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LIO-360-B1G6 Engine Maintenance Manual Lycoming Part Number: MM-LIO-360-B1G6

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LIO-360-B1G6 Engine Maintenance Manual Lycoming Part Number: MM-LIO-360-B1G6 Engine Maintenance Manual (Principal Manual) LIO-360-B1G6 Engine September 2017 Part No. MM-LIO-360-B1G6 © 2017 Avco Corporation. All Rights Reserved. LIO-360-B1G6 Engine Maintenance Manual Lycoming Part Number: MM-LIO-360-B1G6 Contact Us: Mailing Address: Lycoming Engines 652 Oliver Street Williamsport, PA 17701 USA Phone: U.S. and Canada Toll Free: +1 (800) 258-3279 Factory Direct: +1 (570) 323-6181 Technical Support Hotline • +1 (877) 839-7878 (Toll Free) • +1 (570) 327-7222 Lycoming’s regular business hours are Monday through Friday from 8:00AM through 5:00PM Eastern Time (-5 GMT). Visit us Online: www.Lycoming.com LIO-360-B1G6 Engine Maintenance Manual RECORD OF REVISIONS Revision Revised Revision Date By Revision Description Original Original Release of Maintenance Manual - Part No. MM-LIO-360-B1G6 © 2017 Avco Corporation. All Rights Reserved Record of Revisions September 2017 Page i LIO-360-B1G6 Engine Maintenance Manual This page intentionally left blank. Record of Revisions © 2017 Avco Corporation. All Rights Reserved Page ii September 2017 LIO-360-B1G6 Engine Maintenance Manual SERVICE DOCUMENT LIST NOTICE: The following is a list of service documents referenced in or incorporated into the information in this manual. Always refer to the latest revision of any service document (including any supplements) for changes or additional information. Number Incorporation Subject Date S.B. 201 09/17 Inspection of Crankshaft Flange S.B. 240 09/17 Mandatory Parts Replacement at Overhaul and During Repair or Maintenance S.B. 342 09/17 Fuel Line (Stainless Steel Tube Assy.) and Support Clamp Inspection and Installation S.B. 357 09/17 Engine Inspection After an Engine Has Been Soaked or Immersed S.B. 369 09/17 Engine Inspection after Overspeed S. B. 388 09/17 Procedure to Determine Exhaust Valve and Guide Condition S.B. 398 09/17 Recommended Corrective Action for Use of Incorrect Fuel S.B. 399 09/17 Action to Take If Loss of Oil Pressure S.B. 401 09/17 Recommendations for Aircraft Struck by Lightning S.B. 475 09/17 Crankshaft Gear and Crankshaft Gear End Inspection and Corrective Action S.B. 480 09/17 Oil, Oil Filter, Oil Pressure Screen, and Oil Suction Screen Servicing S.B. 505 09/17 Inspection of Crankshaft I.D. for Corrosion S.B. 533 09/17 Recommended Action for Sudden Engine Stoppage, Propeller/Rotor Strike or Loss of Propeller/Rotor Blade or Tip S.I. 1009 09/17 Recommended Time Between Overhaul Periods S.I. 1011 09/17 Tappets and Lifters S.I. 1012 and 09/17 Counterweights and Rollers on Engine Models Supplements S.I. 1014 09/17 Lubricating Oil Recommendations S.I. 1029 09/17 Tightening Procedures for Crankcase Thru-Studs and Bolts S.I. 1037 09/17 Approved Pistons, Rings and Cylinders for Use on Lycoming Aircraft Engines S.I. 1042 09/17 Approved Spark Plugs S.I. 1043 09/17 Spark Plug Heli-Coil® Insert Replacement S.I. 1047 09/17 Inspection and Reconditioning Procedures for Nitride Hardened Steel Cylinders © 2017 Avco Corporation. All Rights Reserved Service Document List September 2017 Page iii LIO-360-B1G6 Engine Maintenance Manual SERVICE DOCUMENT LIST (CONT.) Incorporation Number Subject Date S.B. 530 09/17 Connecting Rod Bushing Inspection S.I. 1059 09/17 Pre-Lubrication of Parts Before Assembly S.I. 1060 09/17 Push Rod Identification S.I 1070 09/17 Specified Fuels for Spark Ignited Gasoline Aircraft Engine Models S.I. 1080 09/17 Maintenance Items for Special Attention S.I. 1098 09/17 Propeller Flange Bushing Location S.I. 1129 09/17 Methods of Checking DC Alternator and Generator Belt Tension S.I. 1140 09/17 Salvage Repair of Magneto Bearing Recess in Crankcase S.I. 1142 09/17 Replacement of Crankshaft Counterweight Bushings S.I. 1143 09/17 Counterweight Bushing Inspection, Replacement, and Special Tooling Upgrades S.I. 1154 09/17 FAA-Approved Starters and Alternators S.I. 1172 09/17 Adjustable Oil Pressure Relief Valve Installation and Valve Seat Repair or Replacement S.I. 1191 09/17 Cylinder Compression S.I. 1241 09/17 Pre-Oil the Engine Prior to Initial Start S.I. 1267 09/17 Piston Pin Plug Usage S.I. 1285 09/17 Non-Destructive Testing of Lycoming Engine Parts S.I. 1301 09/17 Identification of Primer and Fuel Injector Lines S.I. 1304 09/17 Engine Nameplate Replacement S.I. 1316 09/17 Valve Seat Refacing on Oil Cooler Bypass Valves S.I. 1324 09/17 Crankshaft Oil Seals S.I. 1340 09/17 Piston Pin Identification S.I. 1343 09/17 Set Screw for Propeller Governor Idler Shaft S.I. 1409 09/17 Lycoming Engines P/N LW-16702 Oil Additives S.I. 1425 09/17 Suggested Maintenance Procedures to Reduce the Possibility of Valve Sticking S.I. 1427 09/17 Field Run-In and Break-In S.I. 1458 09/17 Connecting Rod Bolts (Identification and Installation) S.I. 1462 09/17 Propeller Oil Control Leak Test Procedure S.I. 1485 09/17 Exhaust Valve and Guide Identification Procedure Service Document List © 2017 Avco Corporation. All Rights Reserved Page iv September 2017 LIO-360-B1G6 Engine Maintenance Manual SERVICE DOCUMENT LIST (CONT.) S.I. 1492 09/17 Piston Pin Plug Wear Inspection S.I. 1511 09/17 Inspection of “PID” Stamped Crankshafts S.I. 1514 09/17 Roller Tappets Part Information Update S.I. 1529 09/17 Hydraulic Lifter and Tappet Body Part Numbers S.I. 1530 09/17 Engine Inspection in Particulate-Laden Environments S.I. 1535 09/17 Counterweight and Roller Removal, Inspection, and Installation S.I. 1555 09/17 Piston Removal, Cleaning, Inspection, and Installation S.I. 1566 09/17 Lycoming Engines Approves the Use of Safety Cable S.I. 1568 09/17 Inspection and Installation of Connecting Rod Bushings L114 09/17 Reciprocating Engine and Accessory Maintenance Publications L171 09/17 General Aspects of Spectrometric Oil Analysis L180 09/17 Engine Preservation for Active and Stored Aircraft L192 09/17 Spark Plug Fouling L193 09/17 Engine Firing Order L197 09/17 Recommendations to Avoid Valve Sticking L221 09/17 Warranty Repair of Precision Airmotive Corporation Fuel Control Products L247 09/17 Shelf Life Requirements L253 09/17 Warranty Repair of AVStar Fuel Systems, Inc. Fuel Control Products © 2017 Avco Corporation. All Rights Reserved Service Document List September 2017 Page v LIO-360-B1G6 Engine Maintenance Manual This page intentionally left blank. Service Document List © 2017 Avco Corporation. All Rights Reserved Page vi September 2017 LIO-360-B1G6 Engine Maintenance Manual TABLE OF CONTENTS Subject Page Title Page _______________________________________________________________________ Record of Revisions .............................................................................................................................. i Service Document List ....................................................................................................................... iii Table of Contents .............................................................................................................................. vii Abbreviations and Acronyms .......................................................................................................... xv Introduction ..................................................................................................................................... xvii Airworthiness Limitations ............................................................................................................... xxi Required Maintenance ................................................................................................. 05-00 — Required Maintenance ............................................................................................................. 1 — General ..................................................................................................................................... 1 —Table 1 - Tools for Service and Maintenance ...................................................................... 1 — Time Between Overhaul (TBO) ............................................................................................... 3 — Safety Precautions - Before Engine Maintenance .................................................................... 3 — Maintenance Practices .............................................................................................................. 3 — General Engine Inspection Criteria .......................................................................................... 5 — Requirements for Engine Maintenance .................................................................................... 5 — Approved Parts ......................................................................................................................... 5 Time Limits / Inspections ............................................................................................. 05-10 — Engine Inspection Schedule for LIO-360-B1G6 Engines ........................................................ 7 Required Engine Inspections for LIO-360-B1G6 Engines ........................................ 05-20 — Engine Inspections .................................................................................................................... 9 — Visual Inspection for LIO-360-B1G6 Engines ......................................................................... 9 — Operational Leak Check Sheet for LIO-360-B1G6 Engines .................................................. 15 — 10-Hour Initial Engine Inspection for LIO-360-B1G6 Engines ............................................. 16 — 25-Hour Engine Inspection for LIO-360-B1G6 Engines ........................................................ 17
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