Facing the Heat Barrier: a History of Hypersonics First Thoughts of Hypersonic Propulsion
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Facing the Heat Barrier: A History of Hypersonics First Thoughts of Hypersonic Propulsion Republic’s Aerospaceplane concept showed extensive engine-airframe integration. (Republic Aviation) For takeoff, Lockheed expected to use Turbo-LACE. This was a LACE variant that sought again to reduce the inherently hydrogen-rich operation of the basic system. Rather than cool the air until it was liquid, Turbo-Lace chilled it deeply but allowed it to remain gaseous. Being very dense, it could pass through a turbocom- pressor and reach pressures in the hundreds of psi. This saved hydrogen because less was needed to accomplish this cooling. The Turbo-LACE engines were to operate at chamber pressures of 200 to 250 psi, well below the internal pressure of standard rockets but high enough to produce 300,000 pounds of thrust by using turbocom- pressed oxygen.67 Republic Aviation continued to emphasize the scramjet. A new configuration broke with the practice of mounting these engines within pods, as if they were turbojets. Instead, this design introduced the important topic of engine-airframe integration by setting forth a concept that amounted to a single enormous scramjet fitted with wings and a tail. A conical forward fuselage served as an inlet spike. The inlets themselves formed a ring encircling much of the vehicle. Fuel tankage filled most of its capacious internal volume. This design study took two views regarding the potential performance of its engines. One concept avoided the use of LACE or ACES, assuming again that this craft could scram all the way to orbit. Still, it needed engines for takeoff so turbo- ramjets were installed, with both Pratt & Whitney and General Electric providing Lockheed’s Aerospaceplane concept. The alternate hypersonic in-flight refueling system approach candidate concepts. Republic thus was optimistic at high Mach but conservative at called for propellant transfer at Mach 6. (Art by Dennis Jenkins) low speed. 118 119 Facing the Heat Barrier: A History of Hypersonics First Thoughts of Hypersonic Propulsion The other design introduced LACE and ACES both for takeoff and for final hydrogen from tanks. It showed stable combustion, delivering thrust as high as ascent to orbit and made use of yet another approach to derichening the hydrogen. 5,700 pounds.72 This was SuperLACE, a concept from Marquardt that placed slush hydrogen rather Within the Air Force, the SAB’s Ad Hoc Committee on Aerospaceplane contin- than standard liquid hydrogen in the main tank. The slush consisted of liquid that ued to provide guidance along with encouraging words. A review of July 1962 was contained a considerable amount of solidified hydrogen. It therefore stood at the less skeptical in tone than the one of 18 months earlier, citing “several attractive freezing point of hydrogen, 14 K, which was markedly lower than the 21 K of liquid arguments for a continuation of this program at a significant level of funding”: hydrogen at the boiling point.68 SuperLACE reduced its use of hydrogen by shunting part of the flow, warmed It will have the military advantages that accrue from rapid response times in the LACE heat exchanger, into the tank. There it mixed with the slush, chilling and considerable versatility in choice of landing area. It will have many of again to liquid while melting some of the hydrogen ice. Careful control of this flow the advantages that have been demonstrated in the X-15 program, namely, ensured that while the slush in the tank gradually turned to liquid and rose toward a real pay-off in rapidly developing reliability and operational pace that the 21 K boiling point, it did not get there until the air-collection phase of a flight comes from continuous re-use of the same hardware again and again. It was finished. As an added bonus, the slush was noticeably denser than the liquid, may turn out in the long run to have a cost effectiveness attractiveness… enabling the tank to hold more fuel.69 the cost per pound may eventually be brought to low levels. Finally, the LACE and ACES remained in the forefront, but there also was much interest Aerospaceplane program will develop the capability for flights in the in conventional rocket engines. Within the Aerospaceplane effort, this approach atmosphere at hypersonic speeds, a capability that may be of future use to took the name POBATO, Propellants On Board At Takeoff. These rocket-powered the Defense Department and possibly to the airlines.73 vehicles gave points of comparison for the more exotic types that used LACE and scramjets, but here too people used their imaginations. Some POBATO vehicles Single-stage-to-orbit (SSTO) was on the agenda, a topic that merits separate ascended vertically in a classic liftoff, but others rode rocket sleds along a track while comment. The space shuttle is a stage-and-a-half system; it uses solid boosters plus a angling sharply upward within a cradle.70 main stage, with all engines burning at liftoff. It is a measure of progress, or its lack, In Denver, the Martin Company took rocket-powered craft as its own, for this in astronautics that the Soviet R-7 rocket that launched the first Sputniks was also firm expected that a next-generation launch vehicle of this type could be ready far stage-and-a-half.74 The concept of SSTO has tantalized designers for decades, with sooner than one based on advanced airbreathing engines. Its concepts used vertical these specialists being highly ingenious and ready to show a can-do spirit in the face liftoff, while giving an opening for the ejector rocket. Martin introduced a concept of challenges. of its own called RENE, Rocket Engine Nozzle Ejector (RENE), and conducted This approach certainly is elegant. It also avoids the need to launch two rockets experiments at the Arnold Engineering Development Center. These tests went for- to do the work of one, and if the Earth’s gravity field resembled that of Mars, SSTO ward during 1961, using a liquid rocket engine, with nozzle of 5-inch diameter set would be the obvious way to proceed. Unfortunately, the Earth’s field is consider- within a shroud of 17-inch width. Test conditions corresponded to flight at Mach ably stronger. No SSTO has ever reached orbit, either under rocket power or by 2 and 40,000 feet, with the shrouds or surrounding ducts having various lengths using scramjets or other airbreathers. The technical requirements have been too to achieve increasingly thorough mixing. The longest duct gave the best perfor- severe. mance, increasing the rated 2,000-pound thrust of the rocket to as much as 3,100 The SAB panel members attended three days of contractor briefings and reached pounds.71 a firm conclusion: “It was quite evident to the Committee from the presentation of A complementary effort at Marquardt sought to demonstrate the feasibility of nearly all the contractors that a single stage to orbit Aerospaceplane remains a highly LACE. The work started with tests of heat exchangers built by Garrett AiResearch speculative effort.” Reaffirming a recommendation from its 1960 review, the group that used liquid hydrogen as the working fluid. A company-made film showed dark urged new emphasis on two-stage designs. It recommended attention to “develop- liquid air coming down in a torrent, as seen through a porthole. Further tests used ment of hydrogen fueled turbo ramjet power plants capable of accelerating the first this liquefied air in a small thrust chamber. The arrangement made no attempt to stage to Mach 6.0 to 10.0…. Research directed toward the second stage which derichen the hydrogen flow; even though it ran very fuel-rich, it delivered up to 275 will ultimately achieve orbit should be concentrated in the fields of high pressure pounds of thrust. As a final touch, Marquardt crafted a thrust chamber of 18-inch hydrogen rockets and supersonic burning ramjets and air collection and enrichment diameter and simulated LACE operation by feeding it with liquid air and gaseous systems.”75 120 121 Facing the Heat Barrier: A History of Hypersonics First Thoughts of Hypersonic Propulsion Convair, home of Space Plane, had offered single-stage configurations as early oxidizer prior to separation, but to reach from Mach 3 to orbital speed, the second as 1960. By 1962 its managers concluded that technical requirements placed such stage had to be simple indeed. Steinhoff envisioned a long vehicle resembling a tor- a vehicle out of reach for at least the next 20 years. The effort shifted toward a pedo, powered by hydrogen-burning rockets but lacking wings and thermal protec- two-stage concept that took form as the 1964 Point Design Vehicle. With a gross tion. It was not reusable and would not reenter, but it would be piloted. A project takeoff weight of 700,000 pounds, the baseline approach used turboramjets to reach report stated, “Crew recovery is accomplished by means of a reentry capsule of the Mach 5. It cruised at that speed while using ACES to collect liquid oxygen, then Gemini-Apollo class. The capsule forms the nose section of the vehicle and serves as accelerated anew using ramjets and rockets. Stage separation occurred at Mach 8.6 the crew compartment for the entire vehicle.”78 and 176,000 feet, with the second stage reaching orbit on rocket power. The pay- ROLS appears in retrospect as a mirror image of NASA’s eventual space shuttle, load was 23,000 pounds with turboramjets in the first stage, increasing to 35,000 which adopted a technically simple booster—a pair of large solid-propellant rock- pounds with the more speculative SuperLACE.