Hydraulics Brochure EN

Hydraulics Vocational and further training with Festo Didactic Hydraulics training packages System description ...... 4

Equipment sets

Hydraulics ...... 6 Electrohydraulics ...... 10 Measurement and control ...... 16 Proportional hydraulics ...... 18 Closed-loop hydraulics ...... 22 Mobile hydraulics ...... 24

Software

Designing/Simulating with FluidSIM® ...... 34

Components and accessories

Directional valves ...... 36 Pressure control valves ...... 38 Flow control valves/Stop valves ...... 40 Hosing, distributing/Additional components ...... 42 Drives ...... 44 Sensor technology/Measurement technology ...... 46 Power packs ...... 48 Control electronics/Electronic control ...... 50 Power supply/Order means ...... 52

Trainings

Hydraulics/Electrohydraulics ...... 54 Proportional hydraulics ...... 56 Mobile hydraulics ...... 57

3 Hydraulics training packages > System description

Hydraulics training packages Tailored training in industrial and mobile hydraulics

Modular for flexible expansion

Festo Didactic’s training packages are modular in structure. For example, you could start with the basic level of electrohydraulics and then move onto the advanced level. Or are you more interested in electropneu- matics? The choice is yours. You’d like to explore a particular special- ised topic? All equipment set components can also be ordered separately, so you can turn your own ideas into reality. Position it – clamp it – done! Everything where you want it – Connect it – power! With the Quick-Fix® mounting sys- systematic storage Hydraulic power is supplied by the tem, you can mount all components Most equipment sets are supplied tool-free connection of low-leakage easily and securely on the profile with an equipment tray or drawer in- couplings – the latest generation in plate or on the profile column of a sert in a Systainer. This equipment high-grade stainless steel. The cou- Learnline workstation. The electrical tray fits in the drawers of the work- pling is self-sealing when uncoupled. units are clamped into the ER frame stations. The large pictogram on the During the low-friction coupling pro- and sequenced individually. The sup- components, designed in accordance cedure, only the front surface is coat- ports and the electrical units are the with the latest standards, provides ed with oil, which saves resources, is same for both hydraulics and pneu- clear instructions for connecting the easy on the environment, and reduc- matics – a single investment, with components and ensures short prep- es contamination. double the functionality. aration and follow-up times. When dismantling circuits, you can quickly and easily locate where the component goes in the equipment tray.

4 www.festo-didactic.com Hydraulics training packages > System description

Didactic plus

The workbooks accompanying the training packages contain project- oriented exercises of increasing complexity. There are also positional sketches, illustrations, videos, ani- mations and cross-sectional drawings, which explain how things look in the real world. For a complete and expert treatment of the topic of hydraulics, the training also covers basic physics, technical calculations, safety, efficiency, analytical fault- finding and professional documentation.

Practical basic and further training using industrial components provides the confidence to apply the ac- quired knowledge in the workplace. The components are specially selected for the exercises in the workbook. Note: nearly all hydraulic and electrical connections are located on the easily accessible upper side of the components.

Your choice of training environment Quality not quantity! New technologies – Mobile hydraulics User-friendly training environments Bigger is not necessarily better. new skills needed The new training packages for mo- for specific topic areas: Volumetric flow rates and pressures Modern measurement and diagnos- bile hydraulics systematically and –Self-study phases with the training should be chosen with care and in tic technology and cartridge valves informatively explore complex topics programs co-ordination with the system as a are among the international trends in and systems, such as work hydrau- –Designing and documentation with whole. This applies especially to hy- hydraulics. So you’ll find those tech- lics, hydrostatic steering and drive FluidSIM® draulic training systems. High forc- nologies in our learning systems as systems for the agricultural, forestry –Practical implementation with the es and cylinder speeds not only in- well. Benefit from the compact, inte- and construction vehicle sectors and training packages and the exercis- crease the danger for the user, but grated design, the low weight, ease warehouse and municipal vehicles. es in the workbooks also require a larger hydraulic power of handling, and easy-to-read sym- –Functional testing and optimisation pack with higher power consump- bol system. with measurement technology and tion. So our offer is: as large as nec- FluidLab® essary and as small as possible, without compromising on teaching effectiveness.

www.festo-didactic.com 5 Hydraulics training packages > Equipment sets > Hydraulics

Equipment set TP 501 – Basic Level Basic training in hydraulics

The classic reissued Pure convenience Training content Hydraulic circuits: –Commissioning hydraulic circuits The solid basis for practical basic –Easy and exact switching of hand Power packs and components: safely and further education. Training pack- lever valves –Design, function and most impor- –Using the flow control valve in the age TP 501 contains only purely hy- –Simple and precise setting of the tant characteristics of a hydraulic inflow and outflow and adjusting draulic control systems. flow and pressure valves thanks to power unit the drive speed the ergonomic handwheels and the –Design and function of pressure- –Difference between a flow control The number and version of the com- fine resolution relief valves, cylinders and direc- valve and one-way flow control ponents are specifically adapted to –Tool-free, single-hand operation tional control valves valve in hydraulic control systems the projects in the workbook. This is with quick action mounting system –Design and function of the non- –Design and mode of operation of a a cost-effective way of achieving the Quick-Fix® return valve, one-way flow control differential circuit important training objectives. –Easy and secure plugging and valve and piloted non-return valve –Effect of the piston surfaces on releasing of the new, low-leakage, –Design and function of flow con- pressures, forces, speeds and TP 501, Basic Level is suitable for ba- self-sealing quick connection cou- trol valves travel times sic training in hydraulic control tech- plings –Proper use of piloted non-return nology and imparts knowledge of the Measurements and calculations: valves basic physical principles of hydrau- The training package is delivered in –Recording and interpreting the –Circuits with different types of lics, as well as the function and use practical trays, packaged in a Sys- characteristic curve of a hydrau- counter pressure of hydraulic components. tainer. The trays, in turn, fit exactly lic pump –Operating cylinders with varying into the drawers in Learnline work- –Measuring the volume flow of a loads stations. hydraulic control system –Recording the characteristic curve of a pressure-relief valve –Identifying and calculating times, pressures and forces during advancing and retracting of a cylinder –Recording the characteristic curve of a flow control valve –Calculating performance ratios when using 4/3-way valves with different mid-positions

6 www.festo-didactic.com Hydraulics training packages > Equipment sets > Hydraulics

Complete equipment set TP 501 in Systainer 573035 1 2 3

The most important components at a glance: 1 1x Pressure relief valve 544335 2 1x 2-way flow control valve 544338 3 1x One-way flow control valve 152843 4 1x Non-return valve, delockable 544339 5 1x Non-return valve, 0,6 MPa opening pressure 548618 4 5 6 6 1x 4/2-way hand lever valve, spring return 544342 7 1x 4/3-way hand lever valve, relieving mid-position (AB->T), detenting 544344 8 1x 4/3-way hand lever valve, closed mid-position, detenting 544343 9 1x Shut-off valve 152844 10 1x Differential cylinder 16/10/200 with cover 572746 11 1x Weight, 9 kg for cylinder 152972 12 1x Hydraulic motor 152858 7 8 9 13 1x T-distributor 152847 14 2x 4-way distributor with pressure gauge 159395 15 3x Pressure gauge 152841 16 1x Flow sensor 567191

Necessary accessories, also order: 7x Hose line with quick release couplings, 600 mm 152960 10 10 11 3x Hose line with quick release couplings, 1000 mm 152970 2x Hose line with quick release couplings, 1500 mm 159386 Multimeter 571832 Aluminium profile plate ➔ Internet Hydraulic power pack ➔ Pages 48 – 49 Protective cover for weight ➔ Page 45 Power supply unit for mounting frame ➔ Page 52 12 13 14

The media on offer for The workbook contains: TP 501 –Sample solutions –Training notes

Hydraulics –Multimedia CD-ROM with Basic level photos and videos of industrial 15 16 Workbook TP 501 applications and circuit diagrams –Worksheets for students

CD-ROM included

1A1

1V3

A B m 1Z1 1Z2 DE 550141

1V2 B

XA EN 551141

1V1 A B TP ES 551145

0V1 FR 551146

X BA Supplementary media Festo Didactic 551141 EN –Designing and simulating with FluidSIM® Training course documents –Measuring and controlling with The basic circuits for hydraulics are FluidLab® presented in 17 exercises. The sym- –Digital learning program bols used in the circuit diagrams are Hydraulics/Electrohydraulics according to DIN/ISO 1219. In order –Textbook Hydraulics – Basic Level to carry out the exercises, students –Hydraulics poster set require the equipment set for TP 501 Hydraulics, Basic Level.

www.festo-didactic.com 7 Hydraulics training packages > Equipment sets > Hydraulics

Equipment set TP 502 – Advanced Level Hydraulics for advanced students

The new advanced level Hydraulics plus! Training content Hydraulic circuits: –Implementing bypass circuits The training package TP 502 builds The new components provide added Power packs and components: –Ensuring synchronised forward and on the material covered in training training value and relevant project –Design and function of a return strokes package TP 501 – Basic Level, and tasks form the basis for advanced hydraulic motor –Getting to know the bypass circuit adds 15 new projects to it. training in fundamental principles. –Setting the direction and speed of –Getting to know the rapid traverse rotation of a hydraulic motor feed circuit The course expands students’ knowl- The training package is delivered in –Design, function and use of a flow –Advancing and retracting of a edge about the basic physical prin- practical trays, packaged in a Sys- divider cylinder after the pump from the ciples of hydraulics and the function tainer. These trays, in turn, fit exactly –Using a hydraulic reservoir as a reservoir is switched off and use of further hydraulic compo- into the drawers in Learnline work- volume and pressure accumulator –Use of a hydraulic reservoir for a nents. stations. –Design, function and use of a rapid traverse circuit pressure regulator –Getting to know the rectifier circuit In order to carry out the projects, –Specifying the cylinder pressure –Configuration and description of users require the components and –Difference between pressure-relief a sequence control with two cyl- the necessary accessories from valves and pressure regulators inders equipment set TP 501. –Getting to know the pressure se- Measurements and calculations: quence and pressure stage circuit –Calculating performance ratios of –Getting to know the fuse protection hydraulic circuits from measured for tensile loads values –Calculating forces on the cylinder –Creating procedure descriptions

8 www.festo-didactic.com Hydraulics training packages > Equipment sets > Hydraulics

Complete equipment set TP 502 in the Systainer 573036 1 2 3

The most important components at a glance: 1 1x Pressure relief valve, compensated 567237 2 1x 3-way pressure reducing valve 544337 3 1x Flow dividing valve 544340 4 1x 2/2-way stem actuated valve, convertible 544353 5 3x Non-return valve, 0,6 MPa opening pressure 548618 4 5 6 6 1x Diaphragm accumulator with shut-off block 152859 7 1x Differential cylinder 16/10/200 with cover 572746 8 1x Mounting kit for cylinders 544371 9 5x T-distributor 152847

Necessary accessories, also order: 7x Hose line with quick release couplings, 600 mm 152960 7 7 7/8 4x Hose line with quick release couplings, 1000 mm 152970 2x Hose line with quick release couplings, 1500 mm 159386 Safety laboratory cables ➔ Page 52 Multimeter 571832 Aluminium profile plate ➔ Internet Hydraulic power pack ➔ Pages 48 – 49 Protective cover for weight ➔ Page 45 9 Power supply unit for mounting frame ➔ Page 52

The media on offer for The workbook contains: TP 502 –Sample solutions –Training notes

Hydraulics –Multimedia CD-ROM with Advanced level photos and videos of industrial

Workbook TP 502 applications and circuit diagrams –Worksheets for students

CD-ROM included

1B1 1A1 DE 550142

1B1 A

P EN 551147

1V2 P 1V3 P

1V1 A B

TP T T ES 551148 0V1 FR 551149

APB Supplementary media Festo Didactic 551147 EN –Designing and simulating with FluidSIM® Training course documents –Measuring and controlling with The tasks explain further hydraulic FluidLab® circuits. The equipment set of pack- –Digital learning program age TP 501 – Hydraulics Basic Level Hydraulics/Electrohydraulics and TP 502 – Advanced Level equip- –Textbook Hydraulics – Basic Level ment set are needed to carry out the –Hydraulics poster set tasks.

www.festo-didactic.com 9 Hydraulics training packages > Equipment sets > Electrohydraulics

Equipment set TP 601 – Basic Level Basic training in electrohydraulics

New edition of electrohydraulics! Training content Hydraulic circuits: –Electrically and mechanically –Commissioning hydraulic circuits locking of signals in a relay con- TP 601 is a logical further develop- Power packs and components: safely trol system ment of electrohydraulics for train- –Design, mode of operation and –Explaining and designing direct –Expanding existing control systems ing and further education. The areas of application of 2/2, 3/2, and indirect actuation and adjusting the documenta- equipment set contains only electro- 4/2 and 4/3-way solenoid valves, –Creating and using a sequence tion accordingly Implementing se- hydraulic circuits and control sys- as well as 4/2-way double sole- table quence control with two cylinders tems. noid valves –Explaining and designing signal –Getting to know and creating a pro- –Design and mode of operation of storage in the hydraulic power cedure description as GRAFCET and The number and version of the com- electrical pushbuttons, switches section as a function diagram ponents are specifically adapted to and limit switches –Selecting solenoid valves accord- –Analysing circuits and carrying out the projects in the workbook. This is –Design and mode of operation of ing to the technical control require- systematic fault finding and error a cost-effective way of teaching the a relay ments elimination with restart important training objectives. –Knowing and accounting for the –Using and designing basic logic contact load capacity of electrical functions Measurements and calculations: This equipment set provides stu- signal transmitters –Explaining and designing an –Measuring and calculating the flow dents with knowledge about the ba- –Selecting and using hydraulic and electric latching circuit with a in an electrohydraulic installation sic physical principles of electrical electrical components according to dominant switch-off signal –Calculating electrical characteris- engineering and electrohydraulics, economic criteria –Designing and arranging pressure- tic values as well as how electrohydraulic and –Design and mode of operation of a dependent control systems control technology components func- pressure switch –Knowing simple operating modes tion and are used. –Knowing different ways of sensing and accounting for them in the cir- a cylinder’s end position and se- cuit lecting the right one

10 www.festo-didactic.com Hydraulics training packages > Equipment sets > Electrohydraulics

Complete equipment set TP 601 in the Systainer 573037 1 2 3

The most important components at a glance: 1 1x Pressure relief valve 544335 2 1x 2-way flow control valve 544338 3 1x One-way flow control valve 152843 4 1x Non-return valve, 0,6 MPa opening pressure 548618 5 1x 4/2-way solenoid valve, spring return 544346 4 5 6 6 1x 4/3-way solenoid valve, closed mid-position 544347 7 1x 4/2-way double solenoid valve, detenting 544352 8 1x Shut-off valve 152844 9 1x Weight, 9 kg for cylinder 152972 10 2x Differential cylinder 16/10/200 with cover 572746 11 1x Mounting kit for cylinders 544371 12 2x T-distributor 152847 7 8 9 13 2x 4-way distributor with pressure gauge 159395 14 2x Pressure gauge 152841 15 1x Pressure switch, electronic 548612 16 2x Relay, three-fold 162241 17 1x Signal input, electrical 162242 18 1x Limit switch, electrical, left-actuated 183322 19 1x Limit switch, electrical, right-actuated 183345 10 10 10/11 20 2x Proximity sensor, electronic 548589

Necessary accessories, also order: 7x Hose line with quick release couplings, 600 mm 152960 2x Hose line with quick release couplings, 1000 mm 152970 4x Hose line with quick release couplings, 1500 mm 159386 Safety laboratory cables ➔ Page 52 12 13 14 Multimeter 571832 Aluminium profile plate ➔ Internet Hydraulic power pack ➔ Pages 48 – 49 Protective cover for weight ➔ Page 45 Tabletop power supply unit ➔ Internet Power supply unit for mounting frame ➔ Page 52

15 16 17

The media on offer for The workbook contains: TP 601 –Sample solutions –Training notes

Electrohydraulics –Multimedia CD-ROM with Basic Level photos and videos of industrial

Workbook TP 601 applications and circuit diagrams 18 19 20 –Worksheets for students

CD-ROM included

1A1

1Z2 1V2 B DE 550143 1A1 A 1Z1

1V1 A B EN 551150

1M1 TP 24 V 1 2

0Z1 0V1 13 12 14 S1 K1 ES 551151 14 11

A1 K1 1M1 A2 FR 551152

0V 12 11 14 .2 22 21 24 32 31 34 42 41 44 Supplementary media Festo Didactic 551150 EN –Designing and simulating with FluidSIM® Training course documents –Measuring and controlling with The basic electric circuits for hydrau- FluidLab® lic control technology are presented –Digital learning program in 15 exercises. In order to carry out Hydraulics/Electrohydraulics the exercises, students require the –Textbook Electrohydraulics – equipment set of TP 601 Electrohy- Basic Level draulics, Basic Level. –Hydraulics poster set

www.festo-didactic.com 11 Hydraulics training packages > Equipment sets > Electrohydraulics

Supplementary equipment sets Controllers for electrohydraulics

1 2 3 Supplementary equipment set The Controlling using FluidSIM® Controlling using FluidSIM®/ package contains everything you EasyPort USB need to control training packages TP 201 and TP 601. FluidSIM® Pneumat- With this package, the FluidSIM® ics is required for TP 201 and Fluid- software can be used to control SIM® Hydraulics for TP 601. A set of training packages. FluidSIM® con- brief instructions provides informa- trols via EasyPort USB and processes tion on the individual steps. 4 5 the inputs and outputs connected to the universal connection unit accord- The sample solutions are included ing to their programming, e.g. us- on a data storage medium as Fluid- ing the digital module contained in SIM® CT programs. FluidSIM®.

Complete supplementary equipment set in the Systainer 556270

The most important components at a glance: 1 1x Brief instructions for FluidSIM, DE/EN/FR/ES 556267 2 1x EasyPort USB 548687 3 1x EasyPort adapter for profile plate 549806 4 1x Universal connection unit, digital (SysLink) 162231 5 1x I/O data cable with SysLink connectors (IEEE 488) at both ends, 2.5 m 34031

Prerequisite: Equipment set TP 601 – Basic level ➔ Pages 10 – 11 FluidSIM Hydraulics (from version 4) ➔ Pages 34 – 35

1 2 3 Supplementary equipment set The LOGO! EduTrainer® Compact TP Controlling using package contains everything you LOGO! EduTrainer® Compact TP/ need to control training packages LOGO! Soft Comfort TP 201 and TP 601. A set of brief instructions provides information on The quick, uncomplicated and inex- the individual steps. Programming is pensive introduction to logical signal carried out using the programming processing. With its extensive basic software LOGO! Soft Comfort. 4 and special control technology functions, LOGO! replaces a variety of The sample solutions are included conventional switchgears and con- on a data storage medium as LOGO! trol devices. Soft Comfort programs.

Complete supplementary equipment set in the Systainer 556271

The most important components at a glance: 1 1x Brief instructions for LOGO!, DE/EN/FR/ES 556268 2 1x LOGO! EduTrainer Compact TP 535250 3 1x LOGO! Soft Comfort, DE/EN/FR/ES/IT/PT 526505 4 1x LOGO! Programming cable 526504

Prerequisite: Equipment set TP 601 – Basic Level ➔ Pages 10 – 11

Necessary accessories, also order: Aluminium profile plate ➔ Internet Hydraulic power pack ➔ Pages 48 – 49 Power supply unit for mounting frame ➔ Page 52 Safety laboratory cables ➔ Page 52

12 www.festo-didactic.com Hydraulics training packages > Equipment sets > Electrohydraulics

Supplementary equipment sets Electrohydraulics

Supplementary equipment set from Hydraulics, Basic level TP 501 to 1 2 3/4 Electrohydraulics, Basic level TP 601

For training aims see Electrohydraulics, Basic level TP 601 equipment set.

Complete supplementary equipment set TP 501 – TP 601 573039

The most important components at a glance: 5 6 7 1 2x Relay, three-fold 162241 2 1x Signal input, electrical 162242 3 1x Limit switch, electrical, left-actuated 183322 4 1x Limit switch, electrical, right-actuated 183345 5 1x 4/2-way double solenoid valve, detenting 544352 6 1x 4/2-way solenoid valve, spring return 544346 7 1x 4/3-way solenoid valve, closed mid-position 544347 8 8 8/9 8 1x Differential cylinder 16/10/200 with cover 572746 9 1x Mounting kit for cylinders 544371 10 1x Pressure switch, electronic 548612 11 2x Proximity sensor, electronic 548589 12 1x T-distributor 152847

10 11 12

Supplementary equipment set from Hydraulics, Basic level TP 501 and Advanced level TP 502 to Electrohydraulics, Basic level TP 601

For training aims see Electrohydraulics, Basic level TP 601 equipment set.

Complete supplementary equipment set TP 501 and TP 502 – TP 601 573040

The most important components at a glance: 1 2x Relay, three-fold 162241 2 1x Signal input, electrical 162242 3 1x Limit switch, electrical, left-actuated 183322 4 1x Limit switch, electrical, right-actuated 183345 5 1x 4/2-way double solenoid valve, detenting 544352 6 1x 4/2-way solenoid valve, spring return 544346 7 1x 4/3-way solenoid valve, closed mid-position 544347 10 1x Pressure switch, electronic 548612 11 2x Proximity sensor, electronic 548589

www.festo-didactic.com 13 Hydraulics training packages > Equipment sets > Electrohydraulics

Equipment set TP 602 – Advanced Level Electrohydraulics for advanced students

The new advanced level Training content –Using memory to implement an Hydraulics plus! emergency operation The training package TP 602 builds Power packs and components: –Implementing control systems with The training package is delivered in directly on the material covered in –Design and mode of operation of the operating modes single cycle practical trays, packaged in a Sys- basic principles package TP 601, and different proximity sensors and continuous cycle tainer. The trays fit into the draw- adds more in-depth projects to it. –Function and possible applications –Querying time in electrohydraulic ers in Learnline workstations. The of a time relay with switch-on and control systems new components, with added train- It provides students with advanced switch-off delay –Getting to know and using further ing value and relevant project tasks, knowledge about the basic physi- –Design and use of an electrical logical connections form the basis for advanced training cal principles of electrical engineer- predetermining counter –Designing and arranging pressure in fundamental principles. ing and electrohydraulics, as well sequence control as how electrohydraulic and control Learning objectives for hydraulic –Knowing safety-related conditions technology components function and circuits: that could be needed for a drive are used. – Selecting proximity sensors accord- –Designing and arranging safety ing to the technical control require- functions with a predefined motion In order to carry out the projects, us- ments sequence for a control system ers require the components and the –Expanding electrohydraulic control –Implementing control systems with necessary accessories from TP 601. systems and adjusting the docu- the operating modes inching and mentation aligning The number and version of the com- –Designing and arranging path- and –Systematically identifying and ponents are specifically adapted to pressure-dependent sequence eliminating errors in complex elec- the projects in the workbook. This controls trohydraulic control systems makes it possible to achieve many –Identifying signal overlaps in a –Creating sequence control as a important training objectives at little sequence control and taking the displacement-step diagram cost. appropriate action –Representing procedure descrip- –Designing and arranging sequence tions with GRAFCET control as a standing sequencer

14 www.festo-didactic.com Hydraulics training packages > Equipment sets > Electrohydraulics

Complete equipment set TP 602 in the Systainer 573038 1 2 3

The most important components at a glance: 1 1x Time relay, two-fold 162243 2 2x Relay, three-fold 162241 3 1x Preset counter, electrical, incrementing 162355 4 1x Diaphragm accumulator with shut-off block 152859 5 1x Hydraulic motor 152858 4 5 6 6 1x 4/3-way solenoid valve, relieving mid-position (AB->T) 544348 7 1x Proximity sensor, inductive, M12 548643 8 1x Emergency stop pushbutton, electrical 183347 9 1x T-distributor 152847 10 1x Non-return valve, delockable 544339 11 1x Pressure relief valve, compensated 567237 7 8 9 Necessary accessories, also order: 8x Hose line with quick release couplings, 600 mm 152960 4x Hose line with quick release couplings, 1000 mm 152970 2x Hose line with quick release couplings, 1500 mm 159386 Safety laboratory cables ➔ Page 52 Multimeter 571832 Aluminium profile plate ➔ Internet 10 11 Hydraulic power pack ➔ Pages 48 – 49 Protective cover for weight ➔ Page 45 Tabletop power supply unit ➔ Internet Power supply unit for mounting frame ➔ Page 52

The strong blended learning range The workbook contains: for TP 602 –Sample solutions –Training notes

Electrohydraulics –Multimedia CD-ROM with Advanced Level photos and videos of industrial

Workbook TP 602 applications and circuit diagrams –Worksheets for students

CD-ROM included

DE 550144 EN 551153

24 V 8 9 10 11 12 13 14 15 16 17 ......

12 14 12 14 12 14 12 14 12 14 12 14 22 24 12 14 22 24 22 24 K1 K6 K4 K7 K3 K8 K2 K9 K1 K10 ES 551154 11 11 11 11 11 11 21 11 21 21

12 14 K2 11

12 14 K5 11 FR 551155 12 14 22 24 22 24 22 24 22 24 K10 K6 K7 K8 K9 11 21 21 21 21 A1 A1 A1 A1 A1 K6 K7 K8 K9 K10 A2 A2 A2 A2 A2 ...... 0V 1A1+ 2A1+ 2A1– 1A1– Supplementary media Festo Didactic 551153 EN –Designing and simulating with FluidSIM® Training course documents –Measuring and controlling with The basic practical circuits in elec- FluidLab® trohydraulics are presented in 12 –Digital learning program exercises. In order to carry out the Hydraulics/Electrohydraulics exercises, students require the –Textbook: Basic level – Electro- equipment set of TP 601 Electrohy- hydraulics draulics, Basic Level and Advanced –Hydraulics poster set Level TP 602.

www.festo-didactic.com 15 Hydraulics training packages > Equipment sets > Measurement and control

Equipment set TP 610 – Advanced level Measurement and control in Hydraulics with FluidLab®-H

Fit for tomorrow? Something extra special Training content Your advantages In order to the complete the exer- –Basic principles of analogue –Fast, PC-supported recording of The equipment set for TP 610 ex- cises, sensors (e.g. pressure, flow processing measured values pands the training content of TP 501 and position) are connected to the –Using and adjusting sensors –Greater training success through and TP 601 to include the topic of inputs and control signals are trans- –Interpreting measurement results measurement of components and hydraulics measurement and con- mitted to the EasyPort USB outputs. –Reading and understanding techni- interpretation of results trol. The material covered ranges The FluidLab®-H software included in cal data and measurement curves –Sensors that enable students from recording simple characteristic the scope of delivery interprets and –Getting to know fluid engineering “to look into” the circuit and com- curves of individual hydraulic valves visualises the signals. Analogue val- components and their influence ponents through to the basic principles of ues are displayed as measurement and function –Suppositions regarding system cylinder control. In addition, aware- curves. –Demonstrating fluid engineering behaviour can be easily proven ness is raised in a clear and striking effects and special features –Learning the principles of meas- manner about the effective use of Each exercise includes notes on its –Analytical fault finding urement and analysis and applying hydraulic energy, e.g. with resistance implementation, with positional –Hydraulic energy them directly in other circuits experiments. sketches and block circuit diagrams. –Evaluating changes of state –Demonstrate and understand the Students are guided step by step –Proportional technology principles of fluid engineering New features of FluidLab®-H include through the experiments. Measured –Control technology with position, faster the measurement experiments for results are then interpreted, com- sequence and pressure control –System analysis via a PC: State-of- proportional technology with record- pared with sample solutions and the-art diagnostic method ing characteristic curves and appli- questions are asked to check stu- –Better understanding of fluid engi- cations such as pressure stages and dents’ understanding. neering components and processes rapid traverse feed circuits, as well and thus better training outcomes as control technology with position, sequence and pressure control.

Exercises for the measurement and analysis of system and control behaviour point to a future in which diagnostics, preventative maintenance and saving energy are becoming more and more important.

16 www.festo-didactic.com Hydraulics training packages > Equipment sets > Measurement and control

Complete equipment set TP 610 in Systainer 567194 1 2 3

The most important components at a glance: 1 1x I/O data cable with SysLink connectors (IEEE 488) at both ends, 2.5 m 34031 2 1x Universal connection unit, digital (SysLink) 162231 3 1x Analogue cable, parallel, 2 m 529141 4 1x Connection unit, analogue 567232 5 1x EasyPort USB 548687 4 5 6 6 1x EasyPort adapter for profile plate 549806 7 1x 4/3-way solenoid valve, relieving mid-position (AB->T) 544348 8 2x Pressure sensor 525964 9 1x Flow control valve 152842 10 1x Resistance hose line with quick release couplings, 1000 mm 549858 11 1x FluidLab-H Single licence 573286 12 1x Limit switch, electrical, left-actuated 183322 7 8 9

The exercises for proportional and control hydraulics also require Proportional amplifier 162255 Displacement encoder for cylinder, 200 mm stroke 167090 Mounting kit for cylinders 544371 4/3-way proportional valve 167086 Proportional pressure relief valve 544351 10 11 12 Pressure filter 548609

Optionally, the regulating valve can be used instead of the proportional amplifier with the proportional valves for the control technology exercises. 4/3-way regulating valve 167088

Includes FluidLab®-H System requirements measurement software –PC with Windows XP/Vista/7 The FluidLab®-H software is an im- –At least Pentium 1 GHz portant component of the training –2 GB RAM package TP 610. Just a few simple –CD-ROM drive steps are needed to configure the –USB 2.0 or serial interface interface, adapt the sensors and se- –1280 x 1024 pixels lect the language (DE/EN/ES/FR). Then the exercises can begin. These NI LabView 8.2.1 Runtime are divided into the areas: basic ex- (included in the scope of delivery) periments, cylinder controls, proportional technology and control To carry out the exercises, students engineering. Connection diagrams, require the components and ap- descriptions and sample solutions propriate accessories from training support students during the exer- packages 501 and 601. cises. The software also controls the measurement sequence. Diagrams can be dimensioned and printed out using the cursors. The software also includes the complete book of exercises, with sample solutions, in PDF format.

www.festo-didactic.com 17 Hydraulics training packages > Equipment sets > Proportional hydraulics

Equipment set TP 701 – Basic level Basic proportional hydraulics training

Proportional hydraulics, Basic Level Training content Measurements and calculations: –Basic circuits for proportional –Determining characteristic curves hydraulics, such as pressure stage Proportional valves are continuous Components: and characteristics of valves and circuit, rapid traverse feed circuit, valves that, thanks to proportion- –Design and function of different equipment pump bypass, approaching posi- al magnets, not only permit simple proportional valves –Measuring parameters such as tions, controlled acceleration and switching positions, but also enable –Characteristic curves and charac- pressure, volumetric flow and time braking, logically connecting set- a continuous transition in the valve teristics of proportional valves –Calculating the flow for proportion- point values, load-independent opening. –Design and function of amplifiers al directional control valves speeds and setpoint specification –Calculating speeds for double- –Getting to know the pressure stage These valves are specifically used in –Getting to know the characteristics acting cylinders with varying load control system hydraulics where variable volumetric of the 1 and 2-channel amplifier –Calculating the natural frequency –Braking a cylinder feed flows (proportional directional con- –Completely setting the 1-channel of a cylinder drive –Reversing a hydraulic motor trol valve or proportional throttle) amplifier –Calculating times for acceleration –Setting process-dependent are needed together with load com- –Setting the basic current, step and braking pressure stages pensation (proportional flow control current and maximum current –Externally and logically intercon- valve) or variable pressures (pro- –Getting to know the characteristics Hydraulic circuits: necting setpoint values portional pressure-relief valve). The of the 4/3-way proportional valve –Controlling pressure and speed –Approaching a position with equipment set provides information and the proportional pressure- –Reading and creating hydraulic and braking about proportional valves, how they relief valve electric circuit diagrams –Creating a load-independent feed function and how they are activated –Deriving the settings for the 2 –Creating a function diagram speed using proportional amplifiers and a channel amplifier –Designing and commissioning con- setpoint value card. The set can be –Setting ramps trol systems, including fault finding used to design, set and commission –Deriving the ramp settings from simply proportional control systems. the function diagram

18 www.festo-didactic.com Hydraulics training packages > Equipment sets > Proportional hydraulics

Complete equipment set TP 701 184465 1 2 3

The most important components at a glance: 1 1x Relay, three-fold 162241 2 1x Proportional amplifier 162255 3 1x Setpoint value card 162256 4 1x Signal input, electrical 162242 5 2x Proximity sensor, inductive, M12 548643 4 5 6 6 1x 4/3-way proportional valve 167086 7 1x 4/2-way solenoid valve 167082 8 1x Proportional pressure relief valve 544351 9 1x Pressure filter 548609 10 1x Pressure balance (proportional flow control valve) 159351 11 1x Pressure relief valve/Pressure sequence valve 152848 12 1x Differential cylinder 16/10/200 152857 7 8 9 13 1x Hydraulic motor 152858 14 1x Flow control valve 152842 15 1x One-way flow control valve 152843 16 2x Pressure gauge 152841 17 2x T-distributor 152847 18 1x Weight, 9 kg for cylinder 152972 10 11 12 Necessary accessories, also order: 5x Hose line with quick release couplings, 1000 mm 152970 2x Hose line with quick release couplings, 1500 mm 159386 Measuring case 177468 Pressure relief unit 152971 Safety laboratory cables ➔ Page 52 Aluminium profile plate ➔ Internet 13 14 15 Hydraulic power pack ➔ Pages 48 – 49 Protective cover for weight ➔ Page 45 Tabletop power supply unit ➔ Internet Power supply unit for mounting frame ➔ Page 52

The strong blended learning range The workbook contains: 16 17 18 for TP 701 –Sample solutions –Training notes

Proportional hydraulics –Multimedia CD-ROM with Basic level photos and videos of industrial

Workbook TP 701 applications and circuit diagrams –Worksheets for students

DE 94457 EN 94472 ES 94404 FR 94352

Supplementary media Festo Didactic 094472 en –Designing and simulating with FluidSIM® Training course documents –Measuring and controlling with Ten exercises provide an introduction FluidLab® to the equipment and circuits for pro- –Digital learning program portional hydraulics. First of all, in- Hydraulics/Electrohydraulics/ dividual items of equipment are pre- Open- and closed-loop control sented and their settings are tested. –Textbook: Proportional hydraulics The graduated exercises then pro- – Basic level vide a complete solution. –Hydraulics poster set

www.festo-didactic.com 19 Hydraulics training packages > Equipment sets > Proportional hydraulics

Equipment set TP 702 – Advanced level Advanced proportional hydraulics training

Proportional hydraulics Training content Hydraulic circuits: –Implementing oscillating move- Advanced Level –Controlling pressure, speed, ments for a cylinder with a propor- Components: acceleration, delay and position tional hydraulic control system The training package TP 702 builds –Determining characteristics curves –Reading and creating proportional –Implementing the specified speed directly on the material covered in and characteristics of different hydraulic and electric circuit dia- profile by means of an additional package TP 701, Basic Level, and sensors grams bypass circuit and slow retraction adds nine further, more in-depth and –Coordinating electrical and hydrau- –Reading motion diagrams to the end positions real-life case studies. lic equipment –Designing and commissioning –Implementing a travel process with –Creating characteristic curves for proportional hydraulic control a 2/2-way proportional valve and a The package includes the follow- displacement, pressure and tem- systems, including fault finding proportional pressure-relief valve ing steps: perature sensors –Adjusting and coordinating as per –Understanding the task using a the specified procedure description positional sketch, diagram and Measurements and calculations: –Using basic circuits for proportion- problem description –Measuring and processing param- al hydraulics such as: speed, rota- –Designing the hydraulic circuit eters such as displacement, time, tional speed, stage, acceleration, diagram pressure and temperature braking and differential circuits, as –Determining the necessary signal –Further signal processing of ana- well as positioning transmitters logue signals –Implementing specific displace- –Compiling the sequence table ment-time and positioning pro- –Designing the electric signal con- grams trol system –Setting precise switch-off positions –Structuring and commissioning –Implementing drive acceleration the proportional hydraulic control with a proportional pressure- relief system valve –Settings and evaluating the result

20 www.festo-didactic.com Hydraulics training packages > Equipment sets > Proportional hydraulics

Complete equipment set TP 702 184466 1 2 3

The most important components at a glance: 1 1x Setpoint value card 162256 2 1x Comparator 162257 3 1x Time relay, two-fold 162243 4 1x Indicator unit and distributor, electrical 162244 5 3x Relay, three-fold 162241 4 5 6/7 6 1x Limit switch, electrical, left-actuated 183322 7 1x Limit switch, electrical, right-actuated 183345 8 1x Proximity sensor, capacitive, M12 548651 9 1x Proximity sensor, optical, M12 572744 10 1x Non-return valve, delockable 152852 11 1x T-distributor 152847 12 1x Non-return valve 152845 8 9 10 13 1x Displacement encoder for cylinder 167090 14 1x Mounting kit for cylinders 544371

Necessary accessories, also order: 5x Hose line with quick release couplings, 600 mm 152960 2x Hose line with quick release couplings, 1500 mm 159386 Measuring case 177468 11 12 13 Pressure relief unit 152971 Safety laboratory cables ➔ Page 52 Aluminium profile plate ➔ Internet Hydraulic power pack ➔ Pages 48 – 49 Protective cover for weight ➔ Page 45 Tabletop power supply unit ➔ Internet Power supply unit for mounting frame ➔ Page 52 14

The strong blended learning range The workbook contains: for TP 702 –Sample solutions –Training notes

Proportional hydraulics –Multimedia CD-ROM with Advanced level photos and videos of industrial

Workbook TP 702 applications and circuit diagrams –Worksheets for students

DE 94458 EN 94473 ES 94450

Supplementary media –Designing and simulating with Festo Didactic 094473 en FluidSIM® –Measuring and controlling with Training course ducuments FluidLab® Nine exercises illustrate the most –Digital learning program important circuits and equipment in Hydraulics/Electrohydraulics/ proportional hydraulics. To carry out Open- and closed-loop control the exercises, the equipment sets –Textbook: Proportional hydraulics for proportional hydraulics TP 701 – Basic level (Basic Level) and TP 702 (Advanced –Hydraulics poster set Level) are required.

www.festo-didactic.com 21 Hydraulics training packages > Equipment sets > Closed-loop hydraulics

Equipment set TP 511 Basic closed-loop hydraulics training

Closed-loop hydraulics, Basic Level Training content –Transition function of a P controller –Selecting the controller structure –Control performance of a pressure –Disturbance reaction and control Hydraulic closed-loop control circuits Position control circuits: control circuit with P controller factor are normally operated with continu- –Characteristic curve of a displace- –Transition functions of I and PI –Designing control circuits ous valves. A control valve with inte- ment sensor controllers –Hydraulic, mechanical and electri- grated electronics, linear character- –Flow rate characteristics of a –Transition functions of D, PD and cal controllers istic curve (volumetric flow to control continuous directional control PID controllers –Analogue and digital controllers piston position) and zero overlap valve –Empirical parameterisation of a –Selection criteria for controllers makes commissioning easy and pro- –Linear unit as a controlled system PID controller vides good results in the closed-loop for position control –Parameterising using the Ziegler- Valves and measuring systems: control circuit. –Designing and commissioning a Nichols method –Designation, circuit symbols and position control circuit –Changed controlled system with function of continuous directional –Lag errors in the position control disturbances control valves circuit –Stationary characteristics and –Position control with a changed Controllers in hydraulics: dynamic behaviour of continuous controlled system –Controlled systems with and with- directional control valves –Commissioning a position control out compensation –Function, design and mode of oper- circuit with disturbances –Low-delay hydraulic controlled ation of a pressure regulating valve –Characteristics and transition func- systems –Pressure control with a directional tions of a status controller –First, second and third order control valve –Parameterising a status controller hydraulic controlled systems –Mode of operation and interface of –Classifying controlled systems a measuring system Pressure control circuits: according to their step response –Characteristic curve of a pressure –Operating point and controller sensor amplification –Controlled system for pressure –Discontinuous controllers control –Block diagrams for discontinuous –Characteristics of a PID control- and continuous controllers ler board –P, I, D, PI, PD and PID controllers –Status controllers

22 www.festo-didactic.com Hydraulics training packages > Equipment sets > Closed-loop hydraulics

Complete equipment set TP 511 184471 1 2 3

The most important components at a glance: 1 1x Pressure filter 548609 2 1x Pressure relief valve/Pressure sequence valve 152848 3 1x Flow control valve 152842 4 4x T-distributor 152847 5 1x Pressure gauge 152841 4 5 6 6 1x Hydraulic motor 152858 7 1x PID controller 162254 8 1x 4/3-way regulating valve 167088 9 1x Status controller 162253 10 2x Weight, 5 kg for linear drive 34065 11 1x Linear drive 167089 7 8 9 Necessary accessories, also order: 7x Hose line with quick release couplings, 1000 mm 152970 4x Hose line with quick release couplings, 1500 mm 159386 2x Hose line with quick release couplings, 3000 mm 158352 Measuring case 177468 Pressure relief unit 152971 Cushioning cylinder for linear drive 152295 10 11 Function generator 152918 Cable BNC – 4 mm 152919 Cable BNC – BNC 158357 T-connector BNC 159298 Oscilloscope ➔ Internet Hydraulic power pack ➔ Pages 48 – 49 Power supply unit for mounting frame ➔ Page 52

The strong blended learning range The workbook contains: for TP 511 –Sample solutions –Training notes

Closed-Loop Hydraulics –Multimedia CD-ROM with photos and videos of industrial Workbook TP 511 applications and circuit diagrams –Worksheets for students

DE 94460 EN 94469 ES 94368 FR 94348

Supplementary media Festo Didactic 094469 en –Designing and simulating with FluidSIM® Training course ducuments –Measuring and controlling with Twenty exercises cover the most FluidLab® important principles of analogue –Digital learning program closed-loop control: pressure and Hydraulics/Electrohydraulics/ position control with PID control- Open- and closed-loop control ler and position control with status –Textbook: Proportional hydraulics controller. – Basic level –Hydraulics poster set

Partial equipment sets for controlling pressure and position on request.

www.festo-didactic.com 23 Hydraulics training packages > Equipment sets > Mobile hydraulics

Equipment set TP 801 – Basic level Mobile hydraulics – Working hydraulics 1

Mobile hydraulics from Complexity clarified Fully compatible TP 801 – training content Festo Didactic The new training packages for mo- With uniform interfaces and a mod- Many vehicles and applications make bile hydraulics take components ular structure, it is possible to put use of constant displacement pumps Mobile hydraulics has a range of which often appear in vehicles as together even quite complex entire which continue to provide volumetric specific features compared to con- highly integrated functional modules systems. All mobile hydraulics ele- flow even when no hydraulic power ventional industrial hydraulics. Train- and present them as separate, indi- ments are compatible with the cur- is required. In TP 801, the energy using content is therefore usually ex- vidual elements with unique sym- rent Festo Didactic equipment sets age of different systems – also when plained and demonstrated directly bols and clear terminal identifica- for hydraulics fundamentals, electro- under load – is compared and as- on the vehicle. tion codes. hydraulics, proportional and closed- sessed. Systems with multiple con- loop hydraulics. suming devices are set up, connect- But what if the hydraulic compo- The teaching principle behind this is ed in parallel, tandem and series, nents being explained or the vehicle that of guiding students step by step However, it is the double pump pow- and examined in terms of character- are not accessible or the system is from a simple component to a com- er unit with a pressure-limited con- istics such as priority, flow rate distri- too complex for teaching purposes? plex complete picture, with practical stant displacement pump and vari- bution, and pressure dependency. demonstrations. The universal com- able displacement pump with load Festo Didactic’s new training system patibility of the single elements al- sensing control which forms the ba- The training also looks into the ba- closes the gap between the basic lows them to be used for other func- sis for the perfect training station sics of holding the load with poppet principles of hydraulics and the hy- tion units, making this equipment set and workstation. It also allows as- valves and lowering the load with draulic systems on a vehicle. highly flexible. sembly of the load sensing system counter pressure and a counterbal- with TP 803. ancing valve.

Alternatively, it is possible to use a hydraulic power unit with a constant displacement pump and a volumetric flow rate of about 4 l/min for TP 801 and TP 802.

24 www.festo-didactic.com Hydraulics training packages > Equipment sets > Mobile hydraulics

Complete equipment set TP 801 in equipment tray 574161 1 2 3

The most important components at a glance: 1 1x Counterbalance valve 572149 2 1x Pressure compensator for open centre load sensing 572123 3 1x 3-way pressure reducing valve 544337 4 2x Pressure relief valve 544335 5 1x Flow control valve 152842 4 5 6 6 1x Non-return valve, 0,6 MPa opening pressure 548618 7 1x Shuttle valve 572122 8 1x Double non-return valve, delockable 572151 9 1x Shut-off valve 152844 10 2x Proportional 6/3-way hand lever valve 572141 11 1x Loading unit/cylinder load simulator 572145 12 1x Diaphragm accumulator with shut-off block 152859 7 8 9 13 2x Hydraulic motor 152858 14 2x 4-way distributor with pressure gauge 159395 15 3x T-distributor 152847 16 2x Pressure switch, electronic 548612 17 2x Flow sensor 567191

Necessary accessories, also order: 10 11 10x Hose line with quick release couplings, 600 mm 152960 4x Hose line with quick release couplings, 1000 mm 152970 2x Hose line with quick release couplings, 1500 mm 159386 2x Multimeter 571832 Safety laboratory cables ➔ Page 52 Hydraulic power pack ➔ Pages 48 – 49 Power supply unit for mounting frame ➔ Page 52

The equipment tray The media on offer for TP 801 The training package is supplied with –Training course documents an equipment tray. This equipment for mobile hydraulics TP 800 12 13 14 tray fits in the drawers of the work- –Diagnostic system TP 810 with stations. A fixed drawer unit for mo- FluidLab®-M bile hydraulics with two drawers is –Designing and simulating with recommended for particularly large FluidSIM® components. –Digital learning program, Hydraulics –Digital learning program, 15 16 17 Electrohydraulics –Hydraulics poster set

Wheeled drawer unit for mobile hydraulics (2 drawers) Order no. 574152

Fixed drawer unit for mobile hydraulics (2 drawers) Order no. 574153

www.festo-didactic.com 25 Hydraulics training packages > Equipment sets > Mobile hydraulics

Supplementary equipment set Mobile hydraulics

Supplementary equipment set to upgrade Hydraulics, Basic level TP 501 Complete supplementary equipment set TP 501 – TP 801 in equipment tray 574160 to Mobile hydraulics, Working hydraulics 1 TP 801 The most important components at a glance: The supplementary equipment set extends TP 501 (order no. 573035) to 1x Counterbalance valve 572149 form TP 801. The necessary accessories from TP 801 are required in order 1x Pressure compensator for open centre load sensing 572123 to carry out the exercises. Supplements are available on request for other/ 1x 3-way pressure reducing valve 544337 older equipment sets. 1x Pressure relief valve 544335 1x Flow control valve 152842 For training content, see Equipment set, Mobile hydraulics, 1x Shuttle valve 572122 Working hydraulics 1 TP 801. 1x Double non-return valve, delockable 572151 2x Proportional 6/3-way hand lever valve 572141 1x Diaphragm accumulator with shut-off block 152859 1x Loading unit/cylinder load simulator 572145 1x Hydraulic motor 152858 2x T-distributor 152847 2x Pressure switch, electronic 548612 1x Flow sensor 567191

26 www.festo-didactic.com Hydraulics training packages > Equipment sets > Mobile hydraulics

Mobile hydraulics TP 800 Training course documents

Mobilhydraulik

Arbeitsbuch TP 800

R T

Mit CD-ROM L P

R T

C (X1) D (X2) A B B A B A L P

T T LS P P2 T C T1

B A D P LS T T LS2 C LS1

D P LS LS2 LS1 P1 P P T2 T2

Festo Didactic 574165 de

Mobile hydraulics TP 800 Exercise section TP 801 Exercise section TP 802 Exercise section TP 803 Working hydraulics 1 Hydrostatic steering system Working hydraulics 2 The workbook contains all the project exercises designed for equip- This training section, made up of 11 This training section, made up of 5 This training section, made up of 10 ment sets TP 801, TP 802 and TP 803 project exercises, is designed for the project exercises, is designed for the project exercises, is designed for the together with the corresponding ex- equipment set TP 801. equipment set TP 802. equipment set TP 803. ercise sheets and sample solutions. It thus provides a comprehensive Each project exercise begins by pre- During all project exercises, trainees The content builds on the training course companion conveying the senting the training objectives which set up a circuit as per the instruc- content of TP 801, Working hydrau- essential knowledge and basic prin- can be achieved. Next, the vehicle or tions and the relevant circuit dia- lics 1 and expands it to include the ciples of the hydraulic systems of application under discussion is pre- gram, and carry out measurements complex topic of systems with a vari- mobile machines. sented. Parameters are provided to and calculations. Each project exer- able displacement pump with load ensure a uniform starting point, and cise ends with a series of questions sensing control. However, the com- The basic level contains the follow- the project goal ensures a structured are asked to test trainees’ under- plexity is kept to a manageable lev- ing topics: approach. standing. The measurements, cal- el because the project exercises are –Definition of terms and basic culations and answers can then be progressive, each building on the principles of hydraulics Energy usage compared with the sample solutions one before. –Closed hydraulic circuit –Of flow control and discussed. –Load-sensing systems and –Of open centre load sensing Load-sensing systems variable displacement pumps –Of a proportional valve (supply) Basic principles of hydrostatic –Design and function of a control –Flow divider –Of a proportional valve (supply and steering block –Mobile control blocks discharge) with and without open –Structure of a steering system with –Control block with closed centre –6/3-way proportional valves and centre load sensing through-rod cylinders load sensing valve configurations –Of a proportional valve with pump –Structure of a steering system with –Control block with two loads –Pressure balances bypass with and without loaded two differential cylinders –Flow rate limitation on the con- –Holding and lowering loads cylinder –Displacement of the steering valve trol block –Hydraulic pilot control (joystick) –Emergency steering characteristics –Pilot control of a control block –Priority valves Holding load, lowering load of the steering valve –Dependencies of load and flow –Steering systems –Holding load (piloted non-return –Loads and overloads in the steer- –Functioning of an upstream valves) ing system pressure balance The workbook contains: –Lowering load (counter pressure) –Torque dependency of the steer- –Pressure compensation for load –Basic information –Lowering load (counterbalancing ing valve sensing –Exercise sections comprising valve) –Priorities of the steering system –Characteristics of upstream project exercises and sample and secondary loads pressure balances when there is solutions for TP 801, TP 802 and Circuits with multiple loads more than one load TP 803 –Features of parallel connection –Characteristics of downstream –Training notes –Features of tandem connection pressure balances when there is –Multimedia CD-ROM with –Features of series connection more than one load supplementary media –Worksheets for students L. Unan Issue 2011, colour, in folder de 574165 en 574166

www.festo-didactic.com 27 Hydraulics training packages > Equipment sets > Mobile hydraulics

Equipment set TP 802 – Advanced level Mobile hydraulics – Hydrostatic steering system

Hydrostatic steering system For multiple use Safety first! TP 802 – training content As with all Festo Didactic training Safety in the use of our training sys- TP 802 promotes the practical test- Hydrostatic steering is an essential packages, so too for mobile hydrau- tem is top priority. Many mobile hy- ing and technical measurement of subsystem in many mobile machines lics: all components are designed to draulics elements are not designed the structure and method of opera- and is especially well-suited to man- be used as parts of a single, compat- to be pressure resistant. This is why tion of a hydrostatic steering sys- aging high steering forces. ible system. This means that many our oil return ports use an open cou- tem, comprising a steering valve, parts at basic level can also be used pling system. Students should none- anti-shock and anti-cavitation valves, The number and design of the com- for experiments at advanced levels. theless be made fully aware of safety steering cylinder(s), constant-dis- ponents are specifically adapted to Long-term maintenance of the in- matters. Making sure connections placement pump and (if needed) the projects in the workbook. This terfaces is also an important part of are correct will minimise impact on secondary loads. ensures a maximum return on the the design, whether mechanical with resources and the environment. training with minimum effort. Quick-Fix®, hydraulic with low-leak- The basics include the structure age couplings, or electrical with safe- of different steering systems with ty plug technology. through-rod and differential cylinders, and determining the displace- Components and accessories from ment and the torque dependen- the equipment set TP 801 are re- cies of the steering unit. In addition, quired to carry out the projects. emergency steering characteristics are explored and tested. An overload is applied to the system, its behaviour is analysed and anti-shock valves are set accordingly. The steering system’s priority over a secondary load also forms part of this training package.

28 www.festo-didactic.com Hydraulics training packages > Equipment sets > Mobile hydraulics

Complete equipment set TP 802 in equipment tray 574162 1 2 3

The most important components at a glance: 1 1x Steering unit (Orbitrol) 572146 2 1x Shock and anti-cavitation valve 572148 3 1x 4/3-way hand lever valve, relieving mid-position (AB->T), detenting 544344 4 1x Tubing line for unpressurised return 573024 5 1x 4-way return header, unpressurised 573026 4 5

Necessary accessories, also order: 9x Hose line with quick release couplings, 600 mm 152960 4x Hose line with quick release couplings, 1000 mm 152970 3x Hose line with quick release couplings, 1500 mm 159386 2x Multimeter 571832 Safety laboratory cables ➔ Page 52 Hydraulic power pack ➔ Pages 48 – 49 Power supply unit for mounting frame ➔ Page 52

The media on offer for TP 802 The workstation system –Training course documents for Learnline has a modular design and mobile hydraulics TP 800 offers an almost unlimited range –Diagnostic system TP 810 with of configuration possibilities for FluidLab®-M the Learnline workstation, such as –Designing and simulating with the table extension for PC-assist- FluidSIM® ed measurement with TP 810 and –Digital learning program, FluidLab®. Hydraulics –Digital learning program, Learnline has a profile surface area Electrohydraulics of 1400 x 700 mm per side – lots of –Hydraulics poster set room for large components and complex circuits.

Quality isn’t compromised as its construction and functionality are the very best. The torsionally rigid

du transport!

lock!

ransportsicherung!

sind keine T

are no transportation

Die Feststellrollen Fixed coasting Los seguros en las ruedas, no funcionan para efectos de transporte! design and the high-quality coating Les freins ne sont pas adaptés pour la sécurité on the work surface and frame guarantee a long service life despite high loads. Learnline can handle the hard daily lesson routine, as well as a vibrational load during the hydraulic position control.

ransportsicherung!

sind keine T

en las ruedas, no funcionan para efectos de transporte!

Die Feststellrollen Fixed coasting are no transportation lock! Los seguros Les freins ne sont pas adaptés pour la sécurité du transport!

www.festo-didactic.com 29 Hydraulics training packages > Equipment sets > Mobile hydraulics

Equipment set TP 803 – Advanced level Mobile hydraulics – Working hydraulics 2

Working hydraulics 2 System behaviour under load TP 803 – Working hydraulics The content: In practical applications, the chal- advanced level training content –Design, mode of operation and The challenge for the efficient lenge is to handle continuously The advanced level focuses on the setting of a variable displacement operation of machines is how to changing large loads reliably and load-sensing system with variable pump with load sensing controller handle frequently changing loads efficiently. To reflect this challenge displacement pump, control block, and control block. and fluctuating speeds during the properly in the training system, we pilot control and up to two loads. –Comparing and assessing the ener- operation cycle. have developed a cylinder load simu- gy usage of flow control, open cen- lator which allows an extremely wide Components and accessories from tre load sensing and closed centre Constant displacement pump sys- range of load types even with the TP the equipment sets TP 801 and TP load sensing with a variable dis- tems generally have a very poor 801 set. 802 are required to carry out the pro- placement pump. degree of efficiency in such cases, jects. –Remote control and hydraulic pilot as they are always designed for the An active or passive hydraulic coun- control of control blocks. highest, most likely pressure and teracting force is applied to a combi- –Characteristics of load sensing sys- flow rate. nation of two differential or through- tems with upstream and down- rod cylinders. stream pressure balances (flow Load-sensing systems are differ- distribution independent of load ent. Both the pressure and the flow By doing away with large working pressures). rate are adapted to the actual needs. loads and integrating an overload This requires a variable displace- safeguard, the cylinder load simu- ment pump with a load-sensing (LS) lator is not just highly flexible, but controller, as well as valves with the also safe to use and extremely man- right type of control paths for load ageable. feedback to the pump controller.

30 www.festo-didactic.com Hydraulics training packages > Equipment sets > Mobile hydraulics

Complete equipment set TP 803 in equipment tray 574163 1 2

The most important components at a glance: 1 1x Pilot valves (Joystick), 2x2-channel 572147 2 1x Mobile valve block, Load sensing 572144 3 1x Pressure compensator, upstream (pre) 573023 4 2x Pressure compensator, downstream (post) 572741 5 2x Flow control valve 152842 6 1x T-distributor 152847 7 1x Tubing line for unpressurised return 573024

Necessary accessories, also order: 10x Hose line with quick release couplings, 600 mm 152960 6x Hose line with quick release couplings, 1000 mm 152970 3 4 5 3x Hose line with quick release couplings, 1500 mm 159386 2x Multimeter 571832 Safety laboratory cables ➔ Page 52 Hydraulic power pack ➔ Pages 48 – 49 Power supply unit for mounting frame ➔ Page 52

6 7

The hydraulic power unit The media on offer for TP 803 The power unit used for the mobile –Training course documents for hydraulics training packages is a mobile hydraulics TP 800 variable and constant displacement –Diagnostic system TP 810 with pump combination. The constant FluidLab®-M displacement pump is ideal both for –Designing and simulating with the basic principles of hydraulics and FluidSIM® electrohydraulics and for the mo- –Digital learning program, bile hydraulics sets TP 801 and TP Hydraulics 802. With TP 803, the focus shifts –Digital learning program, to the variable displacement pump Electrohydraulics with LS controller, with the function –Hydraulics poster set of the constant-displacement pump now being applied to active hydraulic loads on the cylinder load simulator.

www.festo-didactic.com 31 Hydraulics training packages > Equipment sets > Mobile hydraulics

Equipment set TP 810 – Advanced level Diagnostic system FluidLab®-M: Measurement – Visualisation – Analysis

A greater understanding of The new FluidLab-M® Reproducible measurement Visualisation and analysis diagnostic systems Do you want the measuring system processes Two display modes are available for for your fluid power circuits, pro- Simply start the measurement and measured data data acquisition. One System diagnostics, condition moni- cesses or systems to be simple but record digital and analogue input is with up to two Y-axes over time (X- toring and energy efficiency are be- high quality? To start with, any num- and output signals. During the meas- axis). For example, changes in pres- coming more important all the time. ber of sensors with voltage output urement, you can set and reset the sure and flow rate over the course of and connected to a PC via EasyPort, digital outputs manually and control a cycle can be recorded. The other is A fluid power system can only be can be adapted to the measurement the analogue outputs. A reproduci- an XY graph to record e.g. a flow con- optimally set if measurements are software in a few simple steps. Your ble, controlled measurement process trol or pump characteristic, in other taken at the correct points. The cor- sensor settings, designations and is important if you want to be able words pressure over flow rate. The rect conclusions must then be drawn ranges of values are stored and im- to compare series of measurements. measured values can be saved and from the measurement data. Howev- mediately ready to use next time. This is a particular strong point of superimposed with other records er, with dynamic system conditions, FluidLab-M® can record up to four FluidLab®-M. The measurement pro- within the software, or compared measuring techniques such as the analogue and digital inputs simulta- cess can be programmed and saved and analysed. There are two measur- use of a pressure gauge are pushed neously. directly in a text editor using a sim- ing cursor and zoom and detail func- to their limits. That is why perma- ple programming code. Delay times, tions available for the purpose of nent measured data acquisition with jump or repeat commands, and peri- analysis. Alternatively, a spreadsheet visualisation of measurement curves odic analogue output signals can all program such as Microsoft Excel can is necessary. Servicing and main- be programmed, for example. be used to open and work with the tenance personnel then have ac- measured values. cess to crucial information for the tasks at hand and settings required. FluidLab®-M is the universal measuring tool for all pneumatic and hydraulic training packages.

32 www.festo-didactic.com Hydraulics training packages > Equipment sets > Mobile hydraulics

Complete equipment set TP 810 in the Systainer 574164 1 2 3

The most important components at a glance: 1 1x EasyPort USB 548687 2 1x Analogue cable, parallel, 2 m 529141 3 1x I/O data cable with SysLink connectors (IEEE 488) at both ends, 2.5 m 34031 4 1x Universal connection unit, digital (SysLink) 162231 5 1x EasyPort adapter for profile plate 549806 4 5 6 6 1x Connection unit, analogue 567232 7 1x FluidLab-M Single license 573029

System requirements The equipment trays –PC with Windows XP/Vista/7 The training package is delivered –At least Pentium 1 GHz in practical trays, packaged in a Sys- –2 GB RAM tainer. The trays, in turn, fit exact- –CD-ROM drive ly into the drawers of the Learnline –USB 2.0 or serial interface workstations. –1280 x 1024 pixels –NI LabView 8.2.1 Runtime The media on offer for TP 810 (included in the scope of delivery) –Training course documents for mobile hydraulics TP 800 Measurements can be carried out –Designing and simulating with with any sensor with voltage output FluidSIM® and 4 mm safety plug. Sensors are –Digital learning program, not included in scope of delivery. Hydraulics –Digital learning program, Electrohydraulics –Hydraulics poster set

www.festo-didactic.com 33 Hydraulics training packages > Software > Designing/Simulating with FluidSIM®

FluidSIM® 4 Pneumatics/Hydraulics Individual and multiple licenses

It doesn’t get much faster than this: The versatile software package Realistic simulations in real time Learn – simulate – apply: FluidSIM® can be used to perform –Calculation of pressure build-up FluidSIM® in blended learning GRAFCET – the new graphical de- experiments, carry out simulations and flow rate, current and voltage concepts scription language that describes the in real time and prepare lessons. It –Consideration of characteristic – User-friendly project administration logical behaviour and operation of a can also be used as a virtual modular data for calculating the pressure –Detailed description of all compo- control system or process – regard- control system and integrated into drop in valves nents, in most cases with colour less of the technical software/hard- blended learning concepts. Version 4 –Realistic switching times illustrations ware implementation. features outstanding dynamic simu- –Calculation of piston acceleration –Application examples in video CD lation, many new components and and speed taking into considera- format The new FluidSIM® Version lets you enhanced didactic material. tion inertia, stiction and sliding –Standard-compliant symbol librar- create GRAFCET plans according to friction, leakage and end position ies according to DIN ISO 1219 the standard DIN EN 60848 stand- The lesson preparation tool cushioning –Integrated learning training ard. In simulation mode, you can –Windows functionality: drag & –Proportional and closed-loop- program as the ideal complement observe and control the result step drop, copy & paste, context-sensi- control technology to Festo’s other learning training by step. tive menus –Digital technology in accordance programs –Copying of text and graphics to with Siemens LOGO! Soft –Variable network licenses or soft- If you already use FluidSIM® 4.x, you Word and PowerPoint –Cylinder and directional control ware activation via Internet can download the update for free –Print preview, scaling and printing valve configurator from the download area of our web- in all formats site. –Integrated slide show: basic circuits, animated sectional views, instructional units, support for many Windows-compatible image and multimedia file formats –Integrated fundamentals for pneumatics and hydraulics on video CD

34 www.festo-didactic.com Hydraulics training packages > Software > Designing/Simulating with FluidSIM®

Dynamic simulation Circuit diagram creation Documentation Didactic material The new simulator, which rivals The component library has been Flexible, highly detailed diagrams Extended and updated didactic those found in much more expensive greatly extended in comparison with with automatic optimum scaling. material. Comprehensive descrip- professional programs, permits the Version 3.6. All the components are Automatic current path numbering, tions of the physical/-mathemati- simulation of dynamic effects such shown in clearly structured trees. In logic element tables, terminal desig- cal models of the components used as pressure build-up, inertia, accel- addition to the enhanced valve con- nations and terminal allocation lists in FluidSIM®. A detailed learning eration, stiction and sliding friction. figurator, a flexible cylinder configu- in electrical circuits. Function dia- training program makes it easier to Systems with open-loop and closed- rator is now also available. gram editor and parts list generator. get started with simulation using loop control can be simulated. FluidSIM®. OPC and EasyPort – open the gateway to the world of 24 volts Mini control system with 16 I/O systems Complete mini control system as a FluidSIM® can also communicate logic module with up to 16 inputs with other applications. This makes and outputs that can access the it extremely easy to use FluidSIM® EasyPort via OPC or directly. for process simulation.

FluidSIM® 4 Pneumatics FluidSIM® 4 Hydraulics E.g. single licence on CD-ROM/DVD with E.g. single licence on CD-ROM/DVD with Further information Network license: online activation online activation Multiple licences for local Mobile and flexible DE 544145 DE 544149 installation or network instal- One individual network licence EN 544153 EN 544157 lation, with as many licences allows you to install and use ES 556939 ES 556943 as you need and in numerous FluidSIM® on any number of FR 556930 FR 556934 other languages. computers. The number of us- with network licence connector with network licence connector ers who can simultaneously DE 544146 DE 544150 Visit us on the Internet work with FluidSIM® is limited EN 544154 EN 544158 Here you will find all the only by the number of licences ES 556940 ES 556944 information you need on purchased. FR 556931 FR 556935 urrently available versions Student version Student version and updates. DE 544143 DE 544147 EN 544151 EN 544155 ES 556937 ES 556941 FR 556928 FR 556932

System requirements – PC with Windows 98/ME/NT/2000/ XP/Vista/Windows 7 –At least Pentium II 500 MHz –At least 128 MB RAM –Sound card –4-speed CD-ROM drive

www.festo-didactic.com 35 Hydraulics training packages > Components and accessories

Hydraulics Directional valves

1 2 1/2/3/4 Hand lever valves 4/2-way solenoid valve, spring return –Actuation: manual 6 Order no. 544346 –Operating pressure 6 MPa (60 bar) 4/2-way double solenoid valve, detenting –Maximum permissible pressure 7 Order no. 544352 12 MPa (120 bar) 4/3-way solenoid valve, –Valve port pattern, hydraulic closed mid- position ISO/DIN 4401 size 02 8 Order no. 544347 –Low-leakage, self-sealing coupling 4/3-way solenoid valve, nipples relieving mid- position (AB->T) –Quick action mounting system 9 Order no. 544348 3 4 Quick-Fix® 4/3-way solenoid valve, bypass mid- position (P->T) 4/2-way hand lever valve, spring return 10 Order no. 544349 1 Order no. 544342 4/3-way hand lever valve, 11 4/3-way regulating valve closed mid- position, detenting Directly actuated servo valve with 2 Order no. 544343 electrical, closed-loop position con- 4/3-way hand lever valve, trol of the control piston. relieving mid-position (AB->T), detenting –Zero overlap and linear characteris- 5 6 3 Order no. 544344 tic curve (flow rate to control piston 4/3-way hand lever valve, position) bypass mid- position (P->T), detenting –Mid-position closed, de-energised 4 Order no. 544345 –Actuation: permanent magnet, adjustment by linear motor –Integrated position, driver and 5 2/2-way stem actuated valve, amplifier electronics convertible –Operating pressure 6 MPa (60 bar) –Manual actuation, by means of –Maximum permissible pressure 12 7 8 the guide bar of a cylinder with MPa (120 bar) on T 5 MPa (50 bar) mounting kit, spring return –Valve port pattern, hydraulic –Normal position P->A, can be ISO/DIN 4401 size 03 converted –Low-leakage, self-sealing coupling –Operating pressure 6 MPa (60 bar) nipples –Maximum permissible pressure –24 V DC power 12 MPa (120 bar) –Current consumption: maximum –Valve port pattern, hydraulic 1.2 A ISO/DIN 4401 size 02 –Setpoint signal ± 10 V DC –Low-leakage, self-sealing coupling –Electrical connection: cable with nipples 4 mm safety socket 9 10 –Quick action mounting system –Quick action mounting system Quick-Fix® Quick-Fix® Order no. 544353 Order no. 567269

6/7/8/9/10 Solenoid valves –Actuation: switching solenoid –Operating pressure 6 MPa (60 bar) –Maximum permissible pressure 12 MPa (120 bar) –Valve port pattern, hydraulic ISO/DIN 4401 size 02 11 –Low-leakage, self-sealing coupling nipples –24 V DC power – 6.5 W output –Electrical connection: 4 mm safety socket –Quick action mounting system Quick-Fix®

36 www.festo-didactic.com Hydraulics training packages > Components and accessories

Hydraulics Directional valves

1 4/3-way proportional valve 4 Mobile valve block, Load sensing 1 2 This valve is used for controlling both Two proportional directional control the direction and rate of hydraulic valves with supply pressure balance volumetric flow. for load sensing controls (adaptation –Mid-position closed, de-energised of pressure and volumetric flow). –Actuation: proportional solenoid Suitable for pilot control device, 2x2- –Operating pressure 6 MPa (60 bar) channel (order no. 572147). –Maximum permissible pressure –Mid-position closed, spring centred 12 MPa (120 bar) (“closed centre”) –Valve port pattern, hydraulic –Actuation: hydraulic and manual ISO/DIN 4401 size 02 (hand lever) –Low-leakage, self-sealing coupling –Operating pressure 6 MPa (60 bar) 3 nipples –Pilot pressure up to 3.5 MPa –24 V DC power (35 bar) –Nominal current 800 mA –Maximum permissible pressure –Electrical connection: 4 mm 12 MPa (120 bar) safety socket –Low-leakage, self-sealing coupling –Quick action mounting system nipples Quick-Fix® –Open connection fitting for Order no. 544350 pressureless return (T) –Quick action mounting system 2 Pressure balance Quick-Fix® (proportional flow control valve) Order no. 572144 The pressure balance expands the 4/3-way proportional valve (order 5 Steering unit (Orbitrol) no. 544350) to form a proportional This rotary slide valve is used for flow control valve. This vertical stack- hydrostatic steering. When the ing valve is installed between the steering wheel is turned, the steer- sub-base and the proportional direc- ing unit dispenses a quantity of oil 4 tional control valve. to the right or left which is propor- –Operating pressure 6 MPa (60 bar) tional to the turning of the steering –Maximum permissible pressure wheel. The excess volumetric flow is 12 MPa (120 bar) diverted through E and can be sup- –Valve port pattern, hydraulic plied to another consumer (“power ISO/DIN 4401 size 02 beyond”). Order no. 159351 –No load feedback (non-reaction) –Open centre (for constant-displace- 3 Proportional 6/3-way hand lever ment pump) valve –Actuation: manual (steering wheel) This valve is used for controlling both –Operating pressure 6 MPa (60 bar) the direction and rate of hydraulic –Maximum permissible pressure volumetric flow rates. Serial, parallel 12 MPa (120 bar) and tandem circuits can be created –Low-leakage, self-sealing coupling by linking several valves. nipples –Mid-position, spring centred, –Open connecting plug for pressure- P1->T1, P2T2AB blocked less return (T) –Actuation: manual –Quick action mounting system –Operating pressure 6 MPa (60 bar) Quick-Fix® 5 –Maximum permissible pressure Order no. 572146 12 MPa (120 bar), T2 for brief periods only 6 MPa (60 bar) –Low-leakage, self-sealing coupling nipples –Quick action mounting system Quick-Fix® Order no. 572141

www.festo-didactic.com 37 Hydraulics training packages > Components and accessories

Hydraulics Pressure control valves

1 1 Pressure relief valve 4 3-way pressure reducing valve 7 Counterbalance valve The valve limits the pressure at port The valve keeps the set pressure at The valve (also called a back pres- P relative to the pressure at T to the port A constant, compensating for sure valve) ensures controlled low- set value. fluctuations in supply pressures and ering speeds for drives. With rising –Adjustment: manual loads from consumers. If the pres- pilot pressure on X, the setting val- –Includes non-return valve sure at A rises above the set value, a ue for pressure limitation falls. The –Operating pressure 6 MPa (60 bar) connection opens from A to T. pressure relief valve is bypassed by a –Maximum permissible pressure –Adjustment: manual non-return valve from T to P. 12 MPa (120 bar) –Operating pressure 6 MPa (60 bar) –Adjustment: manual (with tool) 2 –Low-leakage, self-sealing coupling –Maximum permissible pressure –Surface area ratio of X to P is 1:3 nipples 12 MPa (120 bar) –Includes non-return valve –Quick action mounting system –Low-leakage, self-sealing coupling –Operating pressure 6 MPa (60 bar) Quick-Fix® nipples –Maximum permissible pressure Order no. 544335 –Quick action mounting system 12 MPa (120 bar) Quick-Fix® –Low-leakage, self-sealing coupling 2 Pressure relief valve, Order no. 544337 nipples compensated –Quick action mounting system The valve limits the pressure at port 5 Pressure sequence valve Quick-Fix® 3 P relative to the pressure at T to the The valve connects P with T if the Order no. 572149 set value. Pressure on T has no ef- pressure at X is larger than the sum fect on this value because the spring of the spring force and the pressure chamber of the pressure relief is in port T. compensated. –Adjustment: manual –Adjustment: manual –Operating pressure 6 MPa (60 bar) –Includes non-return valve –Maximum permissible pressure –Operating pressure 6 MPa (60 bar) 12 MPa (120 bar) 4 –Maximum permissible pressure –Low-leakage, self-sealing coupling 12 MPa (120 bar) nipples –Low-leakage, self-sealing coupling –Quick action mounting system nipples Quick-Fix® –Quick action mounting system Order no. 544341 Quick-Fix® Order no. 567237 6 Proportional pressure relief valve The valve is used for pressure limita- 3 Pressure relief valve, piloted tion. The limit pressure is adjusted 5 The valve limits the pressure at port with the proportional solenoid. P relative to the pressure at T to the –Actuation: proportional solenoid set value. The main flow of the pres- –Operating pressure 6 MPa (60 bar) sure relief valve is controlled with –Maximum permissible pressure a small volumetric flow in the pilot 12 MPa (120 bar) stage. –Valve port pattern, hydraulic –Adjustment: manual ISO/DIN 4401 size 02 –Hydraulically piloted –Low-leakage, self-sealing coupling –Operating pressure 6 MPa (60 bar) nipples 6 –Maximum permissible pressure –24 V DC power 12 MPa (120 bar) –Nominal current 800 mA –Low-leakage, self-sealing coupling –Electrical connection: 4 mm safety nipples socket –Quick action mounting system –Quick action mounting system Quick-Fix® Quick-Fix® Order no. 544336 Order no. 544351

38 www.festo-didactic.com Hydraulics training packages > Components and accessories

Hydraulics Pressure control valves

1 Pilot valves (Joystick), 4 Pressure compensator, 1 2 2x2-channel downstream (post) Each channel has two pressure The pressure compensator ensures a regulators which control the pres- volumetric flow rate regardless of the sure from P to A or B. A and B are load pressure. If the total volumet- pressureless in the spring-centred ric flow rate demanded by all con- neutral position. The hydraulic joy- sumers together is more than that sticks are used for functions such as which can be supplied by the pump, remote or pilot control of the load the individual volumetric flow rates 3 sensing mobile block. are reduced proportionally. The valve –Adjustment: manual (2x joystick) is used in load sensing applications –Operating pressure 3.5 MPa with an LS variable displacement (35 bar) pump (closed centre). –Maximum permissible pressure –Adjustment: hydraulic 3.5 MPa (35 bar) –Differential pressure 35 kPa –Low-leakage, self-sealing coupling (0.35 bar) 4 nipples –Operating pressure 6 MPa (60 bar) –Open connection fitting for –Maximum permissible pressure pressureless return (T) 12 MPa (120 bar) –Quick action mounting system –Low-leakage, self-sealing coupling Quick-Fix® nipples Order no. 572147 –Quick action mounting system Quick-Fix® 2 Pressure compensator for Order no. 572741 open centre load sensing 5 The valve is required for load sensing 5 Flush valve with pressure relief applications with a fixed displace- valve ment pump (open centre). The valve is used for feeding out oil –Adjustment: hydraulic in a closed hydraulic circuit. –Differential pressure 0.055 MPa –Adjustment: hydraulic, with fixed (5.5 bar) setting on pressure relief valve –Operating pressure 6 MPa (60 bar) –Operating pressure 6 MPa (60 bar) –Maximum permissible pressure –Maximum permissible pressure 12 MPa (120 bar) 12 MPa (120 bar) 6 –Low-leakage, self-sealing coupling –Low-leakage, self-sealing coupling nipples nipples –Quick action mounting system –Quick action mounting system Quick-Fix® Quick-Fix® Order no. 572123 Order no. 572126

3 Pressure compensator, upstream 6 Shock and anti-cavitation valve (pre) The valve manifold has two pressure This pressure compensator ensures relief valves (shock valves) to dissi- a volumetric flow rate regardless of pate pressure peaks away to T and the load pressure. two replenishing valves to ensure –Adjustment: hydraulic supply to the consumer line even in –Differential pressure 0.055 MPa the event of low pressure, e.g. during (5.5 bar) load changes. –Operating pressure 6 MPa (60 bar) –Adjustment: manual –Maximum permissible pressure –Operating pressure 6 MPa (60 bar) 12 MPa (120 bar) –Maximum permissible pressure –Low-leakage, self-sealing coupling 12 MPa (120 bar) nipples –Low-leakage, self-sealing coupling –Quick action mounting system nipples Quick-Fix® –Quick action mounting system Order no. 573023 Quick-Fix® Order no. 572148

www.festo-didactic.com 39 Hydraulics training packages > Components and accessories

Hydraulics Flow control valves/Stop valves

1 1 Flow control valve 4 Shut-off valve The valve is used to influence the The valve can be closed by turning volumetric flow rate through an the lever. This presses a ball onto adjustable throttle point, in both the seal on the non-pressurized side, directions. sealing off the flow without any leak- –Actuation: manual age. –Operating pressure 6 MPa (60 bar) –Actuation: manual –Maximum permissible pressure –Operating pressure 6 MPa (60 bar) 12 MPa (120 bar) –Maximum permissible pressure –Low-leakage, self-sealing coupling 12 MPa (120 bar) 2 nipples/quick coupling socket –Low-leakage, self-sealing coupling Order no. 152842 nipples/quick coupling socket Order no. 152844 2 One-way flow control valve The valve is used to influence the 5 Non-return valve, delockable volumetric flow rate through an ad- The valve is closed by a locking cone justable throttle point, in one direc- which is pressed against the seat by tion. In the opposite direction, the a spring. The locking cone does not throttle is bypassed using the non- open until X is activated. When the return valve. opening pressure on the seat side is 3 –Actuation: manual exceeded, the valve opens and fluid –Integrated non-return valve can flow through it. –Operating pressure 6 MPa (60 bar) –Actuation: hydraulic –Maximum permissible pressure –Operating pressure 6 MPa (60 bar) 12 MPa (120 bar) –Maximum permissible pressure –Low-leakage, self-sealing coupling 12 MPa (120 bar) nipples/quick coupling socket –Low-leakage, self-sealing coupling Order no. 152843 nipples 4 –Quick action mounting system 3 Non-return valve Quick-Fix® The valve is closed by a locking cone Order no. 544339 which is pressed against the seat by a spring. When the opening pres- 6 Double non-return valve, sure on the seat side is exceeded, delockable the valve opens and fluid can flow The two non-return valves are each through it. When the pressure on unlocked from the opposite side. the spring side is greater, the valve –Surface area ratio of opening pis- 5 remains closed. ton to non-return valve 3.3:1 –Actuation: hydraulic –Operating pressure 6 MPa (60 bar) –Tube length 1000 mm –Maximum permissible pressure –Operating pressure 6 MPa (60 bar) 12 MPa (120 bar) –Maximum permissible pressure –Low-leakage, self-sealing coupling 12 MPa (120 bar) nipples –Low-leakage, self-sealing quick –Quick action mounting system coupling sockets Quick-Fix® Order no. 572151 0.05 MPa opening pressure Order no. 548617 0.6 MPa opening pressure 6 Order no. 548618

40 www.festo-didactic.com Hydraulics training packages > Components and accessories

Hydraulics Flow control valves/Stop valves

1 2-way flow control valve 4 Shuttle valve 1 The valve ensures a constant volu- The flow to the outlet of the shuttle metric flow rate in the flow direction valve is opened by pressurization at from A to B, regardless of the load one of the two inlets (OR function). pressure on B. The oil can flow from If pressure is applied at both inlets, B to A via the non-return valve which the flow is opened between the out- opens. let and the inlet with the higher pres- –Actuation: manual sure. –Differential pressure of the pres- –Actuation: hydraulic sure balance 0.55 MPa (5.5 bar) –Operating pressure 6 MPa (60 bar) –Operating pressure 6 MPa (60 bar) –Maximum permissible pressure –Maximum permissible pressure 12 MPa (120 bar) 12 MPa (120 bar) –Low-leakage, self-sealing coupling 2 –Low-leakage, self-sealing coupling nipples nipples –Quick action mounting system –Quick action mounting system Quick-Fix® Quick-Fix® Order no. 572122 Order no. 544338 5 Priority valve LS, dynamic 2 3-way flow control valve The preferential flow direction sup- The valve ensures a constant volu- plied by the valve is from P to CF and metric flow rate in the flow direction independent of the load pressure from P to A, regardless of the load on CF. The excess volumetric flow is pressure on A. The excess volumetric diverted through EF and can be sup- flow is diverted through B and can be plied to another consumer. 3 supplied to another consumer. –Actuation: hydraulic –Actuation: manual –Differential pressure of the pres- –Differential pressure of the pressure balance 1.03 MPa (10.3 bar) sure balance 0.55 MPa (5.5 bar) –Operating pressure 6 MPa (60 bar) –Operating pressure 6 MPa (60 bar) –Maximum permissible pressure –Maximum permissible pressure 12 MPa (120 bar) 12 MPa (120 bar) –Low-leakage, self-sealing coupling –Low-leakage, self-sealing coupling nipples nipples –Quick action mounting system –Quick action mounting system Quick-Fix® Quick-Fix® Order no. 573022 Order no. 572150

4 3 Flow dividing valve The valve divides the volumetric flow rate from P between A and B in a 50:50 ratio, regardless of load. –Actuation: hydraulic –Minimum volumetric flow rate 0.5 l/min –Operating pressure 6 MPa (60 bar) –Maximum permissible pressure 12 MPa (120 bar) –Valve port pattern, hydraulic

ISO/DIN 4401 size 02 5 –Low-leakage, self-sealing coupling nipples –Quick action mounting system Quick-Fix® Order no. 544340

www.festo-didactic.com 41 Hydraulics training packages > Components and accessories

Hydraulics Hosing, distributing/Additional components

1 1 Hose line with 2/3 Coupling socket 5 T-distributor quick release couplings –Maximum permissible pressure The distributor can be inserted at The high-pressure hose consists of 12 MPa (120 bar) any point. three layers: The innermost layer is –Low-leakage, self-sealing quick –Ports: 2x coupling nipples and synthetic rubber, followed by a wire coupling socket 1x quick coupling socket mesh and sheath of abrasion-re- –G¼“ thread –Maximum permissible pressure sistant synthetic rubber. The quick Internal thread 567223 12 MPa (120 bar) coupling sockets are self-sealing External thread 548610 – Low-leakage, self-sealing couplings when decoupled. Used with a cou- Order no. 152847

2 pling nipple, the coupling sockets 4 Coupling nipple form a tightly sealed connection. –Maximum permissible pressure 6 4-way distributor Only the face of the coupling is coat- 12 MPa (120 bar) Distributor with five ports. ed with oil during the coupling pro- –Low-leakage, self-sealing coupling –Maximum permissible pressure cess. Coupling and decoupling are nipple 12 MPa (120 bar) only permissible when the hose is –G¼“ male thread –Low-leakage, self-sealing coupling 3 de-pressurised. Order no. 342047 nipples –Operating pressure 6 MPa (60 bar) –Quick action mounting system –Max. permissible pressure 12 MPa Blanking plug Quick-Fix® (120 bar) To seal off connecting threads that Order no. 184455 –Temperature range -40 – + 125 °C are not needed. –Min. bending radius 100 mm –Maximum permissible pressure 7 4-way distributor with 4 –DN 06 (Ø 6,3 mm) 12 MPa (120 bar) pressure gauge 600 mm 152960 –G¼“ male thread The distributor with five ports is 1000 mm 152970 Order no. 205284 equipped with a pressure gauge and 1500 mm 159386 is firmly screwed to the profile plate. 3000 mm 158352 Sealing ring for blanking plug –Effective range and maximum per- Order no. 34635 missible pressure 10 MPa (100 bar) Resistance hose line with quick –Quality class 1.6% of the full scale 5 release couplings value DN 04 (Ø 4 mm) –Operating pressure, static: 1000 mm 549858 3/4 of the full scale value –Operating pressure, dynamic: Hose line without quick release 2/3 of the full scale value couplings –Cushioning: glycerine With G 1/4“ external thread and –Low-leakage, self-sealing coupling spanner flat (AF19). nipples Please observe the following safety Order no. 159395 rules: Hoses should not be used for 6 longer than 6 years, including a storage period of 2 years. 600 mm 337617 1000 mm 337618 1500 mm 350337 3000 mm 343616

42 www.festo-didactic.com Hydraulics training packages > Components and accessories

Hydraulics Hosing, distributing/Additional components

1 4-way return header, 5 Diaphragm accumulator 1 2 unpressurised with shut-off block Plate with five ports to bring to- With the three-way ball valve inte- gether multiple safety-oriented re- grated in the shut-off block the fol- turn lines. The open quick coupling lowing functions are possible: plug is routed back to the tank of the 1. Open connection between P and hydraulic power unit. the diaphragm accumulator –Maximum permissible pressure 2. Closed connection between P and 1 MPa (10 bar) the diaphragm accumulator 3 4 –Four self-sealing quick coupling 3. Open connection between T and sockets the diaphragm accumulator (relief) –A tube (2 m) with open quick –Safety valve against overload coupling plug –Pressure gauge for working Order no. 573026 pressure –Rated volume 0.32 dm³ 2 Tubing line for unpressurised –Medium, gas side: nitrogen (N) return –Gas charging pressure when For connecting open connection fit- delivered p 1 MPa (10 bar) tings to the return header or the plug –Operating pressure 6 MPa (60 bar) socket on the hydraulic power unit. –Maximum permissible pressure –Maximum permissible pressure 12 MPa (120 bar) 5 6 1 MPa (10 bar) –Low-leakage, self-sealing coupling –One side with open quick coupling nipple for P plug, one side with quick coupling –Tube with open quick coupling socket plug for T –Length 1200 mm –Material for mounting on the Order no. 573024 profile plate Order no. 152859 3 Pressure relief unit The pressure relief unit is attached Accumulator filling device to the low-leakage, self-sealing cou- For filling or topping up the gas side pling nipple so it can be forced open of the diaphragm accumulator (or- without requiring much power. This der no. 152859) with nitrogen (N). allows trapped hydraulic pressures The accumulator filling device can to be relieved. be operated directly using a stand- Order no. 152971 ard commercially available nitrogen bottle. If a pressure reducer is used, 4 Base plate manufacturer-specific adapters may Base plates with four G¼” threaded be required. connections and valve port patterns Order no. 92491 to ISO/DIN 4401. For the adaptation of any valves. Quick action mounting 6 Pressure filter system Quick-Fix®. Placed directly downstream of the pump, the pressure filter reliably Size 02 (NG4) port pattern protects the following hydraulic ele- Order no. 572152 ments from solids suspended in the Size 02 (NG4) port pattern, AB rotated oil. The required purity class is deter- Order no. 572153 mined by the most sensitive element Size 03 (NG6) port pattern in the system. Order no. 669198 –Pore size of the filter: 5 μm –Contamination indicator –Maximum permissible pressure 12 MPa (120 bar) –Low-leakage, self-sealing coupling nipples –Quick action mounting system Quick-Fix® Order no. 548609

Replacement filter cartridge for the pressure filter Order no. 236302

www.festo-didactic.com 43 Hydraulics training packages > Components and accessories

Hydraulics Drives

1 2 1 Differential cylinder 16/10/200 6 Loading unit/cylinder load with cover simulator –Operating pressure 6 MPa (60 bar) With this combination, a hydraulic –Maximum permissible pressure counteracting force can be applied 12 MPa (120 bar) to a differential or steady-speed cyl- –Double-acting inder, allowing a wide range of load –Low-leakage, self-sealing coupling situations to be set up and investi- nipples gated. Available options include dif- –Quick action mounting system ferential against differential (2 x 1 : Quick-Fix® 1.6), small steady-speed against 3 4 large steady-speed, or large steady- –Piston Ø: 16 mm speed against small steady-speed –Piston rod Ø: 10 mm cylinder. –Stroke: 200 mm –Operating pressure 6 MPa (60 bar) –Surface area ratio 1 : 1.6 –Maximum permissible pressure Order no. 572746 12 MPa (120 bar) –Integrated safety valve 2 Differential cylinder 16/10/300 –Double-acting (2 x) with cover –Low-leakage, self-sealing coupling –Piston Ø: 16 mm nipples –Piston rod Ø: 10 mm –Quick action mounting system –Stroke: 300 mm Quick-Fix® –Surface area ratio 1 : 1.6 –Piston Ø: 2 x 16 mm 5 Order no. 572748 –Piston rod Ø: 10 mm –Stroke: 200 mm 3 Differential cylinder 16/10/400 –Surface area ratio 1 : 1 or 1 : 1.6 with cover Order no. 572145 –Piston Ø: 16 mm –Piston rod Ø: 10 mm 7 Cover for cylinder –Stroke: 400 mm Reduces the risk of injury. With a –Surface area ratio 1 : 1.6 guide for easy positioning of limit Order no. 572749 switches and proximity sensors. Also suitable for cylinders with mounting 6 4 Differential cylinder 25/18/200 kit. Use two covers for cylinders with with cover a stroke of more than 200 mm. Quick –Piston Ø: 25 mm action mounting system Quick-Fix®. –Piston rod Ø: 18 mm For all differential and double rod –Stroke: 200 mm cylinders. –Surface area ratio 1 : 2 Order no. 556290 Order no. 572747 8 Mounting kit for cylinders Fitting a mounting kit on a cylinder 5 Steady-speed cylinder makes the following possible: with covers –Actuation of the stem actuated –Operating pressure 6 MPa (60 bar) valve by the guide bar –Maximum permissible pressure –Actuation of proximity sensors 12 MPa (120 bar) (order no. 548589) by the perma- 7 8 –Double-acting nent magnet of the guide bar –Low-leakage, self-sealing coupling –Use of a displacement encoder nipples –Quick action mounting system For cylinder 572746, 572750, 572145 Quick-Fix® Order no. 544371 –Piston Ø: 16 mm For cylinder 572748 –Piston rod Ø: 2 x 10 mm Order no. 544372 –Stroke: 200 mm For cylinder 572747 –Surface area ratio 1 : 1 Order no. 544373 Order no. 572750

44 www.festo-didactic.com Hydraulics training packages > Components and accessories

Hydraulics Drives

1/2 Displacement encoder for 6 Linear drive 1 2 cylinder Comprising a slide, double-acting Linear potentiometer for installing on cylinder, guide rods, guide, yoke and cylinders using a mounting kit. displacement encoder. –Connecting cable with 4 mm safety –Operating pressure 6 MPa (60 bar) plug –Maximum permissible pressure –Output: 0 – 10 V (DC) 12 MPa (120 bar) –Low-leakage, self-sealing coupling Linear potentiometer with 200 mm nipples measuring stroke, order no. 167090 –Mounting accessories 3 4 –for cylinders order no. 572746 and –Piston Ø: 16 mm 572750 with mounting kit order no. –Piston rod Ø: 10 mm 544371 –Stroke: 200 mm or –Surface area ratio 1 : 1.6 –for cylinders order no. 572747 with Order no. 167089 mounting kit order no. 544373 1 200 mm stroke 167090 7 Weight, 5 kg for linear drive Weight for mounting on a linear Linear potentiometer with 300 mm drive (order no. 167089), to be used 5 measuring stroke, order no. 525953 as additional load. for cylinders order no. 572748 with Order no. 34065 mounting kit order no. 544372 1 300 mm stroke 525953 8 Cushioning cylinder for linear drive Linear potentiometer with 450 mm Load/cushioning cylinder for a linear measuring stroke, order no. 525954 drive unit (order no. 167089). for direct mounting on cylinders –Operating pressure 6 MPa (60 bar) order no. 184488 and aluminium –Maximum permissible pressure 6 profile plate 12 MPa (120 bar) 2 450 mm stroke 525954 –Double-acting –Low-leakage, self-sealing coupling nipples 3 Weight, 9 kg for cylinder –Piston Ø: 16 mm Weight for mounting on a Learnline –Piston rod Ø: 10 mm profile column. Can be used as the –Stroke: 200 mm driving or tractive load of a hydraulic –Surface area ratio 1 : 1.6 cylinder. With clevis and plain-bear- Order no. 152295 ing guide. Weight for cylinder: order no. 9 Hydraulic motor 152857, 572746, 572750 The motor rotates because of the Order no. 152972 flow passing through it. When the direction of flow is changed, the 7 8 4/5 Protective cover for weight, direction of rotation changes as well. 9 kg Leakage in the motor is conveyed to Protects reliably against injury. Only the lower-pressure side via the shut- in combination with cylinder, order tle valve. no. 152857, 572746, 572750 and –Operating pressure 6 MPa (60 bar) weight, order no. 152972. –Maximum permissible pressure 12 MPa (120 bar) For the Learntop-S mounting kit –Maximum permissible pressure in 9 Order no. 152973 the return line 5 MPa (50 bar) For Learnline profile column –Displacement: 8.2 cm³ per revolu- Order no. 541135 tion, 0 – 10 l/min equates to 0 – 1220 r.p.m. –Design: orbit –Low-leakage, self-sealing coupling nipples –Quick action mounting system Quick-Fix® Order no. 152858

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Hydraulics Sensor technology/Measurement technology

1 2 1 Pressure gauge 4 Temperature sensor The pressure gauge can be inserted The sensor can be inserted at any at any point for pressure measure- point for temperature measurement ment. and has an analogue output. –Effective range and maximum per- –Maximum permissible pressure missible pressure 10 MPa (100 bar) 12 MPa (120 bar) –Quality class 1.6% of the full –Operating voltage 20 – 30 V DC scale value –Measuring range 0 – 100 °C –Operating pressure, static: –Analogue output 0 – 10 V 3/4 of full scale value –Electrical connection on 4 mm –Operating pressure, dynamic: safety plug 2/3 of full scale value – Low-leakage, self-sealing couplings 3 4 –Cushioning: glycerine Order no. 525963 – Low-leakage, self-sealing couplings Order no. 152841 5 Measuring container for hydraulic oil 2 Pressure sensor The transparent measuring container The pressure sensor can be inserted is equipped with a stabilised inlet, a at any point for pressure measure- normal inlet and an inlet for unpres- ment and has an analogue output. surised return. There is also a scale, –Operating voltage 15 – 30 V DC protection against overflow, and a –Effective range and maximum per- manually opened outflow. For mount- missible pressure 10 MPa (100 bar) ing on Learnline, the universal brack- –Analogue output 0 – 10 V et (order no. 539736) is required. –Electrical connection on 4 mm Measuring range up to 2 litres. 5 6 safety plug Order no. 541134 – Low-leakage, self-sealing couplings Order no. 525964 6 Flow sensor The sensor is connected to the hy- 3 Pressure switch, electronic draulic motor (order no. 152858). A The pressure switch can be inserted tachometer generator transforms the at any point for pressure measure- rotational speed of the hydraulic mo- ment and has two switching outputs tor into DC voltage. The speed of the and an analogue output. hydraulic motor from 0 – 1220 r.p.m. –Operating voltage 18 – 35 V DC equates to a voltage of 0 – 10 V and –Switching outputs 2 x PNP, a flow rate of 0 – 10 l/min. maximum 1.2 A –Clockwise/anti-clockwise rotation: –Effective range and maximum per- output as analogue value from 0 – missible pressure 10 MPa (100 bar) 10 V –Analogue output 0 – 10 V –Operating voltage 24 V DC –4-digit digital display, can be –Measuring range 0 – 10 l/min rotated along 2 axes –Analogue output 0 – 10 V –Electrical connection M12, 5-pin –Electrical connection on 4 mm on 4 mm safety plug safety sockets – Low-leakage, self-sealing couplings Order no. 567191 Order no. 548612

PC-supported measured data acquisition Displacement encoder ➔ Equipment sets TP 610 ➔ Hydraulics, Drives and TP 810

46 www.festo-didactic.com Hydraulics training packages > Components and accessories

Hydraulics Sensor technology/Measurement technology

1 Amprobe 30XR-A 3 Limit switch, electrical, 1 2 digital multimeter left-actuated Simple entry-level device for basic The micro switch is actuated me- training. chanically when the roller lever is pressed, for example by the trip cam Automatic and manual range selec- of a cylinder. The micro switch can be tion, 3¾-digit LCD display for meas- wired as a N/O contact, N/C contact uring direct and alternating voltage, or a changeover switch, using the 4 direct and alternating current, resist- mm safety sockets integrated in the ance, continuity, diode test, min./ quick action mounting system Quick- max./mean value, data hold. Fix®. Possible contact load: maxi- –Voltage: 0.1 mV – 600 V mum 5 A –Current: 0.1 μA – 10 A Order no. 183322 – Resistance: 0.1 Ω – 20 MΩ –Tested with 600 V CAT II Limit switch, electrical, 3 4 right-actuated Scope of delivery Order no. 183345 –Measuring cables –Magnet holder 4 Proximity sensor, electronic –Protective covering Contactless proximity sensor for – 9 V battery mounting on drives with T-slot, with –Manual connecting cable and LED operating Order no. 571832 status indicator. Protected against polarity reversal, overload and short 2 Measuring case circuit. The complete measuring set is pack- –Power supply: 10 – 30 V DC aged in the practical and sturdy –Switching output, N/O contact 5 6 Systainer. It can be used for com- (PNP): maximum 200 mA missioning, maintenance, trouble- –Electrical connection M8, 3-pin on shooting and optimisation of hydrau- 4 mm safety plug lic circuits. Order no. 548589

Complete measuring case, 5/6/7 Proximity sensors consisting of: Proximity sensors with protection –Flow rate measuring device, against polarity reversal, overload electronic:0 – 10 V analogue and short circuit. output corresponds to 0 – 10 litres –M12 design

per minute or 0 – 1220 RPM. –360° rotatable, detenting every 15° 7 –Can only be operated with a –Connection via the 4 mm safety hydraulic motor (Order no. connectors integrated in the 152858). Order no. 567191 Quick-Fix® quick connector system –Measuring line, 500 mm, red: –Power supply 10 – 30 V DC Order no. 376937 – N/O contact (PNP) starting function –Measuring line, 500 mm, blue: –Quick-Fix ® quick connector system Order no. 376936 –Digital multimeter: Proximity sensor, optical, M12 Order no. 571832 Adjustable sensing distance of –Pressure sensor, measuring range 70 – 300 mm, with LED 0 – 10 MPa (0 – 100 bar), nominal 5 Order no. 572744 size 4: Order no. 525964 –Temperature sensor, measuring Proximity sensor, inductive, M12 range 0 – 100 °C, nominal size 4: Sensing distance of 0 – 4 mm Order no. 525963 6 Order no. 548643 Order no. 177468 Proximity sensor, capacitive, M12 Sensing distance of 0 – 4 mm 7 Order no. 548651

www.festo-didactic.com 47 Hydraulics training packages > Components and accessories

Hydraulics Power packs

1 1 Hydraulic power pack with 2 Hydraulic power pack with two constant-displacement pumps LS variable and constant- and two motors, AC displacement pump combination Especially suitable for separate sup- Especially well-suited to all tests ply of two hydraulic circuits each with the TP 800 standard equipment with its own ON/OFF switch e.g. on a sets and other mobile hydraulics ap- mobile Learnline workstation. Equal- plications, especially processes con- ly recommended for reaching higher trolled with load sensing (LS). speeds in cylinders and motors. Also –Can be integrated into mobile ideal for producing valve character- Learnline workstation systems istic curves. from 2005 onwards –Can be integrated into mobile –Pumps: vane pump with hydrau- Learnline workstation systems lic load-sensing controller limited from 2005 onwards to 4 l/min delivery rate and exter- –Pump design: 2 x external gear nal gear pump with pressure-relief motor each with pressure relief valve adjustable to 0 – 6 MPa valve adjustable from 0 – 6 MPa (0 – 60 bar) (0 – 60 bar) –Operating pressure 6 MPa (60 bar) –Operating pressure 6 MPa (60 bar) –Motor with overload protection and –Two motors with overload protec- an ON/OFF switch on quick action tion, and each with an ON/OFF mounting system Quick-Fix® switch on the Quick-Fix® mount- –Tank: 40 l, sight glass, temperature ing system display, drain screw –Tank: 40 l volume, sight glass, –Tank lid with air filter and return temperature display, drain screw filter –Tank lid with air filter and return –Low-leakage, self-sealing coupling 2 filter nipples for P and T –Low-leakage, self-sealing coupling –Plug socket for unpressurised nipples for P and T return –Plug socket for unpressurised –Connecting flange for measuring return container return –Connecting flange for measuring –Dimensions: 700 x 320 x 550 mm container return (W x D x H) –Dimensions: 700 x 320 x 550 mm –Weight: 75 kg (W x D x H) –Weight: 72 kg –Power pack with three-phase AC motor –Power pack with AC motors –Nominal voltage: 400 – 460 V –Single-phase and start capacitors –Rated output: 1.1 kW –Nominal voltage: 230 V –Frequency: 50 – 60 Hz –Rated output: 2 x 550 W –Delivery rate (rated speed) of the –Frequency: 50 Hz constant-displacement pump: –Delivery rate (rated speed): 4 – 4.8 l/min at 1000 – 1200 rpm each 3.7 l/min/1400 r.p.m. Order no. 572128 Order no. 541114

Hydraulic power pack with two fixed displacement pumps and All 230 V power packs with two three-phase AC motors power plug CEE 7, suitable for: –Power pack with three-phase DE, FR, NO, SE, FI, PT, ES, AT, 3 3 Wheel set for mounting AC motor NL, BE, GR, TR, IT, DK, IR, ID. on the tank –Nominal voltage: 400 – 460 V –Suitable for hydraulic power units –Rated output: 2 x 550 W Note: with 40 l tank –Frequency: 50 – 60 Hz For safety reasons, hydrau- –Four guide rollers, of which two –Delivery rate (rated speed): lic power packs are delivered with locking brake each 3.7 – 4.5 l/min at 1400 – without oil. Please order –Mounting material included 1740 r.p.m. hydraulic oil separately. Order no. 539734 Order no. 541116

48 www.festo-didactic.com Hydraulics training packages > Components and accessories

Hydraulics Power packs

1 Hydraulic power pack with 2 Hydraulic power pack with a 1 two constant-displacement pumps constant-displacement pump, 230 V and one motor, AC Ideal for individual hydraulic work- Recommended for reaching higher stations for all experiments using speeds in cylinders and motors. Also standard equipment sets TP 500, 600 ideal for producing valve character- and the MPS® punching station. istic curves. –Mounting on Learnline with univer- –Can be integrated into mobile sal bracket (order no. 539736) Learnline workstation systems –Mounting on Learntop-S: direct from 2005 onwards –Pump design: external gear motor –Pump design: 2 x external gear with pressure relief valve adjusta- motor each with pressure relief ble from 0 – 6 MPa (0 – 60 bar) valve adjustable from 0 – 6 MPa –Operating pressure 6 MPa (60 bar) (0 – 60 bar) –Motor: AC, single-phase with over- –Operating pressure 6 MPa (60 bar) load protection, start capacitor and –Motor with overload protection, ON/OFF switch and ON/OFF switch on Quick-Fix® –Tank: 5 l volume, sight glass, mounting system temperature display, drain screw –Tank: 40 l volume, sight glass, –Air filter and return filter temperature display, drain screw –Low-leakage, self-sealing coupling –Tank lid with air filter and return nipples for P and T filter –Plug socket for unpressurised –Low-leakage, self-sealing coupling return nipples for P and T –Connecting flange for measuring –Plug socket for unpressurised container return 2 return –Dimensions: 580 x 300 x 180 mm –Connecting flange for measuring (W x D x H) container return –Weight: 19 kg –Dimensions: 700 x 320 x 550 mm (W x D x H) –Nominal voltage: 230 V AC –Weight: 65 kg –Rated output: 0.65 kW –Frequency: 50 to 60 Hz –Power pack with AC motor, –Delivery rate (rated speed): single-phase and start capacitor 2.2 – 2.7 l/min at 1320 – 1680 –Nominal voltage: 230 V r.p.m. –Rated output: 1.1 kW Order no. 152962 –Frequency: 50 Hz –Delivery rate (rated speed): Hydraulic power pack with a fixed 2 x 3.7 l/min at 1400 r.p.m. displacement pump, 110 V Order no. 539733 –Nominal voltage: 110 V AC –Rated output: 0.55 kW –Frequency: 60 Hz Hydraulic power pack with –Plug connector in accordance with two fixed displacement pumps and US standard one three-phase AC motor –Delivery rate (rated speed): –Power pack with three-phase 2.7 l/min at 1680 r.p.m. AC motor Order no. 159328 –Nominal voltage: 400 – 460 V –Rated output: 1.1 kW Hydraulic oil (DIN 51524) –Frequency: 50 – 60 Hz Brand-name hydraulic oil for all Festo –Delivery rate (rated speed): hydraulic power units. 2 x 3.7 – 4.5 l/min at 1400 – 1740 r.p.m. HLP22, 10 Litres Order no. 541115 Order no. 192215 HLP22, 20 Litres Order no. 14572

Additional hydraulic power Funnel units and configurations on Funnel for filling various devices request. with oil. Order no. 374038

www.festo-didactic.com 49 Hydraulics training packages > Components and accessories

Hydraulics Control electronics/Electronic control

1 2 1 Signal input, electrical 5 Preset counter, electrical, The device contains an illuminated incrementing pushbutton switch (control switch) Electrical preset counter, with termi- and three illuminated pushbuttons nals and two buses for power supply. (momentary contact switches) with –Contact set: 1 change-over terminals and two buses for power –Contact load: Maximum 1 A supply. –Power consumption: 2.4 W –Contact set: 1 makes, 1 breaks –Counter pulse: Minumum 20 ms –Contact load: Maximum 2 A –Display: 3-character –Power consumption (Miniature Order no. 162355 bulb): 0.48 W Order no. 162242 6 Proportional amplifier The amplifier allows control of pro- 3 4 2 Indicator unit and distributor, portional valves. It is designed so electrical that it can either be driven by two The device contains an acoustic independent solenoids (1 chan- indicator and four lamps with termi- nel) or a valve with two solenoids (2 nals and three buses for power sup- channel) such as a 4/3-way propor- ply. Through-contact socket pairs per tional valve. The proportional ampli- lamp allow the element to also be fier thus works either as a 1-channel used as a distributor. amplifier or a 2-channel amplifier. –Power consumption acoustic The inputs are short-circuit protected indicator: 0.04 W or surge-proof up to 24 V. –Power consumption indicator –Setpoint values: ±10 V DC in steps lamps: 1.2 W of 100 mV –Frequency acoustic indicator: –Switching signal for internal 5 6 420 Hz –setpoint values: 15 – 30 V DC Order no. 162244 –Solenoid outputs: PWM signal, 24 V, max. 1 A 3 Relay, three-fold –Enabling switching signal: The device has three relays with 15 – 30 V DC terminals and two buses for power –Basic current: 0 – 250 mA, supply. in steps of 1 mA –Contact load: max. 5 A –Jump current: 0 – 250 mA, –Cut-off load: max. 90 W in steps of 1 mA –Pick-up time: 10 ms –Maximum current: 100 mA – 1 A, –Drop-off time: 8 ms in steps of 5 mA Order no. 162241 –Dither frequency: 100 – 250 Hz, in steps of 1 Hz 4 Time relay, two-fold Order no. 162255 The element contains a release-delay and a pickup-delay time relay. Both relays are infinitely variable, using the rotary knob of the potentiometer. –Contact set: 2 makes, 2 breaks –Contact load: Maximum 5 A –Cut-off load: Maximum 100 W –Delay: 0.5 – 10 s adjustable Order no. 162243

50 www.festo-didactic.com Hydraulics training packages > Components and accessories

Hydraulics Control electronics/Electronic control

1 Setpoint value card 4 Status controller 1 2 The setpoint value card has the The status controller is used as a following functions: regulator in pneumatic and hydraulic –Programmable setpoint generation position control circuits. The control- –Programmable ramp generation ler comprises the following: –Cyclical sequencing of setpoints –Voltage supply andramps –Differential inputs –Stopwatch –Comparators –Number of setpoint values: 8 –Final control elements: positional –Output voltage range: -10 – +10 control elements, speed control V tol. ±5 mV (adjustable in steps elements, acceleration controlel- of 0.1 V) ements (status controller), pro- –Number of ramps: 4 portional control elements, inte- 3 4 –Ramp times: 0 – 10.0 s/1 V (adjust- gralcontrol elements, differential able in steps of 50 ms/1 V) control elements (PID controller) –Activating voltage of inputs: –Overall gain (Status controller) Min. 15 V –Correcting variable offset –Output rate: 1 kHz –Summing junction, Limiter, Output –Stop watch: Input 1, measuring Order no. 162253 time 0 – 100 hrs. Order no. 162256 5 FluidLab®-M Single license Software for freely configurable data 2 Comparator acquisition, visualisation and stor- 5 Positive switching comparator with age of analogue measured values hysteresis. The inputs are short- from fluid engineering equipment circuit-proof or surge-proof to 24 V. and systems through the use of com- 2 separate inputs (IN A, IN B) each mon industrial sensors with voltage acting on two independent compara- output signal. Any desired sensors tors. Each comparator can be set to: with voltage output can be set up –Reference voltage (-10 – +10 V), and adapted with just a few simple Hysteresis (0 – +5 V). steps. The measuring sequence can –Input voltage (inputs A and B): be controlled externally, as well as -10 – +10 V manually with the software, or it can –Input resistance (inputs A and B): be programmed as a sequencing pro- > 10 kΩ gram within the software. Recording –Display accuracy: ± 30 mV and processing of up to 4 analogue –Outputs A and B: Floating relay inputs, 2 analogue outputs, 4 digital contacts, changeover contacts inputs and 4 digital outputs is pos- –Contact load: 24 V DC/2 A and sible. Results can be saved and com- 120 V AC/1 A pared with other measurements. Da- Order no. 162257 ta can also be exported to a spread sheet programme. Either German or 3 PID controller English can be selected for the soft- PID controller for pneumatic and ware. hydraulic control circuits. The controller comprises the following: System requirements –Voltage supply –PC with Windows XP, Vista or 7 –Differential inputs –At least Pentium 1 GHz –Comparators –2 GB RAM –Final control elements: positional –CD-ROM drive control elements, speed control –USB 2 or serial port elements, acceleration controlel- –Resolution of 1280 x 1024 pixels ements (status controller), pro- –NI LabView Runtime (included in portional control elements, inte- scope of delivery) gralcontrol elements, differential Order no. 573029 control elements (PID controller) –Overall gain (Status controller) –Correcting variable offset PC-supported measured data –Summing junction acquisition –Limiter ➔ Equipment sets TP 610 –Output and TP 810 Order no. 162254

www.festo-didactic.com 51 Hydraulics training packages > Components and accessories

Accessories Power supply/Order means

1 1 Power supply unit for mounting 2 Safety laboratory cables, 4 Systainer frame 98 pieces, red and blue Stackable interlocking case system, –Input voltage: 85 – 265 V AC Complete set, consisting of 98 safety made of light grey plastic with light (47 – 63 Hz) laboratory cables with 4 mm safety blue snap fasteners. –Output voltage: 24 V DC, plugs in the colours red and blue: short-circuit-proof –10x red 50 mm Size 0 (Mini-Systainer): –Output current: max. 4.5 A –10x blue 50 mm 50 x 248 x 158 mm –Dimensions: 170 x 240 x 92 mm –26x red 300 mm Order no. 533014 Without power cable –11x blue 300 mm Size 1: 72 x 377 x 277 mm 2/3 Order no. 159382 –21x red 500 mm Order no. 526714 With IEC power cable, 1.3 m, suitable for: –12x blue 500 mm Size 2: 124 x 377 x 277 mm DE, FR, NO, SE, FI, PT, ES, AT, NL, BE, GR, –3x red 1000 mm Order no. 526715 TR, IT, DK, IR, ID –3x blue 1000 mm Size 3: 176 x 375 x 274 mm Order no. 159396 –1x red 1500 mm Order no. 526716 US, CA, Central America, BR, CO, EC, KR, –1x blue 1500 mm Size 4: 279 x 377 x 272 mm TW, TH, PH, JP Order no. 526717 Order no. 162411 –Plugs with rigid protective sleeve Size 5: 395 x 360 x 272 mm 4 GB, IE, MY, SG, UA, HK and axial socket Order no. 544375 Order no. 162412 –Conductor cross section: 1 mm2 Soft foam insert for lid AU, NZ, CN, AR –Tested with 1000 V CAT II (for Systainer sizes 1 – 5) Order no. 162413 –Rated current: 16 A Order no. 526814 CH (Interior dimensions W x H x D respectively) Order no. 162414 For the third cable colour, safety ZA, IN, PT, SG, AE, HK, (GB) laboratory cables, 47 pieces, black, 5 Trolley for Systainer Order no. 162415 are suitable (order no. 572096) Trolley for transporting Systain- Order no. 167091 ers sizes 1 to 5, can carry up to 5 IEC power cable Systainers. One side designed as a connector With 2 adjustable heights: and one side with a country-speci- 3 Safety laboratory cables, height 1: 105 cm, height 2: 97.5 cm. 4 fic plug. 106 pieces, red, blue and black Tare weight 4 kg, load bearing DE, FR, NO, SE, FI, PT, ES, AT, NL, BE, GR, Complete set, consisting of 106 capacity 50 kg. TR, IT, DK, IR, ID safety laboratory cables with 4 mm Order no. 549788 Order no. 247661 safety plugs in the colours red, blue US, CA,Central America, BR, CO, EC, KR, and black: 6 Dolly truck for Systainer TW, TH, PH, JP –10x red 50 mm Dolly truck for transporting Systai- Order no. 350362 –10x blue 50 mm ners sizes 1 to 5. 4 castors with a GB, IE, MY, SG, UA, HK –8x black 50 mm brake. Order no. 350363 –8x red 300 mm Order no. 549789 AU, NZ, CN, AR –8x blue 300 mm Order no. 350364 –18x black 300 mm CH –8x red 500 mm Order no. 350366 –8x blue 500 mm 5 ZA, IN, PT, SG, AE, HK, (GB) –18x black 500 mm Order no. 350367 –2x red 1000 mm –3x blue 1000 mm –2x black 1000 mm –1x red 1500 mm –1x blue 1500 mm –1x black 1500 mm

–Plugs with rigid protective sleeve and axial socket –Conductor cross section: 1 mm2 –Tested with 1000 V CAT II –Rated current: 16 A 6 Order no. 571806

52 www.festo-didactic.com Hydraulics training packages > Components and accessories

Accessories Order means

Systainer/container inserts 10 Systainer/container insert J 1 2 Didactic components need to be Dimensions (W x D): 351 x 264 mm. stored in a clearly arranged and safe For Systainers sizes 1 – 5. way. Simply clamp two handles onto Order no. 754668 the narrow side of the insert of your choice and stack the inserts in the 11 Systainer/container insertK Systainer. Note: Two large and one Dimensions (W x D): 351 x 264 mm. small insert exactly fill a Learnline For Systainers sizes 1 – 5. 3 4 container drawer. Order no. 754701

1 Systainer/container insert A 12 Systainer/container insert L Dimensions (W x D): 351 x 172 mm. Dimensions (W x D): 351 x 172 mm. For Systainers sizes 1 – 4 For Systainers sizes 1 – 4. Order no. 687927 Order no. 754704 5 6 2 Systainer/container insert B 13/14/15 Handles for Systainer/ Dimensions (W x D): 351 x 264 mm. container inserts For Systainers sizes 1 – 4. The handles are available in three Order no. 687461 different versions, suitable for Sys- tainer sizes 2 – 5: 3 Systainer/container insert C –Handle 80: 80 mm high version Dimensions (W x D): 351 x 264 mm. –Handle 100: 100 mm high version 7 8 For Systainers sizes 1 – 4. –Handle 150: 150 mm high version Order no. 687929 When stacking the inserts in the Sys- 4 Systainer/container insert D tainer the handle height determines Dimensions (W x D): 351 x 264 mm. the distance between the stacked For Systainers sizes 1 – 4. inserts. The handles can be used for Order no. 689087 all Systainer/container inserts. Two 9 10 handles are required per insert. 5 Systainer/container insert E 13 Handle 80 683012 Dimensions (W x D): 351 x 264 mm. 14 Handle 100 687455 For Systainers sizes 1 – 5. 15 Handle 150 683464 Order no. 701309

6 Systainer/container insert F Dimensions (W x D): 351 x 264 mm. 11 12 For Systainers sizes 1 – 5. Order no. 709844

7 Systainer/container insert G Dimensions (W x D): 351 x 264 mm. For Systainers sizes 1 – 5. Order no. 687943

8 Systainer/container insert H 13/14/15 Dimensions (W x D): 351 x 264 mm. For Systainers sizes 1 – 5. Order no. 687944

9 Systainer/container insert I Dimensions (W x D): 351 x 264 mm. For Systainers sizes 1 – 5. Order no. 722009

www.festo-didactic.com 53

15 Dolly truck for Systainer Dolly truck for transporting Systai- ners sizes 1 to 5. 4 castors with a brake. Order no. 549789 Hydraulics > Trainings

Modern industrial hydraulics

HY511 This course provides you with an insight into hydraulic components and their functions. You will create and read circuit diagrams and set the pressure and position of hydraulic drives. You will also learn the basics of electrical drives, enabling you to commission electrohydraulic systems. As in all Festo Didactic training courses, there is an emphasis on practical exercises.

Contents • Equipment and circuit diagram symbols, reading and interpreting basic hydraulic circuit diagrams • Physical principles • Structure and mode of operation of basic components • Volumetric flow and pressure • Technology and characteristic data of valves and drive elements • Intensive training for industrial practice: setting up systems in accordance with circuit diagrams, commissioning • Fundamentals of proportional hydraulics • Structure of simple relay controls

Target groups Maintenance, Engineering, Trainer

Outcomes The participants can: • design, assemble and test basic hydraulic circuits • maintain and troubleshoot basic hydraulic control systems • identify and describe the construction, design features and operation of hydraulic components • interpret technical specifications and data relating to hydraulic components and systems • identify and explain graphical symbols for hydraulic components • describe fundamentals of oil flow

Duration 4 days

Order number 559448

54 Online booking: www.festo-tac.com Hydraulics > Trainings

Maintenance and troubleshooting industrial hydraulics

HY521 Careful maintenance can almost double the operating times of hydraulic components. This course provides you with the relevant knowledge and necessary strategies and methods to tap these potential savings.

Contents • Special cylinders, hydraulic motors, piloted valves, synchronisation controls, valve fittings, power supply systems with hydraulic reservoir and variable displacement pumps • Technical knowledge, communication and teamwork • Maintenance: Increasing the operational reliability of production plants • Inspection: Identification, measurement and evaluation of wear on systems

Target groups Operators, Maintenance, Trainer

Outcomes The participants: • knows the features of piloted valves, special cylinders, hydraulic motors, valve fittings and power supply systems with hydraulic reservoir and variable displacement pumps • understands how availability of production equipment can be improved • can recognise and assess the degree of machine wear and carry out the relevant measurements • can apply the principles of systematic troubleshooting to real applications • can identify and analyse the weak points of a machine and initiate measures to eliminate them • can safely recommission the system

Prerequisites HY511 – Modern industrial hydraulics

Duration 5 days

Order number 559449

Online booking: www.festo-tac.com 55 Hydraulics > Trainings

Proportional hydraulics

HY132 In this course you will learn the function and control of proportional valves and the structure of basic circuits in industrial applications. An extensive practical part gives you the opportunity to set up circuits, set parameters and gain experience in commissioning and troubleshooting proportional hydraulic controls.

Target groups Maintenance, Design/Engineering, Trainer

Contents • Structure, function and characteristic data of proportional-, way-, pressure- and flow-control-valves • Generation of setpoints (analog and digital) • Adapting amplifier electronics to required conditions • Development and interpretation of proportional hydraulics circuit diagrams • Intensive practical training through setup of circuits according to circuit diagrams and setting parameters for optimal commissioning • Proportional valves in open-loop controls and control valves in closed-loop controls • Introduction to servo valve technology and control • Current standards and safety regulations for industrial practice

Outcomes The participant: • understands the principles of proportional hydraulics • can explain the structure and mode of operation of proportional-, way-, pressure- and flow-control-valves • can interpret the characteristic data of proportional valves • can adapt amplifier electronics to the required conditions • can develop, read, understand and interpret proportional hydraulics circuit diagrams • can explain the principles of servo valve technology and control • can explain the difference between open- and closed-loop controls • can name current standards and safety regulations for industrial practice

Prerequisites HY511 – Modern industrial hydraulics

Duration 3 days

Order number 559451

56 Online booking: www.festo-tac.com Hydraulics > Trainings

Mastering mobile hydraulics

HY181 The know-how needed to design, maintain and operate mobile hydraulic systems is becoming more important each day. Due to the complexity of the systems, compared to industrial hydraulics, the skills needed for maintenance and design require strong mobile hydraulics fundamentals. In this course, you will learn every important detail related to mobile systems. And due to many interesting mobile hydraulics solutions and circuits, this course also enlarges your perspective of industrial hydraulics.

Target groups Maintenance, Design/Engineering, Trainer

Contents • Hydrostatic transmission and related components • Steering unit • Working hydraulics • Load holding • Load sensing in constant and variable displacement pumps • Pressure and flow control • Fundamentals of proportional control • Commissioning and maintaining mobile systems

Outcomes The participants can: • identify the components and explain their functions in a given mobile hydraulic circuit • build and test hydrostatic transmissions, working hydraulics and steering circuits • explain load sensing functions and other efficiency components • make adjustments for the required control parameters of mobile hydraulics • measure the required parameters in a mobile hydraulic circuit • systematically troubleshoot and explain maintenance procedures • explain the safety measures in mobile equipments

Prerequisites HY511 – Modern industrial hydraulics

Duration 3 days

Order number 573359

Online booking: www.festo-tac.com 57 58 Publisher: As a result of continuous development and research work technical Festo Didactic GmbH & Co. KG specifications and illustrations are P.O. Box 10 07 10 subject to change. They are not bind- 73707 Esslingen ing. The specified data serves purely Rechbergstraße 3 as a product description and is no 73770 Denkendorf guarantee in a legal sense. Germany Tel. ++49 (0)711/3467-0 All of the texts, diagrams, illustra- Fax ++49 (0)711/34754-88500 tions and drawings featured in this www.festo-didactic.com publication are the property of Festo Didactic GmbH & Co. KG and Edition: November 2011 are thus protected under copyright. Any reproduction, revision, trans- lation, microfilming in any form, or storage and processing in electronic systems can only be undertaken with the written permission of Festo Didactic GmbH & Co. KG.

59 e.+7 6 56,Fx+7 6 561 15 666 [email protected] +372 Fax E-mail: 60, 15 666 50 +372 Tel. 30 50 56 +372 Mobile 64 15 666 +372 Direct Tallinn 12918 118B tee Tammsaare A.H. Filiaal Eesti AB OY Festo Estonia 10 81 88 44 +45 [email protected] Fax 90, E-mail: 10 21 70 +45 Tel. Rødovre 2610 180 Islevdalvej A/S Festo Denmark 84 33 77 241 +420 [email protected] Fax 11, E-mail: 96 09 261 +420 Tel. 4 Praha 00 147 543/76 Modřanská s.r.o. Festo, Republic Czech [email protected] 18 E-mail: 69, 18 619 19 (0)1 +385 619 Fax (0)1 +385 Tel. Zagreb 10000 181 Cesta Nova d.o.o. Festo Croatia Ext.287 [email protected] 88 88, E-mail: 77 865 77 (1) +57 865 Fax (1) +57 Tel. Cundinamarca Tenjo, Mede - Bogotá Autopista Ltda. Festo Colombia 00 03 54 58 21 +86 Fax [email protected] 00, E-mail: 51 81 60 21 +86 Tel. Shanghai 201206 Pudong, Zone, Processing Export Jinqiao Road, Yunqiao 1156 Ltd. (China) Festo China 60 28 690 2 +56 [email protected] Fax 00, E-mail: 28 690 2 +56 Tel. 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Gesellschaft Festo Austria [email protected] 87 E-mail: 55, 97 95 95 97 +61(0)3 95 Fax 97 +61(0)3 95 95 Tel. 88 1300 Free 96 Toll 96 Fax 88 1300 Free Toll Call 3174 Vic. Park Noble 261 Box P.O. Road Browns 179-187 (Melbourne) Office Head Ltd. Pty. Festo Australia 82 [email protected] 82 E-mail: 17 00, 47 82 (011) +54 4717 Fax (011) +54 Tel. Aires Buenos Prov. Martínez (1640) 2392 Edison S.A. Festo Argentina lnK csaosur) (costado 6 Km llín e.+2() 5 11,Fx+2() 6 040 70 864 (0)2 +82 [email protected] Fax 14, E-mail: 71 850 (0)2 +82 Tel. #153-803 Seoul Geumcheon-gu Gasan-dong 470-1 Ltd. Co., Korea Festo South Korea [email protected] -5611, 78 E-mail: 56 / 593 10 (0)45 56 +81 Fax 593 (0)45 +81 Tel. 224-0025 Yokohama Tsuzuki-ku Hayabuchi 1-26-10 K.K. Festo Japan 20 06 488 02 +39 [email protected] Fax 81, E-mail: 78 45 02 +39 Tel. (MI) Assago 20090 36/38 Fermi Enrico Via SpA Festo Italy [email protected] 77 E-mail: 66, 22 632 22 (0)3 +972 632 Fax (0)3 +972 Tel. 56100 Yehud 48 Road Ha'atzma'ut 1076 Box P.O. Ltd. Israel Pneumatic Festo Israel [email protected] 80 E-mail: 55, 56 295 49 (0)1 +353 295 Fax (0)1 +353 Tel. 18 Dublin Estate Industrial Sandyford Park Sandyford 5 Unit Limited Festo Ireland 08 [email protected] 09, 24 E-mail: 52 24 44 52 (0)21 +98 44 Fax (0)21 +98 Tel. 1389793761 Teheran 15815-1485 P.O.Box Road Karaj Special 8, avenue, Km 16th street, 6th 2, # S.K. Pneumatic Festo Iran 98 [email protected] 00, 79 E-mail: 50 79 27 50 (0)21 +62 27 Fax (0)21 +62 Tel. 12240 Jakarta Indah Pondok 68 Arteri No. Muda Iskandar Sultan JL. Festo PT. Indonesia 62 33 83 27 / 58 [email protected] 00, 20 E-mail: 83 41 27 89 (0)80 +91 22 Fax (0)80 +91 Tel. 099 560 Bangalore Highway, Hosur Bangalore Area, Industrial Bommasandra 237B, Ltd. Private Controls Festo India 01 51 436 1 +36 [email protected] Fax 11, E-mail: 51 436 1 00 +36 Tel. 51 436 1 +36 Hotline Budapest 1037 32-34. út Csillaghegyi Kft. Festo 73 21 Hungary 86 27 852 + Fax [email protected] 79, 83 E-mail: 43 27 852 + Tel. Kong Hong Kowloon, Road, Peak Castle 497 Building, Factory Timely New 6/F Ltd. Festo Kong Hong 05 29 341 210 +30 [email protected] Fax 00, E-mail: 29 341 210 +30 Tel. Athens 11853 P.C. Ave. Hamosternas 40 Ltd. Festo Greece 28 26 347 [email protected] (0)711 +49 E-mail: Fax 0, 347 (0)711 +49 Tel. Esslingen 73734 82 Straße Ruiter Esslingen 73726 KG Postfach Co. & AG Festo Germany 00 85 [email protected] 48 E-mail: 75 34 70, (0)711 +49 346 Fax (0)711 +49 Tel. Germany Denkendorf 73770 3 KG Rechbergstr. Co. & GmbH Didactic Festo Germany 41 [email protected] 46 indigo), E-mail: 20 (numéro 820 40 (0) 46 +33 Fax 20 820 (0) +33 Tel. Bry-sur-Marne Catherine 94360 sainte clos du rue 8 Rouges Maisons des ZA Eurl Festo France 00 info_fi@festo.com 52 51, E-mail: 06 87 06 (09) +358 87 Fax (09) +358 Tel. Vantaa 01511 86 Box P.O. 9 Mäkituvantie OY Festo Finland e.+56 40 2 a 6 26 026 10 61 62 +65 [email protected] Fax 52, E-mail: 01 64 62 +65 Tel. 628754 Singapore Way Teck Kian 6 Ltd. Pte. Festo Singapore 01 34 737 495 +7 [email protected] Fax 00, E-mail: 34 737 495 +7 Tel. Moscow 119607 49 prosp., Michurinskiy Festo-RF OOO Russia [email protected] 09 E-mail: 90, 24 310 31 (0)21 +40 310 Fax (0)21 +40 Tel. Bucuresti 010217 17 Constantin St. S.R.L. Festo Romania 89 61 615 22 +351 [email protected] Fax 50, E-mail: 61 615 22 43 +351 20 Tel. 20 707 Center: Contact Porto 4109-016 8013 567 Apartado Azevedo, De Pinto Manuel Rua Lda. Unipessoal, Automação, – Festo Portugal [email protected] 02 E-mail: 00, 41 711 41 (0)22 +48 711 Fax (0)22 +48 Tel. Raszyn 05090 7 Mszczonowska ul. k/Warszawy Janki o.o. z Sp. Festo Poland 220/21 34 82 (2) [email protected] +63 Fax E-mail: 888, 66 77 (2) +63 Tel. Manila Metro City Paranaque 1700 Highway Super RoadSouth Service West 18, KM Building Festo Inc. Festo Philippines 71 69 219 (1) +51 festo.per Fax 60, E-mail: 69 219 (1) +51 Tel. Lima Isidro San 480 Reyna Merino Amador S.R.L. Festo Peru 51 89 72 22 +47 [email protected] Fax 50, E-mail: 89 72 22 +47 Tel. Oslo 0666 2 vei Deviks Ole AS Festo Norway [email protected] 94 E-mail: 20, 78 555 78 (0)1 +234 794 Fax (0)1 +234 Tel. Lagos Ikeja, C Alausa, Block Floor, First Centre, Motorways Ltd. Automation Festo Nigeria 99 10 574 (0)9 +64 [email protected] Fax 94, E-mail: 10 574 (0)9 +64 Tel. Auckland Wellington Mount Crescent Fisher 20 Ltd. Festo Zealand New [email protected] 67 E-mail: 99, 88 251 88 (0)15 +31 251 Fax (0)15 +31 Tel. Delft AN 2627 62 Schieweg B.V. Festo Netherlands 55 [email protected] 00, 66 E-mail: 21 66 53 (01)55 21 +52 53 Fax (01)55 +52 Tel. México de Estado Tlalnepantla 54020 Tequesquináhuac Col. 3, Ceylán Av. S.A. Pneumatic, Festo Mexico 11 [email protected] 00, 64 E-mail: 75 80 62 86 (0)3 +60 62 Fax (0)3 +60 Tel. Lumpur Kuala 52200 Persekutuan Wilayah Damansara Sri Bandar Industri Persiaran 10 Berhad Sdn. Festo Malaysia 15 13 32 (8)7 +370 [email protected] Fax 14, E-mail: 13 32 (8)7 +370 Tel. Lietuva Kaunas 50306 63M Partizanų UAB Festo, Lithuania 46 79 57 67 +371 [email protected] Fax 64, E-mail: 78 57 67 +371 Tel. Riga 1035 60 iela Deglava A. SIA Festo Latvia [email protected] Turkey 30 88 01 29 +66 [email protected] Fax 00, E-mail: 88 01 29 +66 Tel. 12120 Pathumthani Klongluang A. 1, Klong T. Rd., Phaholyothin 67/1 Ltd. Festo Thailand 86-7 [email protected] 92 E-mail: 01 81, 26 01-92 (0)2 +886 26 Fax (0)2 +886 Tel. R.O.C. Taiwan, 24450 City Taipei New Dist., Linkou Zone Industrial 2nd Linkou Road 8th Kung 9, Office Head Ltd. Co., Festo Taiwan [email protected] 00 E-mail: 44, 55 744 55 (0)44 +41 744 Fax (0)44 +41 Tel. ZH Dietikon 8953 24 Moosmattstrasse AG Festo Switzerland [email protected] E-mail: Tel.+46(0)20383840,Fax+46(0)40383810 Malmö 21 200 21038 Box 1 Stillmansgatan AB Festo Sweden 20 64 261 93 +34 [email protected] Fax 00, E-mail: 64 261 93 +34 Tel. 902243660 Fax: 901243660, Tel.: Barcelona Llobregat de Hospitalet 08908 L'H Granvia Económico Distrito 159 Granvia, Avenida S.A.U. Pneumatic, Festo Spain [email protected] 57 E-mail: 00, 21 974 55 (0)11 +27 971 Fax (0)11 +27 Tel. 1600 Isando 255 Box P.O. Avenue Electron 22-26 Ltd. (Pty) Festo Africa South [email protected] 25 E-mail: 00, 21 530 21 (0)1 +386 530 Fax (0)1 +386 Tel. Trzin 1236 8 Blatnica Trzin, IC Ljubljana d.o.o. Festo Slovenia 11 [email protected] 10, 49 E-mail: 10 49 49 10 (0)2 +421 49 Fax (0)2 +421 Tel. 3 Bratislava 83103 1 ul. Gavlovicová r.o. s spol. Festo Slovakia F e.+4()6 14 3–4454, 42 – [email protected] 44 53 E-mail: 81 62 44 (8) 81 +84 Fax 62 (8) +84 Tel. City Minh Chi Ho 2 District Street Phu, Dong An Dai Van Ward 1516 – 1515 No. FESTO) TNHH Ty (Cong Ltd Co Festo Vietnam [email protected] 55 E-mail: 04 38, 759 44 (261) 20/759 41 +58 20/759 Fax 11 759 (261) +58 Tel. Venezuela - Maracaibo Paraíso Sector Festo. Edif. 71 22-62, calle N° con esquina 23 Av. C.A. Festo Venezuela 26 80 435 [email protected] +1(631) Fax E-mail: 00, 08 435 +1(631) Tel. 3786 800/963 Toll-free Fax 3786 800/993 Toll-free Call 11788 NY Hauppauge, 18023 Box P.O. Road Moreland 395 York) (New Corporation Festo States United 01 [email protected] 70 00, E-mail: 66 70 / (0)1604 66 ++44 / Fax (0)1604 ++44 Tel. 7PY NN4 Northampton Estate Trading Brackmills Road Caswell Centre Automation Applied Limited Festo Kingdom United [email protected] 96 E-mail: 70 30, 463 24 (0)44 +380 239 Fax (0)44 +380 Tel. Kiev 04070, Borisoglebskaya,11 ul. Festo DP Ukraine [email protected] 50 E-mail: 00 85, 585 00 (0)216 +90 585 Fax (0)216 +90 Tel. Istanbul/TR - Tuzla 34956 6/18 Bölgesi Sanayi Organize Mermerciler Tuzla et worldwide Festo soSn eTc A.S. Tic. ve San. esto