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L28/32H Instruction Manual - Marine Four-Stroke Genset Compliant with IMO Tier II MAN Diesel

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L28/32H Instruction Manual - Marine Four-Stroke Genset Compliant with IMO Tier II MAN Diesel L28/32H Instruction Manual - Marine Four-stroke GenSet compliant with IMO Tier II MAN Diesel GenSet Index L28-2 Text Index Drawing No. Engine data 500/600 Preface Description A6000 Warning Description A6001 Questionnaire Description A6002 Main particulars Description 600.00 (07H) Introduction Description 600.01 (08H) Safety Description 600.02 (06H) Cross section Description 600.05 (07H) Key for engine designation Description 600.10 (02H) Designation of cylinders Description 600.11 (01H) Engine rotation clockwise Description 600.12 (02H) Code identification for instruments Description 600.20 (03H) Introduction to planned maintenance programme Description 600.24 (02H) Planned maintenance programme Description 600.25 (33H) Operation data & set points Description 600.30 (50H) Green Passport Description 600.33 (02H) Data for pressure and tolerance Description 600.35 (16H) Data for tightening torque Description 600.40 (18H) Declaration of weight Description 600.45 (01H) Ordering of spare parts Description 600.50 (06H) How to return spare parts Description 600.51 (05H) Service letters Description 600.55 (01H) Conversion table Description 600.60 (01) Basic symbol for piping Description 600.65 (01H) Operation of engine 501/601 Operating Description 601.01 (21H) Out of service Description 601.05 (17H) Starting-up after out of service periods Description 601.10 (17H) Guidelines for longterm low-load operation on HFO Description 601.15 (03H) Guidelines regarding MAN Diesel GenSets operating on low Description 601.16 (02H) sulphur fuel oil Performance and condition 502/602 Engine performance and condition Description 602.01 (12H) Evaluation of readings regarding combustion condition Description 602.02 (11H) Condensate amount Description 602.05 (08H) Engine performance data Working card 602-01.00 (03H) Trouble shooting 503/603 Starting failure Description 603.01 (08H) Faults in fuel oil system Description 603.02 (09H) Disturbances during running Description 603.03 (08H) Ignition in crankcase Description 603.04 (09H) Trouble shooting guide for centrifugal by-pass filter Description 603.05 (08H) Trouble shooting guide for turbine starter Description 603.06 (09H) Trouble shooting guide for cooling water system Description 603.09 (08H) Trouble shooting guide for lubricating oil cooler Description 603.10 (01H) Media specification 504/604 Quality requirement for lube oil (SAE30) for heavy fuel oil operation Description 604.01 (27H) (HFO) MAN Diesel Index GenSet L28-2 Text Index Drawing No. Quality requirem. for lube oil (SAE30) for operation with gas oil, diesel Description 604.01 (26H) oil (MGO/MDO) and biofuel Treatment and maintenance of lubricating oil Description 604.03 (11H) Criteria for cleaning/exchange of lubricating oil Description 604.04 (17H) Lubricating points Description 604.05 (01H) Lubricating points Description 604.05 (02H) Lubricating oil in base frame Description 604.06 (16H) Specific lube oil consumption - SLOC Description 604.07 (02H) Heavy fuel oil (HFO) specification Description 3.3.3-01 Diesel oil (MDO) specification Description 3.3.2-01 Gas oil / diesel oil (MGO) specification Description 3.3.1-01 Bio fuel specification Description 3.3.1-02 Viscosity-temperature diagram (VT diagram) Description 3.3.4-01 Fuel oil cleaning Description 604.30 (01H) Engine cooling water specifications Description 3.3.7-01 Cooling water inspecting Description 000.07-01 Cooling water system cleaning Description 000.08-01 Water specification for fuel-water emulsions Description 3.3.10-01 Specifications for intake air (combustion air) Description 3.3.11-01 Cylinder head 505/605 Cylinder head Description 605.01 (14H) Dismantling of cylinder head Working card 605-01.00 (01H) Inspection of inlet valve, exhaust valve and valve guide Working card 605-01.05 (06H) Reconditioning of valve spindle seat and valve seat ring Working card 605-01.10 (01H) Valve rotator Working card 605-01.15 (01H) Replacement of valve guide Working card 605-01.20 (05H) Safety valve Working card 605-01.25 (04H) Indicator valve Working card 605-01.26 (02H) Replacement of sleeve for fuel injector Working card 605-01.30 (04H) Replacement of valve seat ring Working card 605-01.35 (06H) Mounting of cylinder head Working card 605-01.40 (06H) Inspection of cylinder head cooling water space Working card 605-01.45 (01H) Cylinder head Plate 60501-19H Valve spindles and valve gear Plate 60502-31H Safety valve and indicator valve Plate 60508-11H Cylinder head, top cover Plate 60510-12H Piston/connecting rod 506/606 Piston, connecting rod and cylinder liner Description 606.01 (10H) Dismounting of piston and connecting rod Working card 606-01.00 (01H) Separation of piston and connecting rod Working card 606-01.05 (03H) Piston Working card 606-01.10 (09H) Connecting rod Working card 606-01.15 (04H) Criteria for replacement of connecting rod big-end and main bearing Working card 606-01.16 (02H) shells Mounting of piston and connecting rod Working card 606-01.20 (01H) Hydraulic tightening of connecting rod screws Working card 606-01.25 (04H) In-situ inspection of connecting rod big-end bearing Working card 606-01.30 (01H) Inspection and honing of cylinder liner Working card 606-01.35 (08H) Replacement of cylinder liner Working card 606-01.40 (01H) Grinding of seal face on cylinder liner and cylinder head Working card 606-01.45 (01H) Dismounting of piston and cylinder liner at low overhaul heights Working card 606-01.50 (01H) Piston and connecting rod (hydraulic tightened) Plate 60601-34H Cylinder liner Plate 60610-09H MAN Diesel GenSet Index L28-2 Text Index Drawing No. Camshaft 507/607 Camshaft and camshaft drive Description 607.01 (05H) Camshaft and camshaft drive Working card 607-01.00 (01H) Inspection and replacement of camshaft bearing Working card 607-01.05 (01H) Adjustment of camshaft for valve and injection timing Working card 607-01.20 (04H) Intermediate wheel Plate 60701-06H Camshaft and camshaft bearing Plate 60705-22H Operating gear 508/608 Operating gear for valves and fuel injection pumps Description 608.01 (12H) Inspection of valve roller guides Working card 608-01.00 (01H) Inspection of fuel injection pump roller guide Working card 608-01.05 (01H) Control and adjustment of valve clearance Working card 608-01.10 (01H) Roller guide and push rods Plate 60801-17H Control/safety 509/609 Control and safety system Description 609.01 (20H) Instruments and automatics Description 609.05 (11H) Lambda controller Description 609.10 (15H) Starting box Description 609.35 (06H) Converter for engine- and turbocharger RPM signal Description 609.40 (01H) Functional test and adjustment of safety, alarm and monitoring Working card 609-01.00 (01H) equipment Functional test and adjustment of overspeed trip Working card 609-01.05 (01H) Adjustment and test of ON/OFF pressostate Working card 609-05.00 (02H) Adjustment and test of ON/OFF thermostate Working card 609-05.01 (02H) Function and test of level switch (LAL 25) Working card 609-05.02 (02H) Adjustment and test of analogous transmitter Working card 609-05.03 (02H) Adjustment and test of analogous temperature transmitter Working card 609-05.04 (02H) Adjustment of lambda controller Working card 609-10.00 (16H) Governor and governor drive Plate 60901-13H Governor and governor drive Plate 60901-14H Governor and governor drive Plate 60901-15H Regulating mechanism Plate 60902-18H Overspeed device Plate 60903-38H Instrument panel Plate 60905-20H Instrument panel Plate 60905-27H Instrument panel Plate 60905-32H Thermometer Plate 60907-19H Pressostate, thermostate, diff. pressostate and pressure transmitter Plate 60907-02H Prelubricating oil alarm (LAL 25) Plate 60919-01H Level switch in oil sump (LAL/LAH 28) Plate 60920-01H Local starting box - No 1 Plate 60935-13H Local starting box - No 1 Plate 60935-16H Local starting box - No 2 Plate 60935-14H Local starting box - No 2 (incl. high lub. oil temp.) Plate 60935-15H Engine control box Plate 60936-08H Termnal box Plate 60936-07H Converter Plate 60956-01 Crankshaft 510/610 Crankshaft and main bearings Description 610.01 (12H) Checking of main bearings alignment (deflection), hydraulic Working card 610-01.00 (10H) tigthened connecting rod MAN Diesel Index GenSet L28-2 Text Index Drawing No. Inspection of main bearing shells Working card 610-01.05 (05H) Inspection of guide bearing shells Working card 610-01.10 (08H) Vibration damper Working card 610-04.00 (01H) Crankshaft Plate 61001-15H Crankshaft Plate 61001-21H Resilient gear wheel Plate 61002-07H Coupling for central drive lub. oil pump Plate 61002-11H Coupling for central drive lub. oil pump Plate 61002-12H Coupling for central drive lub. oil pump Plate 61002-13H Coupling for central drive lub. oil pump Plate 61002-14H Resilient gear wheel Plate 61002-15H Resilient gear wheel Plate 61002-16H Resilient gear wheel Plate 61002-17H Flywheel with gear rim Plate 61003-02H Flywheel with gear rim Plate 61003-05H Flywheel with gear rim Plate 61003-06H Torsional vibration damper Plate 61004-05H Torsional vibration damper Plate 61004-12H Torsional vibration damper Plate 61004-13H Torsional vibration damper Plate 61004-14H Torsional vibration damper Plate 61004-15H Torsional vibration damper Plate 61004-16H Tuning wheel Plate 61004-06H Engine frame/Oil pan 511/611 Engine frame and base frame Description 611.01 (07H) Functional test of crankcase safety relief valves Working card 611-01.00 (04H) Frame with main bearings Plate 61101-11H Front cover for lubricating oil pump Plate 61102-09H Front cover for lubricating oil pump and cooling water pump Plate 61102-07H
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