Kal-Kore has been faded, available: Uni-Kal and material on the job. apply Kal-Kote Base Plaster X-KALibur, which are 2. Slightly lower in-place cost or a bonding agent to one-coat plaster system than two-coat system. obtain good bond. products; and Kal-Kote, a 5. All are designed for trowel two-coat plaster system. 3. Can be applied directly to concrete block. application. Gold Bond The gypsum plaster base, Veneer Plasters are not Kal-Kore, is erected in the 4. X-KALibur is formulated suitable for conveyance or same manner for both to have extended set application by characteristics beyond systems. Both veneer conventional plastering Joints are reinforced with plaster systems can be traditional Uni-Kal setting machines. specified for virtually all times. Kal-Mesh fiberglass webbing. types of partition and 6. Compared to conventional Steel corner and casing beads ADVANTAGES - TWO-COAT plasters, Veneer Plaster protect corners. ceiling constructions SYSTEM (KAL-KOTE) including wood or steel Systems are more subject to framing or furring and 1. Kal-Kote System may be beading (ridging) and masonry. For both used for plaster-embedded cracking at the joints under residential and commercial electric radiant heating rapid drying conditions buildings, either type of cable systems. such as those caused by veneer plaster system 2. Same application low humidity, high produces a wall more nail- techniques as for temperature and/or high pop resistant than drywall conventional plaster. draft exposure. and, when properly 3. Greater crack resistance 7. All provide a base over installed, more crack than one-coat systems. which paints or other resistant than conventional finishes should be applied. lath and plaster. 4. Can be applied directly to concrete block. 8. Do not use a polyethylene ADVANTAGES - GENERAL vapor retarder unless LIMITATIONS structure is ventilated The advantages of veneer adequately during plaster over other 1. Not recommended for exterior use or where application of veneer commonly used partition plasters. and ceiling systems subject to weathering, include: direct water contact or 9. A bonding agent must be temperature exceeding applied to monolithic 1. Rapid installation which 125˚F (52˚C) for extended concrete prior to reduces overall periods of time. application of either construction time. system. Kal-Kote is applied in 2 coats, 2. Framing spacing is limited a base and a finish, to form 2. Appearance and surface of and partition heights are 10. Mix only full bags of conventional plaster at a hard-surfaced, 1/8" total reduced in comparison plaster for proper set. thickness. lower cost than regular with some standard plastering. 11. Do not use self-adhesive constructions. mesh tape. 44 NATIONAL GYPSUM VENEER PLASTER SYSTEMS Veneer Plaster System Components 09 26 13/NGC TECHNICAL DATA GOLD BOND® BRAND KAL-KORE PLASTER BASE Kal-Kore is a tapered edge gypsum plaster base having a blue absorptive face paper surface designed to permit rapid trowel application and strong bond of Kal-Kote, Uni-Kal and X-KALibur plasters. Also available foil backed or Fire-Shield (type X). Kal-Kore is manufactured to conform to ASTM Specification C 1396 and CSA A82.27. GOLD BOND® BRAND HI-ABUSE KAL-KORE PLASTER BASE Gold Bond BRAND Hi-Abuse Kal-Kore Fire-Shield Type X Plaster Base boards consist of a fire resistive Type X gypsum core encased in a heavy, blue absorptive face paper designed to permit rapid trowel application and strong bond of Uni-Kal veneer plaster and strong liner paper on the back side. Gold Bond BRAND Hi-Abuse Kal-Kore Fire-Shield Type X Plaster Base features a specially formulated core to provide fire resistance Pcs. ratings when used in tested systems as well as greater Size Thickness Edge per Bdl. resistance to surface indentation. Long edges of the 4'x8', 16' 3/8" (9.5 mm) Square 2 boards are tapered to allow joints to be reinforced and (1219 mm x 2438 mm, or concealed with Kal-Mesh Tape and Uni-Kal Plaster. 4877 mm) Tapered Gold Bond BRAND Hi-Abuse Kal-Kore Fire-Shield Type X Plaster Base is manufactured to conform to 4'x8', 16' 1/2" (12.7 mm) Square 2 ASTM Specification C 1396 and Federal Specification 09 26 13 SS-L-30D Type VI Grade X (Fire-Shield). (1219 mm x 2438 mm, 1/2" (12.7 mm) or 4877 mm) FSK-C Tapered 4'x8', 16' 5/8" (15.9 mm) FSK Square 2 (1219 mm x 2438 mm, or 4877 mm) Tapered 4'x8', 12' 1/2" (12.7 mm) Square 2 Abrasion-Resistant Uni-Kal Veneer Plaster (1219 mm x 2438 mm, 5/8” (15.9 mm) FSK or 3657 mm) Hi-Abuse Tapered Heavy Liner Paper Enhanced Core NATIONAL GYPSUM VENEER PLASTER SYSTEMS 45 KAL-KOTE BRAND BASE Coverage (est.)* thickness over the same PLASTER 1/16" coat troweled on Kal- framing member size and Kal-Kote Base Plaster is a Kote Base Plaster, 650-700 spacing with the same specially designed high sq. yds. per ton (145-160 fasteners and 3/32" of Uni- strength basecoat plaster sq. ft. per bag). Kal or X-KALibur. for application 1/16" Specification Reference minimum thickness over Kal-Kore, masonry or KAL-KOTE BRAND TEXTURE ASTM Designation C 587. monolithic concrete that FINISH PLASTER Bag Weight has been treated with a Kal-Kote Texture Finish is 50 lbs. (22.7 kg) bonding agent. designed to provide a Water Ratio Strength of Kal-Kote Base is variety of decorative substantially greater than surfaces using common 13-15 quarts per bag plastering techniques. that exhibited by typical Coverage (est.)* sanded basecoat plaster. Applied as a 1/16" finish coat over Kal-Kote Base. It 3/32" on Kal-Kore Base, 600- Fire Resistance requires the addition of 665 sq. yds. per ton (135- Fire ratings equivalent to water only. 150 sq. ft. per bag). One coat to level over masonry, those of drywall systems Bag Weight can be obtained by 300-350 sq. yds. per ton applying the 50 lbs. (22.7 kg) (70-80 sq. ft. per bag). corresponding Kal-Kore Water Ratio type and thickness over the 11-12 quarts per bag *Coverage estimates are same framing member size Coverage (est.)* approximately the same as and spacing, with the same over Kal-Kore Base Board fasteners. The total plaster 1/16" coat troweled on Kal- for conventional plasters. thickness should be a Kote Base Plaster, 650-700 minimum of 1/8". The sq. yds. per ton (145-160 minimum 1/8" thickness is sq. ft. per bag). achieved by applying a finish not exceeding 1/16" over 3/32" of Kal-Kote UNI-KAL AND X-KALIBUR Base Plaster. BRAND VENEER PLASTER Specification Reference Uni-Kal and X-KALibur are single component veneer ASTM Designation C 587. plasters for application Bag Weight over tapered edge 1/2” 80 lbs. (36.3 kg) Regular or 5/8” Fire-Shield Kal-Kore, 5/8” Kal-Kore Water Ratio Hi-Impact or as a finish 10-12 quarts per bag coat over Kal-Kote base. Coverage (est.) When applied in a thin coat 3/32" thick and 1/16" on Kal-Kore Base, 425- troweled to a smooth 475 sq. yds. per ton (150- finish, they provide a 170 sq. ft. per bag). One durable, abrasion-resistant coat to level over masonry, surface for further 225-275 sq. yds. per ton decoration. (80-100 sq. ft. per bag). X-KALibur has a longer KAL-KOTE BRAND SMOOTH extended working time. FINISH PLASTER Uni-Kal and X-KALibur may Kal-Kote Smooth Finish is be worked to a variety of designed to provide a textured finishes. white smooth trowel finish Uni-Kal and X-KALibur using conventional applied not exceeding plastering techniques. 1/16" may be used as a Apply not exceeding 1/16" finish coat over a 3/32" over Kal-Kote Base. coat of Kal-Kote Base Requires the addition of water Plaster for a total minimum only. It may also be used thickness of 1/8". as a finish for conventional Strength of Uni-Kal and basecoat plasters. Small X-KALibur provides a amounts of commercial surface resistant to retarder may be cautiously abrasion, cracking and used to slow the setting nail-pops. time when used over conventional basecoat Fire Resistance plasters. Fire ratings equivalent to Bag Weight those of drywall systems can be obtained by 50 lbs. (22.7 kg) applying the corresponding Water Ratio Kal-Kore type and 18-20 quarts per bag 46 NATIONAL GYPSUM VENEER PLASTER SYSTEMS Veneer Plaster Accessories* Used in Both Systems 09 26 13/NGC KAL-KORNER BEAD E-Z STRIP® CONTROL JOINT Formed of galvanized steel to Designed for drywall or veneer protect exterior corners plaster systems.
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