Metal Cutting
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Use a Hacksaw Inch Blade
Recipes for Home Repair www.AccurateBuilding.com Lesson 4. Copyright 2004-2005 ACCURATE BUILDING INSPECTORS by Alvin Ubell & Sam Bittman Date Published: 1974, 1976 A Division of Ubell Enterprises, Inc. Permissions For Reprints Contact: 1-800-640-8285 12. Remove blade from frame and replace with 32-teeth-per- How To Use A Hacksaw inch blade. Though the hacksaw is specifically designed to cut through metal, 13. Lay sheet metal onto piece of wood and clamp together it is often used to saw wood and plastic. And because of the with C-clamp. Insert both securely into vise, making sure unique frame design, the blade may be inserted both parallel and that sheet metal is flush with the upper edge of the wood. perpendicular to the frame, as shown in Figure 4. The technique 14. With the sheet metal facing you, lay the hacksaw blade on for using a hacksaw is identical to that of a crosscut saw. the wood and make several long, easy strokes as described above. You will notice that, as you cut the wood, you also Utensils Ingredients cut through the sheet metal. Incidentally, this is the only Hacksaw frame Piece of pipe or heavy iron safe method we know. Hacksaw blade, 12" inches, Can of machine oil 15. Do not twist blade and exert too much pressure, as this will with 24 teeth per inch Piece of sheet metal break the blade. Table vise Block of wood Hacksaw blade, 12" inches, A with 32 teeth per inch END POST C-clamp NOTCH HANDLE 1. Adjust hacksaw frame so end post and handle post are slightly more than 12" inches apart. -
Specialty Tools
Specialty Tools www.ktoolinternational.com | 1.800.762.6002 57 Specialty Tools Tow Straps Heavy-duty nylon web construction with reinforced stitching Available with looped end or forged hooks. Abrasion and cut resistant. Strongest, longest-lasting webbing tow straps on the market. Meet or exceed all DOT specifications Styles and sizes available: KTI73801 - Forged hooks 7,000 lb. capacity 2” width 10’ length KTI73802 - Forged hooks 10,000 lb. capacity 2” width 15’ length KTI73803 - Forged hooks 10,000 lb. capacity 2” width 25’ length KTI73810 - Looped ends 15,000 lb. capacity 2” width 20’ length KTI73811 - Looped ends 30,000 lb. capacity 3” width 20’ length KTI73812 - Looped ends 30,000 lb. capacity 3” width 30’ length Heavy-duty Tow Straps Heavy duty nylon web construction with reinforced stitching and looped ends. Abrasion and cut resistant. Strongest, longest-lasting webbing tow straps on the market. Meet or exceed all DOT specifications. Sizes available: KTI73813 - Looped ends 40,000 lb. capacity 4” width 30’ length KTI73814 - Looped ends 60,000 lb. capacity 6” width 30’ length Stretch Cords Braided cover prevents abrasions and provides added durability. Vinyl covered hooks prevents scratches. Designed for professional use. Sizes available: KTI73830 - General purpose 3/8” diameter 18” length Yellow 10-pack KTI73831 - General purpose 3/8” diameter 24” length Yellow 10-pack KTI73832 - General purpose 3/8” diameter 30” length Yellow 10-pack KTI73833 - General purpose 13/32” diameter 40” length Yellow 10-pack KTI73834 - General purpose 13/32” diameter 48” length Yellow 10-pack Rubber Straps Sizes available: KTI73849 - EPDM Rubber Strap 3/8” wide 15” length 22” max stretch 10-pack KTI73850 - EPDM Rubber Strap 3/8” wide 21” length 31” max stretch 10-pack KTI73851 - EPDM Rubber Strap 3/8” wide 31” length 46” max stretch 10-pack Tie Downs & Straps Styles and sizes available: KTI73862 - Ratcheting Tie Down (endless loop) 900 lb. -
Hand Tools & Accessories
HAND TOOLS & ACCESSORIES CUSHION GRIP HACKSAW FRAMES HIGH TENSION HACKSAW FRAMES • Unique cushioned rubber grip reduces • Quick changing blades slippage for better control and comfort • Adjustable crank handle for tension • Rugged, sturdy frame built for up to 30,000 PSI torque and professional tool users micro-adjustment • High tension technology for • Spare blades can be tightening the blade to 30,000 PSI stored inside frame • Blade can be positioned • Blade can be positioned for 45° or 90° cutting for 45° or 90° cutting • Patended quick • End of frame can be used change blade design as a jab saw Model No. TJ246 Model No. TJ557 Mfg. No. 80965 Mfg. No. 80956 Price/Each $ Price/Each $ HEAVY-DUTY HACKSAW FRAMES ECONOMY HACKSAW FRAMES • High impact, contoured handle • Adjustable from 10"/250 mm • Adjust to 10" or 12" to 12"/300 mm • 45° blade adjustment • Cuts to 2.75"/70 mm in depth Model No. TBH296 • For DIY and home use Mfg. No. 80952 Model No. TJ251 Price/Each $ Mfg. No. 80950 Price/Each $ GENERAL PURPOSE HACKSAWS • Blade Length: 12" HACKSAW FRAMES • Handle Type: Plain • Instantly adjustable for 10"/250 mm • Overall Dimensions: 17-5/16" L x 5-1/8" H to 12"/300 mm blades • Depth of Bow: 4" H • Adjusts 90° for vertical • Tensile Strength: 8000 PSI or horizontal cuts • Strong aluminum die-cast handle Model No. VU145 provides comfort and control Mfg. No. 80951 • Guarded grip design protects Price/Each $ knuckles from grazing Model No. TYW991 Price/Each $ HIGH TENSION HACKSAW FRAMES LITTLE-NIC® UTILITY HACKSAWS • Professional quality high tension frame provides • Ergonomic cushioned handle easy to use an efficient adjustment lever • Gets into small places • Rubber handle and thumb hold provides • Overall length 10"/250 mm, an ergonomic grip (EAM042) • Uses any standard size hacksaw blade • 4 angled mounting pins allow for both straight and angle cutting, Model No. -
A Sheffield Hallam University Thesis
The effect of tooth geometry on power hacksaw blade performance. HALES, William M. M. Available from the Sheffield Hallam University Research Archive (SHURA) at: http://shura.shu.ac.uk/19742/ A Sheffield Hallam University thesis This thesis is protected by copyright which belongs to the author. The content must not be changed in any way or sold commercially in any format or medium without the formal permission of the author. When referring to this work, full bibliographic details including the author, title, awarding institution and date of the thesis must be given. Please visit http://shura.shu.ac.uk/19742/ and http://shura.shu.ac.uk/information.html for further details about copyright and re-use permissions. TELEPEN 101 039 701 X iiiiiiiiini Sheffield City Polytechnic Library REFERENCE ONLY Return to Learning Centre of issue Fines are charged at 50p per hour 2 0 APR 2007 ProQuest Number: 10697044 All rights reserved INFORMATION TO ALL USERS The quality of this reproduction is dependent upon the quality of the copy submitted. In the unlikely event that the author did not send a com plete manuscript and there are missing pages, these will be noted. Also, if material had to be removed, a note will indicate the deletion. uest ProQuest 10697044 Published by ProQuest LLC(2017). Copyright of the Dissertation is held by the Author. All rights reserved. This work is protected against unauthorized copying under Title 17, United States C ode Microform Edition © ProQuest LLC. ProQuest LLC. 789 East Eisenhower Parkway P.O. Box 1346 Ann Arbor, Ml 48106- 1346 THE EFFECT OF TOOTH GEOMETRY on POWER HACKSAW BLADE PERFORMANCE by William Malcolm Manson Hales BSc A Thesis submitted to the Council for National Academic Awards in partial fulfilment of the requirements for the degree of Doctor of Philosophy. -
Portable Machine Tools Safety Precautions
TC 9-524 Chapter 3 PORTABLE MACHINE TOOLS The portable machine tools identified and described in this Portable machine tools are powered by self-contained chapter are intended for use by maintenance personnel in a electric motors or compressed air (pneumatic) from an outside shop or field environment. These lightweight, transportable source. They are classified as either cutting took (straight and machine tools, can quickly and easily be moved to the angle hand drills, metal sawing machines, and metal cutting workplace to accomplish machining operations. The accuracy shears) or finishing tools (sanders, grinders, and polishers). of work performed by portable machine tools is dependent upon the user’s skill and experience. SAFETY PRECAUTIONS GENERAL Portable machine tools require special safety precautions Remove chuck keys from drills prior to use. while being used. These are in addition to those safety precautions described in Chapter 1. Hold tools firmly and maintain good balance. Secure the work in a holding device, not in your PNEUMATIC AND ELECTRIC TOOL hands. SAFETY Wear eye protection while operating these Here are some safety precautions to follow: machines. Never use electric equipment (such as drills, Ensure that all lock buttons or switches are off sanders, and saws) in wet or damp conditions. before plugging the machine tool into the power source. Properly ground all electric tools prior to use. Never leave a portable pneumatic hammer with a Do not use electric tools near flammable liquids or chisel, star drill, rivet set, or other tool in its nozzle. gases. ELECTRIC EXTENSION CORDS Inspect all pneumatic hose lines and connections prior to use. -
1. Hand Tools 3. Related Tools 4. Chisels 5. Hammer 6. Saw Terminology 7. Pliers Introduction
1 1. Hand Tools 2. Types 2.1 Hand tools 2.2 Hammer Drill 2.3 Rotary hammer drill 2.4 Cordless drills 2.5 Drill press 2.6 Geared head drill 2.7 Radial arm drill 2.8 Mill drill 3. Related tools 4. Chisels 4.1. Types 4.1.1 Woodworking chisels 4.1.1.1 Lathe tools 4.2 Metalworking chisels 4.2.1 Cold chisel 4.2.2 Hardy chisel 4.3 Stone chisels 4.4 Masonry chisels 4.4.1 Joint chisel 5. Hammer 5.1 Basic design and variations 5.2 The physics of hammering 5.2.1 Hammer as a force amplifier 5.2.2 Effect of the head's mass 5.2.3 Effect of the handle 5.3 War hammers 5.4 Symbolic hammers 6. Saw terminology 6.1 Types of saws 6.1.1 Hand saws 6.1.2. Back saws 6.1.3 Mechanically powered saws 6.1.4. Circular blade saws 6.1.5. Reciprocating blade saws 6.1.6..Continuous band 6.2. Types of saw blades and the cuts they make 6.3. Materials used for saws 7. Pliers Introduction 7.1. Design 7.2.Common types 7.2.1 Gripping pliers (used to improve grip) 7.2 2.Cutting pliers (used to sever or pinch off) 2 7.2.3 Crimping pliers 7.2.4 Rotational pliers 8. Common wrenches / spanners 8.1 Other general wrenches / spanners 8.2. Spe cialized wrenches / spanners 8.3. Spanners in popular culture 9. Hacksaw, surface plate, surface gauge, , vee-block, files 10. -
Essential Tools for Contractors
2016 CONTRACTOR RESOURCE ESSENTIAL PRODUCTS FOR CONTRACTORS Insulated Tools Holemaking Test & Measurement Safety Equipment Cable & Bolt Cutters Wire Pulling & Conduit Tools Power Tool Accessories Work @ Height Pliers Torque Wrenches / Screwdrivers These days, it can be hard to find companies that make TABLE OF CONTENTS products you can count on. But that’s exactly what you’ll get from Pliers with Tether Ring 1 Klein Tools. We don’t just make great products, we make great products Fish Tapes, Lubricants & Accessories 2 that stand up to the demands of the Conduit Benders, Fish Rods & Accessories professionals who use them every day. 3 Because our standards are as high as Low Voltage Wire Pulling yours, we demand that every product we 4 offer delivers all the performance, Holemaking 5 durability and precision that you need to get the job done right. Test & Measurement and Accessories 6-7 And by using only the highest quality Electrical Testers materials, superior workmanship, and 8 keeping our manufacturing as close to Torque Tools 9 home as we can, we’re able uphold those rigorous standards. Power Tool Accessories 10-11 Klein isn’t just the name of our company, Personal Protective Safety Equipment / Gloves it’s also our family name, so we have to 12-14 be proud of everything we make. And Insulated Tools 15-16 since we’re an American company that’s been family-owned and family-run, since Cable Cutters 17 1857, you know you can count on us to be here tomorrow. Bolt Cutters 18 So buy a Klein tool and you’ll know what Reference Guide 19-20 all the professionals know…when you pick up a Klein, it’ll never let you down. -
Cutting & Shaping
CUTTING & SHAPING Knives Industrial and Agricultural Knives Part No. Description Blade Technician’s Folding Knife with lightweight zytel handle, AIK3S ideal for heavy duty cutting 70mm hawkbill, stainless steel BANPLA Banana Grower’s Knife with plastic handle 170mm stainless steel BMK3B Bootmaker’s Knife 100mm carbon steel BMK4B Food Process Knife (same as BMK3B) with plastic handle 100mm carbon steel CLIP1 Folding Knife with pocket clip 60mm stainless steel FPK1 Fruit Processor’s Knife with plastic handle 60mm stainless steel PFBAN Banana Grower’s Knife with wooden handle 140mm stainless steel PFBAN2 Banana grower’s Knife with plastic handle 120mm hook blade, stainless steel TTK1 Safety Technician’s Knife with wooden handle 65mm hawkbill locking stainless steel Cutting & AIK3S BANPLA BMK3B Shaping BMK4B CLIP1 FPK1 PFBAN TTK1 PFBAN2 79 Knives Cont. Stock Knives Part No. Description Blade POUCHL4 Leather Pouch for up to 100mm Knives – POUCHL5 Leather pouch for up to 130mm Knives – SK3 Legendary Stock Knife 3 stainless steel blades SK4 Stock Knife with Leather Pouch 75mm Single locking, stainless steel blade SK5 Stock Knife with Leather pouch 100mm Single locking, stainless steel blade 2BKZ Stock Knife Castrating and Clip blades 2BKZP Stock Knife with Leather Pouch (display packed) Castrating and Clip blades SK3 2BKZP SK4 and SK5 Hunting and Sporting Knives Part No. Description Blade Ballard Type Outdoor Knife in Plastic Sheath Cutting & FHK1S (red plastic safety handle) 150mm rigid steel Shaping Combination Army, 16 function, heavy duty, nylon pouch NATO1S in coloured box Stainless steel - various 34PS Fishing / Outdoors 110mm stainless steel FHK1S NAT01S 34PS 80 Scissors n High quality scissors are available individually carded or can be purchased in bulk (unpackaged), in the carton quantities specified Household Scissors Bulk Ctn Carded Length Part No. -
CUTTING/THREADING/Abrasives
CUTTING/THREADING/Abrasives 1.800.762.6002 | www.ktoolinternational.com KTI10330 326-Piece Master Drill Bit Set KTI’s Master Drill Bit is a comprehensive set of drill bits and accessories. This 326-piece set includes bits and accessories for nearly every job. The unique storage case fully opens to access the bit and accessories you need. Two (2) bottom trays fold and slide into portable carrying case. Transport from job to job quickly and easily! Warranty: 90 Day warranty on materials and workmanship. 326-Piece Master Drill Bit Set Qty Description of Contents HSS Twist Drill Bits: 3/64” (8), 1/16” (8), 5/64” (5), 3/32” (5), 7/64” (5), 64 1/8” (5), 9/64” (5), 5/32” (5), 3/16” (4), 7/32” (4), 15/64”, 1/4”, 17/64”, 9/32”, 5/16”, 11/32”, 3/8”, 7/16”, 15/32” and 1/2” Titanium Coated High Speed Drill Bits: 3/64” (6), 1/16” (6), 5/64” (4), 3/32” (4), 7/64” (4), 1/8” (4), 9/64” (4), 5/32” (4), 11/64” (4), 54 3/16” (2), 7/32” (2), 15/64”, 1/4”, 17/64”, 9/32”, 5/16”, 11/32”, 3/8”, 7/16”, 15/32” and 1/2” 5/32”, 3/16”, 7/32”, 1/4”, 9/32”, 5/16”, 11/32”, 3/8”, 10 Nutdrivers: 7/16” and 1/2” 7 Slotted, 6 Phillips, 6 Pozi, 8 Star, 37 2” Screwdriver Bits: 7 Metric Hex and 8 Square 14 Slotted, 10 Phillips, 10 Pozi, 8 Star, 7 Hex, 64 1” Screwdriver Bits: 9 Metric Hex and 6 Square 3 14” Masonry Drill Bits: 5/16”, 3/8” and 1/2” Masonry Drill Bits: 5/32” (2), 11/64” (2), 3/16” (2), 7/32” (2), 21 15/64” (2), 1/4” (2), 17/64”, 9/32”, 5/16”, 21/64”, 11/32”, 3/8”, 7/16”, 15/32” and 1/2” 4 Nail Punches: 1/32”, 1/16”, 3/32” and 1/8” 6 Drill Stoppers: 1/8”, 5/32”, -
Boilermaking Manual. INSTITUTION British Columbia Dept
DOCUMENT RESUME ED 246 301 CE 039 364 TITLE Boilermaking Manual. INSTITUTION British Columbia Dept. of Education, Victoria. REPORT NO ISBN-0-7718-8254-8. PUB DATE [82] NOTE 381p.; Developed in cooperation with the 1pprenticeship Training Programs Branch, Ministry of Labour. Photographs may not reproduce well. AVAILABLE FROMPublication Services Branch, Ministry of Education, 878 Viewfield Road, Victoria, BC V9A 4V1 ($10.00). PUB TYPE Guides Classroom Use - Materials (For Learner) (OW EARS PRICE MFOI Plus Postage. PC Not Available from EARS. DESCRIPTORS Apprenticeships; Blue Collar Occupations; Blueprints; *Construction (Process); Construction Materials; Drafting; Foreign Countries; Hand Tools; Industrial Personnel; *Industrial Training; Inplant Programs; Machine Tools; Mathematical Applications; *Mechanical Skills; Metal Industry; Metals; Metal Working; *On the Job Training; Postsecondary Education; Power Technology; Quality Control; Safety; *Sheet Metal Work; Skilled Occupations; Skilled Workers; Trade and Industrial Education; Trainees; Welding IDENTIFIERS *Boilermakers; *Boilers; British Columbia ABSTRACT This manual is intended (I) to provide an information resource to supplement the formal training program for boilermaker apprentices; (2) to assist the journeyworker to build on present knowledge to increase expertise and qualify for formal accreditation in the boilermaking trade; and (3) to serve as an on-the-job reference with sound, up-to-date guidelines for all aspects of the trade. The manual is organized into 13 chapters that cover the following topics: safety; boilermaker tools; mathematics; material, blueprint reading and sketching; layout; boilershop fabrication; rigging and erection; welding; quality control and inspection; boilers; dust collection systems; tanks and stacks; and hydro-electric power development. Each chapter contains an introduction and information about the topic, illustrated with charts, line drawings, and photographs. -
Boilermakers Northeast Area Apprentice Committee
BOILERMAKERS NORTHEAST AREA APPRENTICE COMMITTEE STATEMENT OF RULES, REGULATIONS AND POLICIES FOR APPRENTICES revised July 17, 2015 INTRODUCTION Welcome to the Boilermakers Northeast Area Apprentice Program. The Apprentices of today will become the Journeyworkers of tomorrow. The Program is therefore conducted with firmness and in accordance with the National Standards and Rules as set forth by the National Joint Apprenticeship Board. To comply with the Standards and to promote a smoother operating Program, the Northeast Committee sets forth the following Rules and Regulations, which must be observed by each Apprentice in the Program. These polices are subject to revision at anytime. Local Committee Rules, to the extent they conflict with or are inconsistent with these rules, are superseded. If you have any questions about the Apprentice Training Program or these policies, please call (860) 569-8368. D. David Haggerty Chairman of the Northeast Committee I TABLE OF CONTENTS Mission. 1 Job Description of an Apprentice Boilermaker. 1 Regulations. 6 I. Responsibility and Authority. 6 . II. Indenture. 6 . III. Probationary Period. 6 . IV. Academic Performance and Grading. 7 . V. Related Studies – Correspondence School Course. 7 . VI. Attendance- School. 8 . VII. Tardiness and Early Dismissals. 9 . VIII. Work Reports. 9 . IX. Code of Conduct and General Regulations. 10 . a. Conduct in School . 10 . b. Conduct on the Job. 12 . X. Contract/Employer Terminations. 13 . XI. Work Assignments and Lay-offs. 13 . XII. Step-Rate Raises. 13 . XIII. Discipline and Termination. 14 . a. Discipline Procedures. 14 . II XIV. Appeal. 15 . XV. Registered Apprenticeship Complaint Procedures. 16 . Policies. 23 Equal Opportunity Non-Discrimination and Harassment Policy. -
Electroplater
Electroplater GOVERNMENT OF INDIA MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP DIRECTORATE GENERAL OF TRAINING COMPETENCY BASED CURRICULUM ELECTROPLATER (Duration: Two Years) CRAFTSMEN TRAINING SCHEME (CTS) NSQF LEVEL- 5 SECTOR – CHEMICALS AND PETROCHEMICALS Electroplater ELECTROPLATER (Engineering Trade) (Revised in 2018) Version: 1.1 CRAFTSMEN TRAINING SCHEME (CTS) NSQF LEVEL- 5 Developed By Ministry of Skill Development and Entrepreneurship Directorate General of Training CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE EN-81, Sector-V, Salt Lake City, Kolkata – 700 091 Electroplater ACKNOWLEDGEMENT The DGT sincerely acknowledges contributions of the Industries, State Directorates, Trade Experts, Domain Experts and all others who contributed in revising the curriculum. Special acknowledgement is extended by DGT to the following expert members who had contributed immensely in this curriculum. List of Expert Members participated/ contributed for finalizing the course curriculum of Electroplater trade held on 20.02.2018 at Vadodara. Name & Designation S No. Organization Remarks Sh/Mr./Ms. 1. Rajendra P. Mehendale, CEO Maheshwari Industries, Vadodara Member Pradeep Sharma, Sr. Polyplastic, Yamuna Nagar, 2. Member Manager (Production) Haryana Yagnesh Joshi, Allied Electronic Corporation, 3. Member Metal Finishing Consultant Vadodara Ajit G. Shah, Gujarat Electroplating Work, 4. Member Proprietor Vadodara Praveen Gautam, Area 5. Atotech India Pvt. Ltd., Gurgaon Member Manager 6. S. A. Pandav, RDD (Trg.) RDD Vadodara Member 7. S. S. Patel, Principal Govt. ITI, Naswadi Member 8. B. S. Patel, Asst. Instructor Govt. Kutir Udyog, Vadodara Member N. Harikrishnan, Sr. 9. Govt. ITI, Attingal, Kerala Expert Instructor 10. Bijender Pal, Instructor Govt. ITI, Yamuna Nagar, Haryana Expert 11. L.K. Mukherjee, DDT CSTARI, Kolkata Member 12. K.V.S.