DIANA Condition Monitoring and Diagnostics
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DIANA Condition Monitoring and Diagnostics We bring digitalization What data do we collect? to the railway world PRIMARY ASSET DATA Rolling Stock Data Infrastructure Data BENEFITS On-board Data of Camera Wheels Geomonitoring Escalator / Point Point Level DIANA is DB´s diagnostics Rolling Stock Checkpoint Elevator Machines Heating Crossing and analysis solution for railway 01011 Evaluates the condition monitoring and entire system and Improves asset predictive maintenance. availability and Continious Track Cable Installation Cranes not only individual Monitoring Insulation Room components reliability DIANA With DIANA we revolutionize PLATFORM the way infrastructure managers Asset Data SECONDARY around the world monitor and DATA Cost-efficient maintain their assets. For this we BIM Model / CAD-Data have adopted an evolutionary path, enabled by data with the Geographic Data great aim of modernizing the way Operations Data we operate the railway world. Gathers, merges and Maintenance Data Process analyses data optimization THIRD PARTY DATA Integrates supplier independent data and enables live Weather Data benchmarking How do we collect primary asset data? Infrastructure Monitoring Wayside Monitoring On-Board Embedded from In-Service Vehicles of Vehicles Vehicle Monitoring Infrastructure Monitoring Installed on in-service vehicles Installed in/on the infrastructure Installed on vehicles Installed on the to monitor the condition of to monitor the vehicle condition to monitor the infrastructure to monitor the the infrastructure vehicle condition infrastructure condition Our approach gives you a GEOMONITORING CONTINUOUS TRACK & OVERHEAD LINE MONITORING Identify permanently the true health holistic representation of condition of civil structures with the Detect granular deterioration help of state of the art sensors Attribute cause of damage more accurately Diagnose areas that need repair during Verify the quality of repair efforts: subsequent train your railway ecosystem design and realisation phase runs can validate the carried out repairs Support the construction supervision Measurement is a “by-product” of train operation decision processes by providing on-site Compatibility with building information modelling (BIM) measurement data in real-time BIM – STATIONS & BUILDINGS MONITORING DIANA PLATFORM Supports BIM processes by providing the digital twin based on real measurement data Improved traffic flow in stations and fewer equipment failures Monitor and actively control the water drainage in stations and Control Center networks preventing sudden floodings Heterogeneous legacy equipment can be upgraded Installation of monitoring equipment is quick and easy ON-BOARD ROLLING SIGNALLING ASSET ROLLING STOCK Fewer ad-hoc field visits due to a much longer early warning STOCK MONITORING MONITORING WAYSIDE MONITORING time and higher service quality due to reduced failures Improved planning accuracy in scheduled maintenance and The operator encounters a live view of the Condition monitoring of infrastructure assets Laser, video, strain or acoustic technologies higher network capacity due to increased track availability actual health of all the vehicle’s subsystems with in-house developed sensor technology inspect the health condition of rolling stock Standardized user interface instead of proprietary GUIs Many of the systems can be monitored by logging the data Early detection of deviations from the target any time per day/night and supplement Shifting from reactive and time-based to a modern and being transmitted along the vehicle communication bus state already at full primary function human-based inspection innovative maintenance scheme built on condition Our solution is manufacturer independent and will give you a Automated diagnostics to initiate Wayside installations are more central and cost monitoring data standardized approach to dealing with all your rolling stock maintenance measures efficient compared to train sensor equipment Improved maintenance planning and order commissioning Additional sensors that are not provided by the OEM can be Identification of correlations between Increasing rolling stock availability in asset management systems (SAP, etc.) retrofitted and connected to DIANA the individual assets of the operator Increase the life cycle of railway assets DIANA – Why DIANA? An integrated Diagnostic and Analysis System DIANA combines railway expertise Higher availability at and state of the art practised IoT lower maintenance costs solutions for railway assets Condition-based maintenance and predictive maintenance require a systems approach that integrates condition monitoring with asset management, maintenance scheduling, process optimization and training. Integrated view of infra- Industry independent asset owner structure and vehicles remains sole proprietor of data How does DIANA help different users? Innovation platform for Open source software enables software and hardware accessibility of 3rd party solutions As a railway operator we need to digitize and simplify access to our asset data so that it can be accessed by anyone that needs it and As a to speed up training. performance engineer I need to compare past performance of various departments alongside contextual data As a Standardized connections Overall plant view by so that I can further develop and optimize the maintainer and APIs to assets and accessing all relevant As a maintenance rule books and processes. I need to see the asset management systems data sources purchase current data from manager my assets so that I need to compare the histori- I can see and cal performance of assets and understand the components so that As an effects of my I can make better future asset maintenance purchasing decisions and manager actions. claim management. Standardized, modern, Retains maintenance I need to know the web-based user interfaces know-how and best practises current status of my assets so that I can improve my resource planning for better operational As a performance. maintenance planner I need to get reliable predictions so Integrated desktop DIANA App Store and that I can reduce downtimes by better and mobile solutions collaboration platform planning of maintenance activities. DIANA helps to increase asset POINT HEATING MONITORING Customers and partners: DB Netz availability and reduce costs 18,000 monitored point heating systems Condition monitoring of point heating systems via mobile app and desktop solution Remote control of point heating systems Cost reduction through intelligent heating algorithms POINT MACHINE DIAGNOSTICS Connection to the existing Customers and partners: DB Netz and CFL asset management system 31,000 monitored point machines Condition monitoring of point machines via mobile app and desktop solution Sensor technology with highest accuracy and reliability Manufacturer-independent and standardized visualization of the points condition Interfaces to asset management systems for automated generation of maintenance orders Training and workshops for user groups CABLE INSULATION MONITORING Customers and partners: CFL Continuous monitoring of the technical condition All data of the cable insulations via mobile app and desktop solution in one system Visualization of the isolation values for faster identification of the failure cause 3,500 user Initiation of preventive maintenance measures by automated alerting of maintenance personnel Connection to the existing asset management system Up to 50 % less diagnosable disruptions 40,000 infrastructure and vehicle asset components monitored WAYSIDE MONITORING HUB & ANALYZER VEHICLE MONITORING PLATFORM Customers and partners: DB Netz, DB Cargo, Rhaetian Railways, Customers and partners: DB Regio Etihad Rail DB Make repairs more effective Data integration of wayside installations Higher availability and reliability of trains to store, monitor and analyze health condition of Failure analyzis in DIANA vehicle components in one system Connect, persist, analyze and display train data Proven and long-established DIANA platform backend Combine train data from various sources independent bundles all data and is flexible to integrate 3rd party from manufacturer systems by standard protocols (OPCUA, MQTT, …) DIANA frontend solution WMS Analyzer is providing diagnostics functionalities and integrates your surrounding systems (ERP, SAP etc.) End to end AI model solution for automated visual inspection based on artificial intelligence and machine learning GEOMONITORING Customers and partners: DB Station & Service Object condition monitoring prior to the start of construction for planning Real-time data during execution for the structural engineers CRANES MONITORING Post-execution control data for claim management Customers and partners: DUSS RIL conformity, e.g. 824.0530, 821.21001 Supporting the crane operators and their decision processes by High-precision and customized sensors providing on-site measurement data in real-time Immediate alarm via SMS and e-mail in case of anomalies Data charts are accessible online and locally through operating-system independent browser application Continuous multidimensional monitoring of crane-component positions and environment conditions (temperature, wind speed and direction) Connection of various sensors through standardized protocols (OPCUA, MQTT, …) Start your predictive maintenance journey with us! You are interested in our hardware and software products, consulting services or want to start a pilot with us? Please contact us at [email protected] or visit our website www.deutschebahn.com/diana . Imprint Publisher: DB Engineering & Consulting GmbH EUREF Campus 14 Torgauer Straße 12-15 10829 Berlin Photos: Title: DB AG / Kai Michael Neuhold; p. 8: DB AG / Volker Emersleben; p. 9: DB AG / Wolfgang Klee, DB E&C / Philipp Raffelsieper; p. 10: infraView / Iva Hartmann, DB AG / Volker Emersleben; p. 11: DB AG / Volker Emersleben, Jet-Foto Illustrations: designhaus berlin September 2020 www.deutschebahn.com/diana.