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MODELS HENRY 40AGH+6” Industrial Airtools at Work 40AGHLS+6” General Safety and Maintenance Manual

SUPER EXTENDED LENGTH GRINDER FEATURING FRONT END DOUBLE ROW BEARINGS FOR SUPPORT.

Multiple accessory mounting is CAPACITY possible with this . • 2 Inch (50 mm), 3 Inch (75 mm) or 4 Inch (100mm) Type 1 Wheels • Burrs/Mounted Stones of shank size 1/4 Inch, 3/8 Inch. • Any Type 16, 17, 17R, 18 or 18R Cone Wheels w/ 3/8-24 Mounting

Model Exhaust Spindle Type Throttle Speed Power Case Weight Length Diameter Air Number Direction Type Output Material Aluminum Steel Consumption 40AGHL+6” Side 3/8-24 X 1.0 (L) Lever 15000-22000 0.9 H.P (S) Steel or 4 1/2 lbs., 18 1/4” 1.500”/ 25 cfm Inch or R.P.M. .675 W Aluminum 2 kg 463.5mm 38.1 mm (11.8 L/S) 40AGHLS+6” (3/8-24 X (K) Safety (18000PM is 5.8 Lb. 25 mm Lever standard) (2.6 Kg)

The Henry Tool Co., Manufactured by Henry Tools 498 So. Belvoir Blvd., South Euclid, OH 44121 U.S.A. Ph: (216) 291-1011 or (800) 826-5257 ● Fax: (216) 291-5949 or (800) 303-2800 Email: [email protected] ● Website: www.Henrytools.com www.HenryTools.com General Operators Instructions and Service Manual Service and General Operators Instructions |Page 176 our website. For information additionalproduct visit SAFETY free ongrinder. speed ating lower speed thantheactual not useany wheelhaving anoper pressure with1/4”(8mm)hose. Do on 90psig(6.2bar)maximumair This tool isdesignedto operate ground. work, whilewithinthework being b.) grindersusedfor internal (50 mm)orsmaller; a.) mounted wheelstwo inches speed stamped on tool, servicing ontool, stamped speed servicing change. RPM If excees rated tachometer before every wheel& 1. tinuous exposure to vibration other protective clothing. Con 7. eter ofthegrindingwheel.) atshould be least1/3thediam by manufacturer. flanges (Wheel any arborunlessrecommended wheel flanges to adaptawheel to on arbor; donot use bushingsor ply. The wheelshouldfitproperly grinderfromdisconnect airsup burr ing awheelorcarbide 6. tightly. into thecollet. Secure wheel, burr, etc.)must inserted be length(i.e. mounted a collet. ofthe At leastone-half 5. needed for: manufacturer. Aguard isnot withaguardequipped from the 4. gradually. slowly, allow wheelto warm up cold wheelapplyto thework immediately. a When starting tive wheelsusuallycome apart throttle for oneminute. Defec under asteel Runat bench. full 3. off inoperation. check for wires loose that may fly in liquidsdonotuse. brushes On any ofthese, soaked orhasbee or severe wear. thewheelhas If for bends, chips, nicks, cracks 2. is required. 40AGHLS+6” 40AGH+6” MODELS Check oftool with speed Wear safety and Before mounting orremov yourIf tool ispurchased with 40AGHModel grindersare new grindingwheels Start grindingwheels Inspect Revised 07/07/10 Revised ------

HENRY TOOLS, INC. Ph: (216) 291-1011 or (800) 826-5257 General Operators Instructions and Service Manual Service and General Operators Instructions Revised 07/07/10 Revised For information additionalproduct visit ourwebsite. www.HenryTools.com 40AGHLS+6” 40AGH+6” MODELS interior. tooil to carried be and run tool to allow 1/2 oz. inairinlet semble. Pour about oilandreas airtool ken. Coat with parts those worn orbro andreplace all parts clean andinspect sassemble thetool, not to blame, dis are outsidefactors If grit outtheexhaust. cumulated gumand lubricant to flushac the tool to allow air inlet. Operate of kerosene into the an equalquantity SAE #10oilcutwith mended oiloran amount ofrecom aliberaland pour tool disconnect found inorder, theaboveIf are tion ofthetool. theac and impede closely fitted parts, interior by scoring willdamagethe Grit corrode theinterior. the tool andrust or of the working parts lubricant away from supply tends to wash moisture intheair air.dirty Excessive Check for wet or LUBRICATION repair immediately. an unusualnoise, ally orproduces tool vibrates unusu accidents.cause If less likely to failor tained airtools are 8. hands andarms. to may injury cause |Page 177 Properly main ------

HENRY TOOLS, INC. Ph: (216) 291-1011 or (800) 826-5257 www.HenryTools.com General Operators Instructions and Service Manual Service and General Operators Instructions 500-16B 402-134 402-129 402-128 402-127 402-126 400-GH-14+6” 400-GH-1-S+6” 400-GH-1+6” 400-G-47 400-G-34 400-G-31 400-G-29 400-G-26 410-G-17-S 400-G-11 402-132-S 402-132 402-26 400-7 400-6 400-51 400-5 400-44 404-39 404-19 404-9 404-38 400-2-G 400-2 400-10 500-21 PART NUMBER PART Seal ( Seal Front CAP Bearing ScreenMuffler SPRING LEVER SAFETY LOCKOUTSAFETY LEVER PIN LEVER SAFETY LOCKSAFETY (BARE) LEVER (3/8-24 Thd) Spindle (40AGHL+6 Series) (STEEL) CASE EXTENDED (412475) CaseExtended (Alum.) JAM NUT(3/8-24) Spring O-RING Valve (412451) Valve Lever Steel ExhaustSleeve Req’d)Bearing(2 Case (Steel) Case (Alum.) SEMBLY COMPLETE LOCKOUTSAFETY AS LEVER Front Thrust Blade(5 req’d) O-Rlng (844941) Lock Ring Rear EndPlate (Sealed) Rear Bearing WAFER BEARINGCOVER DARD)(with Pin installed) Cylinder(18000RPM STAN Cylinder 15000RPM Key ROTOR PIN DESCRIPTION OPTIONAL |Page 178 ) - - our website. For information additionalproduct visit 832636 594016 700-37 501-G-42A 501-13 500-G-42-A 412888 501-4A GUARDS 510244 REPAIR KIT 1100-075 1100-100 1100-056 HT-1010-3/8 HT-1010 500-G-47 500-G-44 400-G-47 400-G-42 400-79 400-78 400-77J 400-76-J-3/8” ACCESSORIES 841553 869311 PART NUMBER PART T.V. Cap Gasket O-RING Lever Pin Flange (1/2-13 Thread) (412891)(PAIR)Bearings Flange Nut, 1/2-20 Thread 3” Guard (501-3A) 4” Guard Blades Etc.) 3/4” Wrench 1” Wrench 9/16” (3/8”) Collet Duty Heavy Assembly (1/4”) Collet Duty Heavy Assembly Spindle Nut(1/2-13 Thread) Wheels) Flange (3/8” for 4” and5” 3/8” Nut Wheels) Flange Washer (for 2” and3” 3/8-24 TO 1/2-13ADAPTER 3/8-24 TO 5/8-11ADAPTER Thd) Cone Wheel Adaptor (3/8” Collet Spacer 3/8” SCREEN BUSHING Throttle Valve Cap DESCRIPTION REPAIR KIT REPAIR 40AGHLS+6” 40AGH+6” MODELS Revised 07/07/10 Revised (All and Bearings

HENRY TOOLS, INC. Ph: (216) 291-1011 or (800) 826-5257 General Operators Instructions and Service Manual Service and General Operators Instructions REASSEMBLY DISASSEMBLY with anew O-ring. Remove(400-G-29). withasharptool and replace oring(400-G-31) throttle valve outspring(400-G-34)and screw (869311)andlift cap 8. TOOL. and handtighten. TIGHTEN THIS ASSEMBLY AFTERRUNNING THE into sleeve Slide thisassemblyonto (410-G-17). case(400-GH-1+6) 7. ring(404-39) into groove. 6. driver.bearing plate(404-19). Press into bearing(404-9) rear thrust withasuitable linesupwithholeinrear sure19) oncylinder(make pinincylinder 5. flange(500-G-42A) andtighten. onto spindle(400-GH-14+6) 4. cap(500-16B)( 3. front thrust plate (400-7)over thebearing. 2. from therear. GH-1+6). Spin(500-16B)backonto (400-GH-1+6)( 1. (400-GH-1+6). 8. removed. to dropenable therear outandthespindleto bearing(400-G-11) be Using anarborpress, press onthefront ofthespindle. This will G-1) invise. Remove cap(500-16B)( bearing 7. plate(400-7). right handthread). Remove rotor, key(400-10), andfront thrust a visewithbrass jaws. Unscrew wheelflange(500-G-42A)(NOTE: 6. plate(404-19). 5. andblades(400-6)to removed.bearing(404-9), be GH-14+6). This willallow thecylinder(400-2[G]), end plate(404-19), ing a3/16” ,tapoutlightly ontheendofspindle(400- (400-2G)andrear thrust (404-19)assemblyinvise.cylinder Us 4. Remove snapring(404-39)and(404-38)and(594016). (400-51)from motor housing.134) ando-ring Remove from . 3. (402-132).Removecase motor assemblyfrom housing. 2. 1. 9. BRASS THREAD) HAND Revised 07/07/10 Revised ( (400-51)ontoPlace Place case(402-132). O-ring case(402-132) washer(404-38)Place inrear thrust. o-ring(594016), Place snap (400-2) overPlace cylinder rotor (400-5).Place rear thrust (404- Replace key(400-10) and drop rotor(400-5) into place. With invisebyPlace theflats. (400-GH-1+6) case Press into from case (400-G-11) bearing therear andplace the Press (501-13)into bearings recess infront ofthecase(400- Using a3/4” round bar, (501-13)from tapoutbearing case Remove brass jaws from vise. wrench flatscase(400- of Place rotor(400-5), whcihisstillattached to thespindle, in Using a5/16”punch, from tapoutbearing(404-9) end Remove assemblyfrom vise. Place brass jaws invise. Clamp off (410-G-17-S),exhaustscreen (402- exhaust deflector Lift Clamp wrenchinviseandunscrew flatscase(400-GH-1-S+6) of airandremoveDisconnect allwheelsandaccessories. CHECK THE OPERATING SPEED WITH A RELIABLE TACHOMETER. THE THE TACHOMETER. RELIABLE A WITH SPEED OPERATING THE CHECK O ptional jaws installedon vise, grab holdofrotor(400-5). Replace

step L eft a.Press through bearings spindle(400-GH-14+6) ): To make sure there are noairleaksinhandle, un

hand

thread ). Make sure (500-16B)istight. For information additionalproduct visit ourwebsite. LEFT HAND THREAD HAND LEFT Tighten NOTE: LEFT LEFT NOTE: bearing bearing - ). - SPEED MUST BE AT OR BELOW THE STAMPED SPEED ON THE TOOL. THE ON SPEED STAMPED THE ATBELOW BE OR MUST SPEED www.HenryTools.com 40AGHLS+6” 40AGH+6” MODELS |Page 179

HENRY TOOLS, INC. Ph: (216) 291-1011 or (800) 826-5257