EIS 362
AB018211
Birds Rock Colliery Pty. Ltd., appendix E : environmental assessment of proposed rail spur from Newnes Junction to
colliery site AB018211 I PjOCi F HSW APPENDIX E I I I BIRDS ROCK COLLIERY PTY LTD
I
ENVIRONMENTAL ASSESSMENT OF I PROPOSED RAIL SPUR FROM NEWNES JUNCTION TO COLLIERY SITE ii 1 I JULY 1981
I I I I I I BIRDS ROCK COLLIERY PTY LTD
ENVIRONMENTAL ASSESSMENT OF PROPOSED RAIL SPUR FROM NEWNES JUNCTION TO COLLIERY SITE
JULY 1981
SINCLAJR KNIGHT & PARTNERS PlY. LTD. CONSULTiNG ENGINEERS I Chandos Street St. Leonards, New South Wales 2065 Australia Telex: AA26462 Phone: (02) 439 2866
6080 TAbLE OF CONTENTS
Page No.
SUMMARY 1
INTRO[)UCTION 3
PROJECT DESCRIPTION 5
3.1 LOCATION 5
3.2 ROUTE DESCRIPTION 5
3.3 DESIGN PARAMETERS 7
3.4 ARRANGEMENTS AT NEWNES JUNCTION 8
3.5 ROAD CROSSINGS 9
3.5.1 Clarence Colliery Overbridge 9 3.5.2 Service Road Overbridge 9
3.6 TRACKWORK 10
3.7 ELECTRIFICATION 10
3.8 SIGNALLING AND COMMUNICATIONS 11
3.9 TRAIN LOADING FACILITIES 11
3.10 RAIL LINE SERVICE ROAD 12
3.11 RAIL LINE CONSTRUCTION 12
3.11.1 Construction Schedule 12 3.11.2 Plant and Equipment 12 3.11.3 Clearing 13 3.11.4 Earthworks 13 3.11.5 Drainage Control 14 3.11.6 Rehabilitation 15
3.12 TRAIN OPERATIONS 16 I I I
I ALTERNATIVES CONSIDERED & POSSIBLE FUTURE DEVELOPMENTS 17
I 4.1 ALTERNATIVE PROPOSALS 17 4.2 CONVEYOR SYSTEM 17
I 4.3 ALTERNATIVE RAIL ROUTE 19 I 4.4 FUTURE DEVELOPMENTS 20
I EXISTING ENVIRONMENT 21 5.1 REGIONAL CHARACTERISTICS 21
I 5.2 CLIMATE 21 I 5.3 TERRAIN 23 5.3.1 Topography 23 5.3.2 Geology 24 I 5.3.3 Soil Types & Erodability 24 5.4 HYDROLOGY 25
I 5.4.1 Surface Water 25 5.4.2 Groundwater 25 I 5.4.3 Water Quality 25 5.5 BIOLOGY 28 I 5.5.1 Vegetation 28 5.5.2 Fauna 29 I 5.6 ACOUSTICS 30 5.7 HISTORY 31 I 5.7 1 Aboriginal Artefacts 31 5.7.2 European History 32 I 5.8 LAND FABRIC 33 5.8.1 land Ownership & Tenure 33 I 5.8.2 Land Use 34 I I I 6. ENVIRONMENTAL SAFEGUARDS 36
6.1 CONSTRUCTION ACTIVITIES 36
6.1.1 Clearing 36 6.1.2 Drainage and Erosion Control 37 6.1.3 Noise and Vibration Control 37 6.1.4 Rehabilitation 38 6.1.5 Visual Aesthetics 38 6.1.6 Protection of Aboriginal Sites 39
6.2 DESIGN AND OPERATIONAL SAFEGUARDS 40
6.2.1 Drainage 40 6.2.2 Dust Control 40 6.2.3 Rail Maintenance 41 6.2.4 Public Safety 41 6.2.5 Bush Fire Protection 41
7. IMPACT EVALUATION 42
7.1 VISUAL ASPECTS 42
7.2 SOIL EROSION & WATER QUALITY 43
7.3 FLORA & FAUNA 43
7.4 AIR QUALITY 44
7.5 AREAS OF HISTORICAL INTEREST 44
7.6 INCREASED RAIL TRAFFIC 414.
7.7 NOISE & BLASTING IMPACTS 45
7.7.1 Assessment Criteria 45 7.7.2 Construction Phase 46 7.7.3 Rail Operation 47 I I I I 7.8 LAND USES 47 I 7.9 SOCIO-ECONOMIC IMPACTS 48 7.10 TRANSPORTATION OF MATERIALS 48 I 7.11 COAL STERILISATION 48 I 8. REFERENCES 49 I TABLES I 3.1 CONSTRUCTION SCHEDULE I 3.2 COST COMPARISON - RAILWAY/CONVEYOR 4.1 CLIMATIC DATA - NEWNES AFFORESTATION CAMP AND MT. VICTORIA I 4.2 WATER QUALITY DATA I 7.1 BACKGROUND NOISE LEVELS - CATEGORY Ri AREA I I I I I I I I I I 1 I I LIST OF EXHIBITS I PROPOSED RAIL LINK I I 2. ALTERNATIVE RAIL AND CONVEYOR SCHEMES I 3. RAILWAY TYPICAL CROSS-SECTIONS I 4. FOREST STRUCTURE I 5. NOISE CONTOURS AND VIEWPOINTS I SELECTED VIEW SECTIONS I I I I I I I I I I I I I I APPENDICES 1 APPENDIX 1 ACOUSTIC REPORT I I APPENDIX 2 FLORA SURVEY I APPENDIX 3 ARCHAEOLOGICAL REPORT I I I I I I I 1 I I I I I 1. SUMMARY
This report has been prepared to assess the environmental impacts that might arise as a result of the construction and operation of a single track, standard gauge, electrified coal haulage rail line from the site of the proposed birds Rock Colliery to Newnes Junction on the State Rail Authority's Main Western Rail Line.
The proposed rail line would traverse the eastern side of the Newnes Plateau and its completion is scheduled to coincide with the commence- ment of coal production at the Colliery early in 1984. The proposed route would take the line partly through country that has been used for rail purposes in the past and partly through terrain which has not had a history of significant construction activity although much of it has been and continues to be used for forestry purposes, in particular, the cutting of regrowth timber for mine pit props and the clearing of land for pine plantation establishment. The Newnes Plateau area, apart from being a multiple use recreation area, also currently sup- ports developments including quarrying, forestry and coal mining.
Immediately east and north east of the Plateau are two of the State's larger National Parks, namely the Blue Mountains National Park and the Wollemi National Park. A full description of the Newnes Plateau is contained in Chapter 5, Existing Environment.
The development of the rail line would have adverse effects on the acoustic environment of the Plateau and some adjacent areas, on some of the swamp areas along the route and on visual quality at the northern- most end of the line (although this latter impact would be only short term). The proposal would also increase soil erosion hazards along some sections of its route. The majority of these impacts are short term and, as described in this document, can be kept to acceptable levels. Long term impacts include increased noise levels at Newnes Junction which will be generated by train movements from the Colliery to the Main Western Rail Line, and increased rail traffic movements amounting to an average of 3.5 trains (7 movements) per day. The significance of increased rail traffic movements on the Main Western Line is that the level crossing on the Great Western Highway at Katoom- ba will have to be closed for an additional 35 minutes per day.
1 The significance of the direct environmental impacts of the project on the Newnes Plateau area is assessed within the context of existing levels of activity on the Plateau, and in the light of the environmen- I tal safeguards which will be adopted during both construction and operation of the Line, which are detailed in Chapter 6, 'Envirorimen- tal Safeguards'. Within that context, and bearing in mind the limited I alternatives available as discussed in Chapter 4, 'Alternatives', it is considered that the proposal offers an economically efficient and eri- vironmentally acceptable way of transporting coal from Birds Rock to I export ports in Sydney and Wollongong. I I I I I H I I LI I I 1 I I 2 1 I 2. TNT RO DUCT ION 11 I Birds Rock Colliery Pty. Ltd. has proposed the development of an underground coal mine at Birds Rock, approximately 13 kilometres north I of Lithgow.
A full description of the Colliery Proposal is contained in the Birds Rock Colliery Environmental Impact Study (Ref. 1.). I The mine has been designed to produce, at full capacity, 3 million tonries per annum of steaming coal for export. Projected mine life is I approximately 30 years and production is scheduled to commence in 1984. I To transport coal from the mine to the export ports of Balmain and Port Kembla it is proposed to build an electrified rail line from the I colliery site to Newnes Junction, approximately 11 kilometres to the south, where it will link up with the State Rail Authority's Main I Western Rail Line.
Current planning schedules provide for rail construction works to start in June 1982 and to end in October, 1983. I This document describes the project and assesses its likely impacts on the physical, biological and aesthetic environment of Newnes Plateau - and surrounding areas.
I Chapter 3 describes the proposed rail route, the rail line design, and the timing and nature of activities involved in its construction. it also includes a description of rehabilitation procedures proposed to be I implemented on all disturbed areas and embankment batters. Chapter 4 discusses the alternative schemes for hauling coal from the mine site to the State Rail Authority's Main Western Line that were consi- I dered during the design phase, and outlines possible future mining developments on the Plateau and the role that the proposed rail line may play in these developiuerits. I
3 I I I Chapter 5 describes in detail the Newnes Plateau environment, current I land uses, and areas of historical and archaeological interest.
I Chapter 6 describes the environmental safeguards that will be impleme- nted during the construction phase, with particular attention being paid to erosion control, water management, protection of aboriginal I sites and rehabilitation.
I The final chapter, Chapter 7, discusses the likely environmental impacts of the project. I I I I I I I I I I I I I I 4 I I 3. PROJECT DESCRIPTION I I I 3.1 LOCATION
The proposed rail line will divert from the State Rail Authority's Main I Western Line at Newnes Junction and then strike northwards across Newnes Plateau for approximately 11 kilometres, terminating in a balloon loop at the site of the proposed Birds Rock Colliery, immedia- [I tely north of the Forestry Commission's Nine Mile Pine Plantation.
I The route of the line will be confined exclusively to the Newnes Plateau, a sandstone plateau approximately 1000 metres in altitude which terminates in rugged, steep escarpments adjacent to the Wolgan I Valley, approximately 23 kilometres north of Newnes Junction. I 3.2 ROUTE DESCRIPTION I The route of the proposed railway is illustrated on Exhibit 1, Proposed Rail Route. The detailed route description below is best read in I conjunction with that Exhibit. I Kilometre 0 to Kilometre 1 - The take off point (kilometre 0.0 refer- ence point) of the proposed rail line is at the Newnes Junction refuge loop adjacent to the existing Clarence Colliery balloon Loop. The I line parallels the balloon loop 'up' line for a distance of approxi- mately 600 metres through the existing cutting at a grade of 1 to 125. At the end of the cutting, between the old Zig Zag and Newnes Railway I formations, the gradient increases to 1 in 54 and the line passes through another cutting 125 metres long with a maximum depth of I approximately 12 metres.
Kilometre 1 to Kilometre 2 - The line then passes beneath the Clarence I Colliery access road and through the western section of Kables quarry lease. The line in this section is in cut for approximately 700 metres reaching a maximum depth below the natural ground surface of 19 I metres. This section also includes a 760 metre passing loop which can contain the largest unit train with adequate signal site clearance. I I 5
I Kilometre 2 to Kilometre 3 - The line turns north on a minimum radius 400 metre curve running across a 250 metre long embankment, approxi- [1 mately 15 metres in height. It then passes into a cutting of 12 metres maximum depth and 14.00 metres length. This cutting takes the line through a low ridge and onto the southern side of the main ridge I leading to the Bald Hill Trig Station. The line reaches a crest at km. 2.4 and commences a long decline at 1 in 134 grade. I Kilometre 3 to Kilometre 4 - This section commences with a 250 metre long embankment which reaches a maximum height of approximately 20 I metres, which takes the line onto the old Newnes Railway alignment. A 400 metre radius curve takes the line around the base of Bald Hill. The line reaches a low point at km. 3.2 and then commences a 1 in 86 I climb which continues until approximately km. 5.1.
I Kilometre 14. to Kilometre 7. - This section takes the line around Bald Hill and along the Newnes Railway alignment until approximately km. 5.1. Up to this point the line will mainly be in low (approximately 5 I metres) cuttings, the only exception being a 200 metre long, 12 metre maximum height embankment which takes the line across a gulley immedia- tely north of Bald Hill. After the high point at km. 5.1. is reached I the line commences a 1 in 100 decline. Numerous creeks drain north- west from this section but the line clears these in a series of cuts and fills well up slope. The major fills in this section occur at km. 5.4 (450 metres long, maximum height 10 metres) and km. 6.5 (250 metres I long, maximum height 17 metres). I Kilometre 7 to Kilometre 9 - The line enters the Paddys Creek catchment at approximately km. 7.0. The southern approach to Paddys Creek will be through a cutting approximately 420 metres long and 10 metres I maximum depth. The creek and swamp crossing occurs at approximately km. 7.4 on an embankment approximately 125 metres long and 5 metres high. The line exits Paddys Creek through a low (5 metres), short LI (175 metres) cutting turning northeast to run along the northern side of the Paddys Creek catchment. Two minor tributaries of Paddys Creek are crossed on embankments at km. 7.7 and km. 7.9. The line then I enters a long cutting as it climbs towards a saddle at the eastern end of the ridge line. At approximately km. 9, the line crosses into the I catchment of Nine Mile Creek.
Kilometre 9 to Kilometre 11 - The line maintains grade into the next I catchment by passing through a deep cutting (approximately 17 metres maximum depth), then crossing the creek on a long, inclined embankment. This embankment will be approximately 400 metres long with a maximum I height of 10 metres. The line mainly passes through land cleared for pine plantation establishment in this catchment although the southern I approach to the creek will be through heavily timbered land immedately I I east of the plantation area. The line leaves the creek through a cutting which takes it into the catchment of another tributary of Nine I Mile Creek. The terrain here is much flatter and will be traversed by the longest embankment on the line (approximately 675 metres). For the bulk of its length it will be quite low (less than 4 metres) but at I the creek crossing its height will increase to approximately 10 metres. The line then enters a cutting through Waratah Ridge where the entry /exit section of the balloon loop is located. A rail overbridge is provided at km. 10.8 to take the mine services road over both entry and I exit tracks. I Balloon Loop - The southern end of the balloon loop will be in cut. Thecutting will continue for approximately 500 metres along the eastern or entry side of the loop. The 200 metre radius balloon loop curve will be carried on an embankment (maximum height 8 metres) which will taper off as the loading point at the western end of the curve is approached. The loading point has been located so as to be at natural I ground level. In accordance with State Rail Authority requirements the approach to and exit from the loading point is at an adverse I gradient of one in 300.
3.3 DESIGN PARAMETERS
I The track design is based on the State Rail Authority's requirements for heavy haul railways in N.S.W. The more important of these I criteria are set out below:
Gauge of tangent 1435mm (straight) track
. Track Classification 1X heavy duty mainline 25 tonne I nominal maximum axle load
Rail Section 53 kglm welded
Sleepers Timber for 1X
. Ballast Grade 1, nominal depth of 300mm I under sleepers, 400mm shoulder distance
I Minimum Curve Radius 400m absolute (without speed restriction) 800m where possible I Maximum Grade Against 1 in 80 (1.25%) (Grade to be Load compensated on curves) I 1 7 I . Maximum Grade Against 1 in 50 (2.00%) (Grade to be I Empty Train compensated on curves) . Formation Width 8.5m
I Right of Way 40m . Electrification Clearances are to be provided for electrification 1 at 1500 volts DC, overhead wiring
I Bridge Design M270, (approximately equivalent to Coopers E60) I Cross Drainage 50 year recurrence level
I The criteria which had the greatest bearing on route selection were the minimum curve radius of 400 metres absolute and the maximum permissible grade against the load of 1 in 80 (1.25%). Gradients on curves must I be reduced to take account of increased resistance of the trains. I Trains using the line would consist of 41 No. 58 tonne payload CTS bottom-dump waggons with three locomotives and a brake van. Net payload in this case would be 2378 tonnes with a train length of approximately 690 metres. I Alternatively, trains could consist of 31 No. 77 tonne payload CHS bottom-dump waggons with a net payload of 3287 tonnes and overall train I length of approximately 580 metres.
3.4 ARRANGEMENTS AT NEWNES JUNCTION
I There is an up-refuge loop on the northern side of the Main Western Rail Line extending from one side of the Newnes Junction Station to the I other. The Birds Rock rail spur takes off this loop at a point to the west of the station. I Both Birds Rock and Clarence Colliery trains will enter the Main Western Line via the refuge loop although Clarence Colliery trains will I join the refuge loop approximately 500 metres east of Birds Rock trains. The entry/exit lines to the Clarence Colliery balloon loop I 8 I I pass through a substantial cutting. There is already adequate space in this cutting to allow the installation of a third line for the Birds Rock Railway. At present this space is required for inspection of I loaded trains from Clarence before they join the main Western Line and adequate lighting to permit this has been installed. It is anticipated that the State Rail Authority will shift its train inspection facili- ties to Mt. Victoria by mid 1981 so that the extra space in the balloon I loop cutting will be available for the Birds Rock Railway. The wooden poles carrying the electrification system for the Clarence railway are also Located in this vacant space. These will be removed and replaced 1 by double track overhead line supports as part of the Birds Rock Railway construction programme. I The signalling equipment and additional trackwork necessary to cater for the Birds Rock Railway has already been installed on the refuge I loop as part of the Clarence Colliery Rail development. I 3.5 ROAD CROSSINGS I I 3.5.1 Clarence Colliery Road Overbridge
The proposed railway will pass under the Clarence Colliery access road I at kilometre 1.1. A prestressed concrete I beam girder road bridge will be provided to carry the access road over the railway. The bridge will be approximately 20 metres long and 11 metres wide. The I two lane access road is 7.4 metres wide with 1.8 metre shoulders.
I 3.5.2 Service Road Overbridge I The entry/exit tracks for the balloon loop at Birds Rock will pass under both the Prison Farm and Glow Worm Tunnel roads at approximately kilometre 11.0 and 11.1 respectively. To avoid the need to construct I two bridges it is proposed to provide access to the northern sections of the Prison Farm Road and the Glow Worm Tunnel Road from the Birds Rock Mine Services Road. Consequently, only one overbridge will be I required at approximately kilometre 10.8., as shown on Exhibit 1, Proposed Rail Line. The bridge will be of similar design to the I Clarence Colliery Access Road overbridge. 1
9 I 3.6 TRACKWORK I The current design allows for the installation of 53kg/metre rail laid on hardwood timber sleepers. However, the State Rail Authority may I require the installation of the new standard 60kg/m rail.
The rail comes in 13.5 metre lengths which will be flash butt welded into 110 metre strings at the Authority's facilities at Chullora in Sydney. The strings will be thermit welded into 440 metre lengths on I site. The rail will be attached to the sleeper plates by resilient metal spikes. I Three hundred millimetres of crushed rock ballast will be laid beneath the sleepers and this in turn will be laid on a fine crushed sandstone I capping. Overall, it is estimated that 24000 cubic metres of ballast will be required all of which will be brought in from an existing quarry near Lithgow by truck. This will require approximately 5 I trucks per day over the full earthworks.
3.7 ELECTRIFICATION I The line will be electrified so as to be compatible with the existing 1500 volt DC system on the Main Western Line. The overhead line will I be a simple catenary system suspended from steel masts. Steel masts will be used in preference to single wood pole masts to provide secu- rity in the event of bushfires.
The first section of the line will be fed from the SRA's Newnes Junc- I tion substation via a separate DC feeder so that the Birds Rock line and the Clarence balloon loop line are not interconnected. I An additional substation will be required at approximately kilometre 9., on the ridge between the Paddys Creek catchment and the Nine Mile I Plantation. The substation will contain an outdoor 66KV switchgear compound, two 4 MW transformer/rectifier units, circuit breakers, isolators and protection equipment, batteries, auxiliaries and super-. I visory equipment. A small single storey brick structure will be provided to contain all indoor equipment. I 1-1 10 1 I The substation will be supplied by a 66 Ky, 50 Hertz transmission line mounted on poles running alongside the track and separate from the overhead wire masts. A 66 KV back up supply from the Birds Rock H Colliery will also be provided. This will be routed alongside the rail line in the same manner as the main supply. I 3.8 SIGNALLING AND COMMUNICATIONS I
The signalling system has been designed in accordance with State I Rail Authority requirements and includes 11 signals. There will be 2 signals at Newnes Junction, one on each side of the junction with the refuge loop. Five signals are required at the passing loop and 3 at I the balloon loop.
I All operational power and control cabling alonq the line will be ducted. Telephones will be provided at each signal/lead point with I separate channels for both operating and maintenance personnel.
I 3.9 TRAIN LOADING FACILITIES
I The train loading point will be located on the western side of the balloon loop at the end of the 200 metre radius curve at the head of the loop. 'I ]
A 2000 tonne overhead rail loading bin will be constructed at the I loading point. The load out facility will be fitted with automatic weighing and sampling facilities, a telescopic loading chute, wash down facilities, a concrete apron and sump. Feed to the load out bin will I be via a 1500 mm wide conveyor with a capacity of 2000 tonnes per hour. I The loop is of sufficient length to accommodate two train lengths before the loading point and one train length after it. In accordance I with S.R.A. requirements, trains will load on an upgrade of 1 in 300 for a train length on each side of the loading point. I I I 11 1 1 1 I 3.10 RAIL LINE SERVICE ROAD
The preliminary rail line design (Ref. 2) provides for the construction 1 of a rough graded vehicular road following the line to provide access for track maintenance and associated activities. This service road is I discussed further in Chapter 6, Environmental Safeguards. I 3.11 RAIL LINE CONSTRUCTION
I 3.11.1 Construction Schedule
I Current planning allows for the rail line to be operational for coal haulage early in 1984. To meet this deadline, the schedule set out in Table 3.1., Construction Schedule, would have to be adopted. The I schedule shows that construction activities on the site would be under way for approximately 17 months. I Table 3.1. Construction Schedule
Activity Time Frame I (Project months)
I Survey and Ceotechnical Detail 1 - 2
Design and Documentation 5 - 8
I Civil Construction 15 - 32 I Electrical Works 26 - 32 Signalling Works 15 - 32 I Commissioning 33 I I 3.11.2 Plant and Equipment
I The number of items of construction plant will depend on the adopted construction timetable. However, the basic fleet would comprise of I the following: I 12 I I
. 2 large ripping bulldozers (of size similar to a Caterpillar I D9) I . 2 scrapers . 2 rollers I One qrader . One front-end loader
I 4 trucks I The plant numbers may be more depending on whether it is decided to work a number of faces simultaneously. For instance, if construction is to occur on two faces, 2 fleets would be needed and plant numbers I would be doubled. Whichever approach is adopted, no new access roads to the alignment are proposed. Access to working areas will be by way of previously existing roads or by way of previously constructed I sections of the formation. I 3.11.3 Clearing I Although an easement approximately 40 metres wide will be fenced, clearing of vegetation and topsoil stripping will only be carried out I to a width necessary to permit rail construction. Bearing in mind the potential value of much of the timber in the area (mainly for pit props) guidance from the Forestry Commission will be sought with a view I to salvaging all potentially marketable timber. All non-marketable timber will be disposed of on-site either by burning or burying in accordance with Forestry Commission recommendations.
Topsoil will be pushed aside and stored for subsequent use in the I revegetation programme. To minimise the residence time of topsoil in stockpiles, thereby maintaining soil biological activity at as high a level as possible, clearing and stripping will be confined, as far as I is practicable, to the areas immediately preceding earthnioving activi- ties. Soil stockpiles will be located so as to be as close as possi- ble to sites of greater topsoil demand (principally large fill batters).
I 3.11.4 Earthworks
Preliminary design indicates that total earthworks will amount to approximately 700,000 cubic metres with an approximate balance between 1 13 cuts and fills. Nearly half of the earthworks will be required in the first section of the line between kilometre 0 and kilometre 3 where I earthworks will total approximately 287,000 cubic metres.
Although a detailed geological investigation of the route has not been I carried out, visual inspection reveals that sandstone exists over the full length of the route. It is anticipated that 80% of the excava- tion will be through weathered and rippable sandstone while the re- I mainder will require blasting. Notwithstanding this, inspection of comparable cuts on both the Clarence Colliery rail line and along the Zig Zag Railway formation suggests that the material is relatively I stable when exposed. It is expected that cutting slopes of 1 (verti- cal) in 1/4 (horizontal) will be satisfactory but this may be subject to alteration based on geotechnical advice. Catch drains will be installed up-slope of the cuttings to divert surface runoff. The base I of the cuttings will be approximately 9.4 metres wide and table drains will be provided on each side of the railway formation. A typical I cut section is illustrated on Exhibit 3, Railway Typical Cross-Sections.
Embankments will be constructed of crushed and rolled sandstone. Batter slopes will be adopted to suit local conditions. The Soil Conservation Service has recommended a slope of 1 in 3 to provide protection against soil erosion (Ref. 3). This recommendation I will be adopted generally. However, there will be occasions where local topography or the desire to minimise disturbance may require the use of steeper slopes. In such cases slopes as steep as 1 in 1.5 will I be used. The advice of the Service regarding erosion control proce- dures will be sought and adopted. I 3.11.5 Drainage Control
' The greatest threat to water quality arising from the project will occur during the construction phase when substantial areas of disturbed soil will be exposed and soil erosion will occur. I The major risk will occur in the catchments of Paddys Creek and Nine Mile Creek. In order to control the effect of erosion on downstream I waters installed and runoff from construction areas will be directed to these dams by a network of catch drains. The location of the dams can I only be determined after detailed railway design is completed.
The dams will be designed to provide sufficient residence time to I settle out suspended solids from the runoff water. They will also be I 14 i I regularly dosed with alum to flocculate colloidal material so that impacts on stream turbidities are also controlled. At the completion of construction these dams will be removed to eliminate the risk of subsequent failure and pollution of the streams.
Runoff will be piped through the embankments and through energy dissi- pating structures where necessary to control erosion. Culverts will I be installed at, creek and swamp crossings to maintain natural drain- age. All cross drainage will be adequate to deal with 50 year recur- I rence interval floods.
All catch drains will be jute meshed and planted to control erosion.
I 3.11.6 Rehabilitation I A rehabilitation plan will be implemented to control the visual impact of the project and to protect regional water quality by controlling I erosion from cleared areas, embankments and cuttings.
1 The extent of rehabilitation works required will be controlled in the first place by limiting the amount of clearing to a minimum consistent with construction requirements. All topsoil on cleared areas will be I stripped and stockpiled for later use as set out in section 3.11.3, Clearing. The stockpiles will actually be long wiridrows so problems with compaction of the lower levels of the stockpiles are not antici- I pated.
The topsoil will be spread to a depth of approximately 50mm over all embankments and other disturbed areas as soon as construction activi- ties are completed or as seasonal conditions allow. The harsh winter conditions in this area suggest that topsoiling and seeding of embank- ments may be better left until the late winter/early spring and summer I periods when plant growth conditions are optimal.
After the topsoil is spread, the sites will be fertilised and sown. Species selection and fertiliser rates will be in accordance with Soil recommendations based on the Service's previous experience in the area. It is proposed that a seed mix containing ConservationServiceboth exotic pasture grasses (to provide short term ground cover) and native understorey species (to provide deeper rooted, long term and low maintenance cover) would be used.
1 15 I I I 3.12 TRAIN MOVEMENTS
Current planning provides for mine production to commence early in 1984 1 at an initial rate of 2 million tonnes per annum (MTPA) rising to 3 MTPA over the subsequent few years. The full production rate is I equivalent to 13600 tonnes per day.
The actual movement of trains on a day to day basis will be determined I by the arrival of ships and the ability of the SRA to provide ser- vice. However, based on 360 haulage days per year there would be an average of 3.5 trains per day with the peak haul rate expected to be 6 I trains per day. 1 I I I I I I I I I I I I 16 I 4. ALTERNATIVES CONSIDERED AND POSSIBLE FUTURE DEVELOPMENTS I
4.1 ALTERNATIVE PROPOSALS I A number of alternative proposals for transporting product coal from the Birds Rock Colliery to the Main Western Line at Newnes Junction were examined prior to deciding on the recommended scheme. The I principal alternatives are discussed below and reasons for the selec- tion of the preferred alternative are given. Obviously a prime factor in making the final decision was economic, however technical and I environmental considerations also entered into the decision.
I Two alternatives to the preferred option were considered in detail. These were a conveyor system with stockpiling and rail loading facili- ties on the Clarence Colliery site, and a railway following an alter- I native route generally along the alignment of the old Newnes Railway. The routes of both schemes are shown on Exhibit 2, Alternative Rail and Conveyor Schemes. I
4.2 CONVEYOR SYSTEM
Preliminary design studies indicated that a conveyor system suitable to handle the projected production rate of 3 million tonnes per annum would need to have a capacity of 540 tonnes of coal per hour which I would be achievable with a 900mm wide belt with 300 trough and an operating speed of 2.3 metres per second. The conveyor would have to operate 20 hours per day, 285 days per year. To maintain acceptable I belt tension a maximum module length or flight of about 2 kilometres would be required. Maximum grade allowable was 16°. I The route selected would require 8 flights. The conveyor leaves the main coal stockpiles at the Birds Rock Colliery, passes under the I main service road in a reinforced concrete culvert to a transfer tower immediately south of the Glow Worm Tunnel Road. The conveyor then heads south-west to a transfer tower near the forestry huts at Bungle- boon. The line turns south-east following the main ridge line I keeping east of the Old Bells Line of Road to a transfer tower on the southern boundary of the Paddys Creek catchment. The fourth night again parallels the Old Bells Line of road heading in an easterly I direction towards the next transfer tower. The fifth flight heads in I 17
i I
a south-easterly direction to a transfer tower approximately 500 metres north of the Bald Hill Trig. The sixth flight crosses the ridge to I the west of the Trig to a transfer tower on the ridge line north west of Kables Quarry. A short flight then takes the conveyor into the valley between Bald Hill and the knob to the south of it ending in a I transfer tower on the latter knob. The conveyor loses 90 metres in height in this flight. The final flight takes the conveyor east of the Kables Quarry and under the Clarence Colliery access road to I terminate in a surge bin at the Clarence Colliery stockpile. P An access road approximately 4 metres wide would be constructed along- side the conveyor to allow maintenance works to be carried out. An 11KV power line would run adjacent to the conveyor for its entire I length and a total of 8 11KV/415V substations would be installed adjacent to the conveyor drives. The substations would be standard I pole mounted structures.
Associated with the conveyor would be a coal stockpile, reclaim and I train loading facilities adjacent to the Clarence Colliery in addition to the stockpiles at the Birds Rock end. Space for a 150,000 tonne stockpile is available to the south of the existing Clarence run-of- I mine coal stockpile. I The conveyor alternative is preferable in terms of direct physical interference with the environment. Earthworks are considerably less and the potential for impacts on swamp flora and fauna, water quality, I and erosion are diminished. However, a substantial easement width would have to be cleared for construction of the conveyor, power lines and service road and this easement would have to be kept cleared for I bushfire protection purposes. For alignment reasons, the conveyor would need to follow more closely the Old Bells Line of Road resulting in a more significant visual impact. In addition, part or all of flight 6 and transfer station 6 would be visible from viewpoints east I and north-east of the Plateau due to the lack of high screening vegeta- tion on the top and western side of Bald Hill. The conveyor would be partly enclosed to provide wind protection. However, some spillage is I inevitable and this would have to be combatted by suitable drainage catch dams. I On balance, it is not considered that a conveyor is environmentally any more acceptable than the coal rail line. The low frequency of train I movements results in an acceptably low level of active intrusion on the environment.A conveyor, on the other hand, will provide active visual I intrusion even when coal is not being moved. I I 18 I Significant cost disadvantages are also inherent in the conveyor alternative. The nature of this cost disadvantage is shown in Table 4.1 Cost Comparison of Railway/Conveyor Options. Although the I figures are only approximate it shows that the conveyor alternative would be approximately 50% more expensive over the project life. I Table 4.1 Cost Comparison of Railway/Conveyor Options I Alternative Capital Operating & Maint. Costs TOT P Costs Cost per Cumulative tonne Discounted Costs
Electrified Railway I along preferred route 13.6 0.65 55.3 68.8 I Conveyor 20.1 0.95 80.1 100.2 I (All costs in $ million at 1980 rates)
I 4.3 ALTERMATIVE RAIL ROUTE
Consideration was given to a route which followed the alignment of the Old Newnes Shale Railway, the route of which is also shown on I Exhibit 2 and which essentially follows the Old Bells Line of Road.
The principal shortcoming of this route is that it would require U substantial cuts (up to a maximum of 24 metres), at least 7 curves of 300 metres radius (which would be tighter than the SRA preferred minimum radius of 400 metres), and would require an adverse grade of 1 [1 in 74 from the Birds Rock balloon loop to the high point on Waratah Ridge (as against a maximum allowable adverse grade of 1 in 80 on straight track). These substantial technical difficulties reflect the fact that the design standards of shale railways built in the early LI 20th century are completely unacceptable in terms of modern railway I design and practice.
The increased length of this alternative would render it approximately I $1.1 million more expensive than the preferred alternative. The current SRA rail freight charges are based on the distance from the poinL of loading to the point or discharge, the rate being constant for distance increments of several kilometres. As it happens, the distan- I ce from the load point at Birds Rock to either Balmain or Port Kimbla is at the bottom end of a distance increment and, on the face of it, I 19 I I the extra distance involved in the alternative rail route would not attract increased freight charges. However, there can be no guarantee that the current charging policy will be constant throughout the life I of the mine or that future railway works on the Main Western Line or elsewhere will not alter the haulage distance. Therefore it is considered prudent to calculate freight rates on a cost per kilometre basis and to include this cost in the assessment of alternatives. In I this case, the current incremented cost per kilometre is approximately 3 cents per kilometre so that the additional annual freight charge due to the extra 1 kilometre involved in using the rail alternative would I be approximately $90,000 for 3 million tonnes of product coal. I Substantial visual impact would be produced from the adjacent Old Bells Line of Road and the Blue Mountains National Park to the east. Although by placing the route close to the ridge line conflict with I high level swamps is diminished, it is considered that on balance the proposed option is more suitable overall. I I 4.4 FUTURE DEVELOPMENTS
No further development of the proposed railway in association with the I Birds Rock Colliery operation is planned. However, it is noted that the rail line passes through land subject to a coal Authorisation to Prospect No. 48 held by Austen & Butta Ltd. The intention of the I Authorisation holders is to mine coal in the area by underground methods and consideration is being given to a rail spur from the proposed Birds Rock Line.
The northern end and western boundaries of the proposed Birds Rock I Mining Purposes Lease Area (MPLA) adjoin the remaining parts of Authori- sation 104 which will be retained by the Electricity Commission for future electricity generation. Should any development be proposed in I these areas it would once again be logical to assume that use would be made of the proposed Birds Rock Railway. I Further north of Authorisation 104 lies an area for which Coalex Pty. Ltd., the operator of the Clarence Colliery, has submitted a lease I application under the Mining Act, 1906. The area is referred to as 'Possible Wolgan' in the Birds Rock Colliery E.I.S. (Ref. 1). No application for an Authority to Prospect has been made under the Mining U Act 1973. The recently proclaimed Wollemi National Park runs through the area and it is understood there is no application planned. Nevertheless, if any such devclopmcnt were to occur, rail access to the I site would logically be gained via the proposed Birds Rock rail line. I 20 I I 5. EXISTING ENVIRONMENT
I
5.1 REGIONAL CHARACTERISTICS
The proposed Birds Rock Railway will traverse the southern section of I Newnes Plateau from Newnes Junction to the proposed Birds Rock colliery site. The Plateau lies about 5 kilometres east of Lithgow and main- I tains an altitude generally greater than 1000 metres.
The Plateau is a significant watershed with its eastern slopes draining into tributaries of the Colo River and then to the sea. Drainage west from the Plateau runs into the Cox's River which flows south to the Warragamba Dam before flowing north in the Nepean River and on to the I sea. Immediately east of the Plateau lies the Blue Mountains National Park, the boundary of which is only 2 kilometres from the southern section of the proposed rail line. The Wolbemi National Park lies I approximately 10 kilometres north-east of the proposed Birds Rock Colliery site. I The southern end of the Plateau is traversed by the State Rail Autho- rity's Main Western rail line, the main rail artery of the western districts of NSW, and by Bell's Line of Road which is the principal alternative to the Great Western Highway for road access to the western slopes and plains.
The Newnes Plateau has a history of railway development. It is presently subject to a wide range of expboitive and recreational land uses including coal mining, quarrying, pine plantation development, timber cutting, bushwalking and historical sightseeing.
5.2 CLIMATE
I The only weather station on the Plateau is at the Newnes Afforestation Camp, approximately 4 kilometres north-east of the Birds Rock Colliery site, although its records are only relatively short term. A weather I station is also maintained by the Bureau of Meteorology at Mt. Victoria which is of comparable altitude and aspect to Newnes Plateau and for I which longer term records are available. 1 21 ------
TABLE 5.1 CLIMATIC DATA - NEWNES AFFORESTATION CAMP & MT. VICTORIA
Climate Data 3 F M A M 3 3 A S 0 N D Year
Mt. Victoria Mean Monthly Temperature (°C) 20.1 20.3 18.6 15.5 11.1 8.6 8.0 8.9 12.1 14.8 17.3 18.9 14.5 Mean Daily Max. (°C) 22.0 21.7 19.7 16.7 12.1 9.7 8.9 10.1 13.3 16.3 18.8 21.0 15.9 Mean Daily Mm. (°C) 12.0 12.4 11.0 8.4 5.0 3.4 1.9 2.8 4.5 7.2 8.8 10.8 7.4 Rainfall (mm) 114 118 99 83 74 91 73 63 61 75 81 95 1027 No. of Rain Days 12 12 12 1 10 11 10 10 9 11 11 11 130 Mean Relative Humidity (%) 60 60 62 61 67 71 63 63 55 56 50 50 60
Newnes Afforestation Camp: Mean Monthly Temperature (°C) 21.5 19.5 19.1 16.1 11.6 8.87 8.6 9.5 12.7 15.4 17.0 20.7 15.0 Mean Daily Max. (°C) 23.3 22.7 20.9 18.0 13.5 10.6 10.0 11.1 13.8 18.0 19.7 22.5 17.0 Mean Daily Min. (°C) 10.4 11.2 9.8 5.7 3.1 0.1 -1.1 0.5 2.0 7.6 8.7 11.9 5.8 Rainfall (mm) 122 120 88 74 73 93 64 81 66 91 87 93 1052 No. of Rain Days n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. Mean Relative Humidity (%) 55 76 65 66 84 71 71 67 73 56 65 53 67
22 I Table 5.1. Climatic Data, Newnes Afforestation Camp and Mt. Victoria, displays data from both stations. The data indicates that the area I has a cool temperate climate with cool to cold winters and very mild summers. The rainfall is relatively uniform with a very slight summer maximum. Both areas experience frequent frosts and Mt. Victoria I receives between 5 and 15 sriowfalls per year. Wind data is not recorded at either station, however the prevailing winter winds are north-westerlies and those in summer are predominantly easterlieswesterlies andand north-easterlies. Maximum wind speeds at Mt. Victoria in both winter and summer have been estimated at 50km/hour although gusts in excess of 100km/hour are believed to occur
The significance of the climatic data to the proposed pro,ject relates I to winter temperatures and rainfall limiting plant growth and wind conditions which will require particular attention being paid to dust control procedures at both the rail loading bin and on the trains.
Since winter conditions will be so harsh, it would be desirable to I limit topsoil spreading, seeding and fertilising to the period from mid-spring to early autumn. Growing conditions during summer are I likely to be ideal.
I 5.3 TERRAIN
5.3.1 Topography
I The topography of the site is very strongly influenced by the under- lying geology. The Triassic sandstones of the Narrabeen Group are substantially ho:rizontally bedded and valley development is a result of the erosive action of water along joints in the otherwise massive sandstone substrate. I
Newnes Plateau reaches an altitude of approximately 1100 metres Australian height Datum (AHD) at its southern end, falling gradually to I approximately 1000 metres AHD to the north before dropping away preci- pitiously into the Wolgan Valley. To the east and north east of the Plateau, the terrain becomes much more heavily dissected and plateau I development is much less extensive. I I 1 23 LI 5.3.2 Geology I The surface geology of the Newnes Plateau is comprised almost exclu- sively of sandstones of the Narrabeen Group, in particular, the Grose Sandstone Formation. The formation is very deep (up to 250 metres), I coarse grained and massive. The sandstones are sometimes inter-bedded with shale bands. These relatively impermeable bands are one of the principle causes of the perched water tables which are a feature of the I plateau area. Swamp development on these perched water tables is quite common. I The strength of the sandstone varies laterally and with depth depending mainly on the amount of iron cementing of the rock. Where there is a I limited amount of this iron material, the rock can be quite easily ripped by bulldozers. I I 5.3.3 Soil Types and Erodability
Soils derived from the sandstone parent material on the site are I generally of poor quality in terms of both structure and fertility. Although the soils of the area have not been extensively surveyed a regional assessment by the Soil Conservation Service (Ref. k) suggests I that soils derived from the Triassic Sandstones are predominantly Grey and Yellow Brown Uniform Sands and Sandy Yellow Leached Gradational Soils. Soil depth is variable but ridge soils are generally inclined to I be very shallow while in the gullies, erosion products from the ridges accumulate and soil depth can exceed 2-3 metres under certain circum- stances. As mentioned in Section 5.3.2., Geology, swamp development is common on perched water tables and along some creek lines on the I Plateau. Soils under these swamps are thought to be deep peaty sands. I
The clay content of these soils is variable down to approximately 15%. The clay is kaolinitic, often very dispersable with a low wet I strength. The implication is that where there is a substantial soil profile, there could be erosion problems unless adequate care is taken with batter design, the limitation of disturbance during construction I and the provision of drains to control surface water movement over disturbed areas. I I I 24 I I I 5.4 HYDROLOGY I 5.4.1 Surface Water
Rainfall runoff from the Newnes Plateau feeds into three catchments, I the Cox's River catchment to the west, the Wolgan River catchment to the north and the catchments of Nine Mile Creek (which is a tributary I of Bungleboori Creek) and Wollangambe Creek to the east.
I Drainage from the area to be traversed by the railroad flows almost exclusively eastwards to Nine Mile Creek and Wollangambe Creek. The only exception to this occurs at the southern end of the route where the line will briefly intrude into the catchment of Dargans Creek 1 which subsequently flows into the Coxes River. All catchments on the Plateau are relatively small due to the proximity of the watershed I boundaries.
I The swamps on the Plateau and adjacent areas probably play a part in regulating headwaters stream flow. They may also act to filter sediment from surface runoff flowing through them. Therefore, the swamps are probably of considerable hydrological importance as well as I being of notable floral and faunal value (see Section 5.5, Biology). I 5.4.2 Groundwater I Groundwater movement is principally controlled by vertical jointing and near horizontal joints and bedding planes in the sandstone. Springs I and seepages therefore tend to occur immediately above the outcrops of less permeable strata (shale lenses and beds). Groundwater also seeps along the interface between the soil or weathered parent material and I the consolidated sandstone.
I 5.4.3 Water Quality
I There is only ]Liniited water quality data available for the waters draining east from Newnes Plateau. The Department of Mineral Re- I sources has sampling points on Nine Mile Creek and Wollangambe Creek and the water monitoring programme being undertaken as a part of the Birds Rock Colliery development studies includes a sampling point on I