Optimize production and boost profitability while keeping your people safe.
Refining Solutions Leverage Emerson’s valves, actuators, regulators, and services to reduce emissions and improve the safety, production, and reliability of your refinery. Environmental regulations are changing frequently— and becoming more and more restrictive.
Operating more efficiently is difficult with “ We’re staffed to run, not staffed to change.” changing environmental responsibilities. –Refinery Operations Manager, North America
Refineries, more than most process facilities today, are tasked with environmental, safety, and social responsibilities that make it harder than ever to stay profitable. It’s Refining is much more than just a technical critical to keep personnel safe in hazardous environments, but it is becoming more operation. It’s subject to a strong business difficult to hire and retain qualified local personnel as the experienced workforce constraint: meeting market demand. continues to retire. –Independent Refiner On top of this, meeting production volume targets is essential to staying afloat in a competitive market. But, fleet inefficiencies create operating constraints that put production at risk, and unscheduled shutdowns and slowdowns make meeting those Many refiners believe that regulatory changes, targets and contract commitments virtually impossible. like IMO, will present a medium to major disruption to the industry. 1 –OilandGas360.com, 2019 Stay ahead of the competition by responding to market conditions with greater flexibility.
In today’s changing energy market, refiners are under increasing pressure to implement operational flexibility. Emerson’s solutions make it easier for operators to safely meet demand while lowering operating costs, reduce unplanned slowdowns and shutdowns, and adapt to new clean fuels regulations.
Produce cleaner fuels to reduce emissions and energy use. “Fisher™ Control-Disk™ valves have enabled our • Access comprehensive consulting expertise to identify and correct all compressors and chillers to run smoothly, with less energy-related issues loading and unloading energy required.” – Process Engineer, CAMECO • Implement pre-packaged energy-saving solutions quickly with global support
Train and equip personnel to be more efficient and decrease overall operating costs. In 2017 alone, more than 19,900 students participated in relevant product or industry training • Utilize proven solutions to improve awareness of and response to imminent through Emerson’s Educational Services team— asset failures offered from 80+ global service locations and taught by 300+ certified instructors. • Run units at capacity and adapt to changing process conditions with maximum yields
Better prioritize maintenance requirements to operate more With wireless THUM adapters, previously stranded reliably and increase availability. diagnostic information was made available to the refinery’s information database and distributed to the • Digital installed base asset recording and tracking creates turnaround staff responsible for maintaining the assets, enabling execution efficiency them to act before a process interruption. – Refinery in California, USA • Valve Condition Monitoring and diagnostic analysis allows for data-driven maintenance planning
2 Refining Solutions
Crude Distillation Hydroprocessing Fluidized Catalytic Cracking Catalytic Reformer
• Meet product specifications, • Increase product yield and prolong • Reduce steam usage while • Ensure reformer availability for minimize energy use, and improve the life of your catalyst. u p7 maintaining quality with improved hydrogen generation and high- throughput. p5 distillation control. p9 octane gasoline component. p11 u • Improve yield, extend catalyst life, u u and mitigate reactor temperature excursions. u p7 Refinery Amine Fuel Gas Unit Gas Natural Steam Pressure Swing Refinery Sulfur Reformer Adsorption Plant Gas Hydrogen LPG Recovery Sulfur Butanes
Light Naphtha Isomerization Hydrotreater
Catalytic Gasoline Heavy Naphtha Reformer Crude Atmospheric Blending Hydrotreater Oil Crude Alkylation Distillation
Diesel Hydrotreater Distillate Desalter Blending Hydrocracker Gas Oil Hydrotreater Fluid Catalytic Cracker Vacuum Distillation Hydrotreater
Coker Residual Blending
Coke
Hydrogen Generation Delayed Coker Sulfur Recovery Tanks
• Optimize hydrogen production • Maximize higher-value cut points • Maintain refinery throughput • Improve inventory insight, quality and improve the reliability of your and improve safety by streamlining while ensuring availability and safe tracking, and safety. u p19 hydrogen purification process. u p13 your coke removal process. u p15 operation. u p17
3 Crude Distillation Solutions Hydrogen Generation Solutions
Minimize product quality variation, off-spec production, and energy- Meet increasing hydrogen demand and purity requirements to fulfill consumption per unit of feed to increase column throughput. u p5 downstream requirements. u p13
Hydroprocessing Solutions Delayed Coker Solutions
Address low and ultra-low sulfur diesel requirements while adding product Maximize higher value cut points and improve safety by streamlining coke yield flexibility.u p7 removal process. u p15
Fluidized Catalytic Cracking Solutions Sulfur Recovery Solutions
Reduce Fluidized Catalytic Cracking (FCC) complexity to convert low value Maintain reliable and safe combustion control and reduce the effects heavy oils to higher value products. u p9 of corrosion. u p17
Catalytic Reformer Solutions Tank Solutions
Maintain optimum naphtha reformer performance and consistent Manage tanks and terminals more efficiently to achieve better inventory intermediates for downstream petrochemical availability. u p11 insight, quality control, and safety. u p19
4 Crude Distillation Solutions
Light Ends
The atmospheric crude distillation unit (CDU) is the first processing Receiver Compressor unit in a refinery downstream of the desalter. The unit is a complex column that fractionates crude oil into the basic product streams.
These intermediate product streams from the crude distillation unit Naphtha can vary widely depending on the refinery operating objectives.
Steam Stripper
Crude Fractionator Kerosene Stripper What’s your opportunity? Steam • Consistently meet sidecut specifications, minimize energy Crude Diesel use, and improve throughput Heater • Reduce product quality variation and off-spec production Steam • Increase recovery of more valuable products Feed • Maximize feed rate upon demand Bottoms to Vacuum Unit • Increase column throughput Fuel Gas
Ensure on-spec quality and throughput. Services offered... With Emerson’s advanced control solutions for crude distillation • Valve Condition Monitoring time series analysis units, combined with best-in-class measurement capabilities, you’ll • Control valve calibration consistently save energy costs while minimizing disturbances and • Regulator configuration and repair reducing quality giveaway. • Pressure relief valve configuration and repair • Technology upgrades and retrofit Crude Unit Application Solutions Guide • Product and system training • Pressure relief valve spare pool management • Valve sizing and selection
5 Featured Crude Distillation Solutions
Fisher Fisher Fisher Anderson Greenwood™ Feed Valve to Furnace Pump-Around Valve Fuel Gas Valve Desalter Overpressure Protection
Obtain tight shutoff and precise flow of heavy gas Extract heat from the column efficiently for pump- Precisely control the flow of fuel to heat the Achieve stable relief regardless of flashing liquids oil feed into the furnace with a valve designed for around applications. charge heaters with a valve solution designed to or where they occur, optimize operations to streamlining flow passages. reduce process variability. prevent unnecessary releases to the flare, and • This valve will provide optimal performance and improve the safety system lifecycle. • An eccentric plug minimizes contact with the separation between product draws, reducing • Designed to provide excellent shutoff to help seat ring when opening, reducing friction and the variability in quality specifications avoid temperature swings in the heater and • Dampening feature provides additional elongating the life of the valve efficiently process feed further downstream protection from water hammer Fisher easy-e ED product webpage Fisher V500 product webpage Fisher Control-Disk product webpage Anderson Greenwood Series 200/400/800 product webpage
AEV™ | Bettis™ | KTM™ | Vanessa™ Fisher Fisher Fisher Automated Isolation Valves Burner and Pilot Gas Regulator Digital Isolation™ Solutions Fuel Gas Header Regulator
Isolate fuel, feed stock and fractionator product Ensure efficient and steady fuel gas supply Improve safety and reduce the risk of unplanned Maintain constant fuel gas header pressure through- lines with ultimate dependability and control. pressure during start-up and continuous outages with a fully integrated and verified SIL 3 out the process unit with precise pressure control. These valves provide reliable, automated operation from the fuel gas header. Emergency Shutdown (ESD) valve solution. operation with repeatable, zero leakage shutoff. • Pilot-operated and fast speed of response • Pilot-operated burner regulator • Applied diagnostic coverage • Noise-attenuation technology • Fully integrated Emerson solution • Self-operated pilot gas regulator • Standardized solution decreases engineering • Low Fugitive Emission designs • Fast speed of response and execution time Fisher EZH product webpage • Low running torques Fisher 1098 Series product webpage Fisher Digital Isolation TOV webpage AEV 2XC product webpage Vanessa 30,000 Series product webpage Additional products KTM Series EB1 product webpage • Fisher FIELDVUE™ digital valve controller Bettis brand webpage
Visit the Distillation & Fractionation Application Solutions webpage to learn more. 6 Hydroprocessing Solutions
Make-up Hydrogen Hydroprocessing refers to two separate but similar processes: Purge Gas hydrotreating and hydrocracking. The hydrocracker unit is important to Recycle Compressor meet low sulfur diesel while taking advantage of opportunistic market Vent Gas conditions between gasoline and diesel, so keeping this unit operating reliably and effectively is imperative. Safety is also a challenge with this unit due to high pressures, hydrogen, hydrogen sulfide, fired heaters, Separator Sour Water Light and potential reactor temperature excursion. Hydrotreaters are critical Naphtha in protecting downstream process catalysts, as poor performance can Heavy significantly affect product yield and efficiency and potentially require Naphtha an earlier shutdown for catalyst replacement. Reactor Off Gas
Separator Fractionator Distillate Sour Water Charge What’s your opportunity? Heater Separator • Increase quality and yields with better regulatory controls that Heater improve temperature control of the fired heater and hydrogen Feed quench controls Separator
• Improve functioning safety and operate within increasingly stringent Fuel Gas environmental regulations with automation solutions that deliver Fuel Gas better measurement, control, and diagnostic information
• Meet low sulfur fuel requirements Hydrocracker Unit process diagram
Maximize uptime with tight reactor Services offered... bed temperature control and improved • Startup optimization and performance testing • Valve Condition Monitoring and analysis downstream catalyst performance. • Control valve online and offline diagnostics Emerson’s advanced hydrocracker solutions provide tighter control • Regulator configuration and repair in the field, more accurate temperature measurements, detection • Pressure relief valve configuration and repair of potential problems, and enhanced insight into the hydrocracker’s • Technology upgrades and retrofit performance. Hydrocracker Unit Application Solutions Guide • Product and system training Using our hydrotreating solutions, you’ll gain the tight control, • Leak detection accurate measurements, and real-time compositional data needed to • Pressure relief valve spare pool management maximize the yield of higher-value products while reducing the typical • Outgassing valve sizing and selection operator intervention needed to keep your process running well. 7 Featured Hydrocracker Solutions
Fisher Fisher Anderson Greenwood Separator Letdown Valve Trim Hydrogen Quench Valve H2 Compressor Discharge Overpressure Protection
Minimize outgassing issues that lead to severe vibration and poor Control the reactor bed temperatures to avoid an excursion, Achieve stable relief despite pressure “spikes” from the reciprocating controllability and accelerated trim wear. This trim is ideal for prevent a runaway reaction, maximize catalyst life, and achieve a compressor with this pilot-operated pressure relief valve. critical, high-pressure letdown applications where long valve and better product yield. • Soft seat design provides repeatable, bubble-tight performance trim life is crucial to keeping the unit running smoothly. • These valves use a balanced valve plug and offer excellent shutoff before and after each relief cycle • Staged pressure drops help prevent cavitation and a lower cage with process temperatures below 232°C (450°F) • Minimize product loss per relief situation with available separates the flow steam into smaller jets to help avoid erosion modulating action Fisher HPT product webpage • Pressure profile helps avoid premature outgassing within the valve Anderson Greenwood Series 200/400/800 product webpage trim while splitting the flow steam into smaller jets at the valve outlet to prevent vibration Fisher DST-G product webpage Featured Hydrotreater Solutions
Fisher AEV | Bettis | KTM Tartarini™ Optimized Compressor Anti-surge Valve and Accessories Automated Isolation Valves Fuel Gas Header Regulator
Protect your critical and costly compressor from a damaging surge event with a complete optimized anti- Isolate fuel lines, pumps, flare lines and manage Achieve reliable pressure control to maintain a surge valve package that provides higher gains, precise response, and remarkable stability. reactor depressurization with fully engineered constant fuel gas header pressure throughout the automated isolation solutions. process unit. • The Fisher control valve provides quick, accurate response during a surge to recycle the discharge flow back to the suction side of the compressor, avoiding expensive and disruptive damage • Zero leakage shutoff • Pilot-operated regulator • Low Fugitive Emissions designs • Fast speed of response • The Fisher SS-263 volume boosters offer three times the capacity of traditional boosters, high vibration • Low running torques • Noise attenuation resistance, enhanced throttling control, and a desirable fail-safe mode AEV 2XC product webpage Tartarini FL Series product webpage • The FIELDVUE ODV-tier digital valve controller is dual certified as intrinsically safe and explosion proof, KTM Series EB1 product webpage and offers an anti-surge-specific tuning capability Bettis G Series product webpage Bettis RPE Series product webpage Fisher anti-surge valve solutions webpage
Visit the Hydrocracker and Hydrotreater Application Solutions webpages to learn more. 8 Fluidized Catalytic Cracking Solutions
The Fluid Catalytic Cracking (FCC) is a dynamic and complex To Fractionator process, operating in severe conditions where plugging and catalyst reversal are always a risk. With a significant portion of the refinery’s To Vapor Recovery heavy petroleum being processed in the FCC unit, a slowdown or Flue Gas Steam to shutdown can directly impact the refinery’s profitability. Distributors The FCC unit is also an important source of butene and pentene Reactor Regen olefins used in refinery processes such as the alkylation unit. As a
critical unit in the refinery, the alkylation unit’s optimum Vent to Atmosphere operation is essential. To Vapor Steam to Recovery Fractionator Reactor
LCO What’s your opportunity? Air HCO • Reduce steam usage while maintaining quality with
improved distillation control in the gas concentration section Fuel Gas • Reduce FCC complexity to convert low value heavy oils to Charge higher value products Heater
To Reactor • Size and select the right control valve to prevent catalyst erosion and avoid process interruptions Feed To Storage
• Keep assets running reliably in spite of severe reactor and regenerator temperatures.
Detect line plugging and catalyst reversal in Services offered... real time. • Valve Condition Monitoring and analysis • Control valve calibration Using Emerson solutions for FCC, you’ll have the tight control over • Regulator configuration and repair your process and real-time measurement accuracy needed to ensure • Pressure relief valve configuration and repair smooth and efficient operation. • Technology upgrades and retrofit • Product and system training • Pressure relief valve spare pool management • Valve sizing and selection
9 Featured Fluidized Catalytic Cracking Solutions
Fisher Fisher Anderson Greenwood Bettis | KTM | Vanessa Charge Oil Flow Valve Charge Pump Spillback Valve Trim FCCU Regenerator Protection Regenerator & Reactor Isolation Valves
Ensure precise flow control of feedstock into the Prevent cavitation in the charge pump with Reduce the number of spring valves and associated Isolate input and output lines of the regenerator charge heater, which helps avoid excessive buildup valve trim designed to handle high pressure piping systems by implementing pilot valves with and reactor units with fully engineered automated on the heater tubes, maintains outlet temperature, drops. Reducing cavitation damage means less full bore orifices. isolation solutions. and optimizes reaction performance and efficiency. unscheduled maintenance and longer asset life. • Dual outlets reduce or eliminate the effects of • Zero leakage shutoff • Designed for forward or reverse flow with tight • Valve trim uses a series of flow restrictions and excessive reaction forces to avoid special pipe • Low Fugitive Emission designs shutoff in either flow direction expansions to eliminate cavitation support structure • Low running torques • Oversized shaft and rugged trim parts allow for • Hardened metal seats provide tight shutoff to • Maximum capacity with non-API standard size KTM Series EB1 product webpage high pressure drops minimize seat erosion • Pilot purge or ISO-DOME options to isolate Vanessa Series 30,000 product webpage catalyst media Fisher CV500 product webpage Fisher anti-cavitation trim solutions webpage Bettis RPE Series product webpage Anderson Greenwood Series 400 webpage
Anderson Greenwood Fisher Fisher AEV | Bettis | Vanessa Flowing Pilot Relief Valve Main Column Bottoms Valve Charge Oil Heater Fuel Gas Valve Automated Fractionator Isolation Valves
Ensure stability of the Pilot for Steam application by Circulate flow from the bottom of the column to Maintain discharge temperature of the charge oil as Isolate fuel lines, pumps, flare lines and manage keeping the internal critical pilot evenly warmed. the reboiler and back to the column to facilitate it is injected into the reactor. reactor depressurization with fully engineered separation and ensure proper product specification. automated isolation solutions. • Pilot warming consistency prevents steam from • Designed to control non-lubricating, viscous, or condensing within the pilot while the main valve • Streamlined flow passages, rugged components, other hard-to-handle fluids • Zero leakage shutoff is open, which could result in significant pressure and a wide choice of erosion-resistant trim • Post guiding stabilizes the valve plug at all points • Low Fugitive Emission designs decreases and main valve instability. materials all promote long, dependable service in its travel range to reduce vibration, mechanical • Low running torques life in high-viscosity slurry applications Anderson Greenwood Series 500 webpage noise, and trim wear AEV 2XC product webpage Fisher V500 product webpage Fisher easy-e EZ product webpage Vanessa 30,000 product webpage Bettis G Series product webpage Bettis CBA Series product webpage
Visit the Fluidized Catalytic Cracking Application Solutions webpage to learn more. 10 Catalytic Reformer Solutions
As a primary process unit, the catalytic reformer is essential to providing high-octane gasoline component, petrochemical Compressor Overhead Receiver intermediate feedstock, and hydrogen for the rest of the refinery, and any upset in the reformer can easily cause a Heat Exchanger slowdown or shutdown in these processes.
Steam Steam
Reboiler Reboiler
What’s your opportunity? Heater
• Maintain optimum catalytic reformer performance and Heat Exchanger Separator consistent hydrogen availability ack Reactor t • Ensure reformer availability for hydrogen generation and high S octane gasoline component Fuel Gas RegeneratorRegenerator
Ensure reliable high-octane component, Services offered... petrochem intermediates, and hydrogen • Valve Condition Monitoring and analysis • Control valve calibration supply with precise heater control. • Regulator configuration and repair With Emerson’s catalytic reformer solutions, you’ll gain precise • Pressure relief valve configuration and repair control of heater outlet temperature to ensure product quality and • Technology upgrades and retrofit the accurate asset health measurements needed to ensure your • Product and system training reformer consistently supplies the hydrogen needed. • Pressure relief valve spare pool management • Valve sizing and selection
11 Featured Catalytic Reformer Solutions
Fisher Fisher Fisher Fisher Catalyst Handling Valve Overtravel Valve Trim Optimized Compressor Separator Liquid Valve Anti-surge Valve and Accessories
Reduce crushing of the catalyst and pressure build Reliably control and purge the hydrogen and Protect the compressor from damaging surge Prevent cavitation damage while controlling the up downstream by controlling gravity feed of the nitrogen transfer gases. events with quick and accurate valve response to separator level and feed of the stabilizer to help catalyst through the valve. immediately recycle the discharge flow. ensure products meet their purity targets. • Rugged guiding provides high valve plug • Specially-designed flow passages eliminate solids stability, which reduces vibration and noise • The proper valve, actuator, and accessories • Hardened trim materials provide excellent wear accumulation that can hinder valve operation, can help increase compressor throughput, resistance for longer trim life • Unique plug deflector and dual-seat design which can extend the life of the catalyst spheres, reliability, and efficiency as well as plant uptime helps prolong life span and protect against Fisher NotchFlo™ product webpage reduce maintenance cost, and improve catalyst fines Proper Anti-Surge Valve Selection white paper regeneration efficiency Fisher EZ-OVT product webpage Fisher SS138B product bulletin Fisher SS252B product bulletin
Crosby Fisher Bettis | KTM Tartarini Blocked Discharge Burner and Pilot Gas Regulator Automated Isolation Valves Fuel Gas Header Regulator Overpressure Protection
Achieve pressure control to maintain a constant Meet fugitive emissions requirements for gas and Ensure efficient and steady fuel gas supply Isolate fuel lines with ultimate dependability and fuel gas header pressure throughout the process steam applications, like API 526 and 527, with pressure during start-up and continuous control. These valves provide reliable, automated unit with this pilot-operated regulator. spring-loaded pressure operation from the fuel gas header. operation with repeatable, zero leakage shutoff. relief valves. • Fast speed of response • Pilot-operated burner regulator • Fully integrated Emerson solution • Noise-attenuation technology • Styles available for liquid service and two-phase • Self-operated pilot gas regulator • Low Fugitive Emission designs applications • Fast speed of response • Low running torques Tartarini FL product webpage • Metal or soft seats and conventional or balanced Fisher MR95 product webpage KTM Series EB1 product webpage Additional products bellows options available for more application Bettis RPE Series product webpage flexibility • Anderson Greenwood H2 Compressor Crosby J Series product webpage Discharge Overpressure Protection Relief Valve
Visit the Catalytic Reformer Application Solutions webpage to learn more. 12 Hydrogen Generation Solutions
The hydrocracker, hydrotreaters, and isomerization units rely on a Hydrogen consistent supply of pure hydrogen to avoid slowdowns and shutdowns. Coupled with the need to process heavier and higher sulfur crude slates, generating and managing hydrogen production is more critical than ever. Bed 1 Bed 2 Bed 3 Bed 4 What’s your opportunity?
• Ensure reliable hydrogen generation and distribution
• Meet increasing hydrogen demand and purity requirements to fulfill downstream requirements Off-Gas • Increase availability for on-spec hydrogen to maximize constant refinery utilization
• Improve hydrogen purity control, leading to a longer Feed Gas catalyst lifespan
Ensure reliable hydrogen generation Services offered... and distribution. • Valve Condition Monitoring and analysis Using Emerson hydrogen generation solutions, you can ensure the • Control valve calibration supply and purity of hydrogen created will enable you to improve • Regulator configuration and repair hydrocracking, minimize coke laydown, and increase catalyst life • Pressure relief valve configuration and repair and throughput. • Technology upgrades and retrofit • Product and system training • Valve sizing and selection
13 Featured Hydrogen Generation Solutions
Fisher Fisher Fisher Bettis | Vanessa Feed Valve Dump/Purge Valve Valve Diagnostics Automated Hydrogen Isolation Valve
Implement adjustable cycle times as required Ensure hydrogen is processed purely and Receive advanced notice of PSA valve performance Reduce corrosion, embrittlement, and blistering for high-cycling feed applications with a reliable efficiently with a valve solution that provides quick issues and recommended corrective actions. issues often caused by HPHT hydrogen. rotary valve and actuator package. stroke speeds and fully open to fully closed travel. • No linkage to wear, loosen, corrode, or vibrate • Zero-leakage valve integrates metallurgy, • No O-rings to wear, an inherent position on air • Rugged cage guiding provides high valve in order to handle harsh environments and design, manufacturing, and gasket technology failure, low actuator pressures for operation, plug stability, reducing vibration, noise, and provide non-stop cycling to achieve the high performance standards and double-sided diaphragms maintenance requirements • Integral independent position feedback is demanded by hydrogen processes • Designed for long service life—over 1,000,000 available Fisher easy-e ET product webpage Vanessa 30,000 Series product webpage cycles—under load conditions Fisher FIELDVUE™ DVC6200 product webpage Bettis G Series product webpage Fisher 8580 product webpage Fisher FIELDVUE ValveLink™ product webpage Fisher 2052 product webpage
Anderson Greenwood Fisher Rigorous Testing and Verified Performance Modulating Pressure Relief Valve Low-Emissions Valve Packing
Protect against control valve failures to enhance the reliability of Gain confidence in the performance and reliability of your control Achieve long-term, consistent valve sealing performance with your process. valves knowing they go through Emerson’s cycle testing lab packing systems proven to help secure your process to conserve specifically designed to represent the PSA unit as accurately as possible valuable process fluid and effectively control emissions to avoid • Soft seat design provides repeatable, bubble-tight performance regulatory fines and help keep personnel safe. before and after each relief cycle • A large volume tank provides process pressure in high capacity to all of the control valve assemblies being tested • Easily installed in existing valves or added to new valve assemblies Anderson Greenwood 400 Series webpage • Each valve assembly is tested with standard option parts—including Fisher ENVIRO-SEAL product bulletin valve seats, packing, actuator springs, and diaphragms—and is controlled with a FIELDVUE digital valve controller PSA Valve Solutions webpage
Visit the Hydrogen Generation Application Solutions webpage to learn more. 14 Delayed Coker Solutions
Coker Unit The coker is an important processing unit for extracting Decoking Water Drilling high-value fuel products from the bottom of the oil barrel, but Light unmonitored disturbances during coke drum switchovers can Ends often lead to process slowdowns or even shutdowns. Receiver Because it is typically one of the “dirtiest” and most high
maintenance processes in the refinery, maintaining a safe, Coking Coking Naphtha Drum Drum healthy environment around the coker is critical. Anything that can be done to increase reliability, lower maintenance costs, and enable higher on-stream time is valuable. Stripper Fractionator What’s your opportunity? Steam
• Consistently meet side-cut specifications and improve Light Gas Oil safety by streamlining your coke removal process Water
Steam • Minimize the cycle time between drum switching Coking Furnace • Achieve an accurate and reliable material balance around
the coker, optimizing the unit’s efficiency Stripper Steam Fuel Gas Heavy Feed Gas Oil
Operate your coker safely Services offered... and efficiently. • Valve Condition Monitoring and analysis Our advanced process control solutions for delayed cokers • Control valve calibration and fired process heaters can minimize disturbances, • Regulator configuration and repair optimize temperature control, reduce buildup, and provide • Pressure relief valve configuration and repair a faster transition back to normal operating conditions. • Technology upgrades and retrofit • Product and system training • Valve sizing and selection
15 Featured Delayed Coker Solutions
Fisher Fisher Bettis | AEV Fractionator Reflux Valve Furnace Feed Valve Automated Coker Drum Switching Valves
Reduce product variability and maintain safe operating conditions Achieve precise flow of heavy gas oil feed into the furnace and avoid Automate valve performance and improve coker Mean Time for your coker unit. temperature swings that can lead to excessive coke build up in the Between Failure (MTBF) with a fully automated valve solution that furnace tubes. • Achieve tight emissions control with excellent shutoff capability is proven to execute consistently and reliably in demanding coker • Reduce vibration and mechanical noise with high valve plug • Specially selected trim materials and body coatings help to conditions. stability withstand oil sands, furnace feed, and other highly erosive • Zero valve cavity to eliminate coke fines build up • Prolong asset life with increased wear resistance of hardened applications • Non-rubbing rotation to minimize wear and extend life stainless steel trim • Robust construction and high temperature performance Fisher V500 FFD product webpage • Simple, rapid maintenance Fisher easy-e ET product webpage Bettis M2CP product webpage AEV 2XC product webpage
Bettis | Vanessa Bettis | Yarway™ Crosby™ Automated Delayed Coker Unit Isolation Valves Automated Blowdown & Drain Valves Spring-Operated Relief Valve
Isolate multiple critical process within the DCU with ultimate Automate your drain valves to improve the efficiency and uptime of Implement as a cost-effective alternative to multiple small, high- dependability and control, from vapor lines to pumps, heaters and your Delayed Coker Unit. For use in elevated piping runs, or where pressure relief valves where set pressure requirements exceed drums. an emergency will require rapid, positive, and remote operation industry standards. • Fully integrated Emerson solution • Fully integrated Emerson solution • The forged body construction allows an extensive array of sizes, • Low Fugitive Emission designs • High dependability and flow capacity pressure ratings, and connections to suit the application • Low running torques • Available in fail-to-open or fail-to-close modes Emerson Pressure Relief Valves overview brochure • Rapid in-line maintenance Vanessa Series 30,000 product webpage Bettis M2CP product webpage Yarway Welbond product webpage Additional products Bettis XTE3000 product webpage • Fisher FIELDVUE digital valve controller
Visit the Delayed Coker Application Solutions webpage to learn more. 16 Sulfur Recovery Solutions
An imbalance of combustion air in sulfur recovery units could result in too much hydrogen sulfide or sulfur dioxide in the tail Steam gas and possibly cause a shutdown of the entire refinery—and Reheaters corrosion is an ongoing challenge. Overall refinery throughput can also be negatively impacted if the sulfur being removed is not able to be fully processed.
Gas from Amine Treating
Gas from Sour Water Strippers Condenser
Thermal What’s your opportunity? Fuel Gas Reactor • Maintain reliable and safe combustion control and reduce Final Condenser the effects of corrosion Oxygen To Tail Gas Treating or • Avoid limited throughput due to sulfur content Incinerator Main Air
Sulfur Pit Trim Air
Safely recover sulfur and ensure Services offered... regulatory compliance. • Valve Condition Monitoring and analysis With Emerson final element solutions, you can help ensure the • Control valve calibration combustion air ratio is properly controlled to maintain safe and • Regulator configuration and repair reliable sulfur recovery. • Pressure relief valve configuration and repair • Technology upgrades and retrofit • Product and system training • Valve sizing and selection
17 Featured Sulfur Recovery Solutions
Fisher Fisher Bettis | Vanessa Acid Gas from Amine Valve Sour Water System (SWS) Valve Automated Sulfur Isolation Valves
Protect against thermal loss, medium solidification and corrosion Effectively handle highly-sulfuric processes, like bringing acid gas to Move sour gas from the sour water strippers efficiently and avoid the with an on/off or bypass valve solution featuring a thermal jacket, the thermal reactor, with durable, NACE-compliant materials. costly effects of valve sulfur damage. bearing flushing and suitable material selection. • Increased wear resistance of the standard hardened stainless steel • Engineered passages within the valve body provide optimal • Ensures temperature of the valve seat/bearing areas will not fall trim means long-lasting service capacity and create a stable flow pattern for smooth operation below the sulfur crystallization point • Monitor valve performance online to evaluate performance • Asymmetric, frictionless triple offset design prevents Fisher easy-e ET product webpage and reliability jamming or sticking • Camming action promotes sweeping of build-ups off the Fisher easy-e EWT product webpage sealing surface Fisher FIELDVUE DVC6200 product webpage Vanessa 30,000 Series product webpage Bettis XTE3000 product webpage
Yarway™ Yarway Crosby Boiler and Trim Level Solutions Drip, Tracing, & Process Steam Traps Direct Spring Pressure Relief Valve
Ensure optimized boiler performance and steam generation by Minimize steam loss throughout the distillation column with Protect against overpressure events to avoid process interruptions removing sediment, controlling boiler level surge, and managing thermodynamic, thermostatic, and mechanical steam traps. and reduce risks to personnel. liquid level. • Energy-efficient design is suitable in low, medium- or • Designed as both a conventional valve and a balanced bellows • Rugged construction to withstand high pressures and velocities high-pressure applications valve for application flexibility • Designed to meet increasing demand for reliable, cost-effective • NACE-compliant trim Yarway Repairable Drip & Tracer webpage means of sensing water level in boilers and other refining Crosby J Series product webpage applications Yarway Blow-Off Valves webpage Yarway Water Columns & Probes webpage
Visit the Sulfur Recovery Application Solutions webpage to learn more. 18 Tank Solutions
Tanks contain large quantities of materials with significant commercial drocarbon itrogen Vapors value so it’s important to safeguard quality and control operations Gas related to storage and movements. The rise in the number of products and the increasing customer and market demands have resulted in logistical, environmental, and inventory challenges that can be solved with additional insight from appropriate instrumentation and control systems.