Wo 2011/063350 A2
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(12) INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCT) (19) World Intellectual Property Organization International Bureau (10) International Publication Number (43) International Publication Date 26 May 2011 (26.05.2011) WO 2011/063350 A2 (51) International Patent Classification: (81) Designated States (unless otherwise indicated, for every CI2N 1/00 (2006.01) kind of national protection available): AE, AG, AL, AM, AO, AT, AU, AZ, BA, BB, BG, BH, BR, BW, BY, BZ, (21) Number: International Application CA, CH, CL, CN, CO, CR, CU, CZ, DE, DK, DM, DO, PCT/US2010/057668 DZ, EC, EE, EG, ES, FI, GB, GD, GE, GH, GM, GT, (22) International Filing Date: HN, HR, HU, ID, IL, IN, IS, JP, KE, KG, KM, KN, KP, 22 November 2010 (22.1 1.2010) KR, KZ, LA, LC, LK, LR, LS, LT, LU, LY, MA, MD, ME, MG, MK, MN, MW, MX, MY, MZ, NA, NG, NI, (25) Filing Language: English NO, NZ, OM, PE, PG, PH, PL, PT, RO, RS, RU, SC, SD, (26) Publication Language: English SE, SG, SK, SL, SM, ST, SV, SY, TH, TJ, TM, TN, TR, TT, TZ, UA, UG, US, UZ, VC, VN, ZA, ZM, ZW. (30) Priority Data: 61/263,775 23 November 2009 (23.1 1.2009) US (84) Designated States (unless otherwise indicated, for every kind of regional protection available): ARIPO (BW, GH, (71) Applicant (for all designated States except US): CIBUS GM, KE, LR, LS, MW, MZ, NA, SD, SL, SZ, TZ, UG, OILS, LLC [US/US]; 6455 Nancy Ridge Drive, Suite ZM, ZW), Eurasian (AM, AZ, BY, KG, KZ, MD, RU, TJ, 100, San Diego, California 92121 (US). TM), European (AL, AT, BE, BG, CH, CY, CZ, DE, DK, EE, ES, FI, FR, GB, GR, HR, HU, IE, IS, IT, LT, LU, (72) Inventors; and LV, MC, MK, MT, NL, NO, PL, PT, RO, RS, SE, SI, SK, (75) Inventors/Applicants (for US only): WALKER, Keith SM, TR), OAPI (BF, BJ, CF, CG, CI, CM, GA, GN, GQ, A. [US/US]; 13315 Roxton Circle, San Diego, California GW, ML, MR, NE, SN, TD, TG). 92130 (US). KNUTH, Mark E. [US/US]; 16744 Valle Verde Road, Poway, California 92064 (US). FONG, Noel Published: M. [US/US]; 3855 Nobel Drive, Apt. 2302, San Diego, — without international search report and to be republished California 92122 (US). BEETHAM, Peter R. [AU/US]; upon receipt of that report (Rule 48.2(g)) 7101 Tanager Drive, Carlsbad, California 9201 1 (US). (74) Agent: REITER, Stephen E.; Foley & Lardner LLP, 3579 Valley Centre Drive, Suite 300, San Diego, Califor nia 92130 (US). < © o (54) Title: METHODS AND COMPOSITIONS FOR PRODUCING SQUALENE USING YEAST ¾ (57) Abstract: Provided herein compositions and methods for producing isoprenoids, including squalene. In certain aspects and embodiments provided are genetically converted yeast and uses therefore. In some aspects and embodiments, the genetically con- verted yeast produce isoprenoids, preferably squalene. Also are provided methods of producing squalene using a genetically con- ¾ verted yeast or a non-genetically converted yeast. The invention also provides squalene produced by genetically converted yeast or non-genetically converted yeast. METHODS AND COMPOSITIONS FOR PRODUCING SQUALENE USING YEAST RELATED PATENT APPLICATIONS [0001] This application claims the benefit of U.S. Provisional App. No. 61/263,775, entitled "Methods and Compositions for Producing Squalene Using Yeast", filed November 23, 2009, which is incorporated herein by reference in its entirety and for all purposes. FIELD OF THE INVENTION [0002] Provided are methods and compositions for producing isoprenoids such as squalene using yeast. BACKGROUND OF THE INVENTION [0003] The following description of the background of the invention is provided simply as an aid in understanding the invention and is not admitted to describe or constitute prior art to the invention. [0004] Isoprenoids, such as squalene, are commercially important types of lipids. They have excellent lubricity, oxidative stability, low pour points, low freezing points, high flash points, and facile biodegradability. Squalene is currently produced by extraction from olive oil or cold water shark liver oil at a high unit cost. Because of the high unit cost, economically feasible uses for squalene and squalane (the fully hydrogenated derivative of squalene) are in small market applications such as watch lubricants, pharmaceuticals/nutraceuticals, cosmetics, perfumes and as chemical intermediates for high- value products. [0005] There exist, however, significant potential markets for biodegradable lubricants, lubricant additives, and hydraulic fluids. Biodegradability of these products is particularly important for environmentally sensitive applications, such as agricultural applications, or where considerable lubricant or hydraulic fluids may be lost to the environment. The potential markets for biodegradable lubricants, lubricant additives, and hydraulic fluids are quite large, estimated to be on the order of five million metric tons per annum. [0006] Biodegradable lubricants, lubricant additives, and hydraulic fluids derived from vegetable and animal fats and oils are available, but they have drawbacks. They typically solidify at relatively high temperatures (i.e., they solidify in cold weather) and have flash points that are too low for use in hot conditions, (i.e., they break down or combust under normal hot engine conditions). [0007] Thus, a cost effective method of production of squalene is desired that would allow for large-scale manufacturing and widespread use of squalene and squalane in biodegradable lubricants, lubricant additives, and hydraulic fluids. [0008] Chang et al. , (Appl. Microbiol. Biotechnol. , 2008, 78, 963-72) discloses the discovery of a wild type yeast, Pseudozyma sp. JCC207, that produces "a large amount of squalene and several polyunsaturated fatty acids." Chang et al. describe isolating Pseudozyma sp. JCC207 from seawater collected near Guam, USA, and are unsure whether Pseudozyma sp. JCC207 is a new species or a variant of P. regulosa or P. aphidis. In the article, "the efficiency of squalene production [of Pseudozyma sp. JCC207] was investigated under different conditions." [0009] Dow AgroSciences LLC, Using Yeast Fermentation to Produce Cost-Effective and Biodegradable Lubricants, http://statusreports.atp.nist.gov/reports/95-01-0148PDF.pdf, discloses that "[t]he company proposed to use genetic engineering to alter the metabolic characteristics of an oleaginous (oily) yeast to increase the yeast's ability to produce isoprenes through biosynthesis." Specifically, four enzymes were targeted: ACCase, hydroxymethylglutaryl CoA reductase (HMGR), squalene synthetase, and squalene epoxidase. [0010] U.S. Patent No. 5,460,949 discloses "[a] method increasing the accumulation of squalene and specific sterols in yeast." In particular, it is disclosed that "[s]qualene and sterol accumulation is increased by increasing the expression level of a gene encoding a polypeptide having the HMG-CoA reductase activity." SUMMARY OF THE INVENTION [0011] The instant invention provides compositions and methods for producing squalene from yeast. [0012] In certain aspects and embodiments, increased amounts of an isoprenoid (for example, squalene) produced by a genetically converted or non-genetically converted yeast may be the result of mutating, modifying and/or altering the activity of one or more enzymes within the isoprenoid biosynthesis pathway. For example acetyl-CoA carboxylase (or "ACCase"), HMG-CoA reductase, squalene epoxidase, squalene synthase, ATP citrate synthase, mevalonate kinase (e.g., Y. lipolytica mevalonate kinase ( Genolevures YALI0B16038g)), glycerol kinase (e.g., Y. lipolytica glycerol kinase (Genolevures YALI0F00484g)) and/or 5-aminolevulinate synthase (e.g., encoded by Saccharomyces cerevisiae HEM1 gene) may be modified, mutated or have altered activity. [0013] In some preferred embodiments, a genetically converted yeast expressing a modified enzyme is produced by introducing a mutation in the enzyme through use of a gene repair oligonucleobase as described herein. In some embodiments provided methods include introducing a gene repair oligonucleobase containing a specific mutation for a target gene of interest into a yeast cell by any of a number of methods well-known in the art (e.g., electroporation, LiOAc, biolistics, spheroplasting, and/or Agrobacterium (see, for example, McClelland, CM., Chang, Y.C, and Kwon-Chung, K.J. (2005) Fungal Genetics and Biology 42:904-913) and identifying a cell having the mutated enzyme. [0014] In one aspect of the invention, isoprenoids extracted from a genetically converted or non-genetically yeast disclosed herein are provided. In a related aspect, provided is squalene extracted from a genetically converted yeast as described herein. [0015] In another aspect, a method of producing isoprenoids, preferably squalene, is provided. In certain embodiments the method includes providing a genetically converted or non-genetically converted yeast as described herein and extracting squalene from the yeast. In some embodiments, the method includes exposing yeast (either genetically converted or non-genetically converted) to an antifungal agent (for example, an allylamine antifungal agent such as terbinafme) and extracting squalene from the yeast. In some embodiments the method includes exposing a genetically converted yeast such as described herein to an antifungal agent (for example, an allylamine antifungal agent such as terbinafme) and extracting squalene from the yeast. In some embodiments the method includes exposing a non-genetically converted yeast such as described herein to an antifungal agent (for example, an allylamine antifungal agent such as terbinafme) and extracting squalene from the yeast. [0016] In certain embodiments of the methods and compositions disclosed herein that include an antifungal agent (for example, an allylamine antifungal agent such as terbinafme), the antifungal agent (for example terbinafme or other antifungal agent) may be added or present in a concentration at or above about 1 µg/ml; or about 5 µg/ml; or about 10 µg/ml; or about 11 µg/ml; or about 1 µg/ml; or about 12.5 µg/ml; or about 13 µg/ml; or about 15 µg/ml; or about 16 µg/ml; or about 20 µg/ml; or about 25 µg/ml; or about 30 µg/ml; or about 40 µg/ml; or about 50 µg/ml or greater.