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The Advanced Aerospace Manufacturing and Engineering Partner Contents THE ADVANCED AEROSPACE MANUFACTURING AND ENGINEERING PARTNER CONTENTS OVERVIEW Denel Group History 2 Denel Aerostructures 3 Group Structures 4 Denel Aerostructures Values 7 COMPANY HISTORY International Customer Base 10 Current Programmes 12 Past Programmes 14 Nadcap Accredited 17 WORLD CLASS ENGINEERING CAPABILITIES Engineering Capabilities 18 Core Capabilities 20 Current Engineering Projects 24 Past Engineering Projects 28 WORLD CLASS MANUFACTURING CAPABILITIES Core Capabilities 34 Manufacturing Engineering 36 Machining 38 Sheet Metal 40 Special Processes 41 Composites 44 Assembly 45 02 THE CREDIBLE STATE- OWNED SOUTH AFRICAN STRATEGIC PARTNER FOR INNOVATIVE DEFENCE, SECURITY AND RELATED TECHNOLOGY GROUP THE DENEL GROUP SOLUTIONS HISTORY CONSISTS OF: DENEL AEROSTRUCTURES DENEL DYNAMICS South African National Defence SOUTH AFRICA'S Denel Aerostructures (DAe) is part of Force’s (SANDF) requirements the Denel Group, South Africa’s largest As the leading aerospace A leader in advanced systems as prime contractor and, where LARGEST manufacturer of defence equipment. company in Africa, a power- engineering technology, Denel we have competitive advantage, Denel operates in the military aerospace house in aerospace design and Dynamics’ core business covers also international customers as a MANUFACTURER and landward defence environment. advanced manufacturing, Denel tactical missiles, precision-guided systems integrator and subsystem OF DEFENCE Denel was officially incorporated as Aerostructures is associated with weapons, unmanned aerial vehicle and product supplier. DLS is a a private company in 1992. Denel the best original equipment systems (UAVS), integrated air consolidated, program based EQUIPMENT is a state-owned company with its manufacturers (OEMs) in the defence and related technology systems house for the development, sole share-holder the South African global industry and recognised solutions. The business is situated production, maintenance and in Irene, near Pretoria and employs Government, reporting to the Department by Airbus as one of the most upgrades of infantry systems, approximately 800 people (64% of Public Enterprises. reliable suppliers on the A400M artillery gun systems and combat of its employees are technically programme. turrets as well as small arms. The highly qualified and world-class KEY DOMESTIC SUPPLIER company is based in Lyttelton, experts in their specialised fields). DENEL AVIATION south of Pretoria. The company’s Denel Dynamics has successfully Denel is a major defence contractor in A well-established Maintenance developed, produced, integrated strength lies in the unique fine its domestic market and a key supplier to Repair and Overhaul (MRO) and supported electronic and balance of technologies and the South African National Defence Force facility, Denel Aviation had been mechanical engineering systems engineering capabilities allowing (SANDF), both as original equipment providing support services to the since 1963, establishing a sound it to take complex systems or manufacturer (OEM) and for the over- South African Air Force (SAAF) technology base and infrastructure products through its whole life cycle, haul, maintenance, repair, refurbishment and the South African aviation along the way. from conceptualisation, systems and upgrade of equipment in the industry for more than 40 design, development, testing and SANDF’s arsenal. qualification to industrialisation years. Denel Technical Academy DENEL PMP falls under Denel Aviation and and production, product support is a well-established training PMP has been involved in the and eventual decommissioning. REPUTABLE INTERNATIONAL institute, accredited by several manufacture of ammunition since This strength is enhanced by an SUPPLIER training authorities and the 1931, and develops and man- entrenched culture of learning South African Civil Aviation ufactures small-to-medium calibre which is fostered in the company. Over the years Denel has built a Authority. Denel Technical ammunition, brass and copper reputation as a reliable supplier to its Academy consists of three training strip, high qualitypercussion caps many international clients. It supplies sectors: Apprenticeship Department of all types, mining drill-bits as well DENEL OVERBERG systems and consumables to end-users (Aviation and Engineering as power cartridges and cutting TEST RANGE charges. as well as sub-systems and components Industry), Youth Foundation Pro Denel Overberg Test Range is a to its industrial client base. -gramme, Advanced and Type well established test facility located Training (Aviation Industry). on the southernmost tip of Africa DENEL LAND SYSTEMS specialising in the in-flight testing Denel Land Systems is a landward and evaluation of missiles and defence system solutions business aviation systems for the local and with its primary focus on the international aerospace industries. 2 3 DENEL GROUP'S STRUCTURE A RESPECTED SOUTH AFRICAN GOVERNMENT SOUTH AFRICAN Minister of Public Enterprises Minister of Defence and Military Veterans Other Ministers PROVIDER OF South African INNOVATIVE Airways Chief: SA Dept. of Trade & Industry DEFENCE, SECURITY Aviation South African National Defence Science & Technology Express Armscor Sector Defence (Secretary (Procurement) Economic Development Force of Defence) National Treasury AND RELATED Mango TECHNOLOGIES Turbomeca Africa Associated (Pty) Ltd Companies Cassidian BUSINESS ENTITIES Optronics (Pty) Ltd Denel Strategic Equity Partners Rheinmetall Denel Munition (Pty) Ltd Denel Denel Dynamics Aviation Denel Denel Land Denel PMP Overberg Test Systems Range 4 5 THE ADVANCED AEROSPACE MANUFACTURING AND ENGINEERING PARTNER WHAT DENEL AEROSTRUCTURES STANDS FOR VISION Denel Aerostructures is the reliable African link in the global aerostructures supply chain: • Providing on time, on quality service and value for our customers. • Building a prosperous company for employees and our owners. MISSION Denel Aerostructures shall design and Denel Aerostructures aims to surpass produce complex metal and composite customers' expectations with on-time aerostructures, supplying to Original delivery, innovation and on-quality Equipment Manufacturers and other standards with a full range of engineering aerostructure suppliers. Denel Aerostructures (DAe) is part of the capabilities - design, development, test state-owned Denel Group, a respected and certification. As a strategic partner South African provider of innovative in global programmes, the company defence, security and related technologies. intends to build on its longstanding As the leading aerospace company reputation for innovation, quality and in Africa, a powerhouse in aerospace specialised solutions in aerospace design industries. As a strategic industrial and design and advanced manufacturing, and manufacturing. Our mastery of tech- economic asset for South Africa and we are associated with the best original nology and depth of skills are forged a primary contributor to the growth of PERFORMANCE INTEGRITY equipment manufacturers (OEMs) in the through decades of experience in the the aerospace sector and high–tech DENEL AEROSTRUCTURES We embrace We are honest, truthful global industry and recognised by Airbus aerospace sector. manufacturing on the continent – Denel VALUES operational excellence. and ethical. as one of the most reliable suppliers on Aerostructures is ideally positioned to the A400M programme. Denel Aerostructures is at the core of be a strategic aerospace design and the country’s largest aerospace hub, manufacturing partner. CARING Our strategic customers include Airbus, the Aerotropolis. We are located next INNOVATION We care for our ACCOUNTABILITY AgustaWestland, Boeing, Gulfstream, to OR Tambo International airport in We create sustainable people, customers, We take responsibility BAE Systems, SAAB and a US Business Johannesburg - Africa’s largest and innovative solutions. communites, nations for our actions. and the environment. Jet OEM. Denel Aerostructures invests busiest airport. With the Ekurhuleni extensively to establish modernised, Aerotropolis attracting aerospace and world-class facilities for high-end advanced manufacturing companies, machining, composites, manufacturing, DAe is well-positioned and close to a assembly and special processes. growing number of supply and partner 6 7 COMPANY HISTORY 1968 1983 1964 1990 1970 1980 Atlas Aircraft Corporation established Aermacchi MB-326 Impala Allouette / MRO Oryx / Super Puma conversion Cheetah / Design Authority Rooivalk / OEM 2007 2005 2000 1995 1996 1992 Denel (Pty) Ltd established Ace / All composite turbo prop trainer Gulfstream G150 SAAB Gripen Airbus A400M Denel Saab Aerostructures (Pty) Ltd established 2011 2011 2011 2011 2009 2012 A400M MSN 001 first flight Denel Aerostructures SOC Ltd A400M Interim Type Certification Completion of Gripen Programme Completion of A109 Programme New contract with US Business Jet established 8 9 INTERNATIONAL CUSTOMER BASE Developing complex aerostructure components and assemblies, Denel Aerostructures is a leading supplier with extensive and growing experience from its international partnerships. Denel Aerostructures has the capability and technology to develop all types of defence and commercial airframe structures and the ability to support our customers all the way from concept designs through high volume serial production of aerostructures, to in-service support. 10 11 CURRENT PROGRAMMES Airbus A400M US Business Jet Ribs, Swords, Spars (RSS) Wing-to-Fuselage Fairing
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