DOCSLIB.ORG

Metal Fabrication Technologies Discipline(S): Welding

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
Metal Fabrication Technologies Discipline(S): Welding Course Outline of Record Los Medanos College 2700 East Leland Road Pittsburg CA 94565 (925) 439-2181 Course Title: Fabrication Technologies Subject Area/Course Number: WELD-007 New Course OR Existing Course Instructor(s)/Author(s): Joe Meyer Subject Area/Course No.: WELD-007 Units: 1.5 Course Name/Title: Metal Fabrication Technologies Discipline(s): Welding Pre-Requisite(s): None Co-Requisite(s): None Advisories: MATH-012, ENGL-095. Catalog Description: This course covers the theory and hands-on training in both hand tools and power tools, layout and measuring devices, techniques on how to fabricate and repair metal objects, and the knowledge of how to work with metal. There will be tool-making projects, sheetmetal projects, as well as numerous metalworking activities. A mandatory material fee of $50 will be applied with this course. May not be repeated. Schedule Description: Do you enjoy working with your hands in creating or repairing metal projects? Do you wish you knew how to operate hand and power tools? If you have the desire, we will give you the experience. No previous experience necessary. This hands-on course will introduce you to a variety of hand and power tools used every day in the welding fabrication work-world. You will learn how to drill, tap, shear, cut, rivet, bend, measure, and layout metalwork. The metal fabricator today needs to have in-depth knowledge of tools and metalworking skills so when a project is being examined, you can answer the question “how is this going to be done?” The goal of this course is to break down a project into steps so one can determine what tools and methods can be used to complete a project. This course will enhance your success in the vocational field and improve your ability to create objects, fabricate useful items, and repair or maintain equipment in a safe manner. A mandatory material fee of $50 will be applied with this course. Hours/Mode of Instruction: Lecture 10 Lab 54 Composition Activity Total Hours 64 (Total for course) Credit Credit Degree Applicable (DA) Grading Pass/No Pass (P/NP) Repeatability 0 Credit Non-Degree (NDA) Letter (LR) 1 (If Non-Credit desired, contact Dean.) Student Choice (SC) 2 3 Last date of Assessment: ___________ Cohort #: __4____ Please apply for: LMC General Education Requirement(s): None Transfer to: CSU UC IGETC Area ____ CSU GE Area____ C-ID Number ______ Course is Baccalaureate Level: Yes No Page 1 of 8 Course Outline of Record Los Medanos College 2700 East Leland Road Pittsburg CA 94565 (925) 439-2181 Course Title: Fabrication Technologies Subject Area/Course Number: WELD-007 Signatures: Department Chair Date Librarian Date Dean/Sr. Dean Date Curriculum Committee Chair Date President/Designee Date CCCCD Approval Date (Board or Chancellor's Office) Date For Curriculum Committee Use only: STAND ALONE COURSE: YES NO FOR OFFICE OF INSTRUCTION ONLY. DO NOT WRITE IN THE SECTION BELOW. Begin in Semester ______________ Catalog year 20____/20_____ Class Max: ________________ Dept. Code/Name:_______________ T.O.P.s Code: _____________ Crossover course 1/ 2: _____________ ESL Class: ____Yes / No___________ DSPS Class: ____Yes / No_____ Coop Work Exp: ___Yes / No_____ Class Code A Liberal Arts & Sciences SAM Code A Apprenticeship Remediation Level B Basic Skills B Developmental Preparatory B Advanced Occupational NBS Not Basic Skills C Adult/Secondary Basic Education C Clearly Occupational D Personal Development/Survival D Possibly Occupational E For Substantially Handicapped E* Non-Occupational F Parenting/Family Support F Transfer, Non-Occupational G Community/Civic Development *Additional criteria needed H General and Cultural 1 One level below transfer I Career/Technical Education 2 Two levels below transfer J Workforce Preparation Enhanced 3 Three levels below transfer K Other non-credit enhanced Not eligible for enhanced Course approved by Curriculum Committee as Baccalaureate Level: _Yes / No_ LMC GE or Competency Requirement Approved by the Curriculum Committee: _________________ Distribution: Original: Office of Instruction Copies: Admissions Office, Department Chairperson Rev 09-17-2008 Page 2 of 8 Course Outline of Record Los Medanos College 2700 East Leland Road Pittsburg CA 94565 (925) 439-2181 Course Title: Fabrication Technologies Subject Area/Course Number: WELD-007 Institutional Student Learning Outcomes General Education SLOs (Recommended by GE Committee) At the completion of the LMC general education program, a student will: 1. Read critically and communicate effectively as a writer and speaker. 2. Understand connections among disciplines and apply interdisciplinary approaches to problem solving. 3. Think critically and creatively 4. Consider the ethical implications inherent in knowledge, decision-making and action. 5. Possess a worldview informed by diverse social, multicultural and global perspectives. None of the Above Program-Level Student Learning Outcomes (PSLOs) 1. Be able to know and specify the safety requirements and knowledge as required in the welding trade. 2. Demonstrate the ability and theory to effectively solve problems encountered while welding or cutting and perform in accordance with industry standards. 3. Be prepared to learn the step-by-step procedure to pass the AWS Welder Qualification/Certification Exam, essential for employment as a welder. Course-Level Student Learning Outcomes (CSLOs): At the end of the course students will be able to: CSLO 1: Identify basic hand tools, power tools, and shop machinery, and what their capabilities are. (PSLO 1, 2) CSLO 2: Ability to read simple drawings and visualize how to make a metal project step-by-step. (PSLO 1, 2, 3) CSLO 3: Demonstrate ability to use tools to construct a project in accordance to a drawing with emphasis on workmanship quality and dimensional accuracy. (PSLO 1, 2, 3) CSLO 4: To understand the theory and application of weld inspection tooling, how to apply them, and limitations of the equipment and/or process. (PSLO 1, 2). Assessment Instruments: Practical Theory Quizzes on Textbook Project Fabrication Theory Fabrication Midterm Chapters or Performance Final Exam Exercises Exam Handouts CSLO 1 X X X X X CSLO 2 X X X X CSLO 3 X X CSLO 4 X X X X X CSLO 1: Assessed by examination covering textbook chapter reading, handouts, and lectures in lab. Both quizzes and a midterm examination will be given to compile their understanding of the tools and techniques discussed. An example question may be “What is the difference between a single-cut mill file versus a double-cut bastard file?” After learning the theory and using the tool, this assessment will identify their Page 3 of 8 Course Outline of Record Los Medanos College 2700 East Leland Road Pittsburg CA 94565 (925) 439-2181 Course Title: Fabrication Technologies Subject Area/Course Number: WELD-007 knowledge of the tool. Finally, their knowledge of the equipment will also be assessed in grading of their fabrication projects. CSLO 2: Students are assessed of their knowledge gained from reading and studying drawings illustrating parts that they will be making for exercises and projects. Their ability to visualize the part will be conveyed while they are performing fabrication exercises and projects whose success depends solely on their ability to properly interpret the drawing. The midterm exam will also assess their skills by asking many questions regarding how a drawing is understood by the student. An example of exam questions regarding a part drawing could be the following: Refer to the FabTech Hammer drawing and answer the following questions: How many parts are required to fabricate the hammer? What type of material is used? What part component gets knurled? What size thread is to be used for the handle ends? How many holes are to be drilled? How deep is each hole to be drilled? What is the diameter of the hole in the grip? What is the significance of the note, “Break All Sharp Edges”? CSLO 3: Students will be given numerous metalworking exercises and projects using hand and power tools to perform a task. These activities allow the student to become proficient in using both hand and power tools to complete a task. The exercises will be inspected and graded for completion, quality, dimensional accuracy, and workmanship in accordance to industry standards. Students are observed and evaluated for following safe procedures to plan, set-up, and operate the tooling to complete the activity. For example: A sample exercise might be riveting two pieces of sheetmetal together. The student would have to measure & layout the hole locations precisely, clamp the material together properly, drill holes for the rivets, deburr the holes, select the correct size and length of rivet, and pop (set) the rivets. The work would be evaluated for accuracy of hole location, hole size, rivet setting quality, joint fit-up, and overall accuracy of part dimensions. CSLO 4: This outcome involves assessing both their theory as well as their “hands-on” skills. Students are assigned handouts for reading and are quizzed to assess their understanding. The reading covers the details of the tools, how to use them, and how to apply the techniques on weldments. A final exam incorporating questions from everything they learned will assess their theory knowledge. Students will be asked pertinent questions regarding the use of tools inspection processes and how they are utilized. For example, a question might be: “What type of metals can Magnetic-Particle testing be used on?” or “What type of defects can Penetrant testing be used to find?” These types of questions will reveal the students knowledge of the subject matter. Method of Evaluation/Grading: “A” level student work is characterized by: completing chapter or handout reading and scoring on tests with detailed answers that are at least 90% accurate. Lab fabrication exercises and projects completed shall be graded on dimensional accuracy within tolerances, exceptional appearance, finish and quality, and projecting great workmanship to industry standards.
Load more

Recommended publications
  • Overview of Current Challenges in Self-Pierce Riveting of Lightweight Materials †
    Proceedings Overview of Current Challenges in Self-Pierce Riveting of Lightweight Materials † Mathias Jäckel *, Thomas Grimm, Ronald Niegsch and Welf-Guntram Drossel Department Mechanical Joining of the Fraunhofer Institute for Machine Tools and Forming Technology IWU, Nöthnitzer Str. 44, 01187 Dresden, Germany; [email protected] (T.G.); [email protected] (R.N.); [email protected] (W.-G.D.) * Correspondence: [email protected] † Presented at the 18th International Conference on Experimental Mechanics, Brussels, Belgium, 1–5 July 2018. Published: 9 May 2018 Abstract: This paper shows an overview of different analyses regarding current challenges at self-pierce riveting with solid rivets as well as semi-tubular rivets of lightweight materials like aluminum die casting, carbon fiber reinforced plastic and 7xxx series aluminum alloy. The joining process analyses will demonstrate the cause and the development as well as the influence on joint quality of individual joining process-induced defects. In addition, methods are described how these imperfections can be avoided or reduced. Keywords: mechanical joining; lightweight materials; self-pierce riveting 1. Introduction The importance of environment friendly mobility strengthens the need of lightweight design in the automotive industry. Due to this need, lightweight materials such as aluminum and carbon fiber reinforced plastics (CFRP) are used more and more in automotive car body constructions. According to the limited weldability, joining these materials by mechanical joining techniques such as self-pierce riveting with solid (SPR-S) or semi-tubular rivets (SRP-ST) has been established. The challenge in this regard is that these materials have limited forming capacities (e.g., aluminum die casting, CFRP) or vulnerability regarding stress corrosion cracking (e.g., 7xxx series aluminum alloy), while the joining processes locally induce large plastic deformations and tensile stresses.
    [Show full text]
  • Metabo Introduces the 18V Brushless Rivet
    Contact: Andrea Brogan Metabo Corp. Phone: (610) 436-5900 1231 Wilson Dr. Fax: (610) 436-9072 West Chester, PA 19380 [email protected] www.metabousa.com PRESS RELEASE Metabo introduces the 18V Brushless Blind Rivet Gun Compact, powerful and ergonomic solution for riveting July 2018 – West Chester, PA - Metabo Corporation, a leading international manufacturer of industrial grade cordless and corded power tools and accessories, introduces the 18V Brushless Blind Rivet Gun. The 18V Brushless Blind Rivet Gun (NP 18 LTX BL 5.0) is perfect for securing steel/stainless steel or aluminum in place. It can rivet up to 3/16” in steel and ¼” in aluminum. And with a compact 4.0 Ah LiHD (Lithium High Density) battery, it can secure 2,000 3/16” rivets on a single charge and has a pulling force of 2,250 lbs. “Metabo has thought of everything when creating this cordless tool. It is not only as fast as an air tool but is a problem solver on many levels. Metabo revolutionizes the sheet metal assembly process by making it cordless,” says Antoine Derché, Metabo’s Director of Product and Marketing. This one-handed rivet gun is extremely fast, lightweight and balanced for maximized ergonomics. It includes safety features, such as; hand protection guard, balancing loop, integrated nose piece storage and a LED light for illumining work. It also has a transparent container attached to the back for convenient storage of pins that doubles as a tool for quick changing nose pieces. The 18V Brushless Blind Cordless Rivet Gun, when combined with the Metabo 18V High-speed Drill (BE 18 LTX 6) creates a powerful duo for all your riveting needs! The 18V High-speed Drill has a no-load speed of 4,000 rpm, 35 inch lbs.
    [Show full text]
  • ASTM-B-211 Aluminum
    This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee. Designation: B211/B211M − 19 Standard Specification for Aluminum and Aluminum-Alloy Rolled or Cold Finished Bar, Rod, and Wire1 This standard is issued under the fixed designation B211/B211M; the number immediately following the designation indicates the year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript epsilon (´) indicates an editorial change since the last revision or reapproval. This standard has been approved for use by agencies of the U.S. Department of Defense. 1. Scope* 2.2 ASTM Standards:3 B221 Specification for Aluminum and Aluminum-Alloy Ex- 1.1 This specification2 covers rolled or cold-finished bar, truded Bars, Rods, Wire, Profiles, and Tubes rod, and wire in alloys (Note 1) and tempers as shown in Table B221M Specification for Aluminum and Aluminum-Alloy 2 [Table 3]. Extruded Bars, Rods, Wire, Profiles, and Tubes (Metric) NOTE 1—Throughout this specification use of the term alloy in the B316/B316M Specification for Aluminum and Aluminum- general sense includes aluminum as well as aluminum alloy. Alloy Rivet and Cold-Heading Wire and Rods NOTE 2—The term cold finished is used to indicate the type of surface B557 Test Methods for Tension Testing Wrought and Cast finish, sharpness of angles, and dimensional tolerances produced by Aluminum- and Magnesium-Alloy Products drawing through a die.
    [Show full text]
  • Pneumatic Tool Safety Guidelines Read and Understand Applicable Sections Before Operating Portable Hand Air Tools! Safety Signal Words
    SAFETY_Doc:Layout 1 5/21/09 4:58 PM Page 1 PNEUMATIC TOOL SAFETY GUIDELINES READ AND UNDERSTAND APPLICABLE SECTIONS BEFORE OPERATING PORTABLE HAND AIR TOOLS! SAFETY SIGNAL WORDS DANGER: Indicates a hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations. WARNING: Indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. It may also be used without the safety alert symbol as an alternative to “NOTICE.” NOTICE: “NOTICE” is the preferred signal word to address practices not related to personal injury. The safety alert symbol shall not be used with this signal word. As an alternative to “NOTICE”, the word “CAUTION” without the safety alert symbol may be used to indicate a message not related to personal injury. SAFETY SYMBOLS Dynabrade Inc. safety labels follow the guidelines outlined in ISO 3864-2:2004. In order to help users understand the meaning of the safety labels, the standard allows the reproducing of the figures and captions below. Geometric surround shapes: Warning - A black graphical symbol Prohibition - A black graphical Mandatory action - A white inside a yellow triangle with a black symbol inside a red circular band graphical symbol inside a blue circle triangular band defines a safety sign with a red diagonal bar defines a defines a safety sign that indicates that indicates a hazard. safety sign that indicates that an that an action shall be taken to avoid action shall not be taken or a hazard.
    [Show full text]
  • 15. Pneumatic Tools
    PNEUMATIC TOOLS Innovation is our mission! GD_KP_$KT-K14-$KP-DRUCKLUFT_#SALL_#APR_#V1.indb 484 14.04.2014 14:35:48 1 PAGE 2 REVERSIBLE RATCHET 488 3 DIE & ANGLE DRILLING MACHINES 489 4 SPOT WELD DRILLING MACHINES 490 PIN & DIE GRINDERS 490 - 491 5 ANGLE DIE GRINDER 491 - 492 6 BURNISHER 492 7 GRINDING MACHINES 493 BELT SANDER 493 8 ROUGH GRINDERS 494 9 RANDOM ORBIT SANDERS 494 10 MULTIGRINDER 495 ERASER 495 11 CHISEL HAMMER 495 - 496 12 NEEDLE SCALER 496 13 NIBBLERS 496 SAWING 497 14 LONG-DISC CUTTER 497 - 498 15 METAL SHEARS 498 16 IMPACT WRENCHES 498 - 500 IMPACT WRENCH SETS 500 17 RIVETING TOOLS PISTOL 501 18 OSCILLATING CUTTER 501 19 VIBRO EXTRACTOR 501 AXLE BOOTS ASSEMBLY DEVICES 502 20 OILS & GREASES 502 21 GREASE GUN 502 22 WHEEL FILLING GAUGE 502 - 503 SPRAY GUNS 503 23 AIR BLOW OUT TOOLS 503 - 504 24 VACUUMS 504 25 COMPRESSED AIR HOSE 504 AIR SERVICE UNIT 505 26 PNEUMATIC ADAPTERS & COUPLINGS 505 - 506 27 i GD_KP_$KT-K14-$KP-DRUCKLUFT_#SALL_#APR_#V1.indb 485 14.04.2014 14:35:48 PNEUMATIC TOOLS Advantages Extremely versatile Extremely strong • For hard to reach places • Particularly low air consumption • Particularly low air consumption • Low vibration • Low vibration • Cold insulated handle • Long service life • Long service life • Easy operation • Easy operation • Supplied incl. coupling connector • Supplied incl. coupling connector Composition Cold insolation Adjusting screw for air supply handle adjusts speed and performance Angular transmission with lubrication nipple Compressed air connection with rotating exhaust Collet
    [Show full text]
  • Air Die Grinder Model No: Gsa671.V2
    INSTRUCTIONS FOR AIR DIE GRINDER MODEL NO: GSA671.V2 Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE. Refer to Wear ear Wear eye Wear a mask Wear protective instruction protection protection gloves manual 1. SAFETY 9 Follow workshop Health & Safety rules, regulations and conditions when using grinder. WARNING! Disconnect from air supply before changing accessories or servicing. 9 Maintain the grinder in good condition and replace any damaged or worn parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty. WARNING! Check correct air pressure is maintained and not exceeded. We recommended 90psi. 9 Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are secure. 9 Wear approved safety gloves, eye and ear protection. If dust is generated wear respiratory protection. 9 Keep grinding tips in good condition for best and safest performance. 9 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes. 9 Secure unstable workpiece with a clamp, vice or other suitable holding device. 9 Ensure the grinding tip is secure in the collet.
    [Show full text]
  • Blind Rivet Nuts Blind Rivet Nuts Easily Adaptable for Your Materials and Production Processes
    Blind Rivet Nuts Blind Rivet Nuts Easily adaptable for your materials and production processes. Performance Fasteners For Versatile Assembly Everywhere that you need to join components reliably and efficiently the POP Avdel product range offers innovative fastening systems and the most suitable installation tools and assembly stations. Wherever you need high quality, load bearing threads in thin materials, POP Avdel Blind Rivet Nut Systems offer the ideal solution. Installation Quickly and reliably installed without rework or damage to the parent application, even with painted sheet materials and tubes where there is no blind side access. Applications Our blind rivet nuts are most commonly used in the automotive, vehicle, electronics chassis manufacturing, equipment manufacturing and shipbuilding industries. The wide variety of POP Avdel blind rivet nuts provides perfect engineering results and economic solutions in every application. Mission STANLEY Engineered Fastening provides assembly systems that simplify your production process and improve the quality of your products. We are not just a provider of fasteners and equipment, together we are a design and development partner for our customers engineering teams. - 2 - stanleyengineeredfastening.com Table of Contents Systems Range Overview Blind Rivet Nuts 4 Benefits of Assembly 5 Design Features and Benefits 6 Customised Designs 7 Design Parameters 8 Selecting a Blind Rivet Nut 9 Selection Guide 10-12 The Range of POP Avdel Eurosert® 13 Blind Rivet Nuts Nutsert® 14 Hexsert®/Euro Hexsert®
    [Show full text]
  • Magnesium Casting Technology for Structural Applications
    Available online at www.sciencedirect.com Journal of Magnesium and Alloys 1 (2013) 2e22 www.elsevier.com/journals/journal-of-magnesium-and-alloys/2213-9567 Full length article Magnesium casting technology for structural applications Alan A. Luo a,b,* a Department of Materials Science and Engineering, The Ohio State University, Columbus, OH, USA b Department of Integrated Systems Engineering, The Ohio State University, Columbus, OH, USA Abstract This paper summarizes the melting and casting processes for magnesium alloys. It also reviews the historical development of magnesium castings and their structural uses in the western world since 1921 when Dow began producing magnesium pistons. Magnesium casting technology was well developed during and after World War II, both in gravity sand and permanent mold casting as well as high-pressure die casting, for aerospace, defense and automotive applications. In the last 20 years, most of the development has been focused on thin-wall die casting ap- plications in the automotive industry, taking advantages of the excellent castability of modern magnesium alloys. Recently, the continued expansion of magnesium casting applications into automotive, defense, aerospace, electronics and power tools has led to the diversification of casting processes into vacuum die casting, low-pressure die casting, squeeze casting, lost foam casting, ablation casting as well as semi-solid casting. This paper will also review the historical, current and potential structural use of magnesium with a focus on automotive applications. The technical challenges of magnesium structural applications are also discussed. Increasing worldwide energy demand, environment protection and government regulations will stimulate more applications of lightweight magnesium castings in the next few decades.
    [Show full text]
  • Dynabrade Seam Sealant Removal System of Seam Sealant Material Effective Removal for Fast, D04.10 Rev
    Dynabrade Accessories Dynabrade Seam Reorder No. D04.10 Dynaswivel® Air Line Connector Coupler & Plug Assembly Never Fight an Air Hose Again! Provide Maximum Air Flow to Tools 94300 94990 Sealant Removal System Composite Construction Composite Coupler Assembly • The Dynaswivel® is a patented “universal-joint” that connects portable • Includes one 1/4" NPT female, composite-style coupler and For Fast, Effective Removal of Seam Sealant Material air tools to an air line. (Patent No. D-295,552; D-295,553; D-317,818.) one 1/4" NPT male plug. • Swivels 360° AT TWO PIVOT POINTS allowing the air hose to drop • Lightweight, heavy duty, non-marring composite coupler. directly to the floor while providing superb tool handling. • Easy connect/disconnect by single push-button action. • Improves tool maneuverability and • Plugs all have “ported” design to prevent “starving” of the air tool. ™ air flow, minimizes operator Provides up to twice the air flow compared to standard plug design. • 950 RPM Drill with 3M SRSR CutterCutter fatigue and extends hose life. • 1/4" NPT, non-marring composite construction. ••12,000 12,000 RPMRPM DieDie GrinderGrinder withwith 3M3M™™ Radial Bristle Discs • No No DamageDamage toto UnderlyingUnderlying SurfaceSurface DynaJet In-Line Blow Gun Dynabrade Gear Oil & Grease 94467 95848 Safety Tip Design Gear Oil • Purges air line of water and contaminants before starting up air tools. • 2.5 oz. (74 ml) tube • Connect only once...mounts permanently between coupler and air hose. • Formulated for Dynabrade • Durable aluminum construction, weighs only 2 oz. geared tools utilizing a wick-type • Unit has 1/4" female NPT thread at both lubrication system.
    [Show full text]
  • Metalworking Equipment List
    Cindy Drozda “The Fine Art of Woodturning” P.O. Box 19065 – Boulder, CO 80308 – voice: 303-449-7170 – fax: 720-306-3829 [email protected] - www.cindydrozda.com Tools for the Metal-Equipped Woodshop: First round: Second round: Safety Glasses that protect your eyes completely. Propane/Mapp Gas torch Not just eyeglasses! Your eyes are too important, and 45% Silver bearing solder with Cadmium a particle of metal in the eye is a really bad deal! Blue Flux for Silver Soldering 1-60 drill gauge Drill set with 1-60, 1/16 – ½ by 64ths, A-Z More taps for coarse and fine threads up to at least ½” Wall chart with decimal equivalents and tap sizes Additional tap handles to fit your taps Carbide Scribe with sharp point Bullet Point drills Center Punch with a sharp point – not an automatic Die Grinder with cut-off wheels (for cutting steel) spring-loaded one Skotchbrite wheel for deburring on the grinder Dye-Kem layout fluid Machinery’s Handbook Cutting Oil in a spill-proof pot Saw wax Third round: Taps for 10-32 and ¼-20 threads Tap handle for those size taps Reamers in ¼, 3/8, and ½ (or more!) Hole saws Rolled dowel pins, and ground dowel pins Drill Press vise Height gauge and surface plate (or saw table) Rout-A-Burr de-burring tool Angle plates for above A good supply of screws, nuts, and washers Hurry-Up deburring tool Allen wrenches Set of single flute Weldon countersinks Combination and socket wrenches Threading dies (mostly for cleaning up damaged Single Flute Countersink, 82 degrees threads) Dial Calipers that read in thousandths of an inch Counterbores “Pop” Rivet puller Micrometer 6tpi blade for the bandsaw (non-ferrous metal only) Arbor Press Hacksaw with good blades (for cutting steel) Negative rake, fine tooth, metal cutting carbide table Files: 3-cornered for cleaning up threads, Laminate file saw and/or chop saw blade (non-ferrous metal only) for Aluminum, Half-round, and Round End mills for use in a router, ½” is a good size, 2 flute Thin 6” scale, ½” wide, with markings in 32nds.
    [Show full text]
  • ABAC PRO Tools Brochure
    ABAC Tools and accessories for professionals abacaircompressors.com 2 PRO-TOOLS LEAFLET ABAC. Air. Anytime. Anywhere We are a leading company in compressed air solutions, providing the best compressors, tools and air distribution systems to fulfill even your most demanding needs. Committed to quality, reliability and simplicity, we want to make your life easier with solutions that you can trust and rely upon every day. From oil injected screws to mobile piston compressors, from professional inflating guns to a full range of impact wrenches, ABAC will be the perfect partner to achieve your goals, be it boosting the business or fulfilling an hobbyist dream. Millions of professionals worldwide have chosen us to get the job done. Join the ABAC experience. ABAC TOOLS AND ACCESSORIES FOR PROFESSIONALS 3 ABAC is committed to support all your air requirements. We help you in producing, distributing and using compressed air with a wide range of machines. We provide reliable and efficienct piston and oil injected screw air compressors in multiple configurations, tailored on your needs. There are crucial elements to consider when you have to deal with compressed air. One of the most important is maintaining the right quality of air during the entire chain. By selecting ABAC products you will be able to keep your air clean, avoiding any contamination to come in contact with your business. Ensuring consistent air delivery in each area of your workplace is fundamental to improve efficiency and results. If you are looking for stability, smart connections, leak-proof and corrosion-free pipings you can rely on AIRnet, the most effective solution for your air network.
    [Show full text]
  • Alloys for Pressure Die Casting RHEINFELDEN ALLOYS
    Primary Aluminium Alloys for Pressure Die Casting RHEINFELDEN ALLOYS Table of contents RHEINFELDEN ALLOYS – Aluminium Alloys for Pressure Die Casting General 2 ALUMINIUM RHEINFELDEN group 3 RHEINFELDEN FAST ALLOYS 4 Forms of delivery 5 Customer support and research and development 6 – 7 Aluminium casting alloys by RHEINFELDEN ALLOYS 8 – 9 Profile of the alloys for the die casters 10 Publications Alloys 11 – 20 Castasil ®-37 – AlSi9MnMoZr 21 – 24 Castasil ®-21 – AlSi9Sr 25 – 36 Silafont ®-36 – AlSi10MnMg 37 – 38 Silafont ®-38 – AlSi9MnMgZn 39 – 40 Castaman ®-35 – AlSi10MnMg 41 – 42 Thermodur ®-72/-73 – AlMg7Si3Mn – AlSi11Cu2Ni2Mg2Mn 43 – 53 Magsimal ®-59 – AlMg5Si2Mn Processing datasheets 54 Technical informations / Processing datasheets 55 Castasil ®-37 56 Castasil ®-21 57 Silafont ®-36 58 Silafont ®-38 59 Thermodur ®-72 60 Magsimal ®-59 Technical information 61 – 62 Surface coating 63 Joining techniques for die castings 64 Eight target levels for HPDC 65 Disclaimer and imprint 1 ALUMINIUM RHEINFELDEN group “Progress by tradition” Our policy ALUMINIUM RHEINFELDEN group: This history of aluminium Our RHEINFELDEN ALLOYS GmbH & Co. KG innovative char- in Germany started at Rheinfelden. In 1898 Europe’s first acter is what allows us to adapt rapidly to fast changing market river power station brought about the establishment of the first needs. The agility of a private family owned operated company, aluminium smelter in Germany, at Rheinfelden, Baden. the central geographic location in the European cast metal The company has always operated in three business segments market, the know-how and experience of our team, are factors and in October 2008 restructuring turned ALUMINIUM making a difference for Customers looking for reliable tradition RHEINFELDEN GmbH into a holding company and the former and modern innovation.
    [Show full text]