Unisim® Design Suite Catalytic Naphtha Reformer Product Information Note

Connected Plant

UniSim® Design Suite Catalytic Naphtha Reformer Product Information Note

High fidelity kinetic reactor module helping refiners convert low-octane petroleum naphtha into high-octane reformate (gasoline and aromatics-mode BTX)

The Challenge: Meet Demands for High Octane Fuel & Chemicals Feedstock

Refiners are under pressure to make timely business decisions while designing and operating efficient, safe and profitable plants. In an increasingly competitive global market, they must accurately analyze the economic and processing feasibility of available crude oil feedstocks, and then make the optimal choice while reliably producing on-spec products.

Feedstocks constantly vary in quality, cost, and availability, while refinery products and their markets are very dynamic with regards to demand, pricing, and specifications.

Unfortunately, refineries of all sizes are losing operational knowledge and UniSim® Design Catalytic Naphtha Reformer, the insights due to the retirement of experienced personnel. They also face the latest offering in the UniSim Refining portfolio, challenges of recruiting, hiring and training a new generation of workers resides within the next generation UniSim EO on refining and petrochemical processes, which are inherently complex environment, together with other unit operations and often hazardous. to represent the entire catalytic reforming unit.

The Opportunity: Optimize Catalytic Reforming Based on Production Targets

Refiners throughout the world utilize catalytic reforming to produce high- octane reformate for gasoline blending and aromatics such as benzene,

WHY DO CUSTOMERS CHOOSE OUR SOLUTION?

• Handles all naphtha • Specifically intended • Configurable for • Reduces the time • Determines the best- feedstocks, including for motor gas various catalytic required for fit model depicting hydrotreated naphtha, production reformers, including configuration via plant configuration naphtha from catalytic applications semi-regenerative typical processing and conditions crackers, hydro- • Supports aromatics- fixed-bed, cyclic fixed- scheme templates through kinetic crackers and cokers mode BTX for bed, and continuous • Improves reactor parameter • Enables access to chemicals production reformers calibration to tune optimization KPIs such as • Provides updated LP kinematic parameters • Robust model RON/MON, reformate vectors for planning utilizing engineering accurately matches

yield, H2 yield, and and scheduling data or real plant data and predicts process reactor temperature performance

toluene and xylenes (BTX) for petrochemicals. A business planning, and asset management. In an increasingly high value-added unit, the catalytic reformer is UniSim simulation technology also helps competitive global also a major source of refinery-based hydrogen engineers gain the expertise they need to work market, refiners must employed in various hydro-processing with a host of complicated refining processes. operations. accurately analyze the UniSim Design Suite now includes modules economic and Decision support for planning, scheduling and representing specific refining operations. The processing feasibility production for catalytic reformers is critically UniSim Catalytic Naphtha Reformer is one of the of available feedstocks, important to refineries. Engineers at these latest offerings in the UniSim Refining portfolio. facilities need to answer key questions such as: This solution is available within the next and then make the generation UniSim EO environment. The UniSim optimal choice. • What is the best way to meet growing Catalytic Naphtha Reformer can be configured

customer demand and provide cleaner- within the EO environment, together with other burning, high-octane fuel? unit operations to represent the entire catalytic • What alternative feedstocks exist for naphtha reforming unit. UniSim EO also allows for design processing? and optimization in the same environment. • What are the best available feeds and their severity in the unit? • What are the temperature and metallurgy limits of furnaces and other processing equipment? • How can we increase the volume of gasoline produced per barrel of crude oil? • How can we optimize the octane rating of reformates?

The Solution: UniSim Design Catalytic

Naphtha Reformer

Honeywell Process Solutions is recognized for Figure 1: UniSim Catalytic Naphtha Reformer can be configured within the UniSim EO environment together with providing advanced software solutions enabling other unit operations. customers in refining and other industries to capture and share process knowledge, improve The UniSim Catalytic Naphtha Reformer plant profitability, and maximize the return on represents a high fidelity, kinetic naphtha their technology investments. For example, our catalytic reforming reactor. This refining reactor UniSim software family substantially improves converts low-octane petroleum naphtha into simulation of online and off-line process unit high-octane gasoline (reformate). Additional design and optimization applications. It also products include aromatics (BTX) and Hydrogen helps determine the workflow, equipment needs, (H2). Typical naphtha feedstocks are hydro- and implementation requirements for a treated naphtha (straight-run naphtha from the particular process. crude unit is the most common feed), but gasoline-range streams from catalytic crackers, The UniSim solution is part of the Honeywell hydrocrackers, cokers and visbreakers can be Connected Enterprise, which connects routed to the catalytic reformer to increase their processes, assets and people to make the most octane numbers. of plant data and process domain expertise. The UniSim Catalytic Naphtha Reformer can be The UniSim Design Suite provides intuitive configured either as a fixed-bed (semi- process modeling software that enables process regenerative or cyclic) or a continuous catalytic engineers at refineries to create steady-state reformer. Key reactions include: and dynamic models for plant design, performance monitoring, troubleshooting, - PAGE 2 -

The UniSim Catalytic • Dehydrocyclization of Paraffins UniSim Design Suite Support Services Naphtha Reformer • Dehydrogenation of Naphthenes This product comes with worldwide, premium • Hydrocracking and Dealkylation software is backed by support services through our Benefits • Isomerization of Paraffins to Isoparaffins the domain expertise of Guardianship Program (BGP). BGP is designed to help our customers improve and extend the Honeywell Process The Benefits usage of their applications and the benefits they Solutions and Ease of Use deliver, ultimately maintaining and safeguarding leverages the deep their advanced applications. The UniSim Catalytic Naphtha Reformer is a insights of Honeywell cost-effective solution that eliminates the need Honeywell provides a complete portfolio of UOP. for specialist consultants. This software enables service offerings to extend the life of the plant refinery engineers to customize the naphtha and provide a cost-effective path forward to the reformer to a particular plant and its operating latest application technology. The services strategy. Effective simulation models can be include: deployed with just a handful of clicks. • Standard and Customized Training

• Consulting • Model Building • Engineering Studies • Custom Thermo/Unit Operations

Why Honeywell

With over 40 years of worldwide experience in the refining industry, Honeywell provides proven

technologies to support a quick and safe

refinery start up, and efficient operations. Our Figure 2: UniSim software enables refinery engineers to customize the naphtha reformer to a particular plant and its solutions enable refiners to meet today’s operating strategy. demands in innovative and effective ways, lowering costs while reducing risks, optimizing Better Performance processes, and maintaining the newest and best infrastructure to support their business and The UniSim Catalytic Naphtha Reformer helps refiners determine the best feeds and severity in operational needs. their catalytic reformer in order to meet their Honeywell Process Solutions is committed to hydrogen and octane operational targets. providing a wide range of software solutions for Improved unit performance directly impacts the refining and petrochemicals. By combining our bottom line. best-in-class automation technology with proprietary know-how of plant and process Expert Insights design from Honeywell UOP, we provide the The UniSim Catalytic Naphtha Reformer largest portfolio of products and services

software is backed by the domain expertise of available to refining companies. This includes Honeywell Process Solutions and leverages the solutions for automation & process control, deep insights of Honeywell UOP, which cover all advanced applications, regulatory compliance, aspects of the refining and petrochemical field. and operator performance. Customers can rely on Honeywell’s Global Technical Assistance Center (GTAC) for the help they need, no matter where they are located.

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For More Information Learn more about how Honeywell’s UniSim Catalytic Naphtha Reformer can improve performance, visit www.honeywellprocess.com or contact your Honeywell Account Manager.

Honeywell Process Solutions 1250 West Sam Houston Parkway South UniSim® is a registered trademark of Honeywell International Inc. Other brand or product names are trademarks of their respective owners. Houston, TX 77042

Honeywell House, Arlington Business Park Bracknell, Berkshire, England RG12 1EB UK

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