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Check Points for Measuring Instruments
Catalog No. E12024 Check Points for Measuring Instruments Introduction Measurement… the word can mean many things. In the case of length measurement there are many kinds of measuring instrument and corresponding measuring methods. For efficient and accurate measurement, the proper usage of measuring tools and instruments is vital. Additionally, to ensure the long working life of those instruments, care in use and regular maintenance is important. We have put together this booklet to help anyone get the best use from a Mitutoyo measuring instrument for many years, and sincerely hope it will help you. CONVENTIONS USED IN THIS BOOKLET The following symbols are used in this booklet to help the user obtain reliable measurement data through correct instrument operation. correct incorrect CONTENTS Products Used for Maintenance of Measuring Instruments 1 Micrometers Digimatic Outside Micrometers (Coolant Proof Micrometers) 2 Outside Micrometers 3 Holtest Digimatic Holtest (Three-point Bore Micrometers) 4 Holtest (Two-point/Three-point Bore Micrometers) 5 Bore Gages Bore Gages 6 Bore Gages (Small Holes) 7 Calipers ABSOLUTE Coolant Proof Calipers 8 ABSOLUTE Digimatic Calipers 9 Dial Calipers 10 Vernier Calipers 11 ABSOLUTE Inside Calipers 12 Offset Centerline Calipers 13 Height Gages Digimatic Height Gages 14 ABSOLUTE Digimatic Height Gages 15 Vernier Height Gages 16 Dial Height Gages 17 Indicators Digimatic Indicators 18 Dial Indicators 19 Dial Test Indicators (Lever-operated Dial Indicators) 20 Thickness Gages 21 Gauge Blocks Rectangular Gauge Blocks 22 Products Used for Maintenance of Measuring Instruments Mitutoyo products Micrometer oil Maintenance kit for gauge blocks Lubrication and rust-prevention oil Maintenance kit for gauge Order No.207000 blocks includes all the necessary maintenance tools for removing burrs and contamination, and for applying anti-corrosion treatment after use, etc. -
The Origin and Evolution of Calipers
History of Precision Measuring Instruments The Origin and Evolution of Calipers MAP1481_E12029_2_MeasuringHistory_Calipers.indd 1 18/5/21 1:34 PM Contents 1. About the Nogisu ...............................................................................................................................1 2. About the Caliper ...............................................................................................................................2 3. Origin of the Name Nogisu and Vernier Graduations ..........................................................................4 4. Oldest Sliding Caliper: Nogisu .............................................................................................................8 5. Scabbard Type Sliding Caliper till the Middle of 19th Century .............................................................9 6. World's Oldest Vernier Caliper (Nogisu) in Existence .........................................................................11 7. Theory That the Vernier Caliper (Nogisu) Was Born in the U.S. ..........................................................12 8. Calipers before Around 1945 (the End of WWII) in the West ...........................................................13 8. 1. Slide-Catching Scale without Vernier Graduations: Simplified Calipers ......................................14 8. 2. Sliding Calipers with Diagonal Scale ..........................................................................................18 8. 3. Sliding Caliper with a Vernier Scale: Vernier Caliper ..................................................................19 -
Building a Battle Station Model by Russell Barnes
Building a Battle Station Model By Russell Barnes I. Introduction The summer is usually a pretty difficult time for me to work in my workshop. Chores abound around the house and there is seemingly some-thing to do almost every day that precludes any useful time spent in the workshop. The summer of 2004 was no different. By the time late July rolled around, I was desperate. I had not made anything for over a month. Something had to be done. What to do? Then it hit me. I was looking over the latest Model Expo catalogue and saw they still offered kit models of small battle stations. Not wanting to build a kit, I saw the potential for a quick scratch built project. Over the next two weeks I built a battle station model that turned out to be quite a conversation piece. As fate would have it, that model was destroyed when Hurricane Katrina washed away the local museum. I have decided to replace the battle station model, but it occurred to me that others might benefit from my experience having built it. So, I redrew the plans, making some improve-ments, and decided to set down a guide to building the model. I am not an expert and I make no claim that my methods are the only way to build the model. Someone building from these plans should view my words as a collection of helpful hints rather than a map to follow in order to arrive at a desired result. I envision this project as an introduction to scratch building. -
EDITION 8.1 3 Table of Contents
VICES EDITION 8.1 3 Table of contents VICES NC-Compact vices RKE 4014 RKE-M 4022 RKE-LV 4034 RKK 4040 NC-Compact twin vices RKD-M 4052 NC-Compact self centering vices RZM 4060 RKZ-M 4064 Machine vices RB-K - Orange Line 4076 RBAW 4082 MSR 4088 RS 4090 UZ 4094 Stationary power chucks KZS-P / KZS-PG 4101 KZS-H / KZS-HG 4107 SSP 4112 Drilling machine vices BSS 4120 BOF 4120 BSH 4121 DPV 4122 DPV-3-W 4122 Grinding and inspection vices PL-S micro 4126 PL-S 4126 PLF 4127 PL-G 4127 PS-SV 4128 PS-ZD 4128 Clamping force measurement device F-senso chuck 4129 Zero point clamping system EASYLOCK 4130 Errors and corrections are reserved! Vices Operation guide TYPE RKE RKE-M RKE-LV RKK NC-Compact vices - Highest clamping precision - Highest clamping precision - Very good accessibility - Designed to resist - Clamping force presetting - Without clamping force for 5-axis machining deformation for the highest - Precise, wear-resistant body presetting - Clamping force clamping precision Features - Precise, wear-resistant body presetting - Greatest repeatability - Large clamping range - Clamping force presetting Clamping mechanical-mechanical mechanical mechanical-mechanical mechanical-mechanical system size 92: mechanical-hydraulic Force amplification 3-Side, Duo-Tower 3-Side, Duo-Tower Base 3-Side, Duo-Tower Set-up options Quattro-Tower Quattro-Tower Quattro-Tower Machining centers with Operation guide high working accuracy Universal milling machi- nes with high working accuracy Universal milling machi- nes standard version Jig boring machines 5-axis machining -
Vernier Caliper and Micrometer Computer Models Using Easy Java Simulation and Its Pedagogical Design Features—Ideas for Augmenting Learning with Real Instruments
Wee, Loo Kang, & Ning, Hwee Tiang. (2014). Vernier caliper and micrometer computer models using Easy Java Simulation and its pedagogical design features—ideas for augmenting learning with real instruments. Physics Education, 49(5), 493. Vernier caliper and micrometer computer models using Easy Java Simulation and its pedagogical design feature-ideas to augment learning with real instruments Loo Kang WEE1, Hwee Tiang NING2 1Ministry of Education, Educational Technology Division, Singapore 2 Ministry of Education, National Junior College, Singapore [email protected], [email protected] Abstract: This article presents the customization of EJS models, used together with actual laboratory instruments, to create an active experiential learning of measurements. The laboratory instruments are the vernier caliper and the micrometer. Three computer model design ideas that complement real equipment are discussed in this article. They are 1) the simple view and associated learning to pen and paper question and the real world, 2) hints, answers, different options of scales and inclusion of zero error and 3) assessment for learning feedback. The initial positive feedback from Singaporean students and educators points to the possibility of these tools being successfully shared and implemented in learning communities, and validated. Educators are encouraged to change the source codes of these computer models to suit their own purposes, licensed creative commons attribution for the benefit of all humankind. Video abstract: http://youtu.be/jHoA5M-_1R4 2015 Resources: http://iwant2study.org/ospsg/index.php/interactive-resources/physics/01-measurements/5-vernier-caliper http://iwant2study.org/ospsg/index.php/interactive-resources/physics/01-measurements/6-micrometer Keyword: easy java simulation, active learning, education, teacher professional development, e–learning, applet, design, open source physics PACS: 06.30.Gv 06.30.Bp 1.50.H- 01.50.Lc 07.05.Tp I. -
Vernier Scale 05/31/2007 04:10 PM
Vernier Scale 05/31/2007 04:10 PM 1. THE VERNIER SCALE Equipment List: two 3 X 5 cards one ruler incremented in millimeters What you will learn: This lab teaches how a vernier scale works and how to use it. I. Introduction: A vernier scale (Pierre Vernier, ca. 1600) can be used on any measuring device with a graduated scale. Most often a vernier scale is found on length measuring devices such as vernier calipers or micrometers. A vernier instrument increases the measuring precision beyond what it would normally be with an ordinary measuring scale like a ruler or meter stick. II. How a vernier system works: A vernier scale slides across a fixed main scale. The vernier scale shown below in figure 1 is subdivided so that ten of its divisions correspond to nine divisions on the main scale. When ten vernier divisions are compressed into the space of nine main scale divisions we say the vernier-scale ratio is 10:9. So the divisions on the vernier scale are not of a standard length (i.e., inches or centimeters), but the divisions on the main scale are always some standard length like millimeters or decimal inches. A vernier scale enables an unambiguous interpolation between the smallest divisions on the main scale. Since the vernier scale pictured above is constructed to have ten divisions in the space of nine on the main scale, any single division on the vernier scale is 0.1 divisions less than a division on the main scale. http://nebula.deanza.fhda.edu/physics/Newton/4A/4ALabs/Vernier_Scale.html Page 1 of 5 Vernier Scale 05/31/2007 04:10 PM scale, any single division on the vernier scale is 0.1 divisions less than a division on the main scale. -
Code Description Range LIST PRICE (EUR) 1106-301 DIGITAL CALIPER
LIST PRICE Code Description Range (EUR) 1106-301 DIGITAL CALIPER, jaw length 100mm 0-300mm/0-12" 189.00 1106-302 DIGITAL CALIPER, jaw length 150mm 0-300mm/0-12" 210.00 1106-451 DIGITAL CALIPER, jaw length 100mm 0-450mm/0-18" 220.00 1106-501 DIGITAL CALIPER, jaw length 100mm 0-500mm/0-20" 170.00 1106-502 DIGITAL CALIPER, jaw length 150mm 0-500mm/0-20" 282.00 1106-503 DIGITAL CALIPER, jaw length 200mm 0-500mm/0-20" 364.00 1106-505 DIGITAL CALIPER, jaw length 300mm 0-500mm/0-20" 531.00 1106-601 DIGITAL CALIPER, jaw length 100mm 0-600mm/0-24" 220.00 1106-602 DIGITAL CALIPER, jaw length 150mm 0-600mm/0-24" 387.00 1106-603 DIGITAL CALIPER, jaw length 200mm 0-600mm/0-24" 465.00 1106-802 DIGITAL CALIPER, jaw length 150mm 0-800mm/0-32" 452.00 1106-1002 DIGITAL CALIPER, jaw length 150mm 0-1000mm/0-40" 495.00 1106-1003 DIGITAL CALIPER, jaw length 200mm 0-1000mm/0-40" 839.00 1106-1005 DIGITAL CALIPER, jaw length 300mm 0-1000mm/0-40" 1174.00 1106-1502 DIGITAL CALIPER, jaw length 150mm 0-1500mm/0-60" 1133.00 1106-1503 DIGITAL CALIPER, jaw length 200mm 0-1500mm/0-60" 1337.00 1106-2002 DIGITAL CALIPER, jaw length 150mm 0-2000mm/0-80" 1676.00 1106-2003 DIGITAL CALIPER, jaw length 200mm 0-2000mm/0-80" 1968.00 1106-2502 DIGITAL CALIPER (jaw length 150mm) 0-2500mm/0-100" 2880.00 1106-3002 DIGITAL CALIPER (jaw length 150mm) 0-3000mm/0-120" 4556.00 1108-150 DIGITAL CALIPER 0-150mm/0-6" 26.50 1108-200 DIGITAL CALIPER 0-200mm/0-8" 39.10 1108-250 DIGITAL CALIPER (STANDARD MODEL) 0-250mm/0-10" 78.60 1108-300 DIGITAL CALIPER 0-300mm/0-12" 70.00 1108-150W DIGITAL -
MODULE 5 – Measuring Tools
INTRODUCTION TO MACHINING 2. MEASURING TOOLS AND PROCESSES: In this chapter we will only look at those instruments which would typically be used during and at the end of a fabrication process. Such instruments would be capable of measuring up to 4 decimal places in the inch system and up to 3 decimal places in the metric system. Higher precision is normally not required in shop settings. The discrimination of a measuring instrument is the number of “segments” to which it divides the basic unit of length it is using for measurement. As a rule of thumb: the discrimination of the instrument should be ~10 times finer than the dimension specified. For example if a dimension of 25.5 [mm] is specified, an instrument that is capable of measuring to 0.01 or 0.02 [mm] should be used; if the specified dimension is 25.50 [mm], then the instrument’s discrimination should be 0.001 or 0.002 [mm]. The tools discussed here can be divided into 2 categories: direct measuring tools and indirect measuring or comparator tools. 50 INTRODUCTION TO MACHINING 2.1 Terminology: Accuracy: can have two meanings: it may describe the conformance of a specific dimension with the intended value (e.g.: an end-mill has a specific diameter stamped on its shank; if that value is confirmed by using the appropriate measuring device, then the end-mill diameter is said to be accurate). Accuracy may also refer to the act of measuring: if the machinist uses a steel rule to verify the diameter of the end-mill, then the act of measuring is not accurate. -
1. Hand Tools 3. Related Tools 4. Chisels 5. Hammer 6. Saw Terminology 7. Pliers Introduction
1 1. Hand Tools 2. Types 2.1 Hand tools 2.2 Hammer Drill 2.3 Rotary hammer drill 2.4 Cordless drills 2.5 Drill press 2.6 Geared head drill 2.7 Radial arm drill 2.8 Mill drill 3. Related tools 4. Chisels 4.1. Types 4.1.1 Woodworking chisels 4.1.1.1 Lathe tools 4.2 Metalworking chisels 4.2.1 Cold chisel 4.2.2 Hardy chisel 4.3 Stone chisels 4.4 Masonry chisels 4.4.1 Joint chisel 5. Hammer 5.1 Basic design and variations 5.2 The physics of hammering 5.2.1 Hammer as a force amplifier 5.2.2 Effect of the head's mass 5.2.3 Effect of the handle 5.3 War hammers 5.4 Symbolic hammers 6. Saw terminology 6.1 Types of saws 6.1.1 Hand saws 6.1.2. Back saws 6.1.3 Mechanically powered saws 6.1.4. Circular blade saws 6.1.5. Reciprocating blade saws 6.1.6..Continuous band 6.2. Types of saw blades and the cuts they make 6.3. Materials used for saws 7. Pliers Introduction 7.1. Design 7.2.Common types 7.2.1 Gripping pliers (used to improve grip) 7.2 2.Cutting pliers (used to sever or pinch off) 2 7.2.3 Crimping pliers 7.2.4 Rotational pliers 8. Common wrenches / spanners 8.1 Other general wrenches / spanners 8.2. Spe cialized wrenches / spanners 8.3. Spanners in popular culture 9. Hacksaw, surface plate, surface gauge, , vee-block, files 10. -
Measuring Tools Catalogue No
measuring tools catalogue No. 23 valid until 31.12.2020 PRECISE CALCULATED 2020 TAPER SLOT GAUGE steel brushed chromium-plated or ABS-plastic, reading 0.1 mm • for gap dimensions • reading 0.1 mm • steel, hardened and ground on all sides, chromium-plated, laser scale • handle knurled, scale CNC-divided • handle length 27 mm Order.-No. Dimensions Material Range Weight Euro/Pc. 88082025 125 x 8 x 8 mm steel 0.5 - 7.0 mm 39 g 37,- 88082026 109 x 8 x 8 mm steel 2.0 - 7.0 mm 38 g 37,- 88082027 165 x 12 x 8 mm steel 0.5 - 11.0 mm 62 g 43,- 88082028 165 x 12 x 8 mm plastic 0.5 - 11.0 mm 17 g 43,- BORE GAUGE, CONICAL new LIMIT PLUG GAUGE SET, 17 PARTS for measuring of conical bores DIN 7150-2/7164, sizes DIN 2245 • steel taper, brushed chromium-plated • handle anodised aluminium • made of hardened steel • reading 0.1 mm • tolerance H 7, GO- and NO GO • taper 1:10 • size: 3,4,5,6,8,10,12,14,16, 18,20,22,24,25,28,30,32 295,- Order.-No. Dimensions Taper-length Length Euro/Pc. Euro 88082040 1- 6.5 mm 65 mm 122 mm 42,- 88082041 3 - 15 mm 135 mm 190 mm 49,- Order-No.: 88086106 88082042 15 - 30 mm 165 mm 250 mm 64,- PARALLEL STEEL SET hardened, HRC 60 ±2, “TOP“, parallelism + 0.010 mm • made of alloyed steel • ground and hardened in pairs • tolerance ± 0.01 mm tolerance height ± 0.01 mm 20 pairs • marked laser dimensions mm tolerance width ± 0.01 mm • on wood stands or wooden case tolerance length ± 0.5 mm tolerance in pairs ± 0.01 mm 470,- Euro Order-No.: 86062096 Range Thickness mm Size mm Weight 2 x 5 | 2 x 10 | 2 x 15 | 2 x 20 | 3 x 6 | 3 x 11 | -
Methods to Check Dimensional Tolerances on Hollow Structural Sections
HSS METHODS TO CHECK DIMENSIONAL TOLERANCES ON HOLLOW STRUCTURAL SECTIONS HSS: TECHNICAL BROCHURE TABLE OF CONTENTS FOREWARD 1-2 Outside Dimensions The following is published as a guide 3-4 Wall Thickness for the purchaser of hollow structural 5 Length and Straightness sections (HSS). Methods of checking dimensional tolerances, stipulated 6 Squareness of Sides in Section 11 of ASTM A500-20,* are 7-8 Corner Radius discussed in detail. When checking tolerances for ASTM A847, ASTM 9-10 Twist A1085, ASTM A1065 or other material, 11 STI Member Producers the permissible variations may differ from what is given here; however, the method of measurement is the same. All excerpts from ASTM A500 are formatted For additional information, please with a gray background as seen here. contact the HSS manufacturer or the Steel Tube Institute. *Excerpts from ASTM A500 reprinted with permission from ASTM A500/A500M-20, copyright ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428. A copy of the complete standard can be obtained from ASTM International at www.astm.org. Steel Tube Institute Methods to Check Dimensional Tolerances on Hollow Structural Sections steeltubeinstitute.org Version: 11/20 OUTSIDE DIMENSIONS MEASURING ROUND TUBING 11. PERMISSIBLE VARIATIONS IN DIMENSIONS METHOD 11.1 Outside Dimensions: 11.1.1 Round Structural Tubing—The outside diameter shall not Refer to Example 1 for a typical application. vary more than ±0.5 %, rounded to the nearest 0.005 in. [0.1 1 Measure at a position at least 2 inches from either end mm], from the specified outside diameter for specified outside of the HSS. -
MEASURING and MARKING Tools
Measuring & Marking Measuring & Marking OUTLETS NATIONWIDE 522 Measuring & Marking Solutions for every aspect of measuring and marking for professionals in any business. All products are accurate to international specifications and carry our comprehensive warranty and lifetime replacement policy. 524-527 527 528-530 530-534 534-536 Tapes & Rules Measuring Wheels Squares & Bevels Measuring Gauges Dial Indicators & Stands 536 536-544 545-547 547-548 549 Counters Micrometers Verniers Calipers, Dividers & Scribers Compasses 550 551 551-553 553 554 Specialised Marking Tools Chalks, Crayons & Pencils Chalklines & Refills Marking Gauges Stencils 554-555 556 Levels Surveyors Tools Measuring & Marking AVAILABLE FROM SELECTED 523 Quick Find Index DISTRIBUTORS NATIONWIDE POWER TAPE - SOFT GRIP WITH AUTOLOCK MEASURING TAPE - RUBBER ! Magnetic hook ! Top stop secures tape in place ! Non-slip grip rubber case is robust and impact resistant ! Clearly marked blade with ! Automatic blade lock (BLADE LOCKS ITSELF WHEN PULLED OUT) metric graduations ! ! Push button retrieval Extra tough impact resistant ABS case with sure-grip ! Chrome belt clip rubber shroud ! Power return blade glides back into case automatically with smooth rewind action Code Size MTS4800 3m x 16mm Code Size MTS4805 5m x 19mm RIC4167 3m x 13mm MTS4810 7.5m x 25mm RIC4170 5m x 19mm MTS4815 10m x 25mm RIC4180 7.5m x 25mm TAPE - SHOX MEASURING TAPE - ABS ! Positive brake action locks ! Expert quality, finely engineered tapes blade solidly in hand are renowned for reliability ! Sliding end