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Li3455e Information Letter

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Li3455e Information Letter SAV.1E.2012MA INFORMATION LETTER LI3455E REFERENCE: Nova Bus Manuals APPLICATION DEADLINE:N/A SECTION: 14: HVAC RS NO: MQR (N/A) EFFECTIVE IN PROD.: L876 (2015FE) SUBJECT: Heating valve replacement JUSTIFICATION: Heating valve N47416 is obsolete DIRECT CHARGES LEVEL DESCRIPTION TIME LABOUR MATERIAL Replacement of valve N47416 by the new N8903252, which is 1 Client Client – shorter, requires longer pipes. 2 If an original part cannot be reused, refer to material list level 2. – – – MATERIAL QTY PART NO REV. DESCRIPTION REPLACES PART N° LEVEL 1 1 N8903252 – Heating valve Burkert N47416 2 N45723 – Pipe hePex 3/4'' meters 6 N45718 – Ring hePex 3/4'' 2 N69282 – Coupling hePex 3/4'' LEVEL 2 2 N55709 A Adaptor 3/4'' hePex to 3/4'' NPT 1 N49151 – Pilot valve 1 0657922 – Elbow 90° NTA-4, M-NPT-4 2 N31320-07 – P-clamp 2 N44890 A Nut nylon lock M6 FL SS A2 C70 1 N95011-1 N Elbow 90° M-NPT-3/4 F-NPT-3/4 2 N69299 – Tie cable To order, please contact Prevost Parts by phone at 1-800-771-6682, by fax at 1-888-668-2555 or by email at prevostparts. [email protected]. Specify document number, quantity of parts required and shipping address. DISPOSAL OF PARTS DISCARDED * RETAINED * Dispose of the unused parts and the defective parts in REMOVED PARTS ARE: Yes – accordance with local environmental standards in effect. REVISION HISTORY REV. DATE CHANGE DESCRIPTION WRITTEN BY NR 2016JA04 Initial release André Pelletier APPROVED BY: PAGE 1 OF 7 SAV.1E.2012MA INFORMATION LETTER LI3455E ROAD NUMBER VIN (2NVY/4RKY...) CLIENT ORDER QTY FROM TO FROM TO Ames Transportation Agency - Iowa L707 660 661 S92U5C4500159 S92U1C4500160 2 Austin - CMTA - Texas L635 5001 5001 S92U7C4500163 S92U7C4500163 1 Austin - CMTA - Texas L636 5002 5022 S92U1D4500306 S92U0D4500328 21 BC Transit - BCT - British Columbia L858 9447 9481 L82JXE3001401 L82J5F3001436 35 Belleville Transit - Ontario (ref. L754) L809 — — L82U2D4500404 L82U2D4500404 1 Bow Valley Transit - Alberta L712 5 6 L82U6C3000804 L82U8C3000805 2 Brampton - Ontario L789 — — L82J4E3001216 L82J1E3001223 8 Brampton - Ontario L816 — — L82J3E3001224 L82J9E3001230 7 Brantford - Ontario L718 10123 10125 L82U5C3000826 L82U9C3000828 3 Brantford - Ontario L775 10131 10132 L82U1D3000999 L82U2D3001000 2 Calgary Transit - Alberta L709 8181 8200 L82UXC3000806 L82U3C3000825 20 Calgary Transit - Alberta L733 8201 8202 L82AXD3000926 L82A1D3000927 2 Chicago Transit Authority - CTA - Illinois L773 — — L82JXD4500429 L82J6D4500430 2 Chicago Transit Authority - CTA - Illinois L811 7902 7949 L82J6E4500509 L82J6E4500526 48 Chicago Transit Authority - CTA - Illinois L837 7950 7999 L82J6E4500655 L82J1E4500708 50 Chicago Transit Authority - CTA - Illinois L847 8000 8049 L82J1E4500773 L82JXE4500822 50 Chicago Transit Authority - CTA - Illinois L848 8050 8099 L82JXF4500823 L82J1F4500872 50 Fredericton - New Brunswick L774 8131 8131 L82U7D3000960 L82U7D3000960 1 Fredericton - New Brunswick L812 — — L82J4E3001202 L82J4E3001202 1 Fredericton - New Brunswick L836 8143 8143 L82J2E3001389 L82J2E3001389 1 Grande Prairie Alberta L834 — — L82J7E3001386 L82J2E3001389 4 Guelph - Ontario L767 237 239 L82UXD3000967 L82U3D3000969 3 Guelph - Ontario L835 240 243 L82J0E3001391 L82J0E3001391 4 Halifax - Nova Scotia L708 742 761 L92UXC3000782 S92U3C3000803 20 Halifax - Nova Scotia L710 1160 1161 L82U7C3000780 L82U9C3000781 2 Hampton Roads - Virginia (L754) L802 — — L82U1D4500278 L82UXD4500408 7 Krapf's Coaches - Pennsylvania (ref. L833) L754 — — L82U4D4500405 L82U4D4500405 1 LYNX - Florida L725 — — S92Y9D4500329 S92Y5D4500330 2 LYNX - Florida L764 — — S92Y7D4500331 S92Y9D4500332 2 Marketing Sales Demo L705 — — L82U1D3000906 L82U1D3000906 1 Minnesota Valley Transit Authority - MVTA L706 4252 4258 L82U4C4500127 L82UXC4500133 7 Niagara Falls - Ontario L771 1396 1397 L82U9D3000958 L82U0D3000959 2 Peterborough - Ontario L770 55 60 L82U0D3000993 L82UXD3000998 6 Puerto Rico (ref. L754) L788 — — L82UXD4500277 L82U0D4500305 16 Red Deer - Alberta L726 — — L82UXC3000840 L82U1C3000841 2 Red Deer - Alberta L766 1104 1105 L82U7D3001025 L82U9D3001026 2 Red Deer - Alberta L772 1106 1108 L82J2E3001120 L82J6E3001122 3 Red Deer - Alberta L813 10008 10009 L82J2E3001361 L82J4E3001362 2 Regina - Saskatchewan L748 655 662 L82U3D3000874 L82U0D3000881 8 Regina - Saskatchewan L776 663 669 L82U4D3001001 L82U5D3001007 7 Regina - Saskatchewan L807 671 685 L82J8E3001137 L82J2E3001151 15 San Joaquin County - California L768 — — S92L4D4500422 S92L3D4500427 6 Saskatoon - Saskatchewan L831 1401 1405 L82J7E3001307 L82J9E3001311 5 PAGE 2 OF 7 SAV.1E.2012MA INFORMATION LETTER LI3455E ROAD NUMBER VIN (2NVY/4RKY...) CLIENT ORDER QTY FROM TO FROM TO Sault Ste-Marie Transit Services - Ontario (ref. L751) L754 — — L82U7D4500284 L82U7D4500284 1 SEPTA - Pennsylvania L724 7300 7301 S92Y1D4500275 S92Y3D4500276 2 SEPTA - Pennsylvania L728 L82W7D4500335 L82W7D4500335 1 SEPTA - Pennsylvania L741 — — S92L4E4500504 S92L4E4500504 1 SEPTA - Pennsylvania L742 7371 7414 S92L6E4500729 S92L7E4500772 44 SEPTA - Pennsylvania L743 — — S92L1E4500489 S92L2E4500503 15 SEPTA - Pennsylvania L744 — — L82L7E4500570 L82LXE4500661 89 SEPTA - Pennsylvania L749 7302 7354 S92Y7D4500409 S92L2E4500470 53 St. John’s - Newfoundland L731 1310 1314 L82U3C3000842 L82U2C3000847 5 St. John’s - Newfoundland L808 1415 1419 L82J4E3001152 L82J1E3001156 5 Stratford - Ontario L752 — — L82U9D3000863 L82U9D3000863 1 Sudbury - Ontario L740 831 833 L82U1D3000887 L82U5D3000889 3 Thunder Bay - Ontario L739 — — L82U3D3000860 L82U7D3000862 3 Thunder Bay - Ontario L806 — — L82J6E3001170 L82J8E3001171 2 Timmins - Ontario L720 12-98 12-98 L82U0C3000829 L82U0C3000829 1 Timmins - Ontario L783 — — L82U8D3001017 L82UXD3001018 2 Timmins - Ontario L839 — — L82J8E3001395 L82J8E3001395 1 Toronto Transit Commission - TTC - Ontario L729 9000 9000 S92U9D3000905 S92U9D3000905 1 Toronto Transit Commission - TTC - Ontario L738 9001 9026 S92J6D3001094 S92J7D3001119 26 Toronto Transit Commission - TTC - Ontario L777 9027 9152 S92J7E3001123 S92J6E3001372 126 Toronto Transit Commission - TTC - Ontario L859 8400 8400 L82J5F3001405 L82J5F3001405 1 University of Alabama - Alabama L671 7024 7025 L82U5C4500119 L82U1C4500120 2 University of Alabama - Alabama L727 7026 7027 L82U4D4500310 L82U6D4500311 2 Whitehorse - Yukon L784 43 43 L82U9D3001057 L82U9D3001057 1 Woodstock - Ontario L832 — — L82J9E3001342 L82J9E3001342 1 PAGE 3 OF 7 SAV.1E.2012MA INFORMATION LETTER LI3455E WARNING Follow your internal safety procedures. PROCEDURE Heating Valve Defroster Heating Valve (optional) Figure 1 - Heating Valve Locations for 40 Foot Buses PAGE 4 OF 7 SAV.1E.2012MA INFORMATION LETTER LI3455E Heating Valve Heating Valve Defroster Heating Valve (optional) Figure 2 - Heating Valve Locations in Articulated Buses HEATING VALVE REMOVAL CAUTION Wait until the coolant temperature is below 120 °F (50 °C) before removing the surge tank cap. Failure to do so could result in injuries from coolant spray. The engine must be OFF to drain the coolant. See manual section 14: HVAC. 1.1. Depressurize the cooling system by opening the surge tank cap, located in the engine compartment. 1.2. Partially drain the passenger compartment heating circuit. See DRAINING THE COOLANT CIRCUIT OF THE PASSENGER COMPARTMENT heading in manual section 14: HVAC. Follow all safety requirements indicated in this section, as well as those in force at your establishment. 1.3. Release the pressure from the pneumatic system. 1.4. Disconnect the pneumatic hose from the valve. PAGE 5 OF 7 SAV.1E.2012MA INFORMATION LETTER LI3455E NOTE See manual section 99: General practices for more information on hePEX tubing and the tools recommended for the repair of this type of tubing. Before proceeding to the next step, make sure a container is available for recovering the liquids that escape from the valve. 1.5. Keep at least 3 in. of hePEX pipe for enough space to repair the joint with the flaring tool. Cut the pipes and remove the valve. See Figure 3. Pilot valve Elbow 0657922 N49151 Heating valve P-clamp N31320-07 and nut N44809 or, depending of the option, Pipe hePEX 3/4 in cable tie N49151 N69299 3 in. min. 3 in. Ring N45718 min. Adapter N55709 Figure 3 - Parts Identification and Cutting Marks for the Pipes 1.6. The optional defroster heating valve has one more elbow. See Figure 4. See Figure 1 or 2 for the valve location. Elbow N95011-1 Figure 4 - Optional Defroster Heating Valve PAGE 6 OF 7 SAV.1E.2012MA INFORMATION LETTER LI3455E HEATING VALVE INSTALLATION 1.7. Make the sub-assembly of the new valve using the original valve parts. NOTE If an original part cannot be reused, refer to material list level 2 and to Figures 3 and 4 for ordering. 1.8. Apply a thin layer of thread sealant N37086 or equivalent on NPT threads. 1.9. On each side of the new valve, install two hePEX pipes N45723, longer than what is needed, with two N45718 rings. 1.10. Put the new valve in place and tighten the right N31320-07 P-clamp on the valve body and the left P-clamp on the N45718 ring. Some models use N69299 cable ties instead of P-clamps. Keep the valve body upward. 1.11. On the pipes cut at step 1.5, install two N69282 couplings and two N45718 rings. 1.12. Cut the pipes from the valve to their final length before finishing the joints with two N45718 rings. See Figure 5. Rings N45718 Rings N45718 Coupling N69282 Coupling N69282 Figure 5 - Heating Valve Installation 1.13. Fit the connector on to the pilot valve. 1.14. Connect the air hose to the valve. 1.15. Fill the coolant fluid circuit. See manual section 09: Engine cooling. 1.16. Proceed to the VERIFICATION OF THE HEATING VALVE heading in manual section 14: HVAC. 1.17. Check for leaks before closing access panels. PAGE 7 OF 7.
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