Productive Combined Machine by the Integration of Swiss Type Automatic

Home , Automatic lathe

Layout

CNC Precision automatic lathe 2,160 2,010 1,670 1,050

335 2,320 610 165 1,775 250 2,930 1,940

Tooling zone

40-tool magazine 340 (Z1-axis stroke) 260

Tool spindle

ATC arm

15° 15° 50 B-axis center

φ80 150 50 50 451 194.5 300 100 (Y1-axis stroke) Back spindle Main spindle center

200 465 (X1-axis stroke)

55 77 (Y2-axis stroke) Main spindle 40 85 30 2 250 250 242 20 Productive combined machine by the integration of Swiss type automatic

(Direct-drive guide bushing is used) 430

630 (X2-axis stroke)

542 45 lathe (sliding headstock type) and machining center

(A1-axis stroke) 45

112

Direct-drive guide bushing 45 45

45 Optimum for mass production of complex-shaped parts from bar stock

Back tool post 119 Deep-hole drill x 2 φ25-fixed tools x 5 -1 380 High-speed tool spindle (max. 20,000 min ) which realizes Live tools x 5 450 (Z2-axis stroke) Modular type high-performance machining is provided as standard.

100 (Guide-bushless is used)

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12-20, TOMIZAWA-CHO, NIHONBASHI, CHUO-KU, TOKYO 103-0006, JAPAN Phone : +81-3-3808-1172 Facsimile : +81-3-3808-1175 http://www.tsugami.co.jｐ/

CAT.NO.E116724.AUG.2T（H） PRECISION TSUGAMI Mass-production type combined machine

Main spindle High production of complex-shaped parts is Maximum speed: 7,000 min-1 Direct-drive guide bushing realized by various machining patterns. type (option) or guide-bushless type (option) is selectable B-axis Thanks to the tool spindle, new processing patterns are realized which was not possible -15°to195° Processing patterns on the conventional automatic lathes. The processing of the complicated part exceeding the automatic lathe is thereby possible.

Tool spindle

Back spindle

Tool spindle Main spindle Deep hole drill（option） Maximum speed: 20,000 min-1 Back tool post Simultaneous processing of main/back spindle

Improved productivity by simultaneous processing with the back spindle and the back tool post. ■ Complete machining of complex-shaped parts from bar stock

Modular type Back spindle ■ 5-axis simultaneously controlled processing（SS38MH-5AX） rotary tools ●5-axis simultaneous control is adopted for machining complex shapes. Maximum speed: 7,000 min-1 Maximum speed: 6,000 min-1 ■ Guide-bush type or guide-bushless type is selectable according to workpieces.

■ Long workpiece machining is possible by sliding headstock. (Max. machining length: 300 mm)

■ Complex machining by high-speed tool spindle with the maximum spindle speed of 20,000 min-1 ●Thanks to the tool spindle and 40-tool magazine, corresponds to complex processing with milling which requires many tools.

■ The linear scale on the X1-axis, Y1-axis and Z1-axis slide is provided as standard, and high accuracy machining is possible.

■ High precision and high performance Fully- equipped machine with 5-axis simultaneously Machines complex parts simultaneously on main and back spindles by adding Y-axis on back tool post. combined machine with linear scale controlled machining for the complex-shaped parts

■ Total 52 tools including 40 tools in the tool magazine, 10 tools on back tool post and 2 tools on deep hole drill holder (option) ●5 modular type live tools on back tool post for optimum allocation of machining capability.

■ Corresponds to heavy-duty cutting by dual contact holder (CAPTO C4).

■ Abundant software (Standard) ●Shortening cycle time ●Tool life counter and periodic maintenance screen ●Interference check function ●Thermal displacement compensation

2 3 PRECISION TSUGAMI

X1 40-tool magazine Mass-production type combined machine Z1 Y1 by the integration of Swiss type automatic Tool spindle ATC (Arm type) lathe and machining center B1 A1 Sliding headstock type main spindle C1 C2 X2 Guide-busheless or Direct-drive guide bushing Z2

Back tool post (Live x 5, Fixed x 5) Y2 Back spindle

■ Tool spindle with B-axis swiveling mechanism ■ Back tool post Single tool spindle structure that allows turning tools and milling tools With the dedicated back tool post, back side processes can to ﬁt in the same tool spindle bore is adopted. be overlapped with the main spindle processes. Main spindle B-axis swiveling mechanism with direct drive realizes high precision Even during the tool change of tool spindle, the back angular machining. spindle side can processes with back tool post, and high Tool spindle The dual contact tool holder held by bore taper and end face of the productivity is secured. Maximum speed: 20,000 min-1 tool spindle can perform powerful and high-accuracy machining. Tool capacity: Live x 5, Fixed x 5 B-axis index angle: 0.001° Back spindle Employment of 11 kW powerful built-in motor performs milling as (Continuous control: Live tools on back tool post (5 tools) are modular type, and eﬃcient as a machining center from low speed to the maximum speed SS38MH-5AX） optimum tool allocation is possible. of 20,000 min-1. Swiveling angle: -15° to 195° ■ Corresponds to high accuracy machining by equipping linear scale (Standard) Back tool post ■ ■ ■ Main spindle Back spindle Equips high-speed tool Linear scales are equipped on X1, Y1 and Z1 axes as standard. Maximum speed: 7,000 min-1 Maximum speed: 7,000 min-1 change unit as standard Turning and milling on the C-axis control (0.001° control) The cam driven tool change unit workpiece rear side is possible. performs the tool-to-tool change ■ Abundant software (Standard) ■ Options C-axis control (0.001° control) at 0.8 sec. ●Shortening cycle time ●Direct-drive rotary guide M code output during movement (Operations such as bushing, Guide-bushless coolant discharge during axis movement can be executed.) Axis start command during movement (Axis movement Optional guide-bush type or command can be executed during other axis movement, and guide-bushless type is selectable overlapped operation is possible without interference.) according to workpieces.

●Tool life counter and periodic maintenance screen Tools and maintenance parts can be checked on the screen, and the messages of times for replacement or maintenance ●Work conveyor are displayed. The workpiece ejected from the back spindle is ●Realizes high-accuracy machining by the thermal carried out with the displacement compensation conveyor to outside of the machine. ■ Tool magazine accessible from ●Interference check function the machine front Prevents the interference between each component and the 40-tool ATC magazine is equipped spindle during program debugging. ●Chip conveyor (Tool shank: CAPTO C4) as standard Hinge type chip conveyor ●Touch panel and scraper type chip Direct magazine indexing in nearest direction with Touch panel type display improves operatability by displaying conveyor are prepared. the AC servo motor. objective screen instantly Easy changing and maintenance of tool holder by locating the magazine on the machine front side. ●Tool monitor adopted (automatic operation function)

4 5 PRECISION TSUGAMI

Tooling system Machine specifications NC standard specifications Item SS38MH SS38MH-5AX Item SS38MH SS38MH-5AX Chucking barstock dia. φ8 to φ38 mm NC unit FANUC 0i-TF FANUC 31i-B5 Machining capability, range 100 mm (Guide-busheless), Axis name X1, Y1, Z1, A1, X2, Y2, Z2, B1＊, C1, C2 Max. machining length Tool size Shank size 300 mm (Direct-drive guide bushing) Least input increment 0.001 mm (X1/X2 axis in diameter) Max. back spindle chucking dia. φ38 ｍｍ Least command increment X1 axis, X2 axis： 0.0005 mm B1＊,C1,C2 axes： 0.001° Other axes： 0.001 mm Weight including tool holder, Max. main spindle drilling diameter φ16 ｍｍ Maximum commandable value ±8 digits C4 collet,sleeve, and tool Max. main spindle tapping diameter M12 Interpolation method Linear/Circular (CAPTO) Max. back spindle drilling diameter φ12 ｍｍ Rapid traverse rate function 32 m/min ２０２４ Max tool weight 4 kg Max. back spindle tapping diameter M12 Cutting feedrate 1 to 6,000 mm/min ６" ５ Max. tool spindle drilling diameter φ12 ｍｍ Feedrate override 0 to 150 %, 10 % step Max. tool spindle tapping diameter M12 Dwell G04 0 to 99999.99 ２０２５' 1 ° 150 ２４ Max. back tool post drilling diameter φ10 ｍｍ Absolute/incremental command X, Z, Y, A, C, B： Absolute U, W, V, H： Incremental φ60 (Standard tool dia.) φ60 Max. back tool post tapping diameter M8 No. of tool offsets Main: 64 Back: 64 φ４０ φ４.６ Max. back tool spindle drilling diameter φ8 ｍｍ LCD/MDI 10.4”color LCD φ60 Max. back tool spindle tapping diameter M6 Display language English (Standard tool dia.) Main spindle speed 200 to 7,000 min-1 Part program storage size 1 Mbyte (Total of all paths) φ50 Back spindle speed 200 to 7,000 min-1 Auxiliary function M5 digits (Adjacent tool dia.) Tool spindle speed 200 to 20,000 min-1 Tool function T5 digits

φ80 Machine capability Least increment of B-axis index angle 0.001° 0.001° (continuous) Spindle function S5 digits (Max.tool dia.) B-axis index angle -15° to 195° ＊Note: In case of SS38MH, B1 is the indexing axis. Interpolation with the other axes is impossible. φ50 Main spindle/ back spindle index angle 0.001° (continuous) (Adjacent tool dia.) Back tool post (Modular type live tool) Maximum speed: 6,000 min-1/5 tools Machine standard accessories Max.tool section Back tool post (Fixed tool) φ25 mm/5 tools Main spindle adapter Transit clamps Rapid traverse rate 32 m/min Back spindle adapter Main/back spindle C axis Tool selection Speciﬁed address, random indexing Door interlock (Tooling zone side Main spindle air purge/Back spindle air

18° Tool storage capacity（Tool magazine） 40 tools door/Main spindle side door) purge/Tool spindle air purge

80 Tool interface CAPTO C4 Coolant ﬂow switch Periodic maintenance screen R190 R175 R225.5 Main spindle 5.5/3.7 ｋW Spindle cooling unit Automatic power shut oﬀ Back spindle 5.5/3.7 ｋW Standard tools Magazine center Tool spindle 11/5.5 ｋW

80 Motors X1 2.7 ｋW NC standard accessory Top view Y1,X2,Z2 2.5 ｋW Chasing function Programmable data input Z1 3.0 ｋW Continuous threading Chamfering corner R Back rotary tool 1.0 ｋW Manual pulse generator Tool nose radius compensation Rotary tool holder Turning tool holder Y2 axis, Tool magazine, ATC, Transfer 0.5 ｋW Memory card interface Multiple repetitive cycle Drill A1 0.75 ｋW Back ground editing Expanded program editing Power supply, Weight 7,100 ｋｇ Run time and parts number display Canned cycle for drilling Compressed air requirement 0.4 MPa or above Custom macro Rigid tap (Main spindle, Back spindle, Tool spindle) End mill ER collet (commercial item) etc Boring bar Boring bar Air discharge rate 280 NL/min Constant surface speed control Cut-off detection (differential) (European-type taper 16°) Collet chuck holder socket ISO shank adapter Ｃ４－３９１．１４－２００５２Ｃ４－３９１．２７－１６０５６ Coolant tank capacity 180 L Synchronization control (rotation, phase) Spindle speed fluctuation detection Ｃ４－３９１．１４－２５０５２Ｃ４－３９１．２７－２００６０ Width x Depth x Height 2,930 x 1,940 x 2,160 mm Tool geometry / wear offset Three-dimensional coordinate conversion Synchronous ER collet (commercial item) Ｃ４－３９１．１４－３２０５２Ｃ４－３９１．２７－２５０７７ tap (for synchronous tapping) Options Drill Drill socket tap ER collet (commercial item) Guide-bushing-less Work conveyor Rigid tap (for Back live tool) (for tapping) Guide bushing Direct-drive guide bushing Work discharge Front discharge RS232C interface system Tool spindle Rear discharge NC functions Abnormal load detection Drill Live tools & Back tool adapter Machine maintenance Signal indicator Manual pulse generator with Straight collet 20 x 20 sq. tool Milling chuck holder Turning holder holders Drill holder and monitoring functions Tool checker program check function End mill (AS/ASS) ＡＣ４－ＴＲＸ１６－７０８８３．３６９９９９Ｒ１２１ Deep hole drill holder Chip conveyor Safety and other Automatic fire extinguisher ＡＣ４－ＴＲＸ２０－７５ Advanced 0.1 μm specification Coolant system Oil-mist separator function system Bar feeder interface Spindle-through coolant

Face mill arbor 16 x 16 sq. tool Cutter (Max. dia. 80) Torque characteristics Ｃ４－３９１．０５－１６０３２ (4 tools used) (ID 16/22) Multi turning holder Ｃ４－３９１．０５－１６０５５ ■Torque characteristics of main/back spindle ■Torque characteristics of tool spindle Ｃ４－３９１．０５－２２０２５８８０．３６９９９９Ｒ３０８３ 80 70 Ｃ４－３９１．０５－２２０５５ S1 Continuous rating S1 Continuous rating S3 40% ED rating S3 25% ED rating S3 10% ED rating 60 S3 10% ED rating CN□□1204/1606 5.5 kW 11 kW DN□□1104/1506 60 50 Side cutter arbor Insert 49N・m Torque (N・m) Torque (N・m) Side cutter (Max. dia. 80) Ｃ４－３９１．１０－１６０２５ Rough turning holder 40 37.5N・m (ID 16/22/27) Ｃ４－３９１．１0 －２２０２５Ｃ４－ＰＣＬＮＲ /Ｌ－２７０５０－１２ / １６ 40 3.7 kW Ｃ４－３９１．１0 －２７０２５ 30 7.5 kW Ｃ４－ＰＤＬＮＲ /Ｌ－２７０５０－１１ / １５ 29N・m 21.9N・m 5.5 kW 20 20

Hobbing cutter arbor 10 Hobbing cutter (JIS♯1) 1.8 ８８３．３６９９９９Ｎ８１ 0 1.3 0 (ID 22.225) 1,070 1,800 5,000 1,750 0 2,000 4,000 6,000 8,000 0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000 20,000 Spindle speed (min-1) Spindle speed (min-1) 6 7