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50 Series Computer Systems Service Manual 070

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50 Series Computer Systems Service Manual 070 PRIME CUSTOMER SERVICE 50 SERIES COMPUTER SYSTEMS SERVICE MANUAL 070 MARCH 1985 NOTICE: THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION This document contains proprietary and confidential information of PRIME COMPUTER, INC. ("PRIME"). In consideration of the receipt of this document, the recipient agrees not to copy any of its contents, nor to disclose them to or allow them to be used by any person not currently a PRIME employee or an employee of the recipient having a need to know, without the express written consent of PRIME, and further agrees to surrender this document to PRIME when the reason for its receipt has terminated. PRIME Computer PRIME PARK NATICK, MA 01760 COPYRIGHT INFORMATION The information in this document is subject to change without notice and should not be construed as a commitment by Prime Computer Corporation. Prime Computer Corporation assumes no responsibility for any errors that may appear in this document. The software described in this document is furnished under a_ license and may be used or copied only in accordance with the terms of such od license. Copyright © 1985 by Prime Computer, Incorporated Prime Park Way Natick, Massachusetts 01760 Prime Computer, Incorporated Trademarks The following are trademarks of Prime Computer, Incorporated: PRIME PRIMOS PRIMENET 50 SERIES 150-IT 250-11 550-II 750 850 . CREDITS Technical Writer cecceccecsccccesecevcevsescseseses Dick McCretton Editor e@seaeoeeeeosevnseeveseepeeueecev eee seeaanavpeveeweeeevevevaesesee ave Lisa Craycraft Technical Illustrator .ocscccecesvovevesscscvecveess LISA Kirouac Technical Typist csccccsacvvccccssesvccssessecsess RODin Flood oo ii FOREWORD Prime Computer Corporation is committed to a policy of providing the best possible service for our products and our customers. This manual has been prepared for use by Customer Service Representatives. It is intended to be used as a training aid and as a guide for installation, preventive and corrective maintenance. The manual is organized into chapters based on tasks the Customer Service Representative performs at the customer's site. Tasks that are too difficult and time consuming to be performed on the customer's site are beyond the scope of the handbook. Through.experience and necessity Customer Service Representatives continually find methods to simplify Installation and Maintenance procedures. With the understanding that the best manuals are an organized collection of these field proven shortcuts, you are encouraged to forward all such procedures to Customer Service, Documentation. , Use of WARNING, CAUTION and NOTE is as follows: WARNING - To warn the operator of a potentially hazardous condition that may cause physical injury. CAUTION - To caution the operator of a condition that could cause damage to the equipment. Oe NOTE - To provide additionai information. iii INDEX OF SERVICE MANUALS MANUAL DEVICE(S) COVERED PART NUMBER MANO10 GE TERMINET 30 TEAMANO10 MANO 20 KENNEDY MAGNETIC TAPE TEAMANO 20 MANO 30 P.E. FOX AND OWL TEAMANO30 MANO40 CDC 40 & 80 MBYTE SMD TEAMANO40 MANO50 DIABLO 44B MHD TEAMANO50 MANO60 DATA PRINTER 300/600 LPM TEAMANO 60 MANO70 50 SERIES COMPUTER SYSTEMS TEAMANO70-C MANO80 SYSTEMS SOFTWARE TEAMANO80 MANO90 CDC 32, 64 & 96 MBYTE CMD TEAMANO90 MAN100 INTRODUCTION TO COMPUTER MAINTENANCE TEAMAN100 MANI10 PRINTRONIX MODEL 300 PRINTER TEAMAN1 10 MAN120 300 MEGABYTE STORAGE MODULE DRIVE TEAMAN] 20-A MAN] 30 TELEX 6250 BPI TAPE TEAMAN1 30 MAN140 NEC SPINWRITER TEAMAN1 40 MANI50 PW90 SERIES WORKSTATIONS TEAMAN150 MAN160 DATAPRODUCTS PRINTER 300/600 LPM TEAMAN160 MAN170 CDC 160 MBYTE MMD TEAMAN170 MAN180. GE TERMINET 2030 TEAMAN1 80 MAN200 2250 COMPUTER SYSTEM TEAMAN200 MAN210 CAD GRAPHICS WORKSTATION (PW200) TEAMAN210 MAN220 CDC 675 MBYTE FMD TEAMAN220 MAN230 9000-ECL-CPU SYSTEMS TEAMAN230-Al MAN240 PRIME SYSTEM TERMINAL (PST100) TEAMAN240 MAN250 INTELLIGENT COMMUNICATIONS SUBSYSTEM MODEL II (1CS2) TEAMAN250 MAN270 2550 COMPUTER SYSTEM TEAMAN270 MAN280 MAGNETIC STREAMING TAPE SUBSYSTEM TEAMAN280 MAN290 PRIME PRODUCER WORKSTATION (PW100) TEAMAN290 MAN320 300 MEGABYTE FIXED MODULE DISK TEAMAN320 MAN340 LETTER QUALITY PRINTER (3185) TEAMAN340 MAN350 PT200 TERMINAL TEAMAN350 MAN360 9650 COMPUTER SYSTEM TEAMAN360 MAN900 INTRODUCTION TO FIELD ENGINEERING TEAMANS0O iv RECORD OF CHANGES LEVEL: ISSUE REV UPDATE DATE NOTES/PAGES AFFECTED B 0 08/82 Second Revision Cc 0 02/85 Third Revision TABLE OF CONTENTS CHAPTER 1. GENERAL DESCRIPTION .. 1l- 1 INTRODUCTION. 1l- 1 SPECIFICATIONS. .-cssccccces 1- 4 WNP RELATED DOCUMENTATION. ....0-- l- 7 eo &® FCO LOGe wc cccccvennncccccecccerecvescesesesesees ees 1-7 EQUIPMENT IDENTIFICATION. ccc cc cc cc ccc cccnccwsccsncvnesesece 1- 7 ee DW PRIME MODEL NUMBERS.... 1- 8 1.6.1 MARKETING SYSTEM NUMBERING SCHEME...... 1l- 8 1.6.2 INFORMATION SYSTEM NUMBERING SCHEME. ..ececeseee 9 1.6.3 PRIME TYPE NUMBERS... cccccccescces 13 CHAPTER2. INSTALLATION 2... ccc ccc ccc cece ccc enscecsseseces 2.1 INTRODUCTION. cccccccvccccceseweneveneeccceceessncessseseses 2- 2.2 CHECKING FOR SHIPPING DAMAGE. cs ccccccceccescccceccsseseeeee 2- 2- 2.3 UNPACKING INSTRUCTIONS «cc ccccc cc cc cece cee necscsesevece 2.3.1 UNPACKING 50 SERIES CABINETS (NON-FCC)..cccesccee 2- 2.3.2 UNPACKING A 50 SERIES CABINET (FCC). ccccccccccscccecss 2- 2- 203-3 PERIPHERALS «ccc cc ccccccnesceenceveccteesseensseeecees 2.3.4 MISCELLANEOUS ITEMS AND SOFTWARE BOXES..cescsecesceees 2- 2Q- INVENTORY. cc vccsccccvccccccccareersecerseesssesevccresesece 2- SITE SURVEY cc cccccccccncc rec cc cece eee asaeeeseeeeneseeeeese 2Q- PRINTED CIRCUIT BOARD (PCB) CURRENT SPECIFICATIONS. «ecscvese oOonnynrnnPerr VOLTAGE AND FREQUENCY CONVERSIONS... .coccccccccsene 2-10 2.7.1 1045 POWER SUPPLY CONVERSION. coseccsvesvcvverccessces 2-10 : 2.7.2 1051 POWER SUPPLY CONVERSION. .cosscccvsccsssccscccese 2-12 - SYSTEM INSTALLATION. cc ccccsccccncccvescesccccsesccsccseeves 2-12 2.8.1 850 DUAL-CABINET (NON-FCC) INSTALLATION... .cccccscces 2-12 2.8.1.1 Dual-Cabinet VCP Bezel Installation.....ceees 2-14 2.8.1.2 Dual-Cabinet Interchassis I/O Cable: Installations cccccccccccccncccccsvenseensececesce 2-14 850 DUAL CABINET (FCC) INSTALLATION. eccccceccecceccce 2-16 2.8.2.1 Joining The Cabinets. .csccccccsvcvccsccccsces 2-16 2.8.2.2 Dual (FCC) Cabinet Inter-Cabinet Cabling..... 2-20 CPU VERIFICATION & TOP-HAT INSTALLATION. ..cccccvecces 2-20 MEMORY BOARD INSTALLATION PROCEDURE. cccccesscccsccvce 2-20 2.8.4.1 Handling E6, E7, E8 and E9 Memory Boards..... 2-23 2.8.4.2 Memory Configuration. .cccsssccccccccccccnsens 2-24 I/o CABLING GUIDELINES. .ccccccccccccsccvccsce 2-29 2.8.5.1 I/O Cabling Guidelines For Non-FCC Cabinets.. 2-30 2.8.5.2 I/O Cabling For FCC CabinetsS.....sssesescsees 2-32 1045/1051 POWER SUPPLY INSTALLATION VERIFICATION..... 2-39 UNINTERRUPTIBLE POWER SUPPLY INSTALLATION... .cscecees 2-39 POWER DISTRIBUTION UNIT (PDU) CABLING... .cceccccccccce 2-39 2.8.8.1 Non-FCC Cabinet PDU Cabling...c.scccccccccvcee 2-40 8 8.1.1 Mainbay Cabinet (Domestic)....scccsneees 2-40 2-42 Nh 8 8 1 2 Peripheral Cabinet (Domestic) .cccosscees 8 8 1 3 Mainbay and Peripheral Cabinets hm International) .cccccccccccccvccccesveccvsceces 2-43 8 1 4 Free-Standing Peripherals. eeeoeneeesneeosee 2-43 8 1 5 PDU InterconnectionsS...s.ccccrcessccceces 2-43 vii TABLE OF CONTENTS 2.8.8.2 FCC Cabinet PDU Cabling.....cccccccsccssccecs 2-44 2.8.8.2.1 Power Supply Cables Installation........ 2-45 2.8.8.3 Blower Power Cables Installation......sseeees 2-47 2. 8.9 SYSTEM CONSOLE INSTALLATION... cccccsceccccvcevcsccces 2-47 2 8.10 SYSTEM CONFIGURATION. .cccccccccsccvcnccesccccccscess 2-48 2.8.10.1 Disk Controller Configuration and Cabling... 2-51 2.8.10.1.1 Model 4005 Disk Controller CONEIGULALLON. ce cecncccescccccsccesecnccccasoes 2-51 2.8.10.1.2 Model 4004 Disk Controller CONLIGULALLON. cecesccvccvacerceesssnvccccessces 2-51 2.8.10.1.3 Model 4004/4005 PROM ConverSion.....e.. 2-52 2.8.10.1.4 Disk Controller Cabling. ...ecsesesescee 2-53 2.8.10.2 Tape Controller Device Address Conversion... 2-54 2.8.10.3 GCR Magnetic Tape Controller Configuration.. 2-55 2.8. 10.4 Kennedy Model Magnetic Tape Configuration... 2-56 2.8. 10.5 Streaming Tape Subsystem (STS) Controller CONEIGULALION. cecececccceccccecccossesesscescccess 2-56 2.8.10.6 Unit Record Controller (URC) Configuration.. 2-56 2.8.10.6.1 URC Address ConverSion..secvscccceceece 2-57 268.10.6.2 URC Cabling. .ccccccccccscccccccsvvcsess 2-57 2.8.10.7 System Option Controller (SOC) Configuration and AddreSsS ConverSion...ssccceneees 2-59 2.8.10.7.1 SOC General Address ConverSion...ceseos 2-59 2.8.10.7.2 SOC Specific Address Conversion........ 2-60 2.8.10.8 ICS] Configuration. .cccccecvccncvcceesccnecs 2-61 2.8.10.8.1 ICS1 Address ConverSion...ccccccsecesce 2-61 2.8.10.8.2 ICS] Cabling. ....cccccccccccccccssccces 2-62 228.10.9 ICS2 Configuration. .cwrcccccccesccscesssces » 2-64 2.8.10.9.1 ICS2 Controller to Buffer Board CADLING. corcercccccscceccccvcacscccssenecsscees 2-65 2.8.10.9.2 ICS2 Buffer Board Configuration........ 2-66 2.8.10.9.3 ICS2 LAC Bus Backplane Configuration... 2-66 2.8.10.9.4 ICS2 LAC Bus Power Supply CONEIGULALLON. cc cccccccnvcccesccccnsecconsccece 2-66 2.8.10.9.5 ICS2 Asynchronous RS232 LAC CONLIGUIACION. ccecccvvccncccscoveceesossccesess 2-67 2.8.10.10 Asynchronous Multi-Line Controller (AMLC) CONEIGULALION. cc ccccceccenvcvccscccsesscesscvevess 2-67 2.8.10.10.1 AMLC Address ConverSion.cccccessoseees 2-67 2.8.10.10.2 AMLC Baud Rate COnverSions.cscccessece 2-68 2.8.10.10.3 AMLC Cabling... cccsccccccccccccccosceve 2-68 2.8.10.11 Synchronous Controller (MDLC) CONEIQGULALLON. .cacreccccvecccesccccesesesesceveces
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