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A Silver Yarn-Incorporated Song Brocade Fabric with Enhanced Electromagnetic Shielding

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A Silver Yarn-Incorporated Song Brocade Fabric with Enhanced Electromagnetic Shielding materials Article A Silver Yarn-Incorporated Song Brocade Fabric with Enhanced Electromagnetic Shielding Xiuling Zhang 1,2 , Zimin Jin 3,* , Lizhu Hu 1, Xinyi Zhou 1, Kai Yang 2 , Dana Kremenakova 2 and Jiri Militky 2 1 Jiangxi Center for Modern Apparel Engineering and Technology, Jiangxi Institute of Fashion Technology, Nanchang 330201, China; [email protected] (X.Z.); [email protected] (L.H.); [email protected] (X.Z.) 2 Department of Material Engineering, Faculty of Textile Engineering, Technical University of Liberec, 461 17 Liberec, Czech Republic; [email protected] (K.Y.); [email protected] (D.K.); [email protected] (J.M.) 3 Materials 2021, 14, x FOR PEER REVIEWCollege of Textile Science and Engineering, Zhejiang Sci-Tech University, Xiasha Education Park,2 of 17 Hangzhou 310018, China * Correspondence: [email protected] protect electrical equipment and human body from these damages, the fabrics with en- Abstract: The fabrics with electromagnetic interference (EMI) have been used in various fields. How- hanced electromagnetic interference (EMI) have provided a solution. These fabrics were ever, most studies related to the EMI fabrics focused on the improvement of the final electromagnetic usually realized by incorporating the metal materials into the fabrics [8,9]. Shielding of shieldingEM waves effectiveness was here (EM achievedSE) by by adjusting the absorption the preparation and reflection parameters of EM while radiation the breathability in the of themetal EMI fabrics-incorporated was affected fabrics and [10,11]. the visible surficial patterns on the EMI fabric was limited. In this work, the two samples based on the Song Brocade structure were fabricated with surficial visible pattern ‘卐’. One was fabricated with silver-plated polyamide (Ag-PA) yarns and the silk yarns, the another with polyester (PET) yarns and the silk yarns. The weaving structure of the two samples were investigated by scanning electronic microscopy (SEM) and laser optical microscopy (LOM). The Various methods have been used for the preparation of metal-incorporated fabrics to Citation: Zhang, X.; Jin, Z.; Hu, L.; resistance against the EM radiation near field communication (NFC) and the ultraviolet (UV) light enhance the EM shielding effectiveness (SE), including the coating method (dip coating, Zhou, X.; Yang, K.; Kremenakova, D.; was also evaluated. Besides, the surface resistance, the air permeability and the water evaporation Militky, J. A Silver Yarn-Incorporated the sputtering coating, the electroless plating…) and the weaving technology by using rate were investigated. The results revealed that the ‘ ’ appeared successfully on the surface of Song Brocade Fabric with Enhanced conductive yarns [12–16]. Both the dip coating and the sputtering coating were convenient theto two prepare samples the with EMI stable fabric weavings. The electroless structure. plating The Ag-PA technology yarn-incorporated was realized Song based Brocade on the fabric Electromagnetic Shielding. Materials hadautocatalytic the EMI shielding deposition effectiveness and simultaneous value around reduction 50 dB, whichwhere was the supportedmetal ions byin thethe low bath surface 2021, 14, 3779. https://doi.org/ were reduced with the catalyst and was suitable for the preparation of the ultralight EMI 10.3390/ma14143779 resistance less than 40 W. The excellent NFC shielding of the Ag-PA yarn-incorporated Song Brocade wasfabric alsofound. [17–19]. The However, ultraviolet the protectioncoating technology factor (UPF) altered value surface of the chemistry Ag-PA yarn-incorporated and permeabil- Song ity of the fabric [20]. The friction loss was also the factor affecting the lifetime coated fabric Academic Editor: Jung Bin In Brocade fabric was higher than 190. The air permeability and the evaporation rate of the Ag-PA for EMI, which strongly depended on the bonding between the metal materials and the yarn-incorporated Song Brocade fabric was higher than 99 mm/s, and 1.4 g/h, respectively. As a fibers. Furthermore, the surficial patterns of the metal-incorporated fabrics with EMI re- Received: 1 June 2021 result,alized the via Ag-PA the surface yarn-incorporated coating methods Song Brocadewas significantly fabrics were altered proposed when forcompared both the with personal the and Accepted: 30 June 2021 theuncoated industrial fabrics, scale utilization. which strongly limited such metal-incorporated fabrics for the industry Published: 6 July 2021 rather than the daily use. Besides, the moisture content in the room condition was also a Keywords:factor to affectSong the Brocade stability fabric; of EMI surficial fabric [21]. pattern; Opposing electromagnetic to the various shielding; coating methods, UV protection; Publisher’s Note: MDPI stays neutral air permeabilitythe weaving method by using conductive yarns to prepare the EMI fabrics could provide with regard to jurisdictional claims in a series solution for the problems. However, various research work focused on the effect published maps and institutional affil- of the porosity, thickness, yarns type and layers of the EMI fabrics on the final EM SE iations. [9,22–27]. It was also concluded that the fabrics with conductive yarns were woven with 1. Introductionbasic structure, like plain, twill, honeycomb, end satin etc. Since the fabric structure was simple, the visible surficial patterns of the EMI fabrics were limited, which had less attrac- tionWith for thethe rapidcustomers. development To date, there of the ha electronicve been a communicationfew reports related technology, to the complicated the electronic devicespatterns became on the common metal-incorporated in the daily fabrics. life. Along with the development of the electronic Copyright: © 2021 by the authors. communication,The Song theBrocade electromagnetic fabric was based (EM) on radiation the unique generated structure, by which the ubiquitous arose from electronic the Licensee MDPI, Basel, Switzerland. devicesSong alsoDynasty has of a negativeChina [28,29]. effect The on main the materials human lifefor [the1]. Song The Brocade long-term fabric exposure were the to EM This article is an open access article radiationmulberry could silk [30]. endanger The Song people’s Brocade health fabric was [2,3 ].mainly It was fabricated revealed based that on the the various two tra- slight distributed under the terms and or seriousditional types negative of weaving effects [29]. on the The human weave of body Song have Brocade been was investigated weft backed, when from someonetwo conditions of the Creative Commons hasgroups been nearof warp the and mobile multiple base groups station of wefts. for a In certain details, time. one group Additionally, was called thethe ground personal in- Attribution (CC BY) license (https:// formationwarp, which stored, was e.g.,made in of credit refined cards and dyed and mulberry other electronic silk, and cardsthe other may group be stolenwas called by using creativecommons.org/licenses/by/ the face warp, which was usually made of a fine single raw silk. The ratio of the ground near field communication (NFC) technology, which is based on the EM radiation [4–7]. 4.0/). warp and face warp was mostly 3, and sometimes the ratio could be 2, 4, 6 etc. [31]. Com- pared with the basic fabric structure, various patterns of the Song Brocade fabrics could be prepared by adjusting the number of the weaving cycles, including the pattern of ‘key brick’, ‘swastika’, and ‘shou’ etc. From this point of view, the weaving of the Song Brocade Materials 2021, 14, 3779. https://doi.org/10.3390/ma14143779fabric by using the metal-incorporated yarns was the prospectivehttps://www.mdpi.com/journal/materials alternative for the EMI fabrics. In this work, two Song Brocade fabrics were successfully prepared. One was the Song fabrics woven by using the polyester (PET) yarns and the silk yarns, and the other one was woven by using the silver-plated polyamide (Ag-PA) yarns and the silk yarns. Two fabrics were fabricated with the same weaving structure where the ‘swastika’ (卐) ap- peared as the surficial pattern. The structure similarity of the surficial patterns of both samples were investigated via Python software [32]. The EMI property and the ultraviolet (UV) shielding of both samples were evaluated. The surface resistance of both samples was also measured. Besides, the air permeability and the textile moisture evaporation rate of samples were measured. Materials 2021, 14, 3779 2 of 16 To protect electrical equipment and human body from these damages, the fabrics with enhanced electromagnetic interference (EMI) have provided a solution. These fabrics were usually realized by incorporating the metal materials into the fabrics [8,9]. Shielding of EM waves was here achieved by the absorption and reflection of EM radiation in the metal-incorporated fabrics [10,11]. Various methods have been used for the preparation of metal-incorporated fabrics to enhance the EM shielding effectiveness (SE), including the coating method (dip coating, the sputtering coating, the electroless plating ... ) and the weaving technology by using conductive yarns [12–16]. Both the dip coating and the sputtering coating were convenient to prepare the EMI fabrics. The electroless plating technology was realized based on the autocatalytic deposition and simultaneous reduction where the metal ions in the bath were reduced with the catalyst and was suitable for the preparation of the ultralight EMI fabric [17–19]. However, the coating technology altered surface chemistry
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